GA800 Quick Setup Procedure for Models GA80U2004 to 2211 and 4002 to 4168

6 Select the Correct Wires, Wire Strip Length, Tightening Torque, and Branch Circuit Protection

GA80UXXXXABM 18mm

GA80UXXXXABAA-CAAAAA X.X~X.X N•m

X.Xmm 10mm

5.5mm

GA
800
https://www.yaskawa.com/ga800qsp1

GA800
TOE
PC71
TOE
PC71
ON-SITE UL Compliance: Install one of these types of short circuit protection devices to comply with UL 508C. Semiconductor protective type fuses are recommended, but the table also
shows alternative short circuit protection devices. When you use MCCBs, RK1, or RK5 fuses as UL listed drive protection devices, you must mount the drive in a ventilated enclosure
VIDEO
TOE 0617 0617
P C71 48 41-4
0617
37 6 according to the minimum enclosure volume specified in this document.
Molded Case Circuit Breaker (MCCB) and Non-Semiconductor Fuse Ratings: Maximum MCCB rating is 200% of the Normal-Duty drive full load output amp (FLA) rating. Maximum
Read and follow the safety and installation procedures in the Installation & Primary Operation CC, J, T, RK1, or RK5 fuse rating is 175% of the Normal-Duty drive full load output amp (FLA) rating. You can substitute an alternate UL listed current limiting type MCCB where the
(TOEPC71061737) manual packaged with the drive. peak let-through current and I²t of the alternate MCCB is not greater than the specified MCCB in this table.

Short Circuit Current Rating (SCCR): The maximum SCCR provided by drive and fuse, or drive and MCCB combinations in this document, is 100,000 RMS symmetrical amps. Use
1 Confirm the Drive and Motor Specifications
the protection specified in this document to prepare the drive for use on a circuit capable of delivering not more than 100,000 RMS symmetrical amps and not more than 240 Vac
(240 V models) and 480 Vac (480 V models) when there is a short circuit in the power supply.
VOLTS ≥ HP

RPM
Induction Motor Nameplate

AMPS

DUTY
0.75
2.8
1765
Cont

40
VOLTS 230
HERTZ 60
3 PH

VOLTS AMPS ≥ HP
Induction Motor Nameplate

AMPS
RPM
DUTY
0.75
2.8
1765
Cont

40
VOLTS 230
HERTZ 60
3 PH

AMPS XXXXXXXXX
XXXXXXXXX
AC3PH 200-240V
AC3PH 380-480V Class RK1 or

Uin (nameplate)
Uin MCCB
Semiconductor Fuse Class CC, J,

+10% MAX

-15% MIN
L1 RK5 Fuse Enclosure Volume
L2
50/60Hz R/L1, S/L2, T/L3 U/T1, V/T2, W/T3 — +1 +2 +3 B1, B2 Manufacturer: or T Fuse Maximum
Maximum Minimum Size (in³)
≥ ≥
L3

Model Size (Amps)

HP HP HERTZ HERTZ Eaton/Bussmann Maximum
Induction Motor Nameplate Induction Motor Nameplate

Size (Amps)
3 PH 3 PH
HP 0.75 HP 0.75
AMPS 2.8 VOLTS 230 AMPS 2.8 VOLTS 230
RPM 1765 HERTZ 60 RPM 1765 HERTZ 60
DUTY Cont DUTY Cont

40 40

Part Number Size (Amps)

AWG (Recommended Value in Parentheses) Ventilated Protected Enclosure Required

2 Collect the Required Tools and Equipment

2004
Three-Phase 240 V
FWH-45B 7 15 7 4195
2006 14 - 6 (14) 14 - 3 (14) FWH-45B 10 15 10 4195
2008 FWH-45B 12 15 12 4195
2010 14 - 6 (12) 14 - 6 (14) 14 - 3 (12) 14 - 8 (10) FWH-45B 15 15 15 4195
14 - 10 (14) FWH-50B
2012 14 - 6 (10) 14 - 6 (12) 14 - 3 (10) 20 20 20 4195
or FWH-80B
FWH-80B
2018 14 - 6 (10) 14 - 6 (10) 30 35 30 4195
or FWH-100B
14 - 3 (8)
FWH-80B
2021 14 - 6 (8) 14 - 6 (10) 12 - 8 (10) 35 40 35 4195
3
or FWH-100B
Confirm the Correct Drive Installation Environment*
n/a FWH-100B
2030 14 - 6 (6) 14 - 6 (8) 14 - 3 (6) 14 - 10 (12) 50 60 50 4195
? +50 °C 2042 14 - 6 (6) 14 - 3 (3) 14 - 10 (10)
10 - 8 (8) or FWH-125B
FWH-150B 70 80 70 4195
(122 °F) 95 RH
2056 8 - 3 (3) 10 - 4 (4) 8 - 1 (1) 8 - 6 (6) FWH-200B 90 110 90 4195
≤ Pollution

%
14 - 8 (8) FWH-200B
Degree 2 2070 6 - 1 (1) 6 - 3 (3) 4 - 1/0 (1/0)
or FWH-225A
110 125 110 4195
-10 °C FWH-225A
(14 °F) ≤1000 m 2082 6 - 1/0 (1/0) 6 - 2 (2) 4 - 2/0 (2/0) 14 - 6 (6) 6 - 4 (6)
or FWH-250A
125 150 125 4195
0 RH • 10 Hz to 20 Hz: 1 G
(3281 ft)
(9.8 m/s², 32.15 ft/s²) FWH-225A
2110 6 - 1/0 (1/0) 2 - 2/0 (2/0) 10 - 4 (4) 175 200 175 10121
or FWH-250A
• 20 Hz to 55 Hz: 0.6 G
(5.9 m/s², 19.36 ft/s²) FWH-275A
*Refer to the drive manual for installations that exceed these conditions. 2138 2 - 2/0 (2/0) 2 - 4/0 (4/0) 10 - 3 (3) 4 (4) 225 250 225 10121
or FWH-300A
n/a
1 - 2/0 FWH-275A
2169 2/0 - 250 (4/0) 3/0 - 300 (4/0) 1/0 - 2/0 (1) 250 300 250 10121
(1/0) or FWH-350A
n/a 4 - 1/0 (4)
4 Mount the Drive Vertically 2211 2/0 - 250 (250) 3/0 - 300 (300) 1/0 - 2/0 (2/0)
1 - 2/0
(2/0)
FWH-325A
or FWH-450A
350 400 350 10121

Three-Phase 480 V
FWH-40B
4002 3.5 15 3.5 4195
or FWH-50B
6m

14 - 8 (12)
m Ø5.
(0.2
4 in 5 mm
4x ) (0
M5
[#1 .22
0] in)
10 8.2
2m mm
19 m (0.3
m (4.0
(0.7 m 2 in) 2 in
5 in )

4004 FWH-50B 7 15 7 4195

)

Ø11
(0.4 .7 mm 19
6 in m
(0.7 m
248 mm (9.76 in)

14 - 3 (14)
) 5 in
)

TO
4005 14 - 6 (14) FWH-50B 9 15 9 4195
14 - 10 (14)
14
0m

E ≥ 30 L8

PC mm-35
m
(5.5

x2
(1. = 0 1 in

x2
2 in)

710
)
50 mm (2 in)

4007 FWH-60B 12 15 12 4195

L8
≥ 2-35

617
=
< 30mm (0.1
260 mm (10.24 in)

mm 08
(1. in)

41-
120 2 in)
mm in)
(4.7

46
in)
50 mm (2 in)

19
m

4009 14 - 8 (10) FWH-60B 15 15 15 4195

(0.7 m
5 in 30
) 50
mm 30
mm
mm (1.2 in) (1.
(2 2 in)
in)
120
mm
(4.7
mm 6 in)
(0.2 102 m
GA
70
0 Te 4 in m
mpl ) (4.0

4012 14 - 3 (10) FWH-60B 20 20 20 4195

ate 2 in
TO ) 19
EP m
C71 (0.7 m
06
17 5 in
99 )

4018 14 - 6 (10) 14 - 3 (8) FWH-80B 30 35 30 4195

x2 x2 4023 14 - 6 (8) 14 - 6 (10) 14 - 3 (8) 14 - 10 (12) 12 - 8 (10) FWH-90B 40 45 40 4195
n/a FWH-125B
4031 8 -3 (6) 10 - 4 (8) 8 - 1 (6) 14 - 8 (10) 10 - 6 (8) 50 60 50 4195
or FWH-150B
4038 8 - 3 (6) 10 - 4 (8) 8 - 1 (4) 14 - 8 (10) 10 - 6 (8) FWH-200B 60 75 60 4195

5 Remove the Keypad, Front Cover, and Wiring Cover 4044

4060
10 - 4 (4)
10 - 4 (4)
10 - 6 (6) 10 - 3 (3)
10 - 3 (3)
14 - 8 (8) 8 - 4 (6)
FWH-200B
FWH-225A
70
100
80
110
70
100
4195
4195
1 4075 10 - 2 (2) 10 - 2 (2) 6 - 4 (6) FWH-250A 125 150 125 10121
14 - 6 (6) FWH-250A
4089 10 - 2 (2) 6 - 1/0 (1/0) 150 175 150 10121
or FWH-275A
2 2 6 - 4 (4)
1 FWH-250A
4103 2 - 2/0 (1/0) 2 - 2/0 (1) 2 - 4/0 (2/0) n/a 10 - 3 (3) 175 200 175 10121
or FWH-275A
1/0 - 2/0
4140 2/0 - 250 (3/0) 3/0 - 300 (2/0) 1/0 - 2/0 (2) 4 - 1/0 (4) FWH-300A 225 250 225 10121
(2)
n/a
1/0 - 2/0 FWH-325A
4168 2/0 - 250 (4/0) 3/0 - 300 (4/0) 1/0 - 2/0 (1/0) 4 - 1/0 (4) 250 300 250 10121
(1/0) or FWH-400A

Flip Over for Steps 7 to 14

GA800 Quick Setup Procedure TOEPC71061748F Sheet 1
7 Install the Motor Wiring and Power Wiring 11 Collect and Record Auto-Tuning Data from Motor Nameplate

3 PHASE INVERTER DUTY AC INDUCTION MOTOR NAMEPLATE EXAMPLE T1-xx Parameter

Reference Motor Nameplate Data Motor Nameplate Value
(Ex-xx Parameter¹)
MODEL XX 123AAAA123XX-X0 X FRAME 123AX
E
POLES X ENC XXX CODE X DES A TYPE ABC INS X0 A Motor Rated Power kW T1-02 (E2-11)
(HP x 0.746)
B F C
FL FL
VOLTS XXX RPM
XXXX AMPS
XX/XX B Motor Rated Voltage V T1-03 (E1-05)

MAX TEMP.
SF 1.0 DUTY CONT
AMB °C
XX SENSORS
T-STATS C Motor Rated Current (FLA) A T1-04 (E2-01)
G
SERIAL N.L. AMPS XX.X/X.X Motor Rated Frequency (Base
D Hz T1-05 (E1-04/E1-06)
MAX S.E. O.S.E. ROTOR Frequency)
RPM
4200 BRG. 309 BRG.
XXX WK²
X.X
E Motor Pole Count - T1-06 (E2-04)
HZ HP RPM
TORQUE VOLTS AMPS
(LB FT) (HIGH CONN) (HIGH CONN)
F Motor Rated RPM RPM T1-07
1 - 0 XX.X - XX.X
D A
60 XX XXXX XX.X XXX XX.X G Motor No-Load Current² A T1-09 (E2-03)
6 120 XX XXXX XX.X XXX XX.X
- Motor Rated Slip² ³ 0.000 Hz T1-10 (E2-02)
OHMS
R1: .XXX R2: .XXX X1: X.XX X2: X.XX XM: XX.X

R/L1
PH.

S/L2
- Test Mode Selection² - T1-12

T/L3
P/N XXXXXXX
- Motor No-Load Voltage V T1-13

6
IM ¹Auto-Tuning will automatically set the E1-xx and E2-xx parameters. You can manually adjust Ex-xx parameters after Auto-Tuning.
²These values are only necessary for Stationary Auto-Tuning (T1-01 = 1).
³If you do not know this value, leave at the default value of 0.000.

Refer to the Technical Reference

(SIEPC71061737) for more
12
8
9 Energize the Drive and Confirm It Is Ready
information about GFCIs.

/T1
U/T1 R/L1 U/T1
R/L1 U/T1
L1 V/T
R/L1 V/T2 W/T3 S/L2 T/L3 V/T2 W/T3 or READY
S/L2 T/L3 V/T2 W/T3
S/L2 T
T/L3

Spacing per local electrical codes

EF3

8 Remove the Tabs and Install the Wiring Cover G

External Fault (terminal S3)

Reset
2017/01/01 10:00
F
READY

R/L
1
S/L
2
T/L
3 13
8
9 Use Auto-Tuning Data from Motor Nameplate to Set Parameters and Auto-Tune the Drive

(AI)
Home Menu
Control Tuning

5x
9 Install the Front Cover and Keypad

Rdy
Enter motor rated power. RUN key : Tuning Start *** EXECUTE AUTO-TUNING ***
Home key : Cancel
Rotational Auto-Tuning End
Stationary Auto-Tuning 1
Stationary Line-Line Resistance 0000.55 kW The motor turns. ... Auto-Tuning Successful
Please be careful.
Range : 0.00~650.00 XX.XXHz/ X.XXA

1 2

14 Set the Drive for LOCAL Control and Check the Motor Rotation Direction

(KPD)
10
(KPD)
Determine the Correct Auto-Tuning Method Home JOG 6.00
Motor Connection and Load Condition
6.00
0.02

6.00
(KPD)

6.00 6.00
6.00
0.02 0.02

F A
Use Stationary Auto-Tuning Use Rotational Auto-Tuning READY

T1-01 = 1 T1-01 = 0

GA800 Quick Setup Procedure TOEPC71061748F Sheet 2

A
8
9 If the Motor Does Not Rotate in the Correct Direction D
9
8 Connection Diagram and Terminal Functions

DC Link Terminal Type Signal Level Default

Choke Option Braking Resistor
S1 MFDI 1 Forward run/Stop
U X Option
S2 MFDI 2 Reverse run/Stop
S3 MFDI 3 External fault
2169, 2211 only U
+3 +2 + 1 _ B1 B2 U/T1 S4 MFDI 4 Fault reset
V Photocoupler
2004-2082 V/T2 S5 MFDI 5 24 V, 6 mA Multi-step speed 1
W
4002-4044 W/T3 S6 MFDI 6 Multi-step speed 2
S7 MFDI 7 Jog command
only
R/L1 Baseblock
S8 MFDI 8
command
S/L2
T/L3
GA800 SN MFDI power 0 V -
SC MFDI common -
24 V, 150 mA maximum
S1 MFDI power +
SP -
B
8
9 Control Circuit Configuration and Accessibility
S2
MA 24 VDC
Safe disable
MB H1
input 1
-
MC Safe disable
24 V, 6 mA
S3 H2
input 2
Internal impedance: 4.7 kΩ -
Minimum OFF time: 2 ms
M1 Safe disable
≤ 0.4 mm S4 HC
common
-
(0.01 in) M2
5.5 mm (0.21 in) Response frequency: 0 ~ 32 kHz
Master
≤ 2.5 mm (0.1 in) S5 M3 H level duty: 30 ~ 70%
frequency
RP H level voltage: 3.5 ~ 13.2 V -
M4 reference pulse
L level voltage: 0.0 ~ 0.8 V
S6 train input
Input impedance: 3 kΩ
M5 +V Frequency setting 10.5 V (20 mA maximum) -
S7 M6 -V power supply -10.5 V (20 mA maximum) -
-10 V ~ +10 V/-100% ~ +100% Master frequency
S8 A1 MFAI 1
0 V ~ 10 V/100% reference
2004-2082 (input impedance 20 kΩ)
4005-4044 SN MP 4 mA ~ 20 mA/100%
A2 MFAI 2 0 mA ~ 20 mA/100% Combined w/A1
C/C : GA80XXXXXABAA AC (input impedance 250 Ω)
8 XXXXX SC
0V -10 V ~ +10 V/-100% ~ +100%
SP SINK 0 V ~ 10 V/100%
+24 V FM (input impedance 20 kΩ) Auxiliary
A3 MFAI 3/PTC input 4 mA ~ 20 mA/100% frequency
E (G) - + 0 mA ~ 20 mA/100% reference
FM
(input impedance 250 Ω)
PTC input
RP AC Common 0V -
2110-2138 +V Connect
4060-4103 0-10 V E(G) - -
A1 AM shielded cable

2 kΩ
C/C : GA80XXXXXABAA 4 mA to MA Fault
8 XXXXX
20 mA AC - + Fault relay out 30 VDC, 10 mA ~ 1 A
A2 AM MB 250 VAC, 10 mA ~ 1 A Fault
0-10 V 0V MC Common Minimum load: 5 V, 10 mA -
A3 M1
E (G) M2
MFDO During run
AC 30 VDC, 10 mA ~ 1 A
M3
MFDO 250 VAC, 10 mA ~ 1 A Zero speed
0V M4
C
8
9 Switches and Jumpers on the Control Board
DC -V M5
Minimum load: 5 V, 10 mA

24 V PS (120 Ω, 1/2 W) M6
MFDO Speed agree 1
PS
700 mA MP Pulse train out 32 kHz maximum Output frequency
D+
FM MFAO 1 0 V ~ +10 V/0% ~ 100% Output frequency
A3
RS-485 D- -10 V ~ +10 V/-100% ~ +100%
D+ D- AM MFAO 2 Output current
AC 4 mA ~ 20 mA
AC Common 0V -
0V
H1 External 24 V PS
PS 21.6 VDC ~ 26.4 VDC, 700 mA -
H2 input
External 24 V PS
HC AC
ground
0V -
D+ D-
A1 SN D+ Communication + MEMOBUS/Modbus, RS-485 -
D- Communication - 115.2 kbps maximum -
A1 A2 A3 FM AM AC Common 0V -
A2

A3

GA800 Quick Setup Procedure TOEPC71061748F Sheet 3

E
9
8 If You Push the Run Button but the Motor Does Not Spin G
8
9 Troubleshooting Resources for Drive Faults and Alarms

(KPD) EF3
External Fault (terminal S3)
2017/01/01 10:00
Reset

READY

READY

Resource Choose This When: URL QR Code

You have access to the paper copy of the manual that was packaged with the drive.
This manual lists all drive faults and alarms, and offers a selection of causes and
solutions.
Parameters GA800
(KPD) Reference 1
Home d1-01
0
000.00 Hz Installation & Primary https://www.yaskawa.com/
Default : 0.00 Hz Operation toepc71061737
Range : 0.00~60.00 TOEPC71061737
Back Default Min/Max
PDF download
GA800
Parameters Parameters
Reference 1
d1-01
1
000.00 Hz Entry Accepted You want to use your smartphone or tablet and use the embedded help to look up the
Default : 0.00 Hz full complement of causes and solutions to all drive faults and alarms.
Range : 0.00~60.00
Back Default Min/Max

DriveWizard Mobile
https://www.yaskawa.com/dwm
10.00
(KPD)
App

0.00
0.00 READY

10 Hz App download

You want to download a PDF of the manual to your smartphone or tablet.

This manual lists the full complement of causes and solutions to all drive faults and
F
9
8 Parameter Groups alarms and also includes detailed information about drive maintenance, wiring, and
programming.
A: Initialization d: Reference Settings H: Terminal Functions n: Special Adjustment q: DriveWorksEZ Parameters

A1 Initialization d1 Frequency Reference H1 Digital Inputs n1 Hunting Prevention r: DriveWorksEZ Connections

A2 User Parameters d2 Reference Limits H2 Digital Outputs n2 Auto Freq. Regulator (AFR) T: Motor Tuning

b: Application d3 Jump Frequency H3 Analog Inputs n3 High Slip/Overexcite Braking U: Monitors TOEPYAIXXX001.pdf

Maintenance &
b1 Operation Mode Selection d4 Freq. Ref. Up/Down & Hold H4 Analog Outputs n4 AOLV Tuning U1 Operation Status Monitors Drive https://www.yaskawa.com/
Troubleshooting
DC Injection Braking and toepyaiga8001
b2 d5 Torque Control H5 Modbus Communication n5 Feed Forward Control U2 Fault Trace Manual XXX00

Short Circuit Braking XXX00

b3 Speed Search d6 Field Weakening/Forcing H6 Pulse Train Input/Output n6 Online Tuning U3 Fault History
XXX00
PDF download
b4 Timer Function d7 Offset Frequency H7 Virtual Inputs/Outputs n7 EZ Drive U4 Maintenance Monitors
XXX00

b5 PID Control E: Motor L: Protection Functions n8 PM Motor Control Tuning U5 PID Monitors

b6 Dwell Function E1 V/f Pattern for Motor 1 L1 Motor Protection o: Keypad-Related Settings U6 Operation Status Monitors

b7 Droop Control E2 Motor 1 Parameters L2 Power Loss Ride Through o1 Keypad Display U8 DriveWorksEZ Monitors

b8 Energy Saving E3 V/f Pattern for Motor 2 L3 Stall Prevention o2 Keypad Operation

b9 Zero Servo E4 Motor 2 Parameters L4 Speed Detection o3 Copy Keypad Function

C: Tuning E5 PM Motor Settings L5 Fault Restart o4 Maintenance Monitors

C1 Accel & Decel Time E9 Motor Setting L6 Torque Detection o5 Log Function

C2 S-Curve Characteristics F: Options L7 Torque Limit H

8
9 Additional Resources I
9
8 Customer Feedback
C3 Slip Compensation F1 PG Option Setup (Encoder) L8 Drive Protection
Comments or questions about this document? Please consider following us on social media:
C4 Torque Compensation F2 Analog Input Option L9 Drive Protection 2 Fill out our online form:
C5 Auto Speed Regulator (CSR) F3 Digital Input Option Mobile App Product Manuals www.youtube.com/yaskawayea

C6 Duty & Carrier Frequency F4 Analog Output Option www.linkedin.com/company/18822

F5 Digital Output Option
www.twitter.com/yaskawa
F6 Communication Option

F7 Ethernet Options Headquarters Address:

or
DriveWizard® Mobile •PDFs
Commissioning •Online HTML5-Searchable Email us: technical_documentation@yaskawa.com YASKAWA AMERICA, INC.
Smartphone App •Manuals App Call us: 1-800-YASKAWA (927-5292) 2121 Norman Drive South
www.yaskawa.com/DRV-F-0006
https://www.yaskawa.com/dwm https://www.yaskawa.com/ga800manuals Waukegan, IL 60085
GA800 Quick Setup Procedure TOEPC71061748F Sheet 4 USA