The document provides instructions for drawing views of a screw jack based on component details. A screw jack consists of a cast iron body, gun metal nut fitted to the top of the body, mild steel threaded spindle interfacing the nut, lever inserted through the spindle head for turning, carbon steel cup on the spindle head held by washer and screw, and serrated upper face of the cup. Students are to draw the front view in right half section and top view of the screw jack assembly from the provided component details, and prepare a bill of materials listing the parts.
The document provides instructions for drawing views of a screw jack based on component details. A screw jack consists of a cast iron body, gun metal nut fitted to the top of the body, mild steel threaded spindle interfacing the nut, lever inserted through the spindle head for turning, carbon steel cup on the spindle head held by washer and screw, and serrated upper face of the cup. Students are to draw the front view in right half section and top view of the screw jack assembly from the provided component details, and prepare a bill of materials listing the parts.
The document provides instructions for drawing views of a screw jack based on component details. A screw jack consists of a cast iron body, gun metal nut fitted to the top of the body, mild steel threaded spindle interfacing the nut, lever inserted through the spindle head for turning, carbon steel cup on the spindle head held by washer and screw, and serrated upper face of the cup. Students are to draw the front view in right half section and top view of the screw jack assembly from the provided component details, and prepare a bill of materials listing the parts.
Instructions: If no indication is provided in the problem/views, assume the third angle projection system for drawing considering all dimensions in mm.
(A) Description of device
Screw jack (refer Fig.1) is a simple machine, which is employed for raising and lowering the heavy loads through some vertical distances by applying comparatively very small force at the end of a long lever. Small screw jack can be found in almost every automobile toolbox, which is used to lift the automobile for changing a wheel/tyre. A typical screw jack consists of a body made of cast iron (cast iron has good compressive strength and damping property, hence, it is employed for making body/bed for the majority of machines). A nut [material is gun metal (GM)] is fitted at the top of body. Gun metal is bronze (an alloy having 88% copper, 8–10% tin, and 2–4% zinc), which has good tribological (low friction) compatibility with steels. A square threaded spindle made of mild steel (low carbon steel: 0.05%-0.25% of C) involves/interfaces the nut. In the head of spindle, a through hole is made for inserting the lever (Tommy bar). Lever is used for turning the threaded spindle. Far end of lever is knurled to provide a good grip for holding purpose. A cap made of carbon steel is put on the head of the spindle and is free to rotate about the axis of spindle and slip on head surface. The cup is loosely held in position over spindle head by washer screw. To achieve a good grip of the load on the cup, the upper Fig.1 Screw jack (This image is for face of the cup is serrated at 4-6 places. illustration point of view. It should not be understood that this is For information: assembly of components provided Low-carbon steel (or mild steel): 0.05 to 0.25% C; Medium- in Fig.2) carbon steel (or Carbon steel): 0.3–0.7% C; High-carbon steel: 0.8 –2% C; Ultra-high-carbon steel: 3.25 – 4% C
(B) What to be done
From the details of screw jack provided in Fig.2 (on page-2), draw the following views of the assembly:
(i) Front view (right half in section) (6.0 Marks)
(ii) Top view (3.5 Marks)
Prepare bill of materials with part names. (0.5 Mark)
P.T.O. Fig.2 Component details of screw jack [(1) Body; (2) Nut; (3) Threaded spindle; (4) Cup; (5) Washer; (6) Screw; (7) Lever (Tommy bar)]