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Datasheet ER100(-M)

Robust explosion proof indicator

Flow rate Indicator / Totalizer


with linearization, analog
and pulse signal outputs

Advantages Outputs
Save time and gain flexibility with the easy-to-operate through glass Isolated, loop powered 4 - 20mA output according to linearized flow rate.
keypad: no need to remove the front cover or to arrange a work permit. S
 caled pulse output according to linearized accumulated total.
Your crew is in control with our highly praised “know one, know them all”
configuration structure, saving time, cost and aggravation. Inputs
Easy installation with the spacious chamber and plug and play connectors. Ability to process all types of volumetric or mass flow meter signals:
Cost saving with an easy to install, 1” NPT thread for flow meter mounting. Reed-switch, NAMUR, NPN/PNP pulse, Sine wave (coil), Active pulse
Key information at a glance as the display shows flow rate, total, signals.
measuring units and a flow rate indicating speedometer.
Applications
Features Flow measurement with mechanical flow meters where a precise
Explosion proof according ATEX, IECEx, FM and CSA c-us. calculation over the full measurement range is required.
Easy K-factor and engineering unit configuration for volumetric or mass. Or if re-transmission of the flow rate and/or totalizer functions or serial
7 digit flow rate / total and 11 digit accumulated total. communication is desired.
16 point linearization of the flow curve - with interpolation. The ER100(-M) offers you a flow rate indicator / totalizer designed to be
Bright LED backlight. used in rough and tough applications, beyond being just explosion proof.
Power options: Loop powered, battery and 9 - 27V DC. Its sturdy design and ease of use are unequaled by any other explosion
Sensor supply 8.2 / 12 / 24V DC. proof indicator in the market! The ER100(-M) is always your first and
Modbus communication option RS485. safest choice in explosion proof applications.

Your first and safest choice for explosion proof indicators. Datasheet ER100(-M) -1-
General information
Introduction
The ER100(-M) distinguishes itself by its quality and Easy-to-operate through glass keypad
functionality driven European design and ­manufacturing. It
is more than fulfilling the rules for ­explosion proof design,
it is about safety during the daily ­operation. Often, the
environment is much tougher than the ­explosion proof
­requirements demand. Thus dangerous conditions may
be experienced due to a ­broken enclosure or a poorly
made flame path. Ruggedness and reliability is where
Brodie International stands for and it is now available in a
comprehensive well designed and purpose driven explosion
proof flow rate indicator / totalizer.

Display
The unique LCD display provides multiple flow data at a
glance. The main information is displayed with 7 digits
(12mm, 0.47”) to show total or flow rate and 11 digits (7mm,
0.28”), which can be set to show flow rate and accumulated Robust entry threads
total. On-screen engineering units are easily configured from
a ­comprehensive selection, while different units for flow rate
and total can be displayed simultaneously. The speedometer
offers a quick impression of the actual flow rate. For good
readings in full sunlight and darkness, the ER100(-M) is
provided with a bright backlight. When battery powered the
backlight is only operational after a keypad touch, to safe
battery life.

Configuration
Each setting is clearly indicated with an alphanumerical
description, which avoids confusing abbreviations.

Operation
Operation is done via the optical, easy-to-operate, through
glass keypad without having to remove the front cover. These
optical keys can be disabled. For easy handheld configuration
there are three mechanical push buttons on the bottom side
of the display collar. All settings are accessed via a simple
operator menu that can be passcode protected.

Your first and safest choice for explosion proof indicators. Datasheet ER100(-M) -2-
Flow meter input Hazardous areas
The ER100(-M) accepts most input signals for volume flow or The ER100(-M) has been ­certified according ATEX, IECEx, FM
mass flow meters. The input signal type can be selected in and CSA c-us with an ­ambient temperature of -40°C to +70°C
the configuration menu without having to adjust any sensitive (-40°F to +158°F).
mechanical dip-switches or jumpers. In addition to the The application range of the enclosure is very wide:
average K-Factor, 16 linearization points can be entered with The ATEX markings are:
their frequencies or values. The unit will interpolate between Gas: II 2 G Ex d IIC T6 Gb
these points greatly enhancing accuracy in any flow range. Dust: II 2 D Ex tb IIIC T85°C Db
The IECEx markings are:
Analog output Gas: Ex d IIC T6 Gb
The linearized flow rate is transmitted with the galvanically Dust: Ex tb IIIC T85°C Db
isolated 4 - 20mA output signal. The ER100(-M) can even be The FM and CSA c-us markings are:
loop powered via the isolated loop-current. XP (Explosion-proof ): Class I, Division 1, Grps A, B, C, D.
DIP (Dust-Ignition-proof ): Class II/III, Division 1, Groups
Pulse outputs E, F and G. Class I, Zone 1, AEx d IIc T6 Gb, Zone 21, AEx tb
A scaled pulse output is available according the linearized IIIC T85°C Db.
accumulated total. The pulse length is user defined from
1msec up to 10 seconds. The output can be a passive NPN Communication
signal or a mechanical relay output. All processed data and settings can be read and modified
through the Modbus link RS485.
Power requirements
Several power inputs are possible to power the ER100(-M)
and sensor. As standard, the ER100(-M) can be loop powered Overview application ER100(-M)
via the isolated, two-wire, analog output. The battery
powered option with a long life lithium battery can power
the ER100(-M) including the backlight, but doesn’t offer a
real sensor supply. A real sensor supply of 8.2, 12 or 24V is Pulse Analog Modbus
output output Communication
optional available with the 9 - 27V DC.

Enclosures
The aluminum IP66/IP67, NEMA Type4X/7/9 explosion proof USB
Communication
enclosure has an industrial two component coating and is Remote control:
better suitable for outdoor and chemical plant applications reset total / clear-lock

than powder coated alternatives. A major advantage for


the installation engineer is the spacious mid-chamber
for the cable entry in combination with the plug-and-play Flow meter
input
connectors. Especially for straight flow meter mounting a 1”
Linearization
NPT connection is available (see page 4 for available NPT and
Metric threads sizes).

Your first and safest choice for explosion proof indicators. Datasheet ER100(-M) -3-
Dimensions enclosures Terminal connections
112mm (4.41”)

Main Electronics Module


POWER
REQUIREMENTS PULSE OUTPUT

P1 P2 R1 R2 R3
9 - 27V DC Passive transistor output

+ +
133mm (5.24”)

Battery powered:
(If supply 9 - 27V DC is connected, the battery
supply will be switched off automatically.)

E-Series

SENSOR LOOP POWERED


SENSOR INPUT SUPPLY ADDITIONAL INPUT COMMUNICATION ANALOG OUTPUT

S1 S2 S3 P3 E1 E2 C1 C2 C3 C4 A1 A2
Coil Reset total/Clear-lock RS485 - 2 wire Isolated 4 - 20mA
8.2 / 12
/ 24V
+ + A B I -/+ I -/+
Reed switch / NPN Note: Non-polarity
8.2 / 12 sensitive.
+ / 24V
148mm (5.83”) +
PNP
3V 8.2 / 12
2 x Entry thread T1 - +
/ 24V
+
Namur
3V 8.2 / 12
- +
/ 24V
+
Active signal
3V 8.2 / 12
+ +
/ 24V
+

Battery Supply Module


POWER
REQUIREMENTS

P5 P6 P7
9 - 27V DC*

Entry thread T2

Enclosure types
Type HA_ Aluminum Ex d enclosure.
  Weight 1300 gr.
Display example - scale 1:1
Enclosure drillings
Type H_B T1: 2 x 3/4”NPT / T2: 1 x 3/4”NPT

Your first and safest choice for explosion proof indicators. Datasheet ER100(-M) -4-
Typical wiring diagram ER100 Typical wiring diagram ER100-M

TERMINAL CONNECTORS
TERMINAL CONNECTORS
9 - 27V DC9 POWER
- 27V DCREQUIREMENT
POWER REQUIREMENT TERMINAL CONNECTORS
TERMINAL CONNECTORS
OUTPUT LOOP
OUTPUT
POWERED
LOOP POWERED
Main Electronics
MainModule
Electronics Module Main Electronics
MainModule
Electronics Module
ER100 ER100 e.g. indicatore.g. indicator ER100-M ER100-M e.g. indicatore.g. indicator
+ + + +
A2

A2

A2

A2
Analog output:
Analog
(loopoutput:
powered)
(loop powered)
11 - 27V DC 11 - 27V DC Analog output
Analog
type:output
(loop powered)
type: (loop powered)
11 - 27V DC 11 - 27V DC
Galvanically Galvanically
isolated 4 - 20mA
isolated 4 - 20mA Galvanically Galvanically
isolated 4 - 20mA
isolated 4 - 20mA
- - - -
A1

A1

A1

A1
Power Power Power Power
supply supply supply supply

B B
C4

C4

C4

C4
Modbus communication
Modbus communication
A A
C3

C3

C3

C3
(not used in (not
this example)
used in this example)
Modbus communication
Modbus communication
type CH: RS485
type- CH:
2 wire
RS485 - 2 wire
C2

C2

C2

C2
Common ground
Common ground Common ground
Common ground
C1

C1

C1

C1
+ 3V + 3V + 3V + 3V
low-pass low-pass low-pass low-pass
filter filter Additional input
Additional input filter filter Additional input
Additional input
E2

E2

E2

E2
Reset total /Reset
Clear-lock
total / Clear-lock Reset total /Reset
Clear-lock
total / Clear-lock

Common ground
Common ground Common ground
Common ground
E1

E1

E1

E1
Supply * Supply * Supply * Supply *

P3

P3
S3 P3

P3
Circuit depends on

Circuit depends on

Circuit depends on

Circuit depends on
Supply * Supply * Supply * Supply *
type of signal

S2 of signal

type of signal

S2 of signal
S3

S3

S3
Flow meter input
Flow meter input Signal Signal Flow meter input
Flow meter input
type pulse type pulse type pulse type pulse
type

type

S2
S2

Common ground
Common ground Common ground
Common ground
S1

S1
S1

S1

Common ground
Common ground Pulse outputPulse output Common ground
Common ground
R3

R3

R3

R3

passive transistor
passive transistor

123456
123456 + +
123456
123456 + +
Pulse outputPulse
type:output type:
R2

R2

R2

R2

e.g. counter e.g.


output
counter output e.g. counter e.g.
output
counter output passive transistor
passive transistor
- - - -
Common ground
Common ground Common ground
Common ground
R1

R1

R1

R1

+ +
Power supply:Power
9 - 27V
supply:
DC 9 - 27V DC
P2

P2

P2

P2

Main supplyMain supply Power supply


Power supply 9 - 27V DC 9 - 27V DC Main supplyMain supply (not used in (not
this example)
used in this example)
9 - 27V DC 9 - 27V DC
- -
Common ground
Common ground Common ground
Common ground
P1

P1

P1

P1

Earth Earth

* Supply voltage
* Supply
P3: 8.2
voltage
/ 12 /P3:
24V8.2
DC/ to
12 sensor
/ 24V DC to sensor
TERMINAL CONNECTORS
TERMINAL CONNECTORS
Battery Supply
Battery
Module
Supply Module
ER100-M ER100-M

Back up Back up
R9

R9

battery supply
battery supply
R8

R8
P7

P7

Power supply:Power
9 - 27V
supply:
DC 9 - 27V DC
P6

P6

Main supplyMain supply (not used in (not


this example)
used in this example)

Common ground
Common ground
P5

P5

*Supply voltage
*Supply
S3: 3V
voltage
DC toS3:
sensor
3V DC to sensor

Your first and safest choice for explosion proof indicators. Datasheet ER100(-M) -5-
Technical specification
General Data protection
Display Type EEPROM backup of all settings. Backup of running

Type High intensity transflective numeric and alpha- totals every minute. Data retention at least 10 years.

numeric LCD, UV-resistant, with bright backlight. Pass-code Configuration settings can be pass-code protected.

Intensity can be adjusted via the keypad.


  Note When battery powered, the backlight is only Directives & Standards
operational after a keypad touch to extend the EMC Directive 2014/30/EU, FCC 47 CFR part 15.
battery lifetime. Low voltage Directive 2014/35/EU.
Dimensions Ø 65 x 45mm (2.56” x 1.77”). RoHS Directive 2011/65/EU.
Digits Seven 12mm (0.47”) and eleven 7mm (0.28”) digits. ATEX / IECEx Directive 2014/34/EU, IEC 60079-0, IEC 60079-1,
Various symbols and measuring units. IEC 60079-31.
Refresh rate User definable: 8 times/sec. - 30 secs. FM Class 3600, 3615, 3616, 3810.
Speedometer To indicate the actual flow rate the bargraph runs CSA CSA 22.2 No. 25, No. 30, No. 61010-1-12.
from 0 to 100% in 20 blocks, each block is 5%. UL UL 61010-1.
IP & NEMA EN 60529 & NEMA 250.
Operating temperature
Ambient -40°C to +70°C (-40°F to +158°F). Hazardous area
Explosion proof
Power requirements Ambient Ta -40°C to +70°C (-40°F to +158°F).
Battery Long life Lithium battery - life-time depends upon ATEX Gas:  II 2 G Ex d IIC T6 Gb.
settings and configuration - up to approx. 3 years. certification Dust: II 2 D Ex tb IIIC T85°C Db.
  Note The battery can power the backlight for a short time IECEx Gas: Ex d IIC T6 Gb.
after a keypad touch but cannot power the relay certification Dust: Ex tb IIIC T85°C Db.
output (OR) or the real sensor supply (Terminal P3). FM & CSA c-us Class I, Div. 1, Grps A, B, C, D.
Supply 9 - 27V DC. Consumption max. 4.5W certification Class II/III, Div. 1, Grps E, F, & G.
Loop Loop powered, analog output. 11 - 27V DC, Class I, Zone 1, AEx d IIc T6 Gb,
Min. 3.5mA. Consumption max. 675mW (25mA @ 27VDC). Zone 21, AEx tb IIIC T85°C Db.
  Note The loop powered analog output cannot power the
backlight, mechanical relay output (OR) or the real Enclosure
sensor supply (Terminal P3). General
Window Glass window.
Sensor excitation Sealing Silicone.
Loop / Battery Terminal S3: 3V DC for pulse signals and 1.2V DC for Control keys Three infra-red keys with operation through the
coil pick-up, Iout max. 100μA. glass front window.
  Note This is not a real sensor supply. Only suitable for Rating IP66, IP67 / NEMA Type4X / Type7 / Type9.
sensors with a very low power consumption like coils Dimensions 112 x 133 x 148mm (4.41” x 5.24” x 5.83”) - W x H x D.
(sine wave) and reed-switches.
Supply Terminal P3: 8.2 / 12 / 24V DC Enclosure types
8.2V DC, Iout max. 20mA. Type HA_ Aluminum Ex d enclosure.
12V DC, Iout max. 30mA.   Weight 1550 gr. (3.41 lbs).
24V DC, Iout max. 75mA (this voltage varies 1650 gr (3.64 lbs) with battery supply.
depending on the input supply voltage)
Enclosure drillings
Terminal connections Type H_B Entry threads: 3 x 3/4”NPT
Type Removable plug-in terminal strip.
Wire max. 1.5mm2 and 2.5mm2.

Your first and safest choice for explosion proof indicators. Datasheet ER100(-M) -6-
Signal input Operational
Flow meter sensor Operator functions
Pulse Coil / sine wave (COIL-HI: 20mVpp or COIL-LO: Displayed • Linearized flow rate and / or total.
90mVpp sensitivity selectable), NPN, PNP, functions • Linearized total and accumulated total.
reedswitch, Namur, active pulse signals 8 or 24V DC. • Indicating speedometer for flow rate.
  Frequency Minimum 0Hz - maximum 10kHz for total and flow • Reset total by pressing the CLEAR-key twice.
rate. Maximum frequency depends on signal type
Total
and internal low-pass filter. E.g. reed switch with
Digits 7 digits.
low-pass filter: max. frequency 120Hz.
Units L, m3, US gal, igal, cf, Oil bbl, kg, ton, US ton,
  K-Factor 0.000010 - 9,999,999 with variable decimal position.
lb or none.
  Low-pass filter Available for all pulse signals.
Decimals 0 - 1 - 2 or 3.
Note Total can be reset to zero.
Additional input signal
Function Terminal input to reset total remotely or to lock the Accumulated total
“clear total” button. Digits 11 digits.
Type Internally pulled-up switch contact - NPN. Units / decimals According to selection for total.
Duration Minimum pulse duration 100msec. Note Can not be reset to zero.

Signal outputs Flow rate


Digital output Digits 7 digits.

Function Pulse output: Transmitting accumulated total. Units mL, L, m3, mg, g, kg, ton, US ton, US gal, igal, Oil bbl,

  Frequency Max. 500Hz. Pulse length user definable between lb, cf, rev, none, scf, nm3, nL or p.

1msec up to 10 seconds. Decimals 0 - 1 - 2 or 3.

Type One passive transistor output (NPN) - not isolated. Time units /sec - /min - /hr - /day.

300mA - 50V @ 25°C.


Accessories
Analog output General ER100(-M) accessories
Function Transmitting linearized flow rate. Battery Long life Lithium battery - life-time depends upon
Type Galvanically isolated, loop powered 4 - 20mA output settings and configuration - up to approx. 3 years.
  Accuracy 12 bit. Error 0.03% @ 20°C (Typical 45ppm/°C).
Output signal can be scaled to any desired range.

Communication option
Function Reading display information, reading / writing all
configuration settings and data log extraction.
Protocol Modbus ASCII / RTU.
Type RS485 2-wire

Brodie International Telephone: +1.912.489.0200


P.O. Box 450 (30459-0450) Telefax: +1.912.489.0294
19267 Highway 301 North Email: sales@brodieintl.com Important: specifications are subject to change without notice.
Statesboro, GA 30461 Internet: www.brodieintl.com Copyright: Fluidwell bv - 2017 - ER100-DATA-EN-V1726

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