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· Vortex generator Abstract The goal of this study is to reduce the Hot Mixing Chamber (HMC) surface tem-
perature during the combustion process, and to investigate the flow field and temperature dis-
tribution inside the HMC. The basic (with one inclined cold inlet) and the modified HMC model
Correspondence to: (with three cold inlets, perforated inner cylinder, and vortex generator) were simulated and
Geun Sik Lee compared, and the experiment was performed on the modified model for validation. The re-
sults showed that the HMC surface temperature of the modified model was reduced by 289oC
gslee@mail.ulsan.ac.kr compared to that of the base model. The numerical simulation results for the center and sur-
face temperature of the modified HMC model showed good agreements with experimental re-
Citation:
sults. The highest combustion temperature was achieved with stoichiometric reaction in a
Ngo, T. T., Zhou, T., Hap, N. V., Phu, N. range of equivalent ratios of 0.8 to 1.2. Compared with the conventional basic HMC using a
M, Lee, G. S. (2021) New design of a heavy refractory material cover, the modified HMC model using this design and configurations
Hot Mixing Chamber for lowering its sur-
face temperature by adopting a perfo-
could reduce the surface temperature, extend the operating life, and reduce the HMC weight.
rated inner cylinder. Journal of Mechani-
cal Science and Technology 00 (0)
(2021) 0000~0000. http://doi.org/
10.1007/s12206-000-0000-0 1. Introduction
The Hot Mixing Chamber (HMC) is the device that supplies heat source to the annealing
Received please leave blank
furnace for conducting steel annealing process or other heat treatment applications. The hot
Revised please leave blank
mixing flow temperature at the outlet of HMC is important and can be adjusted to achieve the
Accepted please leave blank
temperature requirements of the annealing furnace. On the other hand, a part of cooling air
from the secondary flow can protect the chamber surface by making the surface to be ex -
posed to the cold air flow continuously to avoid high surface temperature caused by combus-
† Recommended by Editor
tion process. Review of the studies investigated the mixing flow and internal coolant flow to
please leave blank enhance the model performance. The hot gas mixing structure of the High Temperature gas
cooled Reactor Pebble-bed Model (HTR-PM) was studied by Zhou et al. [1-3]. The results
showed that the radial temperature difference at the outlet of hot gas duct increased with the
increment of the bypass flow rate, and the simulation and experimental results were in good
agreement. Ximing et al. [4] conducted the simulation to investigate the bypass flow in HTR-
PM. They found that the bypass flow rate ratio was from 0.33% to 1.94% of the total helium
flow rate when the gap of full power operation matched the width of 1.6 mm. Zhao et al. [5]
studied the heat transfer process in the reactor cavity by numerical simulation and they found
that the maximum temperature of the air occurred at the top of the reactor pressure vessel.
There are many studies on the film-cooling performance to protect the model surface. Sun et
al. [6] studied the effect of hole shape on film cooling effect and suggested that the hole with
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2 C. et al. / Journal of Mechanical Science and Technology 33 (3) (2019) 1~9
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Journal of Mechanical Science and Technology 00 (0) 2021 DOI 10.1007/s12206-000-0000-0
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Table 2. Specification of a modified HMC.
Parameters Dimensions, mm
Fuel/air inlet diameter 90
Cold air inlet diameter 30
Outlet diameter 250
HMC body diameter 400
HMC length 1300
Hole diameter 30
Number of holes 72
Fig. 2. The 3D basic model of Hot Mixing Chamber. Vortex generator diameter 100
3.2 Modified HMC model The governing equations for the continuity, momentum, ki-
netic energy, and dissipation energy of the turbulence model
The aim of the modified model is to reduce the HMC sur- are the following [23]:
face temperature during combustion process and also to mix Continuity equation:
the combustion gas and the cold air to meet the uniformly
specified flow temperature at the outlet port of the HMC. The
(1)
modified HMC model has a fuel/air mixture inlet and three
cold air inlets as shown in Fig. 3. The dimensions of the modi-
fied model are shown in Table 2. The fuel/air mixture inlet is Momentum equation:
located at the center of the cross-section of the HMC. The
three cold air inlets are located around the HMC surface and
(2)
are distributed 120 degree intervals on the same circumferen-
tial section. The inside structure of the inner vessel is a perfo-
rated cylinder. Six holes are distributed in each cross-sec- The turbulence kinetic energy k and the rate of its dissipa-
tional direction and 12 holes in each main flow direction. Ev- tion ε are obtained from the following transport equations:
ery hole diameter is 30mm. The perforated inner cylinder of
the HMC can increase the hot and cold air mixing rate and
may decrease the HMC outside surface temperature, due to
successive discharging the cold air to the main flow and the
collision of the splitted cold flow between the outer vessel and
the perforated inner vessel. In addition, the vortex generator is
established near the end of the perforated cylinder to enhance
mixing the combustion gas and the cold air.
(b)
Fig. 3. The 3D modified model of Hot Mixing Chamber. Fig. 4. The 3D mesh model of Hot Mixing Chamber: (a) Basic
model; (b) Modified model.
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Journal of Mechanical Science and Technology 00 (0) 2021 DOI 10.1007/s12206-000-0000-0
(6)
(11)
(7)
The turbulence-chemistry interaction model is based on the
The model constants C1ε, C2ε, Cµ, σk, and σε have the fol- work of Magnussen and Hjertager called the eddy-dissipation
lowing default values: C1ε = 1.44, C2ε = 1.92, Cµ = 0.09, σk = model. The net rate R i,r of the production of species i due to
1.0, and σε = 1.3. reaction r is selected from the smaller of the two equations
from the following:
Energy equation:
(12)
(8)
5. Experimental setup
4
For verification, experiments were conducted and the re-
sults were compared with the results of numerical simulations
in ANSYS FLUENT software. The experimental setup of the
HMC was set up as shown in Fig. 5. The LPG/air mixture was
supplied to the burner and then ignited by auto-ignition device.
On the other hand, the cold air velocity was automatically ad-
justed and supplied by the centrifugal blower to the Hot Mixing
Chamber. Temperature distribution was measured by K-type
thermocouples and the results were displayed by the Yoko-
gawa temperature recorder.
(a)
(b)
Fig. 6. Velocity streamline of Hot Mixing Chamber for the 3D view and cen-
teral cross- section view: (a) Basic model; (b) Modified model.
area but also the low surface temperature in the other re-
gions. On the other hand, by using three cold air inlets and the
perforated inner cylinder, the flow field distribution of the modi-
fied model is completely different from that of the basic model.
The main cold air flows along the annular passage between
the perforated inner cylinder and the inner surface of the HMC
(b)
and then leaves the HMC outlet. The rest of the cold air is in-
Fig. 5. HMC experimental apparatus setup: (a) front view; (b) side jected into the main hot stream through the perforated holes
view.
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Journal of Mechanical Science and Technology 00 (0) 2021 DOI 10.1007/s12206-000-0000-0
and then mixed with it. And finally the well-mixed uniform tem- HMC surface as shown in Fig. 8(b). Consequently, the highest
perature flow leaves the HMC outlet. Moreover, the vortex temperature difference between the basic and modified model
generator has a function to enhance mixing of the mixture is 289oC. Therefore, the modified HMC model can lower the
flow before moving out at the outlet. These peculiar configura- surface temperature without a heavy refractory material cover
tions of the modified HMC make the flow mixing to be im- and extend the operating period of the chamber.
proved and also the HMC surface temperature to be greatly
reduced, compared with the basic HMC model. 6.2 Validation for the modified model
The temperature distribution in the longitudinal center
plane of the base and modified hot mixing chamber is shown
in Fig. 7. The combustion process was performed at an equiv-
alent ratio (Φ) of 1.0 and a Reynolds number (Re) of the fuel/
air mixture inlet of 6302. For the basic model, due to the in-
cline cold air inlet and without the perforated cylinder inside
the HMC, the flame structure at the center was distorted. It
may result in the unfavorable temperature distribution within
the HMC and less cooling the HMC surface. On the other
hand, for the modified model, because the cold air passes
along the annular passage of the perforated inner cylinder
and the HMC surface, the surface temperature of the HMC is
much lower than that of the basic model.
The surface temperature contour of Hot Mixing Chamber
for the basic and modified model is shown in Fig. 8. Due to
one unbalanced cold air inlet and without the perforated inner
cylinder, the surface of the basic HMC has the highest surface
temperature of 689oC on the flame area and 540oC on other
regions. On the other hands, by using the three cold air inlets
and the perforated inner cylinder, the average surface temper-
ature of the modified HMC model maintains 400 oC along the
(a)
(b)
Fig. 8. Surface temperature of Hot Mixing Chamber: (a) Basic model; (b)
Modified model.
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walls and the ambient cold air. Finally, the combustion gas
leaves the hot mixing chamber through the outlet. Due to the
cooling air from the three cold air inlets, the surface tempera-
ture of the modified HMC is reduced significantly, compared
with that of the basic model as mentioned in previous section
(Fig. 8(a) and 8(b)).
Fig. 11. Temperature distribution as a function of z-direction for Fig. 9. Comparison of the temperature distribution between simula-
variations of equivalent ratio. tion and experimental results along the lengthwise HMC direction
(z = 0 corresponds to the starting position of the nozzle in the
HMC).
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Journal of Mechanical Science and Technology 00 (0) 2021 DOI 10.1007/s12206-000-0000-0
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(2011) 1914-1929. 2197.
[10]M. Fraas, T. Glasenapp, A. Schulz, and H. J. Bauer, Opti- [22]T. T. Ngo, J. Go, T. Zhou, H. V. Nguyen, and G. S. Lee, Im-
mized inlet geometry of a laidback fan-shaped film cooling provement of the steel-plate temperature during preheating
hole–Experimental study of film cooling performance, Interna- by using guide vanes to focus the flame at the outlet of a gas
tional Journal of Heat and Mass Transfer, 128 (2019) 980- torch, Energies, 12 (5) (2019) 869.
990. [23]ANSYS FLUENT theory guide, ANSYS Inc, USA (2013) 133–
[11]K. D. Lee and K. Y. Kim, Shape optimization of a fan-shaped 720.
hole to enhance film-cooling effectiveness, International Jour-
nal of Heat and Mass Transfer, 53 (15-16) (2010) 2996-3005.
[12]K. Souflas and P. Koutmos, On the non-reacting flow and
Author information
mixing fields of an axisymmetric disk stabilizer, under inlet
mixture stratification and preheat, Experimental Thermal and Tu Thien Ngo received a B.E. in
Fluid Science, 99 (2018) 357-366. Thermal Engineering in 2012, and
[13]W. Ye, Q. Zhang, Y. Xie, J. Cai, and X. Zhang, Spray cooling an M.E. in 2014 from Ho Chi Minh
for high temperature of exhaust gas using a nozzle array in a City University of Technology
confined space: Analytical and empirical predictions on cool- (HCMUT), Vietnam. He received
ing capacity, Applied Thermal Engineering, 127 (2017) 889- his Ph.D. degree in Mechanical and
900. Automotive Engineering from the University of Ulsan, Korea,
[14]Z. Zeng, H. Wang, and Z. Wang, Analysis of cooling perfor- in 2019. He has been a lecturer at the Mechanical Engineer-
mance and combustion flow in advanced vortex combustor ing Faculty in HCMUT since 2013. Since 2019, he has been
with guide vane, Aerospace Science and Technology, 72 working as a postdoctoral researcher at the Heat and Mass
(2018) 542-552. Transfer Laboratory, Chosun University, Korea. His research
[15]T. Jing, G. He, W. Li, F. Qin, X. Wei, Y. Liu, and Z. Hou, Flow interests include the design of thermal systems in industry by
and thermal analyses of regenerative cooling in non-uniform CFD and the combustion, multiphase flow, additive alignment
channels for combustion chamber, Applied Thermal Engi- in polymer fluid flow, computational fluid dynamics, and heat
neering, 119 (2017) 89-97. and mass transfer.
[16]H. Zhang, W. Tao, Y. He, and W. Zhang, Numerical study of
liquid film cooling in a rocket combustion chamber, Interna-
tional Journal of Heat and Mass Transfer, 49 (1-2) (2006) Zhou Tianjun received B.S. in 2010
349-358. in Wuhan University of Technology,
[17]B. Ge, Y. Ji, Z. Chi, and S. Zang, Effusion cooling characteris- China, M.S. in 2013 and Ph.D. in
tics of a model combustor liner at non-reacting/reacting flow 2019 from University of Ulsan, Ko-
conditions, Applied Thermal Engineering, 113 (2017) 902- rea. He is currently a Lecturer and
911. Researcher in Shanghai University
[18]Y. Ji, B. Ge, Z. Chi, and S. Zang, Overall cooling effective- of Engineering Science from 2019.
ness of effusion cooled annular combustor liner at reacting His research interests include turbo-
flow conditions, Applied Thermal Engineering, 130 (2018) machinary and computational fluid dynamics (CFD).
877-888.
[19]Y. Jiang, J. Qin, K. Chetehouna, N.
Gascoin, and W. Bao, Parametric
study on the hydrocarbon fuel flow Nguyen Van Hap received B.E. in 2002 from Fisheries Uni-
rate distribution and cooling effect in versity, M.E. in 2007 from Ho Chi Minh City University of
non-uniformly heated parallel cooling Technology (HCMUT), Vietnam, and Ph.D. from University of
channels, International Journal of Ulsan, Korea in 2015. He is currently a lecturer of Mechanical
Heat and Mass Transfer, 126 (B) Engineering Faculty in HCMUT. His research interests include
(2018) 267-276. the CFD for thermal processes, optimal design of heat ex-
[20]N. Yu, B. Zhao, G. Li, and J. Wang, changer.
Experimental and simulation study of a Gaseous oxygen/
Gaseous hydrogen vortex cooling thrust chamber, Acta As-
tronautica, 118 (2016) 11-20.
[21]T. T. Ngo, J. Go, T. Zhou, H. V. Nguyen, and G. S. Lee, En-
hancement of exit flow uniformity by modifying the shape of a
gas torch to obtain a uniform temperature distribution on a
steel plate during preheating, Applied Sciences, 8 (11) (2018)
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Journal of Mechanical Science and Technology 00 (0) 2021 DOI 10.1007/s12206-000-0000-0
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