Tank shell fit for purpose calculations

Company Hydrotestic test conditions: Water density r kg/l 1.00

Tank Id Filling height h m 12.80
Design code Course Course Product Minimum Allowable Joint calc. Installed measured Minimal Integrity
Shell Material No. height height Yield Stress Efficiency t thickness thickness thickness check
Y factor Factor incl. CA per DEP
Tank diameter D m 15.40 [m] [m] [ N/mm2] k [mm] [mm] [mm] [mm]
Tank height H m 13.90
Design pressure Pd mbar 20.00
No. shell courses 6

1.89 210 0.667 1.00 6.00 6.00

top 6 1.89 3.37 210 0.667 1.00 1.76 6.00 6.00 3.00 OK
5 1.89 5.26 210 0.667 1.00 2.78 6.00 6.00 3.00 OK
4 1.89 7.14 210 0.667 1.00 3.80 7.00 7.00 3.80 OK
3 1.89 9.03 210 0.667 1.00 4.81 8.00 8.00 4.81 OK
The following formula is used in calculating the 2 1.89 10.91 210 0.667 1.00 5.83 10.00 10.00 5.83 OK
required minimal thickness of shell courses: bottom 1 1.89 12.80 210 0.667 1.00 6.84 11.00 11.00 6.84 OK
13.20 WARNING! Total course height not equal to input

Product conditions: Product density r kg/l 0.75

Max fill height h m 12.80
S = maximum allowable stress in N/mm2 (see 5.7) Course Course Product Minimum Allowable Joint calc. Installed measured Minimal Integrity
E = joint efficiency factor No. height height Yield Stress Efficiency t thickness thickness thickness check
H = height from the lower edge of the course under consideration
to the top of the shell in metres Y factor Factor incl. CA per DEP
D = nominal diameter of tank in metres [m] [m] [ N/mm2] k [mm] [mm] [mm] [mm]
p = design pressure in mbar (ga)
CA = corrosion allowance in mm (for special cases only, to be
specified in requisition; normally zero)
w = maximum density of product to be stored in g/ml (a value of
1.00 shall be used even where the product to be stored is lighter)

1.89 210 0.67 1.00 6.0 6.0

top 6 1.89 3.37 210 0.67 1.00 1.35 6.0 6.0 3.00 OK
5 1.89 5.26 210 0.67 1.00 2.11 6.0 6.0 3.00 OK
k=0.67 (new) or 0.8(fit for purpose) 4 1.89 7.14 210 0.67 1.00 2.87 7.0 7.0 3.50 OK
3 1.89 9.03 210 0.67 1.00 3.64 8.0 8.0 4.00 OK
2 1.89 10.91 210 0.67 1.00 4.40 10.0 10.0 5.00 OK
bottom 1 1.89 12.80 210 0.67 1.00 5.16 11.0 11.0 5.50 OK
 Compression Ring calculations T52
Calculation for compression area as required (BS2654, section 8.5.2) :
Tank diameter D m 24.40
Tank radius R m 12.20
Tank height H m 13.20
Design pressure p mbar 20.00
Design windspeed Vw m/s 45.00
Allowable compressive stress Sc N/mm2 120.00 unless other wise specified

Roofplate thickness (annular) tr mm 5.00

SG(density) of steel r kg/m3 7850.00
deadload roof plates L mbar 3.93 kg/m2 39.25

Roof slope slope degr 11.30 slope 1:5

Required compression area Ar mm2 4989 , with p less roof weight

Calculation for section area as avaialble :

WT Roofplates tr mm 5.00 Wh = 335 mm
WT Top Course ts mm 6.00 Wc = 162 mm
Radius of roof curvature R2 m 62.27

Area D (Roof Wh) AD mm2 1674

TopCurb Angle b h WT
Area of angle 1 150 150 10 AT1 mm2 2900 approx.
Area of angle 2 AT1 mm2 0

Area C (shell Wc) AC mm2 974

Available compression area (Aac=AD+An+AC) Aa mm2 5548

Conclusion : Aa>Ar, L-Profile is OK!

Maximum internal pressure

Maximum design pressure Pd mbar 24.5 See API650, section F.4.1.
 Wind Load Condition
see BS2654, section 7.3.2.7
Tank diameter D m 24.40 Design vacuum
Tank height H m 13.20 DEP 70.51.10.11-Gen.Use for Va: 2.5 mbar (ga) for non-pressure fixed roof tanks; 5.0
Vw mbar (ga) for open top floating roof tanks; 6.0 mbar (ga) for low and high pressure fixed
design wind speed m/s 45.00
roof tanks / BS2654, section 7.3.2.6 Use for Va: 5 mbar (ga) for non-pressure; 8.5 mbar
design vacuum Va mbar 6.00 for other
Calc. Factor K - 8.883
Top course thickness-CA tmin m 6.00

Course Course Course He

√(
Cummel.

)
5 No. height thickness
t min
Transposed
hc[m] t [mm] [m]
H e=hcourse
width [m]
top
t

H E =∑ H e 7 1.89 6.00 1.89 8.80

6 1.89 6.00 1.89 6.91
95000 5 1.89 6.00 1.89 5.03
K= 4 1.89 7.00 1.28 3.14
3 .563 V 2 +580 v a 3 1.89 8.00 0.92 1.86
w 2 1.89 10.00 0.53 0.94

√(
bottom 1 1.89 11.00 0.41 0.41

)
t 5
sum(transposed)
Max permitted spacing (unstiffed)
8.80
6.499
HE
Hp (H1)
min
H p =K 3 Min. No. of secondary wind girders required 1.00
D
No. of windgirders installed 2 OK!

Other shapes with equivalent section modulus Tank diameter MIN Stiffener
may be used. The section modulus may include a (m) size
(mm)
portion of the shell for a distance of 16 times
shell plate thickness above and below the D £ 20 100 x 65 x 8
stiffener. 20 < D £ 36 125 x 75 x 8
36 < D £ 48 150 x 90 x 10
48 > D 200 x 100 x 12
 Tank Venting Calculations API2000

Data Given : metric U.S.

Diameter 15.4 m 51 ft
Height 13.7 m 44.9 ft
Tank capacity 2552 m3 16048 barrels
Code non Pressure non Pressure
Design pressure 7.5 mbar 3.01125 inch w.c.
Design vacuum 2.5 mbar 1.00 inch w.c.
Flash point product 101 o
C 214 o
F
Max pump-in rate 67 m3/hour 421 barrels/h
Max pump-out rate 77 m3/hour 484 barrels/h
Tank insulated ? N N
Hot Climate no no
Insulation thicknes 0 mm 0 inch
Environmental factor 1
Wetted area 442 m2 4760 ft2
SCFH = Standard Cubic Feet of air per Hour

(1) Normal outbreathing (Pressure relief) requirements:

Required venting capacity for normal pressure relief due to pumping-in
Required capacity= (6xSCFH )x(Max pump-in rate)
Required capacity= 2528 SCFH

Required venting capacity for normal pressure relief due to thermal outbreathing
see table II-collumn 3 of API2000, 2.4.2 for product with flash point >100oF (INTERMEZZO-I)
Required capacity= 9630 SCFH air

Total required normal pressure relief capacity

= 2528 + 9630 = 12158 SCFH air
345 m3/hour

(2) Normal inbreathing (Vacuum relief) requirements:

Required venting capacity for normal vacuum relief due to pumping-out
Required capacity= (5.6 SCFH)x(Max pump-out rate)
Required capacity= 2712 SCFH

Required venting capacity for normal vacuum relief due to thermal inbreathing
see table II-collumn 2 of API2000, 2.4.2
Required capacity= 16048 SCFH air
Correction for climate 16048 if applicable

Total required normal vacuum relief capacity

= 2712 + 16048 = 18760 SCFH air
533 m3/hour

(3) Emergency venting

Emergency venting required in accordance with API 2000, section 4.3.3.2, Table 3
Required capacity Q= 19910 m3/hour (incl. the environmental factor)
701353 SCFH air
No. Kondisi Tangki 24 T 101

4
 5

Spesification Data
Manufacture Varec industries,USA
Serial number 02-32635
Product number 2020B4LTFF0P022
Dimension 2" X 4"
Body Aluminium
Gasket Fiber
Pallet
vacum Aluminium
Material
assy
Pallet
press. Aluminium
Assy
Pressure 1,00 In.Wc
Setting
Vacum 1,40 In.Wc
T 101 Keterangan

Struktur Course nomor 6 mengalami kerusakan yang menyebabkan deformasi dan

terpisah dengan struktur atap tangki. Akibat deformasi yang terjadi,menyebabkan
terpisah sekitar 1 meter.

setelah ledakan yang terjadi, roof tangki 24-T 101 mengalami deformasi sampai
dengan 100% dan top angle mengalami deformasi sampai 40%. Akibatnya 2 bagian
tersebut sudah tidak dapat digunakan dan harus segera dilakukan penggantian.

Setelah dilakukan pengangkatan course nomor 6 dan struktur atap tangki 24-T 101
ditemukan kerusakan pada struktur rafter dan girder. 2 komponen tersebut collapsed
dan mengalami deformasi dari bentuk semula

Handrail mengalami kerusakan akibat deformasi struktur atap tangki

 Casing bagian luar body breather valve mengalami crack atau retakan sampai 90 %

Thickness Plate
Thickness Plate (Design) Tebal yang digunakan
Course (Test)
mm mm
mm
6 0.9548 0.9768 6

444.269808 m2 4782.54715659749
Wetted Area Emergency Venting Capacity Emergency Venting Size
(square feet) (SCFH) (Inch)

> 3600 806,000 12

 Ukuran Pelat
Jumlah sheet (P x L)
mm
8 6096 x 1829

Normal Outbreathing
Unit
(Pressure)

ft2 SCFH 2528

Normal
Unit
Pressure Vacuum
SCFH 2528 2712
 Unit Emergency Pressure Relief Valve

SCFH 701353

dimensi pelat ketebalan jumlah pelat

items material
(pxl) (mm) (pcs)
shell course 6 ASTM A 283 gr. C 6096 x 1829 6 8
roof plate ASTM A 283 gr. C 6096 x 1829 6 17

Pressure
Outbreathing with thermal
factor
(Pressure)
9630

With thermal factor

Pressure Vacuum
9630 16048
essure Relief Valve

01353
 Tank Venting Calculations API2000

Data Given : metric U.S.

Diameter 24.0 m 79 ft
Height 14.5 m 47.4 ft
Tank capacity 6537 m3 41111 barrels
Code Low Pressure Low Pressure
Design pressure 20 mbar 8.03 inch w.c.
Design vacuum 6 mbar 2.41 inch w.c.
Flash point product -40 o
C -40 o
F
Max pump-in rate 900 m3/hour 5659 barrels/h
Max pump-out rate 900 m3/hour 5659 barrels/h
Tank insulated ? N N
Hot Climate no no
Insulation thicknes 0 mm 0 inch
Environmental factor 1
Wetted area 689 m2 7419 ft
SCFH = Standard Cubic Feet of air per Hour

(1) Normal outbreathing (Pressure relief) requirements:

Required venting capacity for normal pressure relief due to pumping-in
Required capacity= (12xSCFH )x(Max pump-in rate)
Required capacity= 67914 SCFH

Required venting capacity for normal pressure relief due to thermal outbreathing
see table II-collumn 3 of API2000, 2.4.2 for product with flash point >100oF (INTERMEZZO-I)
Required capacity= 34926 SCFH air

Total required normal pressure relief capacity

= 67914 + 34926 = 102840 SCFH air
2919 m3/hour

(2) Normal inbreathing (Vacuum relief) requirements:

Required venting capacity for normal vacuum relief due to pumping-out
Required capacity= (5.6 SCFH)x(Max pump-out rate)
Required capacity= 31693 SCFH

Required venting capacity for normal vacuum relief due to thermal inbreathing
see table II-collumn 2 of API2000, 2.4.2
Required capacity= 34926 SCFH air
Correction for climate 34926 if applicable

Total required normal vacuum relief capacity

= 31693 + 34926 = 66619 SCFH air
1891 m3/hour

(3) Emergency venting

Emergency venting required in accordance with API 2000, section 4.3.3.2, Table 3
Required capacity Q= 19910 m3/hour (incl. the environmental factor)
701353 SCFH air