RENR7238-05

Tap Locations April 2012

Component Locations FLUID POWER SYMBOLS
Part Machine Schematic Pressure and Sampling
Description Tap Schematic BASIC COMPONENT SYMBOLS
Number Location Location Description
Accumulator Gp - Hydraulic Oil 164-6981 1 A-4 Number Location MAIN AUX

AA Left Pump Delivery Pressure B-3 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
Control Gp - Joystick (LH) 232-4157 2 A-7 COMPENSATED)
BB Right Pump Delivery Pressure A-3
Control Gp - Joystick (RH) 232-4158 3 A-6
CC Pilot Pump Delivery Pressure A-4
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Cylinder Gp - Boom Note A 4 E-5 DD Left Pump Power Shift Pressure B-2 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

Cylinder Gp - Bucket Note A 5 D-5 EE Case Drain Pressure A-2 VALVE ENVELOPES VALVES VALVE PORTS

Cylinder Gp - Stick Note A 6 E-5 FF Right Pump Power Shift Pressure A-2
Filter & Valve Gp - Pilot (Hydraulic) 158-8987 7 A-4 GG Pilot Pressure Pb1 (B1), Attachment E-2
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

Filter Gp - Case Drain Return 126-2075 8 A-4 HH Pilot Pressure aR1 (B2), Attachment E-2
CONTROL VALVES CHECK VALVES
Filter Gp - Hydraulic Return 188-4140 9 B-6 KK Right Pump Pilot Pressure D-1 AB A B

Manifold Gp - Control (Pilot Oil) 215-5037 10 B-5 LL Left Pump Pilot Pressure D-1 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SOS Hydraulic Oil Sampling Port A-4 SYMBOL LOADED CONTROLLED
Motor Gp - Swing 179-9775 11 E-7
FLUID STORAGE RESERVOIRS
Motor Gp - Travel, Left 215-9952 12 E-3
Motor Gp - Travel, Right 215-9952 13 E-2

325D and 329D Excavator

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Pump Gp - Main, Hydraulic Oil 272-6959 14 B-3
EE MEASUREMENT ROTATING SHAFTS
Sensor Gp - Pressure 221-8859 14 A-3, B-3
Switch As. - Pressure 167-3466 20, 22 A-6, C-6 AA Hydraulic System - Attachment
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Swivel Gp - 234-4440 15 D-3
Valve Gp - Check (Oil Cooler Bypass) 173-4672 16 C-6
BB 325D: 329D: COMBINATION CONTROLS

Valve Gp - Load Control, Boom 255-5683 17 C-2

GPB1-UP XDB1-UP
PKE1-UP BFC1-UP
Valve Gp - Load Control, Stick 255-5680 18 C-5 SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

FF DD LAL1-UP CZF1-UP OR MANUAL & PILOT PILOT OR MANUAL

Valve Gp - Main Control, Heavy Lift 259-7424 19 C-2 to C-5 MANUAL CONTROL SYMBOLS
MCL1-UP EBM1-UP
Valve Gp - Pilot, Travel 270-5947 20 C-6
GBR1-UP TPM1-UP
Valve Gp - Press. Reducing 206-3354 21 A-5
T2S1-UP YFW1-UP PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Valve Gp - Press. Red., Boom/ Swing 232-4102 21 B-4 CYW1-UP SCY1-UP

PUMP GP - MAIN HYDRAULIC RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

Valve Gp - Press. Red., Stick / Bucket 232-4102 21 A-5 DTZ1-UP

Valve Gp - Shuttle 185-0462 22 A-6
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
Valve Gp - Solenoid, Heavy Lift 121-6303 23 A-4 SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

Valve Gp - Swing Cushion With Fine Swing 158-9090 24 E-7
Without Fine Swing 158-9085 24 E-6
Valve Gp - Travel LT Counterbalance 204-2819 25 E-3 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Valve Gp - Travel RT Counterbalance 204-2819 26 E-2 SOS CC HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

Attachments FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING 3 POSITION 2 POSITION

Valve Gp - Control, Auxiliary 259-7378 19 C-5

UNIDIRECTIONAL UNIDIRECTIONAL
Valve Gp - Relief (With Block) 177-2653 31 D-4
Valve Gp - Negative Flow Control 171-0188 35 D-1
System 16: One-Way / Two Pump FLOW IN ONE PARALLEL CROSS FLOW IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION
Valve Gp - Solenoid (Pressure Red.) 259-7430 36 E-2
© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.
Note A: Refer to Parts Manual for your specific machine. FILTER & VALVE GP - PILOT

20 6
1 10 16 17 22 2 3 ELECTRICAL SYMBOLS TABLE
HYDRAULIC SYMBOLS (ELECTRICAL)
18 19 21 23 35 LL 31
G
M
14 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR

(Dimensions: 34 inches x 24 inches)

(FLUID) (GAS / AIR)
AA BB
DD EE

RENR7238-05
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
12 13 (ADJUSTABLE) SWITCH

25 26
ELECTRICAL SYMBOLS (ELECTRICAL)
7 8 9 24 11 15 24 4 5
CC SOS
16 18 24 11 22 3 2 33 20
T

12 25 PRESSURE TEMPERATURE LEVEL FLOW

KK 36 HH GG SWITCH SWITCH SWITCH SWITCH
4 5 6
WIRE NUMBER IDENTIFICATION CODES

35 7 GG ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

HH INDICATES WIRE 135 IN HARNESS “AG”

WIRE

16 Page,
CIRCUIT NUMBER
14 325-AG135 PK-14 IDENTIFICATION WIRE COLOR

AA BB CIRCUIT NUMBER WIRE WIRE GAUGE

DD EE IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

13 26 WIRE WIRE COLOR

7 8 9 1 10 17 15 5 KK LL SOS CC 36 325-PK-14 B A
CC SOS 19 21 23 CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
IDENTIFICATION

COMPONENT LOCATIONS TAP LOCATIONS

 7 6 5 4 3 2 1
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
IMPLEMENT AND LEFT MAIN PUMP OUTPUT
PILOT PUMP OUTPUT
MOTOR GP IMPLEMENT & RIGHT MAIN PUMP OUTPUT
MOTOR GP
TRAVEL RIGHT TRAVEL SPEED CONTROL CIRCUIT
SWING MOTOR TRAVEL MOTOR (LEFT) TRAVEL LEFT TRAVEL MOTOR (RIGHT)
BOOM STICK 215-9952 SUPPLY LINE
MOTOR GP 215-9952 DRAIN / RETURN LINE
CYLINDERS CYLINDER LEFT AND RIGHT MAIN PUMP POWERSHIFT CIRCUIT
AG SWING SINGLE SINGLE HEAVY LIFT CONTROL CIRCUIT
179-9775 RIGHT TRAVEL MOTOR CONTROL CIRCUIT
DR LEFT TRAVEL MOTOR CONTROL CIRCUIT
SWING MOTOR CONTROL CIRCUIT
BOOM CYLINDER CONTROL CIRCUIT
aR2 Pa1 BUCKET CYLINDER CONTROL CIRCUIT
STICK CYLINDER CONTROL CIRCUIT
E MU
VALVE GP ATTACHMENT CONTROL CIRCUIT E
SWING BRAKE CONTROL CIRCUIT

BG AG SWING CUSHION HH GG
WITHOUT FINE SWING VALVE GP
158-9085 SOLENOID
R.C.V-C AR4 BR4 AL3 BL3 PP3 PP3
DR DR PRESSURE REDUCING
A2 B2 A1 B1
B1 A1 B1 A1 T1 T1 259-7430

T2 T2
BUCKET T2
T1
CYLINDER
VALVE GP P2 P1
RELIEF AG
AG
177-2653 BG BG

VALVE GP B A
SWING CUSHION
WITH FINE SWING VALVE GP
158-9090 BL2 AL2 NEG. FLOW HL HR
B A A B B A 171-0188
AR3 BR3
VALVE GP
VALVE GP
TRAVEL COUNTERBALANCE
A1
A2 LL
BL2 AL2 TRAVEL COUNTERBALANCE
LEFT RIGHT
204-2819 204-2819 B1
BL1 AL1 BR1 AR1

D P B2
KK D
SWIVEL GP
234-4440 T

VALVE GP
PILOT, TRAVEL
TP TT 270-5947
VALVE GP
TRAVEL(L) TRAVEL(R) LOAD CONTROL VALVE GP
BR4
STICK BL3 AL3 LOAD CNTROL
255-5680 BP3 BOOM
SP3 SP2
BDr BPi BP2 255-5683
SDr SPi AR4
aL2 aL1

AR1 BR1
aR4
R.C.V-A aR3 R.C.V-B
AL2 AL1
aR1 aR2
BACK FWD FWD BACK Pa1
BL2 BL1 BR3 AR3
T1 T5 T2 T4 T6 T3 aL4 SP1 ST aL3 Di4 Pi4 Pi1 BP1 BT aR5 R3
FA1 FB1 T AL4 (UP) BL3 R2 (IN) (L) (BACK) (BACK) BR2 AR2 (CLOSE) (DOWN) BR4 R1 AR5 (IN)
aL1 bL1 bR1 aR1 BR5

C SWITCH AS.
SWITCH AS. C
PRESSURE
PRESSURE R.C.V-B R.C.V-C
TRAVEL LEFT
TRAVEL LEFT 167-3466 VALVE GP
167-3466 MAIN CONTROL
HEAVY LIFT
G 259-7424
D E F
R.C.V-A

VALVE GP

TRAVEL(R)
BOOM(2)
OIL COOLER BYPASS

STICK(2)
BUCKET
SWING

BOOM(1)
TRAVEL(L)

ATCH
STICK(1)
173-4672

F2
(OUT) (R) (FWD) (FWD) bR2 (OPEN) (UP) Di1 (OUT)
(Dimensions: 34 inches x 24 inches)

Pb1 Di2 Pi2 Pi3 Di3 DST Pi5 bR5

bR1
FILTER GP bL3 bL2 bL1 bR3 bR4 HR
HYDRAULIC RETURN HL VALVE GP bL4
CONTROL AUXILIARY PL PR
188-4140
259-7378
RENR7238-05

B AA B
SENSOR GP
PRESSURE
221-8859 G2 M2
PSA1
VALVE GP
P2 Pi1 P-IN PSA2 DR1 B1 A1 B2 A2 PRESS. REDUCING
BOOM / SWING Pn2
T-OUT2 DR2
CONTROL GP 232-4102 PL Ps2
(TRAVEL)

DD
(SWING)

RH JOYSTICK R.C.V : RETURN CHECK VALVE

A2
232-4158
NO.1

NO.2

PsM2
(LOCK)

JLP JLT JRT JRP T

NO.3

S3 G4
CONTROL GP STICK SWING BUCKET BOOM P1 P2
LH JOYSTICK LINE PATTERNS
232-4157 P1 Dr2
Pressure Line
VALVE GP S1 Dr1
A
SOLENOID Pilot / Load Sensing Pressure
PAC ACCMULATOR GP HEAVY LIFT DrM
OUT IN R L OPEN CLOSE DOWN UP
DR3 DR4 Pi2 DR5 DR6 HYDRAULIC OIL 121-6303 G3
EE Drain / Return Lines
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1 T P
164-6981
T-OUT1
16 Page,

PsM1 Component Group

Ps1
FF Attachment
A1 Air Line

IN PR
aR3 bL3 OUT CALLOUTS
MANIFOLD GP P
A1 A2 A3 A4 A5 A6 A7 A8 Pn1
CONTROL A1
A VALVE GP (PILOT OIL) B1 A1 B2 A2 T
FILTER GP YY Taps (Pressure, Sampling, Sensor - by letter) A
PILOT HYDRAULIC Pi
SHUTTLE 215-5037 T 158-8987
185-0462 PG PC A3 G1 M1 Pm
VALVE GP
B1 B2 B3 B4 B5 B6 B7 B8
PRESS. RED.
206-3354
PUMP GP THIS SCHEMATIC IS FOR THE 325D AND 329D EXCAVATOR HYDRAULIC SYSTEM
T FILTER GP MAIN, HYDRAULIC
CASE DRAIN RETURN CC SOS SENSOR GP BB 272-6959
ATTACHMENT: SYSTEM 16: ONE-WAY/TWO PUMP
P1 P2 VALVE GP
126-2075 PRESSURE MEDIA NUMBER: RENR7238-05
aR3-a bL3-a PRESS. RED., STICK / BUCKET
aR3-a aR4 bR3 bR4 bL3-a bL2 bL4 aL2 221-8859
232-4102 SCHEMATIC PART NUMBER: 255-5733, CHANGE: 01, VERSION: HE
SWITCH AS. Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
PRESS., SHUTTLE in neutral and with parking brake set.
167-3466 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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