ree MASTER 4500 Chap.0 CONTENTS P.4 CHAPTER §N° CONTENT Ne 1 General Remarks 2 Basic safety instructions for @ concrete batching plant 3 MASTER EVOLUTION DESCRIPTION 34 Presentation of MOB Evolution batching plant 32 Indications 33 Contraingications 34 Operator's work station and overhead noise 35 MASTER marking 4 MASTER INSTRUCTIONS 44 Erection and commissioning 42 Checking preceding any starting up 43 Starting up 44 Operator's responsibilty during the production - 45 Stop of the plant * 5 TRANSPORT MASTER 6000 6 ERECTION MOB EVOLUTION 7 FASTENER FIXING 8 MAINTENANCE 84 Mixer a2 Compact hydraulic set a3 Weighing belt conveyor 84 Belt conveyor motoreducer as Pneumatic circuit 86 Air compressor Control System ‘SECOND PART Electrical diagrams Complaint registration form Conquip Engineering Co. Ltd i = a # a iy & a Rm 29, 7/F, Thriving Industial Centre, FA HEM MB 26-38 RE AT eG 729 S 26-98 Sha Tsui Road, Tsuen Wan, N.T., Hong Kong T: +852 2613 0082 F: +852 2413 0310 ‘w.wwn.conquip.com.hkGENERAL REMARKS, Chap.1 Pod Cine” The machinery Directive defined the nature and purpose of the instruction manual which goes with the equipment Iteppears SIGNIFICANT to us to point out some instructions, such as + Any operator must study very carefully and assimilate the content of this note and strictly conform to it. This is essential to the achievement of his task + The duty manager is responsible for the application of the user's regulation in force, + Any use that would not conform to the regulations could generate risks of damage to people, goods and environment and the responsibility would be up to the user. + The consequences of characteristics change (overload, for example ) or the use of inappropriate component (the materials used will be the original ones) would be the only user's responsibilty + The instruction manual must be kept by the user during all the life cycle of the plant, even in case of resale. In the event of damage of the manuel, @ copy can be ordered to the manufacturer as well as any part + The operator will be informed by his superiors of the instructions relative to the using of the plant, and particularly to safety measures. The manufacturer can carry out this training on request of the user under conditions to define. + The installation end starting-up of the plant is @ matter for a specialist or at least an experienced mechanic, authorised to the installation, security control and starting-up of the plant. The manufacturer can carry out these operations under conditions to define, + The maintenance and in particular the cleaning of the machine, are fundamental to keep satisfying the quality level and keep the original safety conditions intact. More details are given to you hereafter. Conquip Engineering Co. Ltd HJ LARA] Rm 29, 7/F., Thriving Industrial Centre, SHES IANA MLAB 26-38 Wi AT Het 729 26-98 Sha Tsui Road, Tsuen Wan, N.T., Hong Kong 1: +852 2413 0082 F: +852 2413 0310 vw. w.congulp.com.hkBASIC SAFETY INSTRUCTIONS Chap.2 Pi a ‘i 2 ‘3 > These basic safety instructions have to be supplemented by safety instructions specific to each equipment. They are described in the safety chapters at the head of the attached manual specific to your equipment The aim ofthis manual is to help you getting used to the machinefinstalation and make use ofits potential, according to the use forecasted The service manual contains significant instructions which enable you operating the machine / installation safely and in a suitable and economic way. The observance of these rules contributes to avoid the risks, to reduce the repairing costs and downtimes and to increase the reliability and life cycle of the machine / installation. The service manual must be supplemented by the directives relevant to the existing national regulations concerning prevention of the accidents and environmental protection. The service manual must always be within reach, The service manual is to be red and applied by any person who is in charge of work with /on the machine /installation. For example: = Control: including erection and repairing during work time. - Maintenance: cleaning, maintenance, repairing Besides the service manual and the regulations as regards prevention of industrial injuries and epvironmental protection in force in the country of the user and on the job sit®, it is also necessary to observe the technical rules recognised regarding safety and conformity of work. Conquip Engineering Co. Ltd Mi THA MRA A) Rm 29, 7/F., Thriving Industrial Centre, — ibe F518 28-38 Sha Tsul Road, Tsuen Wan, N.T., Hong Kong 7: 4952 2413 0082 Fs +852 24 HH 26-38 SEE ALL 729% 0310 w.www.conquip.com.nkBASIC SAFETY INSTRUCTIONS Chap.2 P.2 re \% e > BASIC SAFETY INSTRUCTIONS 4 Warning boards and symbols In the working instructions, the following symbols are used for particularly significant instructions: Important !: The following particular indications relate to the economical operating mode of the machine Caution! : The following indications, obligations or prohibitions relate to the prevention of risks. Danger! : The following obligations and prohibitions relate to the prevention of physical injuries or important material damages. 3 1.2 Principle: use true to forecasted use 4.24: The machinelinstallation has been built according to the current technology and recognised safety regulation. Nevertheless, its using may constitute a risk of physical injuries for the user of for thirds and may cause damage to the machine or other material goods, 41.2.2: Use machine / installation only when its in perfect working order, technically speaking, and in accordance with its using by observing the working and safety instructions, and by being aware of the danger! Immediately repair (or get repaired) in particular any breakdown likely to compromise the safety! 1.2.3: ‘The machine/installation is exclusively intended for the production of conerete. Any other use or a use going beyond what is allowed, for example exceeding the nominal capacities could be considered 2S € non-conform use. The manufacturer/supplier declines any responsibility for the damage that would result from such a use. It iS at the own risks of the user. A conform and appropriate use also goes with the observance of the service manual and the respect of inspection and maintenance conditions. ¥ 1.3.4. The service manual must always be hold at disposal on the job site and within reach. 4.3.2. _In addition to the handbook of service, comply with the general regulations forecasted by the law and other regulations obligatory as regards prevention of the accidents and environmental protection and inform the personnel! Such obligations can also concer, for example, the dangerous materials handling, the setting with dispositionithe wearing of protective clothing and the regulations concerning road traffic for the mobile concrete batching and mixing plant. 1.3.3 Supplement the handbook of service with instructions including the obligation of monitoring and declaration in order to take into account the characteristics of the exploitation, such as organisation or development of work or personnel put in action. 4.3.4 The personnel in charge of the work on the machine must read the handbook of service before starting his work and in particular the chapter’ security instructions’. It will be too late to do it during work time. This applies particularly to the personnel which intervenes only occasionally on the machine, for example for the assembly or maintenance. 13.5 Make sure at least from time to time that the personnel takes into account the security instructions, is aware of the danger and complies with the instructions of the handbook of Conquip Engineering Co. Ltd MM LEARAA Rm 29, 7/F, Thriving Industrial Centre, @ its Sf FLAEMHYD MAA 26-38 SEE AL Ret 729 26-38 Sha Tsui Road, Tsuen Wan, N.T., Hong Kong 7: +852 2413 0082 F: +952 2413 0310 w.wren.conquip.com.hkNo BASIC SAFETY INSTRUCTIONS Chap.2 e P.3 s service! 4.3.6 tis not allowed to work on the machine with long hair if those are not attached, to carry jewels, rings included. They are likely to remain hung or to be grabbed by the machine and thus to be wounded. 4.3.7 Use the individual protection equipment if necessary or if the regulations require it! 13.8 Obey all the security instructions and danger mentioned on the warning plates fixed on the machine! installation. 1.3.9 Take care that all the plates of warning relating to the security and the danger applied to the machine are always clear and readable. 1.3.10 Inthe event of modifications of the machinef installation or its functioning mode, influencing the security, stop the machinefinstallation immediately and announce the incident to the person or the qualified station. 1.3.41 Don't carry out any measurement of transformation or assembly of additional elements on the machine/ installation likely to be reflected on the security without having the authorisation of the provider. This is also valid for the assembly and the adjustment of the devices and the valves of security as well as work of welding on the bearing parts 1.3.12 The spare parts must satisfy the technical requirements defined by the manufacturer. This is always guaranteed with original spare pars. 1.3.13 Don't modify the software (Software) programmable control devices! 1.3.14 Proceed to periodic controls/ inspections in accordance with the periodicity prescribed or indicated in the handbook of service! 1.3.15 Equipment of adequate workshop and corresponding to work is absolutely necessary to carry out maintenance tasks. 444 ‘Work on/with the machinefinstallation can be carried out only by one personnel worthy of confidence, Respect the minimum age envisaged by the law! 1.4.2 Have only recourse to trained personnel or initiate Clearly define competence of the personnel for control, the assembly, maintenance and the reconditioning! 1.4.3 Make sure that only the personnel in charge of these operations works on/ with the machine! 1.4.4 Determine the responsibilty for the conductor of the machine and give him the authorisation to refuse contrary instructions with the security and data by thirds! 145 ‘The personnel in training, operative training, initiation or within the framework of 2 measurement of general formation can work on! with the machine! installation only under the permanent monitoring of an experienced person! 4.4.6 Workon the electric components of the machine installation can be carried out only by one specialist in electricity or people initiated under the direction and the monitoring of a specialist in electricity and according to rules in the electric technique! 147 (Only the personnel having experience and having special knowledge in hydraulics is, authorised to work on the hydraulic installations! .5 Security instructions relating to particular phases of work Conquip Engineering Co. Ltd Mil TAI AA) Rm 29, 7/F., Thriving Industrial Centre, FEM AAAS WIE 26-38 REALL 729s 26-38 Sha Tsui Road, Tsuen Wan, N.T., Hong Kong 7: +852 2413 0082 F: +852 2413 0310 w.winw.conqulp.com.nkk BASIC SAFETY INSTRUCTIONS Chap.2 P.4 Cine 4.5.1 Normal service 1.5.1.1 Avoid any working method likely to block the security! 1.5.1.2 Take measures so that the machine installation works only in a safety state and is likely to work! Put the machine in order only when all safely and security devices, such as removable safety devices, emergency stopping devices, sound insulation’s, reductors, are existing and in operating condition! 1.5.1.3 Control the machine/installtion at least once by workstation to detect deteriorations and visible defects from outside! Immediately signpost any change noted (including the changes in behaviour with work) with the person/at qualified station! If necessary, stop the machine immediately and lock it! 1.5.1.4 In the event of operating fault, stop the machinefinstallation immediately and lock il Have it repaired immediately! 1.8.4.5 During the operations of starting and setting in stop, observe the indicators of control in accordance with the handbook of service! 1.5.1.6 Make sure, before starting the machine/installation, that nobody can be endangered by the starting of the machine/installation! 1.8.2 Particular work within the framework of the exploitation of the machine of breakdown service and maintenance work during work: evacuation. 4.5.2.1 Carry out the operations of adjustment, maintenance and inspection prescribed by the handbook of service by respecting the intervals also envisaged by this last as well as the indications relating to the partial replacement of parts/equipment! Only 2 qualified personnel can carry out this work. 1.8.2.2 Inform the personnel in charge of the machine before beginning particular work or maintenance! Nominate the person in charge of the monitoring! 4.5.2.3 For all work concerning the service, the adaptation to the production or the adjustment of the machinelinstaliation and its safety devices as well as maintenance, the inspections and repairs, observe the operations of starting and stop, the handbook of service and the instructions relating to maintenance! 1.5.2.4 If necessary, largely protect the zone of maintenance! 1.5.2.5 If the machine/installation is completely shut down for maintenance work or repairs, it must be protected from an involuntary re-starting: Lock the principal commands and remove the key. -Install the plate of warning on the principal switch. 1.8.2.6 The individual parts and the great sels, which are to be replaced, must be slung with precaution with lifting gear and to be assured. Use only suitable lifting gear and perfect technical state as well as means of suspension of the load having a sufficient load capacity. Don't remain or work under suspended loads! 1.6.2.7 The slinging of the loads and the guidance of the crane drivers can be carried out only by experienced people! The guide must be held within reach of the conductor or be able to communicate orally with him, 1.8.2.8 Use for all work of assembly exceeding the breast height of the means of access and Conquip Engineering Co. Ltd HIRT HARA A Rm 29, 7/F., Thriving Industial Centre, HbA, FAY 26-38 EE LSE 729 26-98 Sha Tsui Road, Tauen Wan, N.T., Hong Kong 1: +952 2413 0082 F: +852 2413 0310 ‘ww conquip.com.hkBASIC SAFETY INSTRUCTIONS Chap.2 P.5 S Cie platforms planned for this purpose or other devices in conformity with the safety requirements. Don't use elements of machine like means of access! Carry a harness of protection against the falls when maintenance work is to be carried out with a great height. Take care that all the handles, steps, guard-rails, platforms of rest and work neither are getting clogged up nor covered with snow or ice. 1.5.2.9 Clean the machine and in particular connections and bolting and remove the remainders of oil and product of cleaning before beginning the maintenance work or repairs! Don’t use aggressive up-keeping products! Use rags which do not become fluffy! 1.6.2.10 Tighten thoroughly nipples loosened during the reconditioning and maintenance work! 1.5.2.11 fit proves to be necessary to dismount the safety devices for the assembly, maintenance or the breakdown service, those have to be re-assembled and checked as soon as the maintenance work and repairs is finished. 1.8.2.12 Take care that the evacuation of the consumable matters and the spare parts is carried out in full safety and so as dor't pollute the environment! 4.6 Instructions concerning particular categories of dangers 1.6.1 Electric power 1.6.1.1 Use only original fuses with the amperage prescribed! In the event of breakdown in the electric component, stop the machine/installation immediately! 1.6.1.2 Work on installations or electric means of exploitation can only be carried out by a qualified electrician or people initiated under the direction and monitoring of a qualified electrician and according to electro-technical rules. 1.6.1.3 Parts of machine or installation on which inspection, repairing or maintenance works have to be carried out, must be put out of tension if this is prescribed. Check initially that the parts put out of tension are indeed without tension. Then put them at the ground and in short-circuit and insulate the elements in the vicinity which are under tension! 1.6.1.4 The electric component of a machinefinstallation must be subjected to regular controls Noted defects, such as loosened connections or carbonised cables, must be eliminated immediately. 1.6.1.5 If work must be carried out on parts under tension, a second person who could activate, in the event of urgency, the emergency switch or the principal disconnecting switch. Limit the working area using a security chain rediwhite and a plate of warning. Use only tools isolated against the tension! 1.6.2 Gas, Dust, Vapour, Smoke 1.6.2.1 Work of welding, oxycutting or grinding can be carried out on the machinefinstallation only if the authorisation has been given (for example explosion or fire hazard)! 1.6.2.2. Before carrying out work of welding, of oxycutting or grinding, remove dust and the inflammable materials which are on the machinefinstallation or in the area and make sure ventilation is sufficient (risk of explosion)! 1.6.2.3 Tocarry out work in narrow buildings, observe the existing national rules, it necessary. 1.6.3 Hydraulics, Pneumatics 1.6.3.1. Work on hydraulic installations can only be carried out by people having special knowledge ‘Conquip Engineering Co. Ltd HJ LH AM AFL Rm 29, 7/F., Thriving Industrial Centre, HS FEL 26-38 HB HRP -L 729 F 26-38 Sha Tsui Road, Tsuen Wan, N.7., Hong Kong 7: +852 2413 0082 F: +852 2413 0310, w.yew.conquip.com.hkBASIC SAFETY INSTRUCTIONS Chap.2 Ne. e P.6 s ‘and experience in hydraulics! 1.6.3.2 Control regularly all the conduits, flexible devices and connections with screw to detect the ‘escapes and the damage detected from outside! Cure these defects immediately! The oil which squirts can cause wounds and generate fires. 1.6.3.3 Before beginning repairs, remove the pressure on the segments of the system and the conduits to be opened (hydraulic, compressed air) in accordance with descriptions relating to the sets! 1.6.3.4 Install and assemble the pneumatic mains correctly! Don't reverse the connections! The valves and fitting, the length and the quality of the flexible devices must fulfil the requirements 1.6.4 Noise 1.6.4.1 The devices of sound insulation of the machinelinstallation must be in position of protection during the service. 1.6.4.2 Carty individual protection against the acoustic shocks prescribed! 1.6.8 Oil, Greases and Other chemical substances 1.6.5.1 Comply with the safety regulations in force for the product during handling of oils, grease or other chemical substances! 1.6.8.2 Handle the hot consumable matters very carefully (risk of burn)! 7 Mobil machines (Machines changing place of use very often) 174 For the loading, use only machines and hoisting accessories having a sufficient load capacity! Ate For the lifting driving, use a qualified signalling operator! 1.7.3 Raise the machines using a lifting gear only according to the indications of the handbook of service (slinging point, etc...). 1.7.4 Only use suitable means of transport and means of iting with sufficient load capacity! 1.7.5 Block the loading correctly! Use suitable points of slinging! 17.6 Before the restarting, go up and fix carefully the elements which had to be dismounted for transport reasons! 1.7.7 For the restarting, proceed exclusively according to instructions’ of the service manual! Conquip Engineering Co. Ltd RR IEARAA Rm 29, 7/F, Thriving Industial Centre, HS FEAL 26-38 SRE NTH 729 26-38 Sha Tsui Road, Tsuen Wen, N.T., Hong Kong 1: 4852 2413 0082 F: +852 2413 0310 wean. congulp.com.hkMaster 4500 VOLUTION DESCRIPTION chp. os Gio 3.1 PRESENTATION OF CONCRETE BATCHING PLANT MOB EVOLUTION TYPE Unit being used to produce concrete for mixer characterised by: ‘ta a unit assembled, pre-cabled and pre-tested in factory, to be transported, installed and started up very rapidly. ‘tb- Concrete batching plant integrating the following functions, allowing to produce concrete delivered in truck mixers: - Storage of aggregates, sand and gravels. = Proportioning and weighing of aggregates by weighing hopper. - Transport of aggregates by this belt conveyor into the mixer. = Proportioning, weighing of water, oll water and intreduction into the mixer. + Weighing of cement and introduction into the mixer. = Weighing of P.F.A and introduction into the mixer. = Weighing of admixture and introduction into the mixer. = Weighing of Micro silicon introduction into the mixer. = Weighing, proportioning of additives and introduction into mixer. ~ Mixing of the components to obtain concrete. - Transfer of concrete in truck mixers. + Contactor board with automatism, allow to produce concrete automatically after selection, by the operator, of a receipt and of a quantity to produce. a‘ = Cabin for the operator and the control desk in the control room. = Air compressor and pneumatic circuit. ‘1c- Peripheral equipment out of the Master 6000 supply but necessary to the operation of this one. = Storage of cement in adapted silos. - Transport of cement from the silo to the weighing hopper of the Master 6000 by screw conveyor. - Loading of the storage hoppers with aggregates, directly by loader or belt conveyor. + Water supply. = Power supply. - Recovery of concrete by truck mixer or other equipments, by discharge funnel or other ‘means concrete guiding INDICATIONS The Master 6000 is designed to produce concrete intended to feed truck mixers. This concrete is made up of: - Aggregates with granulometry lower than 40mm. ~ Cement for a maximum-proportion of 22001, = additives allowing to correct the characteristics of concrete. Conquip Engineering Co. Ltd BRLBARAA) Rm 29, 7/F., Thriving Industrial Centre, HERR AENYD! 28-98 Sha Tsui Road, Tsuen Wan, N.T., Hong Kong T: +852 2413 0082 F: +852 2413 0310 eww conquip.com.nie i 26-38 RE LRG 729Master 4500 VOLUTION DESCRIPTION grape Oe ‘The Master is able to produce any type of concrete plasticity (slump-depression with the slump test of Abrams, from 0 to more than 16 cm). 3.3 CONTRAINDIATIONS - Do not to use bad flow aggregates which cannot be proportioned by the pneumatic gates, devices located under the storage hoppers and being used to proportion the aggregates. Example of inappropriate agareaates: Vegetable earths - Aggregates which granulometry exceeds 40 mm. ~ Production of another product than concrete. - Recovery of the concrete by another means that the truck mixer (except use of adapted equipment). = Donot to use the power station in the event of freezing, 3.4 OPERATOR'S WORKSTATION AND OVERHEAD NOISE The operator's workstation is situated inside the cabin of Master, in front of the control desk. ‘The acoustic level of pressure continuous equivalent balanced A at this workstation, generated by the Master, dose not exceed 70 D BA (in ISO 3744:1995) Conquip Engineering Co. Ltd WR LEA RAG] Rm 29, T/F., Thriving Industrial Centre, Sieh FR AE Yui 26-38 SEE Hy 1 SEH 26-38 Sha Tsui Road, Tsuen Wan, N.T., Hong Kong T: +852 2413 0082 F: +852 2413 0310 wownw.congulp.com. hk » 729%Chap.3 2 Master 4500 VOLUTION DESCRIPTION P.3 Master MARKING REFER TO: Master 6000 namepl MODEL * Master Mentions that the machine is part of the S-Couvrot mobile batching plants group, called MOB, The nominal capacity is 130 cmbih. 2° MIXER MODEL * MAO 6000-4000 The type of the mixer. "DATE OF MANI ‘The date of production of our machine. A"SERIALNO." Master Evolution serial number 5" OPERATING POWER™ ‘The maximal power of our product 6 “CAPACITY” ‘The capacity of the product is 130 cbmih. This fine plate is fixed on the front feet. Dwg: Master 6000 name plate Shanghal $-Couvrot Machinery Co, Ltd, www.s-couvrot.com, Email: service s-coat on Ades 200 Fit Fula Red, Baoshan District, Shanghai 201906 P. R. China ek: +86 (02) 3600880 Fax +86 (021) 3600559 ode aster 00] Copcty Conquip Engineering Co. Ltd AR LAARAA] Rm 29, 7/F., Thriving Industrial Centre, PEAT IRAE YSU 26-38 GRE AL ee 729 26-98 Sha Tsui Road, Tsuen Wan, N.T., Hong Kong T: +852 2413 0082 F: +852 2413 0310 w.wew.conguip.com.nkCine Chap.4 Master 4500 INSTRUCTIONS P.4 4.4 ERECTION AND COMMISSIONING The erection and commissioning require the supervision of a qualified and experienced S-couvrot technician, according to the instructions given in the corresponding chapter. ‘Anew erection and commissioning following @ removal of the Master 6000 can be proceed by an operator trained by our supervisor during the first erection, or by calling upon the S-Couvrot supervising department The instructions below apply to @ plant already installed by a supervisor S-couvrot, CHECKING PRECEEDING ANY STARTING UP CHEC! - The temperature over freezing/non frozen aggregates - The water supply - The ice supply - The ice water supply - The power supply ~ The supply of aggregates in sufficient quantity and suitable quality ~ The lack of loading error (ex: sand instead of gravel in gravel hopper), which would give an inappropriate concrete The feeding of cement in sufficient quantity ~The feeding of P.F.A in sufficient quantity ~The feeding of admixture in sufficient quantity ~ The feeding of Micro silicon powder in sufficient quantity = The lack of loading error (ex: filler instead of cement) - The availability of the mean to recover the concrete produced = The lack of any foreign body in the mixer, the good cleaning of the plant after preceding production and good maintenance. 4.3 STARTING UP - Starting up of the compressor: wait 3 minutes that the pressure be sufficient ~ Check the aggregates, cement and water hoppers be empty ~ Start the mixer up ~ Check the good opening and ciosing of the mixer's gate. The mixer will not be stopped between the batches (if the production stopping is <20 minutes) Production of concrett ~ Check the concrete recovery mean is positioned under the mixer - Select the formula and the quantity (see control instructions), = The operator must supervise the good delivery of the concrete in the truck mixer. In case of overfiow, close again the mixer’s gate ‘Conquip Engineering Co. Ltd MISE TEAR Rm 29, 7/F., Thriving industrial Centre, HEB AASV 26-38 RE LPL 729 B 26-38 Sha Tsui Road, Tsuen Wan, N.T., Hong Kong T: 4952 2413 0062, F: +852 2413 0310, ‘Ww: wivn.conquip.corn.hcoe Master 4500 INSTRUCTIONS eyes « Signal the end of production to the truck mixer driver. In the event of incident, the operator can act on the mixer’s door closing to stop the transfer of concrete or press on the emergency stop press button if the automatic cycle generates a danger. The. automatic cycle will stop ifit detects an abnormal production condition. A message of error wil give an indication about the reason ofthis stop! 4 OPERATOR'S RESPONSIBILITY DURING THE PRODUCTION The operator has to: “Make sure the cement, aggregate and water supply be correctly carried out Select the production receipts and the quantties -Supervise the availability of the concrete recovery means. Do not launch the production if those are not available Supervise the delivery of concrete and the messages of the automatism concerning the correct operation or the incidents of production 4.5 STOP OF THE PLANT - At the end of the production, and every 8 hours at most, the plant must be stopped to allow the Cleaning of the mixer. Refer to the mixer's maintenance chapter (277A-Chap'4.1) for the details of this maintenance Before setting the plant out of tension, make sure the cement, , P.F.A, admixture, Miero silicro water and aggregates weighing hoppers be empl. It is necessary to exténd-mixer's discharging time in order to empty it of concrete at the maximum Itis necessary to close again the mixer's door, then stop the mixer and put the installation out of tension before starting the maintenance. If isk of freezing, the water pipelines will be drained Conquip Engineering Co. Ltd WRLRARAA Rm 29, 7/F., Thriving Industrial Centre, ite AF FHAEWPYD ULE 26-38 Gl LL 729 Se 26-38 Sha Tsui Road, Tsuen Wan, N.T., Hong Kong, T: $952 2413 0082 F: +852 2413 0310 Ws wyr.conquip.com.hkMaster 4500 chaps TRANSPORT & ERECTION oe Notes 41) Min: accessories (hopper walls 4 x 25, platform) separately delivered 2) Max: optional devices loaded in the Master 6000 mobile plant. 3) The mixer will be not allowed to load when transport, Conquip Engineering Co, Ltd WRTBARAA Rm 29, 7/F., Thriving Industrial Contre, HEAT FAC UDMA 26-38 SEM ALR Ls 729 26-38 Sha Tsui Road, Tsuen Wan, N.T., Hong Kong T: +952 2413 0082 F: +852 2413 0310 w.wrconquip.com.hkMOB EVOLUTION sfape Cie The erection of the MOB requires the supervision of a Conquip technician with 2 mechanics and one crane of at least 25T for MOB 90E, during 2-6 days (according to site conditions and optional equipment), and then 1 electrician during 1 day. REF 00 STEP O = Checking ofthe civil works according to Conquip drawings = Marking of axles and feet location of the MOB. STEP 4 - With'the truck, put the MOB in position on its longitudinal axle very precisely and place the back feet 300mm back from their final position (during the erection, they will move ahead of 300mm before reaching the floor, STEP 2 = Lower the road legs and insert wooden wedges of 100mm thick, in case of loose ground. = Disconnect the air pipes and electric cables from the tractor and release it STEP 3 ~ Unload the MOB from its platform, stairs and extra-aggregates hopper, attached in the structure behind the cabin and stocked in the aggregate bin. STEP 4 - Fit completely the mixer platform with hand rails - Hang the stairs completely fitted on this platform. REFER TO: 90-02-00 STEP 5 = Couple the truck funnel after having swivelled or removed the king pin support. STEP 6 = Put the cabin hoist under traction, remove the fixing pins and then lower the cabin on the ground. STEP 7 = Position the crane: the lifting force of the crane shall be adapted to the load (19T for the MOB 90E, 227 for Master 4500). and to the position of the crane in relation to the MOB. In practice, the capacity of the crane is: at least of 25T for the MOB SUE. REFER TO: 90-01-00 STEP 8 - Raise the MOB and, in the meantime, come the cabin down by using the winch. - Put the intermediate feet and the cabin fixing pins in position, ~ Bolt the cabin and feet STEP 9 - Assemble the extra aggregate hopper 4X15 m: on the ground, around the central pole. Conquip Engineering Co. Ltd HRIAARAA Rm 29, 7/F., Thriving Industrial Centre, BM ALAS 26-38 RE LPL 729 S 26-38 Sha Tsui Road, Tsuen Wan, N.7., Hong KongMOB EVOLUTION chaps 90-03-00 STEP 10 IN CASE OF EXTRA AGGREGATE HOPPER 4X25 M?: - Assemble the extra aggregate hopper panels 4X40 m? on the ground and place them above the extra aggregate hopper 4X15 m® 10 a IN CASE OF EXTRA AGGREGATE HOPPER 4X40 M?: - Assemble the extra aggregate hopper panels 4X40 m? on the ground and place them above the extra aggregate hopper 4X15 m® - Assemble the extra aggregate hopper panels 4X25 m? on the ground and place them above the extra aggregate hopper 4X40 m® Note: To get a 4X40 M? storage: insert an extra aggregate hopper between 4X15 m? hopper and 4X25 m? ont 0. - Sling and place the extra aggregate group on the MOB, STEP 12, IN CASE OF LOADING BY ROTATING BELT = Assemble the platform on the ground. Place it on the MOB - Set up the hoop guard ladder and then place the rotating belt on the platform NOTE 1: Fixing of the rotating belt on the hopper NOTE 2: For loading belt position 1 or 3 NOTE 4: For loading belt position 1 or 2 STEP 13 IN CASE OF LOADING BELT - Fix the support of the loading belt on the extra aggregate panel, that will be located under the loading belt - Lay the belt and clamp it together with the part that corresponds to its profile. Note: 2 belt supports are supplied. Use one or the other, following the position of the belt regarding the extra aggregate hopper. 90-07-00 it extra aggregate of 4x15 m? Conquip Engineering Co. Ltd A RLRARAA Rm 29, 7/F., Thriving Industrial Centre, HERA SRY WE 26-38 RE ALT 26-38 Sha Tsui Road, Tsuen Wan, N-T.. Hong Kong 7: +852 2413 0082 F: 4852 2413 0310 wa conquip.com.hk 729%MOB EVOLUTION sins Sine” 10 if extra aggregate of 4X25 m? REFER TO: 90-09-00 if extra aggregate of 4x40 m? NOTE 2: Dril the second hole on site NOTE 5: Weld the belt on the sleeper STEP 14 - Remove the axle and send it back immediately if rented or stock it with care if bought. - The axle may remain if the MOB is planned to be moved in a next future. MOB 90 ONLY: According to the country of destination of MOB, 2 motor of the mixer may be removed for transport size reasons (height). In that case, remove the sealing plate from the reducer-scour the plates and coat them before with tightness paste (located into the case with the motor). STEP 15 - Set up the load cells on the weighing belt and on the water and cement weigh hoppers. - Set up and/or check the bond sleeves between the weighing hoppers and the mixer. - Link the cement screw and the hoppers by welding and making the inlet thimble of the weigher watertight and by opening the weigher inside the thimble, - Setup the bond sieeve. STEP 16, = Proceed to the water connection = Fill the mixer with oil (for mixer type 3000/2m°.MOB S0E), = Check that the mixer is empty. - Check the oil levels of the belt reducers. - Close the aggregate pneumatic gates by using the manual operation of the valves (1/4 turn of screw). STEP 17 - Proceed to the electric connection and check the rotating direction of the mixer. Invert 2 phases of the main feeding in case of wrong direction. - Put the air circuit under pressure by closing the outlet of the compressor until the pressure is over 2 bars. - Set up the empty tests. Conquip Engineering Co. Ltd BTRAR AA) Rm 29, 7/F., Thriving Industrial Centre, AFA SUA 26-38 SEE AL 26-38 Sha Tsui Road, Tsuen Wan, N.T., Hong Kong T: +952 2413 0082 F: +852 2413 0310, w.wnw.canqulp.com.hk 729 %Chap.6 MOB EVOLUTION P.4 ne For the dismounting of the MOB, please proceed in the reverse order CAUTION For MOB 75E and 90E, it is necessary to empty the oil pan of the mixer before the dismounting of the MOB (see. Greasing of mixer) Conquip Engineering Co. Ltd BRIBARA A) Rm 29, 7/F., Thriving Industrial Centre, ake IEAM 26-38 IH LHL 729 26-38 Sha Tsui Road, Tsuen Wan, N.T., Hong Kong F: +852 2413 0310 w.wiw.congulp.com.hk Ts +852 2413 0082oe Master 4500 Chap.7 FASTENER FIXING P.4 Master 4500 SefE°¥ 6 SR CHA Fastener List Of Master 4500 operating platform | ee | RO fees sate : | Mark | Erection site ‘Standard number Specification | Qty We seat | SaaS AfASGBHE (GBSTBI86) 4x55 8 connection between support 1 and steel support ‘ott (GB5783-56) | RRP AMB I 2 3 SEMI RRIRIE (GB12-48) ‘ | e install the platform 1, 2. 3 bot(G52-36) tangs | 38 | nee a 7 a ARLE (GRSTE-86) S ae handrail fixation bot (GBS783-86) Dee oy BRIER Gr 4 RFS ARTE (GBS7E3-86) | - |_connection of handrail on the operating platform 4 bolt (GBS783-85) itenao) eo | Fe wMee ee ai tdRte (GOSTE-86) ae 4a |_ connection of the clump among the platform ott (GBS782-86) | REFS 3 i eel SRERE APTA (GBS7B3-86) 5 | connection of rare on he operating plationm3 | bot (Gdsres 86) mango | 8 t + a SiR 2 AIEEE ABH (GBTeS-2000) oeen ay Connection between support 2 and steel support bolt (@BT60-2000) | js] SUE 3 SARE Amsante copsress6) | MTN Chup |g | connection between support 3 and steel support wot (@8570086) | Mies 4 lat SB 4 oR Amsaate coasresss) | fltass Ce) |g | | connection between support 4 and steel support ot (68575388) ies Conquip Engineering Co. Ltd Rm 29, 7/F., Thriving Industrial Centre, 26-98 Sha Tsui Road, Tsuen Wan, N-T., Hong Kong T: #852 2413 0082 F: #852 2413 0310, AR LRAMAA SERA SS WE 26-38 REPL P-L 729 F v.winwconaquip.com.nk> Cie Master 4500 Chap.7 FASTENER FIXING P.2 Master 6000 483A I ¢H# Fastener List Of Master 6000 Steel ladder Re 2a are an | 2 Mark Erection site Standard number | Specification | Qty EME HAAR (GBS78I-66) e | saa | handrail butt joint 86) Mex25) io) | aS, FESRHER 2 connection between footboard/handrail and ‘M12*30 24 ladder | Be PRS REE waa BsTO80 | ean | | L_connection between ladder and steel support bolt (GBs7s3-86) e lee eae | y | the ladder joint Rae vale | prea Ait (GBsTe286) 5 | __ connection between ladder and platform bolt nO PNEUMATIC CIRCUIT 99-90-19 mounting on panel regulators of series 1,2 and 3 are supplied with a threaded ring for mounting on a panel. Lubricator Lubricators incorporate a lubricant in the compressed air which is proportional to the flow. Oil flow can be adjusted by means of @ set screw and checked through a visible drip-feed. Concentration of the air-oil mixtures is expressed in drops per cubic meter of air ‘Amist or atomizer lubricator is used according to operating requirements or complexity of circuitry Mist Oil particles pulverized to 2 to 20 microns, for single or short pneumatic circuits ‘Atomizer ll particles atomized to 1 micron, for long and complex circuits (high-speed machines, automation circuits), Oil filling = mist lubricator: in operation, take out the filing plug. ~ Atomizer lubricator: ater closing of pressure inlet and bleeding of circuit. Oil flow setting - continuous air circulation: immediate setting = cycle by cycle air circulation of the air-oil mixture: 3 to § drops per Nm3 of ai. Blows The filter-bowls serie 1.2.3 are fitted by bayonet-system and can have metal bow! protection Clean the bowls periodically with kerosene or an alkaline solution, excluding all chlorinated or alcoholic products. Conquip Engineering Co.Ltd = ARLE AIRA A) Rm 29, 7/F., Thriving Industrial Centre, HEM RAGA 26-38 RH ALL 729 26-38 Sha Tsui Road, Teuen Wan, N.T., Hong Kong 7: +852 2413 0082 F: +952 2613 0310 ‘w.vem.conquip.com. nkCoe PNEUMATIC CIRCUIT 99-90-20 Lubrication oil: Turbo T32 Characteristics: Viscosity: 30 est @40°C Viscosity index: M=105 Anilin point: <-12°C Flash point: 205°C Important: ‘As the seals of pneumatic devices are sensitive to the lubricant oil quality (expansion, shrinkage, hardening, etc.) We recommend using Turbo T32 or an oil having similar characteristics. Conquip Engineering Co. Ltd HIS LEANZAl Rm 29, 7/F,, Thriving Industrial Centre, E37 PAM LPM 26-38 SRE ALR 729% 26-38 Sha Teui Road, Tauen Wen, N.T, Hong Kong Ts +852 2613 0082 F: +952 2413 0310 wewerw.conquip.com.hkChap.8.6 AIR COMPRESSOR Pa USER GUIDE FOR INSTALLATION — OPERATION AND MAINTENANCE Conquip Engineering Co. Ltd WRLEARAA Rm 29, 7/F., Thriving Industrial Contre, @ 5S LAE NYP WAI 26-38 BEML Hy LRH Ls 729 3 26-38 Sha Tsui Road, Tsuen Wan, N.T., Hong Kong T: +852 2413 0082 F: +852 2413 0310 ‘w.own.conqulp.com.nkChap.8.6 AIR COMPRESSOR P2 CAUTION! THE ORIGINAL DOCUMENTATION IS ATTACHED WITH THE CERTIFICATES TO THE AIR COMPRESSOR. PLEASE KEEP THEM CAREFULLY FOR THE PERIODIC VISITS OF INSPECTION Conquip Engineering Co. Ltd ARLBARA A Rm 29, 7, Thriving Industrial Centre, HERE FRAEAFYIER MY 26-38 SEHE A) TK.G 729 26-38 Sha Tsui Road, Tsuen Wan, N.T., Hong Kong T: +952 2413 0082 F: +852 2413 0310 w.www.conquip.cor.bkCire Chap.8.6 AIR COMPRESSOR P3 4,INSTALLATION AND LOCATION Locate the air compressor in a dry, clean and well-ventilated area. The compressor should be located away from a wall or any other obstruction that would interfere with the airflow through the compressor flywheel. Place the air compressor on a firm, level surface. The compressor is designed with fins that allow for proper cooling. Clean or biow off fins and any other parts that collected dust or dirt. A clean compressor runs cooler and provides longer service life. Do not place rags, containers, or other material on top of the compressor that would obstruct ventilation openings for proper compressor operating temperature. 2.START-UP PROCEDURES FOR ELECTRIC MOTOR DRIVEN UNITS 1. Open air receiver service valve fully to permit air to escape from receiver. Move selector switch on pressure switch to “O"(OFF) position. Connect power supply cord into correct power source. Compressor is ready for start-up. Move selector switch on pressure switch to ‘1’ (ON-AUTOMATIC. START AND STOP CONTROL) position 5, Momentarity start the compressor to ensure that the belt wheel rotation is same as that shown by the directional arrow. If direction is incorrect, stop compressor and re-wire the electric motor for single-phase motor. Make certain that the motor is turning smoothly. (Turning in the opposite direction would overheat the compressor) 6. Run the compressor for @ minimum of 18 minutes in this no-load position to lubricate the bearing and pistons. 7. Close air receiver service valve and let pressure to built-up. As the unit builds pressure, check for air leaks. 8. Shut the compressor off. When all pressure has been vented from the compressor and receiver, check the tightness of all bolts and fittings. Tighten as required 3.IMPORTANT-COMPRESSOR SHUT DOWN ‘The ON/OFF switch located on the pressure switch MUST BE USED TO SHUT DOWN. THE COMPRESSOR to ensure pressure is unloaded through the vented check valve via the pressure switch unloader vaive. FAILURE TO COMPLY WITH THIS INSTRUCTION MAY CAUSE ELECTRIC MOTOR DAMAGE AND WILL VOID WARRANTY. IF the electrical fuse protection blows or shuts the motor off frequently. Check for @ possible voltage problem. Low voltage can also be suspected when Conquip Engineering Co. Ltd MRIBAR AA) Rm 29, 7/F., Thriving industrial Centre, ik FILM 26-38 GH ALA} Ls 729 26-38 Sha Tsui Road, Tsuen Wan, N-T., Hong Kong Ts +852 2413 0082 F: +852 2413 0310, vw.wwnwconquip.com hkChap.8.6 P4 roe” AIR COMPRESSOR 1. The motor does not develop full power or speed. 2. Fuses blow out when starting motor. Low voltage could probably resulting in a bumnt-out of the motor due to an improper start-up. (Avoid using a smaller gage wire or long extension cords. They can cause power loss to the motor causing voltage to drop too significantly for the compressor to run. Adding an extra length air hose is more economical than an extension cord 4.MAINTENANCE 4.4 Safety instruction: Before any intervention on the equipment, stop the motor and release all the air captive into the Unit. For your safety: = never put your hands on the hot piping ~ never breathe the compressed air = never use ignitable solvents for cleaning the parts = never modify the equipment, specially on the under- pressure receivers = Watch out: do not forget to proceed to extra check, in presence of Official Authorities representative (Services des Mines) every 5 years for mobile receivers and every 10 years for stationary receivers. = Check periodically the fixing of coupling protections = _ Never modify the adjustment of the device for using it at an upper pressure level that the ‘one mentioned on the nameplate of on the instructions. These operations must be in trusted to skilled staff who may have followed a specialized training. 4.2 Pressure setting This air compressor is factory pre-set to automatically shut-off when the air receiver pressure reaches 125 PSIG (862Kpa), and to restart when the air receiver pressure drops to 100 PSIG (690Kpa). To prevent damage to the air compressor package, do not exceed this shutoff pressure 4.3 Preventative maintenance Daily or before each use * Check for proper cil level * Drain condensate from air receiver. * Check for any unusual noise or vibration. Weekly * Clean air inlet fiter. See cleaning air inlet below. * Clean all extemal parts of compressor. * Safety valve should be tested manually to see that it does not stick. Monthly * Inspect entire air system for leaks. * Inspect oll for contamination and change if necessary. FURL IRA A Rm 29, 7/F., Thriving Industrial Centre, HEA FALLS 26-38 SEE Hy Th cs 729 26-38 Sha Tsui Road, Tsuen Wan, N.T., Hong Kong, Ts 4952 2413 0082 F: +852 2413 0310 vw. -conquip.com.hkChap.8.6 PS me” AIR COMPRESSOR * Check belt tension, adjust as required, * Check and tighten all bolts Every 3 months/500 hours * Change oil * Clean and inspect compressor valves. 44 Lubrication CAUTION: Some compressors are shipped without crankcase oil. Check oil level sight class for proper oil level before starting compressor. Place compressor unit on level surface. Remove oil filer plug and slowly pour SAE 30-40, industrial non-detergent napthenic lubricating oil, containing rust and oxidation inhibitions, into bare compressor. Continue to fill unit oil overfiow from the oil filer hole, Replace oil filler plug and tighten Note: For best performance, fill witn Genuine Ingersoll-Rand All Season T30 Select Synthetic Lubricant, which will extend the life of the compressor. Recommended oil change for All ‘Season 730 SELECT is 2,000 operating hours or 1 year whichever occurs frst. 4.5 Checking and changing oil Upon starting up of your new air compressor or after replacing a part or parts, drain the oil out of the crankcase and change it with new oil after 150 hours in operation Check the oil level in the bare compressor before each use. The oil level should be above the sight glass at all times. If oil level drops below mid point of sight glass, add oil to bring level back to overfiow point of oil filer hole. To drain the oil, remove the oil drain plug and collect the oil in a suitable container. Be sure to replace the oil drain plug securely before adding new oil. See compressor lubrication. CAUTION: DO NOT OVERFILL THE COMPRESSOR WITH OIL. OVERFILLING WITH OIL WILL CAUSE PREMATURE COMPRESSOR FAILURE. AN IMPROPER LUBRICANT, IF USED WILL CAUSE EXCESSIVE CARBON TO BUILT UP ON THE VALVE, CYLINDER, CYLINDER HEAD & PISTONS. THIS WILL NOT ONLY LOWER THE COMPRESSOR PERFORMANCE BUT WILL ALSO CAUSE SEIZURE OF BEARING AND PREMATURE FAILURE. 4.6 Cleaning ait inlet fiter To clean the air inlet fiter element, remove the wing-nut securing the inlet filter assembly and pull filter element out of fiter housing. Remove filterfront and then blow clean with air duster. Replace element when itis too dirty to be cleaned. Reverse the procedures above to install, 4.7 Cleaning of valve piates The cylinder head must be removed to access the valve assemblies. Ensure all air pressure has been released from the compressor before disconnections or loosening the head screws i) Loosen the discharge tube nuts and remove the discharge pipe. Conquip Engineering Co. Ltd WRTBARAA Rm 29, 7/F., Thriving industrial Centre, VER FP AEMPYP UE Ie 26-38 SEE 7 3EL 729 3 28-38 Sha Tsui Road, Tsuen Wan, N-T., Hong Kong T: #852 2413 0082 F: +852 2413 0310, ‘. wr .conguip.com.fikChap.8.6 P.6 Cine AIR COMPRESSOR ii) Remove the fourlsix head screws and lift cylinder head and valve assembly off the cylinder. iii) Loosen and remove the valve retainer nuts and screws of the valve assembly. iv)Remove the valve retainers, inlet valves and discharge finger valves for cleaning. v) Reverse the procedures above and install with new gaskets. 4.8 Torques setting for compressor All bolts and nuts on the compressor need to be re-torque after unit is put into operation, HeadiCylinder Bolts (M855) 21-23 f'lbs CylinderiFrame Bolts (M8%20) 21-23 f'lbs Belt whee! Bolt (MBX 14LH) : 812 fos Frame End Cover Bolts (M6X 14) «+v-sceneneenenes 102-108 ints Connecting Rod Bolts (M625) “82-86 in*ibs Valve Plate Bolts (M3 16) 14-15 in*tbs 5.Adjusting Controls Ifthe air receiver has a higher (or lower) pressure than preset, follow the procedure given below to adjust the settings: 6.Pressure Switch Adjustment ‘The pressure switch has a Range Adjustment and a Differential Agjustment. See Figure 1. The CUT-OUT (Compressor shutdown) is the pressure at which the switch contacts open, and the CUT-IN (Compressor restart) is the pressure at which the switch contacts close. ‘The cut-out point may be increase by tuming the range adjustment clockwise. Turning the range adjustment screw counter-clockwise decreases the cut-out point. Note the pressure gauge reading at which the compressor cut-in and re-establish pressure setting if necessary. The differential pressure may be increased by turning the differential adjustment screw clockwise Backing off the differential adjustment will narrow the span. It is advisable to have as wide @ differential as possible to avoid frequent starting and stopping of the compressor. Note the pressure gauge reading at which the compressor cut-out and re-establish this point if necessary. Conquip Engineering Co. Ltd ARLEARAA Rm 29, 7IF., Thriving Industrial Centre, HST FEARFUL 26-38 SRE Cet 729 26-38 Sha Tsui Road, Tsuen Wan, N.T., Hong Kong T: +952 2413 0082 F: +852 2613 0310 w.ww-conquip.com.hks ‘i Chap.8.6 ? AIR COMPRESSOR Y py Adjustment of Pressure (only when under pressure) cut in pressure a ‘ BSS pressure differential ~~ ONIOFF Switch 7.Troubleshooting Guide ‘CAUSE [ PROBLEW CORRECTIVE ACTION | Pressure swith manual disconnect Button in| | oFF position Starter overload or motor overload protection switch has tripped Fuse blown or circuit breaker tripped relay Motor will not run Wrong gage wire in extension cord. | Air pressure exceeds pressure switch Cutin ae pressure. Loose electrical connections. ‘Move button to ON position Let starter overload relay cool off and press | reset button. Check for blown fuse and replace as necessary, oF reset circuit breaker Do nat use a fuse or circuit breaker with a rating higher than specified Check for proper gage wire Refer to wire size recommendation. | Compressor motor will start automatically | when air receiver pressure drops below cut- in pressure of pressure switch. (Check wiring connections. Conquip Engineering Co. Ltd MI CBARA A) Ren 29, 7/F., Thriving Industrial Centre, 26-38 Sha Tsui Road, Tsuen Wan, N.T., Hong Kong 7: +852 2413 0082 F: +852 2413 0310 HH PA AM 26-38 RM ALR 729 ‘w.mww-conqulp.com hi2 AIR COMPRESSOR ha 8 Faure {bani are i ended fone motor and have t checked at your lca! motor manufacture’ sence cane Faplcetnecessay | narrasomar —| Presse mah Goes nat sR Tor ——[ Wave prasure ath aa | Safety valve Disconnect button to OFF position. “POPPING OFF* imeior strane replace pressure swich, | aad AO a aT aan TopGear Taw eat Hara] Theck vate deena a Ta wens WEST ale Sad a a cn A ae recivr but he compressors rt renin. | the valve leaks, it must be replaced. | fir eoks Airtokin aft vo, Operate safety valve by manualy pling on fing, If valve il aks shoul be replaced Tue han ug ob ts won wir | Tn tng A Took: one eee ender netoverigher, wale. Excessive air usage. Decrease air usage. Compressor not large | sc ors wc Restictd arin iter Clean or eplace ait er element Lawriediege | Cyndi | opine te wa at | Pressure ‘Valve plate broken. | Replace with new valve plate and gasket. Piston rings damage or wor ease roe jai | \ee-bt tc loose Acjust tension i necessay. Hols or leakage in man a nes. Shachanieepel Rieging Troubleshooting Guide Conquip Engineering Co. Ltd Rm 29, 7/F., Thriving Industrial Centre, WRLRARAA 26-38 Sha Tsui Road, Tsuen Wan, N.T., Hong Kong, Ts #852 2413 0082 F: +852 2413 0310 FEHR ASO 26-38 REALRE : 729% arr conquip.com.hkOre” AIR COMPRESSOR Chap.8.6 PQ PROBLEM CAUSE CORRECTIVE ACTION Piston ring warn Cylinders scratched, worn or scored. Restricted air inlet. Excessive oll in Restricted crankcase vent. discharge air Excessive oil in compressor. | Wrong oil viscosity Replace with new piston rings. Replace with new cylinders. Clean or replace air inlet fiter element ‘Check for other restrictions in ar inte ‘Check and clean crankcase vent hole in ol filter plugivent Drain oil to proper level Check compressor lubrication for correct viscosity \ | Cowariorr | Loose screws or nuts. Motor pulley loose. Compressor belt wheel loose. Knocking or Ratting Valve broken or loose, Connecting rod, piston pin, or crankpin bearings, main bearings worn or scored. Check oll level and maintain at prescribed level Check all screws and nuts and tighten as required Tighten pulley screw. Check belt wheel screw and tighten as required Check valve, clean or replaced as required. Inspect all. Replace as required. ‘Conquip Engineering Co. Ltd ARLEARAR Rm 29, 7/F., Thriving industrial Centre, 26-38 Sha Tsui Road, Tsuen Wan, N.T., Hong Kong 7: +952 2413 0082 F: +952 2413 0310 SH FREE 26-38 SE LAL 729 w.wowconquip.com.hk.