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engineering connections® – since 1963

engineering connections® – since 1963


Infrastructure | Buildings | Industrial structures
mageba products –
at a glance
Infrastructure & industrial structure products

Structural bearings Expansion joints


- Pot bearings - Single gap joints
- Spherical bearings - Modular expansion joints
- Elastomeric bearings - Sliding finger joints
- Disc bearings - Cantilever finger joints
- ILM bearings - Mat joints
- Deformation bearings - Railway joints
- Special bearings - Flexible plug joints

Seismic devices / Structural Monitoring & Services


Structural protection - Structural health
- Hydraulic dampers monitoring
- Shock transmission units - Inspections
- Preloaded spring dampers - Refurbishments
- Friction pendulum - Tests
- Rubber isolators
- Fuse-Box for expansion joints

Building products

Bearings Expansion joints


- Slab bearings - Heavy duty joints
- Wall bearings - Watertight joints
- Separation bearings - Standard joints
- Sliding bearings - Compression joints
- Deformation bearings - Seismic joints
- Sliding sheets - Flexible plug joints
- Elastomeric bearings
- Heat insulating bearings

Vibration isolation and impact Seismic devices /


sound insulation Structural protection
- Vibration isolation bearings
- Impact sound insulation
- Staircase bearings
- Vibration isolation mats
Structural Monitoring
- Noise insulated retaining pins
- Craneway bearings

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mageba –
Team and highlights
People at the heart of everything we do mageba highlights in a nutshell • Finalist at the 2012 “Entrepreneur of
Those who manufacture important com- • Since its founding over 50 years ago, the Year” awards for Switzerland’s best
ponents for bridges or buildings carry a ­mageba has equipped well over 20,000 ­companies.
large responsibility to society. In our daily bridges worldwide with its quality • In 2013, the year of the company’s 50th
work we strive to exercise this respon- ­products. anniversary, honoured at the Prix SVC
sibility and to effect positive change for • The mageba team offers the expertise and awards as one of the three best SMEs
each other, our customers and the wider competence of around 1,000 employees (small and medium enterprises) in the
­society. worldwide, including over 100 engineers. ­Zurich economic area.
• Strong global network with 18 subsidiar- • Through the acquisition and integration
mageba’s employees are the foundation of the RW Sollinger Hütte GmbH group of
ies, 70 licensees, and agents in more than
on which the success of the company companies in 2014, mageba continues to
50 countries.
rests. We are proud to have many of the grow internationally.
industry’s most knowledgeable and capa- • A distinct spirit of pioneering and inno-
• With the acquired business operations of
ble individuals in our team. They expertly vation, long-term experience, and con-
Ludowici Engineered Rubber Products by
serve our customers’ often very particular tinual improvement of products and ser-
mageba (Australia) in 2015, mageba can
needs, and ensure that the quality of our vices make mageba a technological leader
now offer the full range of products and
products and services remains at the high worldwide.
services at competitive pricing throug-
level expected. • Honoured in 2009 with an award for hout Australia and New Zealand.
sustainability, reflecting outstanding per-
• In 2016, the new AISC-certified produc-
formance under the headings Economy,
tion facility in Pottstown, USA was estab-
Ecology, and Social.
lished.

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Structural bearings

mageba structural bearings –


versatile, strong and long-lasting
Support you can depend on Elastomeric bearing Spherical bearing
1
Bridge bearings transfer forces from the
bridge deck to its support pillars or abut-
ments. They can be designed as fixed,
guided sliding or free sliding, to suit the
movement requirements of the bridge
deck. Lifting and measuring
Pot bearing bearing

Wide range of high-quality bearings


mageba offers many types of bearing to
satisfy bridge-specific requirements: Pot
bearings, spherical bearings, elastomeric
2 bearings, horizontal force bearings, ­linear
Incremental launch
rocker bearings, lifting and measuring Linear rocker bearing (ILM) bearing
bearings, pendulum bearings, incremental
launch bearings and seismic bearings. In
the production of these bearings, only high-
quality materials are used. These include
ROBO®SLIDE, a sliding material with excep-
tional qualities, and the POM sealing chain
which has proven its worth over several dec-
ades in sealing the elastomeric pad at the
heart of a pot bearing.
3
High quality as standard
Bearings are manufactured in accordance
Highlights - mageba bridge bearings
with EN1337 unless otherwise specified.
• RESTON®POT bearings are among
The CE-label declares conformity with the
mageba’s core products, with over
standard’s requirements.
50,000 delivered to date. One of
these set a new world record in 2007
with its ability to carry 21,000 tonnes.
• RESTON®SPHERICAL is a spherical
bearing which, especially together
with ROBO®SLIDE, offers exceptional
durability. It is particularly suitable for
4
large rotations and low temperatures.
• LASTO®BLOCK is an elastomeric bear-
1 Assembly of a RESTON®SPHERICAL bearing.
ing which, when using CR elastomer,
2 Cut view of a free-sliding RESTON®POT bearing. is highly resistant to ageing, UV light
and ozone.
3 Reading of the force acting on a RESTON®POT • RESTON®POT LIFT-CONTROL is a pot
LIFT-CONTROL lifting and measuring bearing, using
bearing which allows the load from a
a portable device.
structure to be monitored. It can also
4 RESTON®POT LIFT-CONTROL bearings perma- be used as a jack to lift the structure if
nently display loads and can also be used to lift the necessary.
structure.

4
Installation of a RESTON®FORCE horizontal force bearing.
Final assembly works before installation of a large
TENSA®MODULAR expansion joint.
Expansion joints

mageba expansion joints –


for lasting driver comfort
Ensuring a smooth driving surface Single gap joint Modular joint
1
Expansion joints play a vital role on almost
any bridge, because the bridge deck moves
as a result of temperature and other influ-
ences. The movement gap at each end of
the bridge deck must be bridged with a flat
and even driving surface: the expansion
Cantilever finger joint Sliding finger joint
joint. As bridge technology improves, and
the spans of new bridges continue to in-
crease, the demands on bridge expansion
joints also increase.

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Wide and well-proven range
mageba supplies a wide range of expan- Mat joint Flexible plug joint
sion joint types, including single gap joints,
modular joints, cantilever joints and slid-
ing finger joints, mat joints, railway joints,
sliding plate joints and flexible plug joints.
Worthy of special mention is the modular
expansion joint, which was invented by
mageba several decades ago and has been
continually developed ever since. This ex-
ceptional type of joint has been installed
on over 5,000 bridges around the world. 3

Highlights – mageba expansion joints


• TENSA®MODULAR (Type LR) is an ex-
ceptionally flexible and durable joint
with optional features such as noise-
reducing surface plates, special slid-
ing material, anti-skid coating and
earthquake protection.
1 A TENSA®MODULAR joint (type LR24, with
• TENSA®FINGER (Type RSFD) is a can- 1,920 mm movement capacity) during installation.
tilever finger joint which offers high
2 Removal of asphalt and cutting of sup- 4
driving comfort.
port ribs in preparation for the installation of a
• POLYFLEX®ADVANCED PU is a flexible
POLYFLEX®ADVANCED PU expansion joint.
plug joint system, based on elastic
polymers. Its key benefits include 3 Installation of a TENSA®FLEX (Type RC) sliding
driver comfort, no additional noise finger joint. The modular nature of the joint allows
emissions and watertightness. installation with minimal impact on traffic.
• TENSA®CRETE (Type RE) is a single
4 The TENSA®CRETE SILENT (Type RE-LS) joint
gap joint consisting of steel edge pro- is particularly suited to replacement of old joints in
files anchored in high-strength poly- busy roads. It normally requires no breaking out of
mer concrete. concrete and its special polymer concrete cures in
only a few hours.

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Seismic devices

mageba seismic devices –


damping, absorbing and protecting
Growing demand for seismic protection Customised solutions
1
Bridges, buildings and other structures can mageba is also pleased to assist in the de-
be subjected to extreme movements and velopment of specialised solutions for any
vibrations during an earthquake. This can particular set of requirements, and of sus-
cause a structure to fail if suitable protec- tainable solutions with consideration of
tion has not been detailed. The demand durability, long life and future needs.
for seismic protection features, especially
for key buildings and transportation routes,
continues to grow strongly.
Shock transmission
units (STUs) Hydraulic dampers
Protecting bridges and buildings
In addition to supplying infrastructure and
building products, mageba also specialises 2

in reliable solutions for the protection of


structures. A wide range of products are
offered, including Fuse-Box protection Precompressed
for modular joints, hydraulic and spring Lead rubber bearings bearings
dampers, lead rubber bearings, and vibra-
tion isolation products for buildings.

Highlights – mageba seismic devices


• Hydraulic dampers, Shock Transmis-
sion Units (STU) and preloaded spring
dampers absorb and dissipate exces-
sive energy during dynamic events
such as earthquakes.
• Spring disc dampers are particularly
valued for their reliability, top-quality 1 RESTON® hydraulic dampers. mageba damp-
materials, and durability. ers offer an economical means of strengthening
a structure. They can be expected to function for 4
• Lead Rubber Bearings (LRB) consti-
well over 50 years.
tute the world’s most widespread
solution for the protection of bridges 2 Thorough testing of a spring disc damper
and buildings during earthquakes. at the independent testing laboratory EMPA
• Fuse-Box – The Fuse-Box feature en- (Switzerland).
sures that a modular joint will dis-
3 Lead Rubber Bearings have proven their
connect from the main structure in a
worth in many earthquakes around the world.
controlled way during an earthquake.
This prevents major damage to the 4 A modular expansion joint featuring Fuse-Box
bridge or expansion joint. seismic protection (on the left), before installation
on a bridge.

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Installation of a RESTON®PENDULUM Curved Surface Slider.
ROBO®CONTROL sensor for measurement of forces in cables.
Structural monitoring

mageba monitoring & services –


control and safety at all times
The increasing need for control “Smart” expansion
1 joints Functionality test
The ability of engineers to design, con-
struct and maintain structures has greatly
improved in recent decades. The need
for structural health monitoring has also
grown accordingly.

Real-time monitoring Integrated system for Online monitoring via


structural bearings Internet (24hr)
mageba monitoring systems provide real-
time information on any desired charac-
teristic of a structure – for example forces,
movements, vibrations, crack widths or
2 temperature. This increases confidence in
the structural integrity of a structure, and
ensures that safety measures can be im- Rock anchor
Crack monitoring monitoring
plemented in good time, if necessary.

Highlights – mageba monitoring &


services
• ROBO®CONTROL – a modern and flexi-
4
ble system which offers quick, efficient
1 mageba has over 50 years of experience in
and inexpensive health checking of
the conventional inspection of structures.
any type of structure.
2 ROBO®CONTROL is a fully automated moni- • Inspections – a vital part of any
toring system that makes measured data available structure’s maintenance plan. Done
via the Internet. properly and professionally, they can
ensure that possible problems are
3 A ROBO®CONTROL Box – the heart of
mageba‘s structural health monitoring system. identified in good time.
• mageba can provide complete testing
4 Low energy systems enable ROBO®CONTROL of any bridge product.
to be installed in even the most remote locations.

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Building products

mageba building products –


engineering connections®
Leading supplier of building products Strip deformation and
Wall bearings sliding bearings 1
Although mageba is best known around
the world for its bridge products, the com-
pany has also supplied building products
for over 40 years and has in the last decade
taken a leading position in the competitive
Swiss building products market.
Vibration isolation mats Expansion joints
Solutions for movements, vibrations
and noise
Residential and industrial buildings, hospi-
tals, stadiums, airports, railway stations and
countless other buildings have been fitted 2
with mageba products such as bearings and
expansion joints. These can be specified Impact sound Compression seal joint
insulation for stairs profiles
to fulfil a wide range of purposes, includ-
ing noise and vibration isolation, efficient
transmission of forces, and earthquake pro-
tection, and to allow controlled movements
between sections of a building.

Highlights – mageba building products


3
• LASTO®STRIP linear strip bearings ac-
commodate forces, movements and
rotations, preventing damage and
thus extending the life of the building.
• TENSA®COMPRESS A expansion joints
facilitate longitudinal, vertical and
transverse movements of one part
of a building relative to another. The
joint’s inner ribbing ensures that it re-
tains its form in any state of compres- 1 VIBRAX®BLOCK B is a highly resilient and
sion. permanently elastic elastomeric bearing for vi-
• VIBRAX®STAIR stair bearings are used bration isolation.
4
to dampen vibrations from foot traf-
2 LASTO®STRIP linear strip bearings are easy
fic on stairs, significantly reducing the to install, and can be provided with a PTFE strip,
resulting noise. sliding sheet and silicone grease to facilitate sliding
• VIBRAX®DAMP 17/8 and other high- movement.
performance vibration isolation prod-
3 TENSA®COMPRESS A expansion joints are
ucts from the VIBRAX® product family simple and quick to install, making them attractive
offer excellent impact noise insula- for many building purposes.
tion. These products are certified with
a European Technical Approval (ETA, 4 Professional installation of impact sound in-
sulation beneath a load distribution slab in a shop-
CE label).
ping centre.

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Positioning of pre-cast concrete elements on the prepared
VIBRAX®BLOCK B vibration bearings at EMPA in Dübendorf.
mageba quality and know-how –
for lasting and reliable products
Systematic Quality Management • First company in its field to have its qual- developing and improving quality sys-
ity assurance system certified in accord- tem.
ance with ISO 9001 (in 1991). • Product testing at external, independent
• Extensive experience in quality manage- institutions such as universities and ma-
ment and assurance. Experienced quality terial testing bodies.
specialists and welding engineers (IWE/ • Close cooperation in the fields of ex-
CWI), and certified inspectors in all man- ternal quality control and research and
ufacturing facilities. development with the Universities of
• Systematic control of all business pro- Stuttgart and Karlsruhe (Germany) and
cesses ensured by mageba’s constantly Innsbruck (Austria).

Technical Excellence • Experience over many years with move- • Active collaboration in international
ments and transfer of forces in structu- committees and contribution to the de-
res, and with damping of impacts, seis- velopment of international standards
mic protection and insulation against (CEN / EN / EOTA) for structural bearings
sound and vibration. and expansion joints.
• Inventor of the modern modular expan- • Cooperation with internationally reco-
sion joint and holder of a number of pa- gnised experts and institutions such as
tents in the areas of structural bearings ETH Zurich and Lausanne, MPA Stuttgart
and expansion joints. and University of Karlsruhe.

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mageba –
worldwide success for over 50 years

Gateway bridge, Australia Europa bridge, Austria Chongming bridge, China Krka bridge, Croatia

Oparno bridge, Czech Republic Öresund bridge, Denmark Pont de Normandie, France Köhlbrand bridge, Germany

Pentele bridge, Hungary Wazirabad bridge, India Infiernillo bridge, Mexico Tacitus bridge, the Netherlands

Sotschi Olympic Station, Russia Geoga bridge, South Korea Viaduct de Chillon, Switzerland West bypass Zürich, Switzerland

Further
r­ eferences
are available
online.

©Andras – stock.adobe.com

Third Bosporus bridge, Turkey Queensferry Crossing, United Kingdom Bayonne bridge, USA

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engineering connections® – since 1963
Companies & agents worldwide
Australia China Mexico
Austria Chile Netherlands
Belarus Colombia New Zealand
Costa Rica Nigeria
Czech Republic Norway
Denmark Malaysia
Ecuador Oman
Egypt Philippines
El Salvador Poland
Estonia Romania
Finland Russia
France Serbia
Guatemala Singapore
Germany Slovakia
Hong Kong South Africa
Hungary South Korea
India Spain
Indonesia Sweden
Iran Switzerland
Israel Taiwan
Italy Thailand
Kazakhstan Turkey
Japan UAE
Jordan Ukraine
Kuwait United Kingdom
Latvia USA
Companies of mageba group Lithuania Vietnam
mageba distributors / licensees

mageba headquarters mageba companies / subsidiaries


AUSTRALIA AUSTRIA CHINA COLOMBIA
mageba (Australia) Pty Ltd mageba gmbh mageba (Shanghai) Ltd. mageba Latin America
Eastern Creek, NSW 2766 Wels Shanghai Medellín
Tel. +61 2 8188 5850 Tel. +43 7242 46991 Tel. +86 21 5740 7637 Tel. +57 4 557 83 20
info.au@mageba-group.com info.at@mageba-group.com info.cn@mageba-group.com info.latam@mageba-group.com
CZECH REPUBLIC GERMANY HUNGARY INDIA
mageba CS s.r.o. mageba gmbh mageba Hungary K�. mageba bridge products Pvt. Ltd.
Brno Göttingen Nyírtelek Kolkata
Tel. +420 541 233 042 Tel. +49 551 389 04 0 Tel. +36 42 210 424 Tel. +91 33 229 00 250
SWITZERLAND info.cz@mageba-group.com info.de@mageba-group.com info.hu@mageba-group.com info@mageba.in
mageba sa
Solistrasse 68 MEXICO RUSSIA RUSSIA SINGAPORE
8180 Bülach mageba Latin America mageba Russia mageba Russia mageba (Singapore) PTE. LTD.
Tel. +41 44 872 40 50 Querétaro St. Petersburg Moscow Singapore
info.ch@mageba-group.com Tel. +52 442 388 6600 Tel. +7 495 967 93 20 Tel. +7 495 967 93 20 Tel. +86 138 1782 7434
info.latam@mageba-group.com info.ru@mageba-group.com info.ru@mageba-group.com info.sg@mageba-group.com
mageba sa (subsidiary) SLOVAKIA SOUTH KOREA TURKEY UNITED ARAB EMIRATES
rte de Montheron 8 D mageba Slovakia s.r.o. mageba (Korea) Co., Ltd. mageba Yapı Sanayi ve Ticaret A.Ş. mageba sa (DMCC Branch)
1053 Cugy Košice Anyang Çayırova / Kocaeli Dubai
Tel. +41 21 731 07 10 Tel. +421 905 577 196 Tel. +82 31 389 2020 Tel. +90 262 658 23 80 Tel. +971 4 561 3775
info.ch@mageba-group.com info.sk@mageba-group.com info.kr@mageba-group.com info.tr@mageba-group.com info.ae@mageba-group.com
UNITED KINGDOM USA
mageba (UK) Ltd. mageba North America Corp.
London New York City
Tel. +44 7598 347974 Tel. +1 212 644 3335
Find us here info.ch@mageba-group.com info.us@mageba-group.com

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2021.04 ©mageba

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