DEPARTMENT OF INDUSTRIAL & PRODUCTION ENGINEERING

Industrial Internship 20IP77T

ODD Semester 2023-24

7th Semester
An Internship Carried Out at
“HINDUSTAN SPRINGS MANUFACTURING CO.”
SUBMITTED BY

(01JST20IP048)
Yashwanth G o w d a S
 Table of
C ontent

Sl Topic Page
No No.
.
1 Introduction 3

2 About the department 4-5

3 Secondary Department 6-7

4 Torsion Spring Manufacturing 8

5 Grinding of Compression Springs 9

6 Finishing and Shipping 10-14

7 Conclusion 15
2
 About the Company

Established in 1976, Hindustan spring Mfg.co. has

immense expertise in supplying and trading of springs,
compression spring, tension spring etc. It is listed in Trade
India's list of verified sellers offering supreme quality. It
has a certification ISO 9001. The supplier company is
located in Industrial Estate Yadavgiri Mysore 570020,
Karnataka and is one of the leading sellers of listed
products. They sell springs, compression spring, and
tension spring in bulk. Number of Employes: 23
Total Annual Revenue: Rupees 2 crore.
 About the Department
Manufacturing Process

• The spring manufacturing process starts with the

customer. Once a Request for Quote (RFQ) is
received, along with a print or sample.
• Once you submit a PO, the CAD drawing and Specs
are reviewed to ensure a good design.
• If material is available the order is sent to the shop
to either go to the coiling, handwork, or secondary
department.

4
 Coiling Process
• This is the area where the automatic CNC coiling
machinery operates. The number of coils can be adjusted
by the amount of wire feed. When the spring coiling is
completed, it is cut off by the cutting tool.
• Before this process can begin, tooling maybe required,
mandrels may need ground, or created to ensure proper
bend radius.
• For the smaller batch sizes and particularly when using
thicker wire sizes, they use semi- automatic CNC or a
lathe.

5
 Secondary Department

Wire forms: Wire forms are any shape made out of wire not just a coil. There are different kinds of wire
forms.

1. Extended Hooks 2. Loops and Hooks

6
Swivel Hooks

Extension springs are also sometimes made with hooks that are separate from the spring that swivel. The last
few end coils would be a conical shape to hold the hook in place.

7
 Torsion Spring Manufacturing

The secondary department is where small quantities of wire are bent by hand. Once the spring is coiled, this is where
the ends of torsion springs are formed, where loops are put onto the ends of extension springs, and where wire forms
are made.
-

8
 Grinding of Compression Springs

A common requirement for compression springs is to grind the ends flat. In the majority of cases this grinding flat
of the ends is done on an automatic grinding machine. These machines consist of a round plate into which ushing
are fitted

9
 Stress Relief Process

• Spring wire that gets shaped has to have the

bending stress relieved in the form of heat
treating.
• Various wire materials require different lengths of
time for stress relief. The process of baking out
the stress in the wire may change the dimensions
of your spring.
• Stainless steel coils will generally expand slightly
when heated: music wire coils will generally
contract slightly.

10
 Quality control

. Quality Policy

• To achieve these objectives, Diamond Wire

Spring Company will continually improve the
effectiveness of their Qualtiy Management
System.
• The basic types used as raw material for spring
manufacturing are, music wire, stainless steel,
bronze, and brass, carbon steel.

11
 Finishing

• This section will tell you about a few of the finishing touches you can put on your springs. Some of these are
necessary, while others may be called for by the design you have in mind.
• They paint springs or add a color code stripe, in any color on our paint line. eCoating, Powder coating, Passivating,
Plating, Electro polishing, or Magna flux are all examples of types of coatings added to springs, mostly as an
environmental protection.

12
 Shipping/Receiving

Before your springs are shipped we package them in bags, boxes, drums, or pallets all dependent upon the lot
size. We can handle customer release schedules to incude JIT, Kanban, and Blanket orders. We can custom label
each package or each part. We will ship using which ever freight carrier the customer requests.

13
 Spring Material Properties

Springs are specifically designed to be resilient, even when going through vigorous. deflections. A key
component to this resiliency is in the spring material. The choice of material is based on numerous factors
ranging from
 fatigue strength
 cost and availability
 corrosion resistance
 magnetic permeability and
 even electrical conductivity.

14
 CONCLUSION

On the whole, this internship was a useful experience. I have gained new knowledge, experience
and met many new people. This internship program was a great opportunity for me to gain practical
knowledge of my department subjects. It gave me a better understanding about how the industry
work and how different manufacturing process takes place. It gives an insight view of how a
product is evolved right from raw material to finished product.

15
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