THE ZEPPELIN REPAIR OPTIONS

FIXED PRICES –
FAST AND COMPETENT

www.zeppelin-cat.de/reparaturen
 When it really counts – no compromises:
Special service and exchange parts at a fixed price
CylinderXPress Hydraulics
Every time your construction machine needs service, talk to Zeppelin
first. We have our own certified, specialized workshops and a complete
team of specialists. And our fixed prices mean no surprises when
costing service.
For a wide range of components, we offer you two economical
alternatives to the new part:
1) The Zeppelin exchange program
You give us the old, defective component that can still be recycled,
and in exchange you receive an attractively priced
2
Power train Undercarriage Body work
component perfectly reconditioned by Zeppelin and tested on the
bench – with a 2-year warranty included*.
2) Caterpillar Reman
If you opt for a Cat Reman component, you receive an exchange part
based on a factory-overhauled Cat part.
And of course these parts are also bench-tested with a 2-year warranty.
Take advantage of the competence of your Zeppelin consultant –
rely on the best service in the field!
* See www.zeppelin-cat.de/reparaturen for warranty terms
Your choice:

Zeppelin exchange
program Fixed price Repair Z-Check 2-year
options as needed Test bench warranty
Caterpillar Reman
CylinderXpress

Zeppelin exchange
program Fixed price Repair Z-Check 2-year
options as needed Test bench warranty
Caterpillar Reman
Hydraulics

Zeppelin exchange
program Fixed price Repair Z-Check 2-year
options as needed Test bench warranty
Caterpillar Reman
Power train

Undercarriage Fixed price Repair Undercarriage

management options as needed warranty

Undercarriage

Bucket
Conversions Customizing
reconditioning

Body work

Fixed prices, services that build on each other, and warranties all ensure cost transparency and impeccable quality. Your Zeppelin service consultant will be happy to provide you with detailed information.
3
 CylinderXPress – for anybody under high pressure:
High speed repair program for Cat components

CylinderXpress

The CylinderXPress program provides Zeppelin customers with excellent

remanufactured hydraulic components at fixed prices within a very short
time. Among other things, we always have a comprehensive selection
of 250 standard exchange cylinders available for you. Of course, we also
carry out repairs on all other makes.

* See www.zeppelin-cat.de/reparaturen for the terms of the Z-warranty

The cylinders of both the Zeppelin exchange program and the
Cat Reman are factory-reconditioned.

Fixed price options

Basic Reseal, 1-year warranty
Your advantages:
Advanced Resealing and polishing, 2-year warranty
n Safety: 2-year warranty
Pro Resealing, polishing, and honing, 2-year warranty n Planning transparency: Fixed prices – no surprises

Expert Rod + new piston rod, without polishing, 2-year warranty n Flexibility: Repair options or repair as needed
n Speed: Exchange program for cylinders
Expert Tube + new cylinder tube, without honing, 2-year warranty
n Quality: Original Cat parts, certified repair centers
Expert n Top price: Tailor-made solution and best price-performance ratio
All options, 2-year warranty
Premium

All hydraulic cylinders are subjected to a Z-check before delivery: You receive a test bench run for functional testing.
4
 BASIC
Simple, fast sealing. ZEPPELIN EXCHANGE PROGRAM
1-year warranty Immediate assistance in case of emergency,
10% of the original price 250 exchange cylinders available. 2-year warranty

ADVANCED
The right choice for slight scoring in the piston
rod. 2-year warranty 15% of the original price

NEW
Top decision for extreme
durability. 2-year warranty

PRO
Optimal repair for
cylinders with more
extreme leaks.
2-year warranty
20% of the original price
EXPERT ROD/TUBE/PREMIUM
Complete overhaul of the cylinder – either
new piston rod or new cylinder barrel or
both new – you decide! 2-year warranty.
40%/40%/60% of the original price
REMAN
Overhauled, original Caterpillar
parts as a cost-effective alternative
to new parts. 2-year warranty
80% of the original price

5
 Hydraulic repairs with no limits:
All brands, all industries, all applications

Hydraulics

In addition to construction machinery, we also repair and maintain

Your advantages:
hydraulic pumps and motors for agricultural machinery, forklifts, n Safety: 2-year warranty
and industrial applications (e.g. for brands such as Bosch Rexroth, n Planning transparency: Fixed prices – no surprises
Kawasaki, Linde, or Sauer). Here, too, we offer the package of factory n Flexibility: Repair options or repair as needed

* See www.zeppelin-cat.de/reparaturen for the terms of the Z-warranty

overhauled aggregates, fixed prices, and certified, test bench-tested
quality.
With over 100 overhauled pumps and motors in stock, we can often
offer immediate replacement.
n Speed: Exchange program for pumps and motors
n Quality: Original Cat parts, certified repair centers
n Top price: Tailor-made solution and best price-performance ratio

Fixed price option

Pro New mounting and sealing, 2-year warranty

All hydraulic pumps and motors are delivered to the customer at the
Z-Check: You receive a test bench run for functional testing.

Individual repairs after consultation and with individual quotes.

All hydraulic pumps are factory reconditioned

and have a 2-year warranty.
6
7
 Engines and transmissions:
In the best hands with Zeppelin

Power train

Zeppelin workshops specialize in the overhaul of engines and

transmissions. They have all the necessary spare parts, documentation, Your advantages:
n Safety: 2 years warranty
machine tools, as well as grinding centers and test benches. Our highlight:
the test bench for the innovative power split transmissions of XE wheel n Planning transparency: Fixed prices – no surprises

loaders from Cat. Aggregates from other manufacturers can also be n Flexibility: Repair options or repair as needed
accepted on request. n Speed: Exchange program for engines

* See www.zeppelin-cat.de/reparaturen for the terms of the Z-warranty

n Quality: Original Cat parts, certified repair centers
All motors and transmissions are factory reconditioned and have n Top price: Tailor-made solution and best price-performance ratio
a 2-year warranty*.

Fixed price options Scope of services for engines

Advanced Dismantle and clean engine, replace pistons, connecting rods and liners, oil pump, turbocharger, injectors, replace water
pump and cylinder head, painting, test bench run

Pro All „Advanced“ services plus:

Polish crankshaft, face grinding cylinder block, overhaul injection, high pressure or fuel supply pump, renew engine oil cooler,
pressure test transmission oil cooler, renew air compressor, overhaul intercooler and extensive testing and adjusting work

8
 ZEPPELIN EXCHANGE PROGRAM
Immediate help in case of emergency – our short
blocks can be quickly adapted to the appropriate
ADVANCED
arrangement.
Engine overhaul as a cost-effective
entry-level option. 2-year warranty
40% of the original price

PRO
Complete engine overhaul
with all relevant parts.
2 years warranty
60% of the original price

REMAN
Overhauled, original
Caterpillar parts and engines
as a cost-effective alternative
to new parts. 2-year warranty
80% of the original price NEW
Top decision for extreme
durability. 2-year warranty
9
 ADVANCED
Transmission overhaul as a cost-effective
entry level option. 2-year warranty
40% of the original price

PRO
Complete transmission overhaul with all
relevant parts. 2-year warranty
60% of the original price

* See www.zeppelin-cat.de/reparaturen for the terms of the Z-warranty

REMAN
Overhauled, original Caterpillar parts and engines
as a cost-effective alternative to new parts. NEW
2-year warranty Top decision for extreme durability.
80% of the original price 2-year warranty

Fixed price options Scope of services for transmissions

Advanced Transmission disassembly and cleaning, bearing replacement and sealing, assembly and painting, test bench run

Pro All "Advanced" services plus: Replace clutch discs and modulation valve

10
Repair kit for hydrostats Repair options
for hydrostats
Jerking when accelerating and changing direction? Machine not going fast enough? It's time BASIC
for a hydrostat check! We have a low-cost repair kit available especially for the hydrostats Bearing set, sealing set and small parts –
of our compact construction machines. cost-effective overhaul kit for DIYers
5% of the original price
For do-it-yourself installation or by your Zeppelin branch – let us advise you now!
ADVANCED
Machine Engine type Prefix All Basic sizes with new shaft –
908H2 C3.3B JRD the complete kit for DIYers
10% of the original price
908M C3.3B Z88, H88
908H C3.4 IND LMD PRO
908H 3044C MXF Scope of Advanced with installation
by your Zeppelin branch
908K C3.3B L88
20% of the original price
Additional models on request!
EXCHANGE
When it has to be quick – we have exchange
units ready for you.
50% of the original price
The repair kit contains:
• all necessary seals,
NEW PART
• all bearings and
• wear components
ALL OPTIONS:
• service manual 2 YEARS WARRANTY

11
 Full service for everything
undercarriage-related:
Everything for maintenance and servicing
Undercarriage

Timely care and maintenance of the chain can Undercarriage management

significantly reduce the operating costs of mobile n Ultrasound measurement
chain machines. In order to take the right measures n Wear report
at the right time, you should know the condition n Tool life prognosis
of the chain exactly. n Advice from Zeppelin service consultants

Zeppelin supports you with all the chain Undercarriage repair

management and maintenance packages you need. n Dismantling of the link assembly

* See www.zeppelin-cat.de/laufwerke for Z-warranty terms

The undercarriage insurance includes a time value/wear
All work is carried out with the utmost care and n Cleaning and inspection of joints
the appropriate tools – including our chain press n 180 degree rotation of the bushings

regulation based on a drive inspection (CTS).

with a pressing force of 375 t. (not needed with SystemOne)
n Replacement of worn parts
We can also implement special solutions
n Replacement of the sealing rings
and lengths for you on request.
n Filling with new lubricating oil

Zeppelin also works with industrial systems,

bucket chain excavators, and conveyor belts
with original Cat chain belts.
www.zeppelin-cat.de/laufwerke

12
Three chains to choose from
General Duty, Heavy Duty and SystemOne are the three systems
Zeppelin offers.

n General Duty offers a balanced mix of durability and shock

resistance at the lowest possible price. Undercarriage insurance*
for leaks and breakage within 4 years or 3000 hours to 100% wear.

n Heavy Duty is economical to purchase, very durable, and perfect

for hard impact loads.
Undercarriage insurance* for leaks and breakage within 4 years
or 4000 hours to 100% wear.

n SystemOne offers extreme durability and relatively good shock

resistance at a fair price.
Undercarriage insurance* for leaks and breakage within 4 years
or 6000 hours to 100% wear.

General Duty Heavy Duty SystemOne

Initial cost nnn nn n
Fatigue life n nn nnn
Shock resistance n nnn nn
n good nn better nnn best

13
 The Zeppelin body shop:
Custom-made products and repairs

Body work

We undertake the modification of booms, digging tools, and construction

machinery in our own workshops. We offer among other things:
n Boom and shaft extensions (including hoses)
n Boom straightening
n Wheel loader protection equipment
n Cabin risers
n Crane shaft
n Chain scraper
n Lift hooks and lashing eyes
n Special bucket construction and Super-HD buckets
for the toughest applications
n Supplementary counterweights in sandwich design
(excavator and wheel loader) If you want, Zeppelin can repair your equipment on a fixed price basis
n Cylinder protection or according to a cost estimate.

The following repairs also belong to this area: For bucket repairs and major overhauls, you automatically receive
n Boom and shaft repairs a detailed cost estimate together with an exact schedule.
n Boring mill work (in the shop or on site)
n Reconditioning of shears and concrete crushers
n Alignment of lift arms for wheel loaders

14
We repair and your
machine keeps producing.
With a loaner
bucket from Zeppelin.

Loaner buckets:
Repair your loader bucket without downtime
Take advantage of our nationwide pool of loaner buckets.
No machine downtime while we repair your equipment.
You can just keep working.

15
 Rendsburg
04331 8477-0 Rostock
038208 649-0
ZEPPELIN – ALWAYS
Westerstede
Hamburg
040 76119-0
Schwerin
038208 649-0
Neubrandenburg
038208 649-0
NEAR YOU!
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1NX4896 0116 (80)

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035204 467-0
Köln 0561 51199-0 0361 49333-0
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02203 929-0
Chemnitz
Eschweiler Alsfeld
03722 606-0
02403 8765-0 06631 9601-0
Suhl
03682 4690-40
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02630 94 19-0 06181 9156-0

Illingen
06825 405-0 Erlangen
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06233 7703-0

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07031 6405-0 09421 9259-0

Ulm München
07309 954-0 089 32197-0 Linz Wien
Freiburg 0732 757055-0 02232 790-0
07663 9311-0
Service dates, exchange parts,
and daily fleet management
Innsbruck Graz online!
05238 52599-0 03135 50970-0

Villach
04258 8410-0

Zeppelin Baumaschinen GmbH Zeppelin Österreich GmbH

Graf-Zeppelin-Platz 1 · 85748 Garching, Munich Zeppelinstrasse 2 · 2401 Fischamend, Vienna
Tel. 089 32000-0 · zeppelin-cat@zeppelin.com Tel. 02232 790-0 · marketing@zeppelin-cat.at