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Article history: Comfortable journey with commercial buses is an essential goal of transportation companies. An air-
Received 22 February 2015 conditioning system can play an important role for this comfortable journey but it can put extra load
Accepted 23 June 2015 on the engine and extra cost in the fuel consumption. The purpose of this work is to increase the per-
Available online 9 July 2015
formance of air-conditioning system of the buses by reducing the load on the engine and fuel con-
sumption. Using a two-phase ejector as an expansion valve can increase the coefficient of performance
Keywords:
(COP) of the air-conditioning system. An improvement in the COP can reduce the empty vehicle weight
Dimension
and fuel consumption of buses. Two-phase ejector dimensions can be determined using the empirical
Two-phase ejector
Bus air-conditioning
methods available in the literature. In this paper, the two-phase ejector dimensions of air conditioning
Analytical and numerical methods system for a bus are calculated using the analytical and numerical methods. First of all, the thermody-
namic analysis of the vapor-compression refrigeration cycle with a two-phase ejector is performed, and
then the ejector dimensions are subsequently determined. The cooling loads of the midibus and bus with
R134a as a refrigerant are assumed to be 14 kW and 32 kW, respectively. The total length of the two-
phase ejector for the midibuses and buses due to these cooling loads, are computed to be 480.8 mm
and 793.1 mm, respectively. Also, an experimental setup is installed on a midibus air conditioner to turn
it into the ejector air conditioning system to validate theoretical results with the experimental study.
© 2015 Elsevier Ltd. All rights reserved.
1. Introduction be over 18 tons, and the rear axle load must not be greater than
11.5 tons [1]. The passenger and baggage capacities of the buses
Passengers of land transportation prefer air-conditioned vehi- increase when the empty vehicle weight of bus decreases. By using
cles for a comfortable journey. Therefore, air-conditioning systems a two-phase ejector in the cooling system, the COP of the bus air-
are available in almost all the buses and midibuses. A compressor of conditioning system can be increased so that the fuel consump-
the air-conditioning system is driven by a pulley connected to the tion and empty vehicle weight can be reduced. Also, it is possible to
engine shaft which creates an extra load on the engine. Therefore, use the smaller sized air-conditioner elements, such as the
fuel consumption of the engine increases with this extra load. condenser, evaporator and compressor with the two-phase ejector
Another major problem for buses is empty weight of the vehicle. in the cooling system.
There are obligatory standards regarding the weight of buses. For Many theoretical and experimental studies have been made
instance, the gross vehicle weight of a bus with two axles must not related to the two-phase ejector refrigeration systems. The exper-
imental studies have generally been carried out on small-capacity
systems. However, there is no study on the use of a two-phase
* Tel.: þ90 328 827 1000x3687; fax: þ90 328 825 0097. ejector in bus air-conditioners in the available literature. Korn-
E-mail address: saban.unal@osmaniye.edu.tr. hauser [2] investigated the use of a two-phase ejector in a vapor-
http://dx.doi.org/10.1016/j.applthermaleng.2015.06.090
1359-4311/© 2015 Elsevier Ltd. All rights reserved.
Ş. Ünal / Applied Thermal Engineering 90 (2015) 110e119 111
compression refrigeration system for various refrigerants. He model for the design and simulation of two-phase ejectors was
showed that a 21% increase in the COP can be obtained by inte- presented by Ameur et al. [13]. They indicated that the computa-
grating an ejector into the system. In addition, Disawas and tional results were quite compatible with the experimental data.
Wongwises [3,4] provided an experimental data about a two-phase Lin et al. [14,15] investigated the adjustable ejector in a multi-
ejector used as an expansion device in the vapor-compression evaporator refrigeration system experimentally and numerically.
refrigeration system with R134a as the working fluid. They They showed that the pressure recovery ratio can reach by 20%
pointed out that the coefficient of performance of the ejector according to the experimental results. Li et al. [16] presented a
refrigeration system was higher than that of a conventional system. study on variable-area ratio ejector used in a multi-evaporator
In another study, Chaiwongsa and Wongwises [5,6] examined the refrigeration system. The investigation results brought out that
effects of the throat section and the exit diameter of the nozzle on a the entrainment ratio, pressure recovery ratio and critical area ratio
conventional ejector refrigeration system with single evaporator were strongly affected by the primary and secondary pressures.
and a refrigerant separator. They also mentioned the ejector di- In the current study, the dimensions of the two-phase ejector for
mensions for the standard two-phase ejector refrigeration cycle the bus air-conditioning system are calculated by using analytical
and obtained the related experimental data. Moreover, Pottker et al. and numerical methods when R134a is utilized as the refrigerant. In
[7] presented the experimental data using R410A as the refrigerant the analytical model, there are two evaporators working at
in an ejector refrigeration system without giving the ejector di- different evaporation pressures. To calculate the ejector di-
mensions. They specified that the coefficient of performance is mensions, first of all, the thermodynamic analysis of the two-phase
higher by 8.2% and 14.8% than the conventional system. In addition, ejector refrigeration cycle is performed. Then, the dimensions are
Reddick et al. [8] indicated that an 11% improvement in the COP determined by using continuity and momentum equations. The
compared to the conventional system can be achieved when the numerical methods are used to calculate the dimensions of the
ejector is used as an expansion device in a vapor-compression nozzle and diffuser. The Mach numbers are calculated numerically
refrigeration system with R134a. Furthermore, Lawrence [9] in the nozzle to show the validity of the mathematical model.
analytically and experimentally investigated the two-phase Additionally, the experimental study is performed to validate the
ejector cycles using low-pressure refrigerants. Although, the di- theoretical results.
mensions of the nozzle and mixing section were given, the di-
mensions of the diffuser were not specified. Lawrence and Elbel 2. Two-phase ejector refrigeration system for buses
[10,11] conducted an experimental study on an ejector refrigera-
tion system. When R134a and R1234yf were used as refrigerants, A two-phase ejector air-conditioning system for buses is shown
they showed that the coefficient of performance increased by 5% in Fig. 1. The pressureeenthalpy (P-h) diagram for this system is
and 6%, respectively. In addition to that, they examined the ejector presented in Fig. 2. The main components used in the system are
refrigeration system concerning the first and second laws of ther- the compressor, condenser, evaporator, ejector, expansion valve
modynamics. Hu et al. [12] investigated the nozzle parameters and liquid tank. As seen in the schematic view of the ejector in
numerically and experimentally for R410A ejector air conditioning Fig. 3, in the primary flow the refrigerant comes from the liquid and
system. They explained that the ejector with adjustable nozzle enters the ejector. The other stream coming from the primary
could meet the requirements of different operating conditions ac- evaporator is defined as secondary flow. The primary flow passes
cording to the experimental results. The nozzle throat diameter through the ejector under high pressure and expands through a
was varied from 0.9 mm to 1.1 mm in their study, but the other convergingediverging nozzle. The refrigerant pressure in the
dimensions of the ejector were not indicated [12]. A mathematical nozzle is reduced to the evaporating pressure. The primary flow has
112 Ş. Ünal / Applied Thermal Engineering 90 (2015) 110e119
a supersonic velocity at the nozzle outlet, and then it passes then leaves the expansion valve, goes into the secondary evapo-
through the mixing section. Meantime, the secondary flow is fed rator, and finally enters the ejector as a secondary fluid. The pri-
into the mixing section. After that, these two streams are mixed in mary and secondary fluids mix in the mixing section. After the
the mixing section. Next, the mixture goes into the diffuser and its mixing process, the refrigerant is fed into the primary evaporator,
kinetic energy is converted to the pressure in the diffuser section. and then goes into the compressor.
Finally, the refrigerant inlet pressure of the compressor is increased
and thus, energy consumption is reduced.
Two separate evaporator units are located in the air-conditioner 3. Mathematical model of the two-phase ejector refrigeration
at the left and right side of the vehicle. In Fig. 1, the primary system
evaporator units are indicated that “Evaporator-1 (LH)” and
“Evaporator-1 (RH)”. Also, the secondary evaporator units are 3.1. Thermodynamic analysis
shown as “Evaporator-2 (LH)” and “Evaporator-2 (RH)”. The
refrigerant that comes from the primary evaporator passes through For the thermodynamic analysis of the two-phase ejector
the compressor. Next, the refrigerant is compressed to its refrigeration system shown on the Fig. 1; the following assump-
condensation pressure by the compressor. The refrigerant goes into tions are made:
the condenser as a superheated vapor and leaves as a subcooled
liquid. After the refrigerant is collected in the liquid tank, it is 1) Condensation, evaporation, subcooling and superheating tem-
divided between the ejector and expansion valves. The refrigerant peratures are known.
2) Isentropic efficiencies of the nozzle and diffusor are known.
3) Efficiency of the mixing section is known.
4) The process in the mixing section takes place at a constant
pressure and constant cross sectional area.
5) The throttling process in the expansion valve is isenthalpic.
6) Pressure losses in the system are neglected.
7) Kinetic energies of the secondary fluid at the mixing section
inlet and mixed fluid at diffuser outlet are not neglected.
h2;is h1
hc;is ¼ (1)
h2 h1
The processes in the ejector are shown on the P-h diagram in
Fig. 2. P-h diagram of an ejector air-conditioning system. Fig. 2, and the schematic view of the ejector is shown in Fig. 3. The
Ş. Ünal / Applied Thermal Engineering 90 (2015) 110e119 113
nozzle, mixing section, and diffusor are three main parts of the Q_ ¼ m_ 3 ½uðh8 h7 Þ þ ð1 þ uÞðh1 h6 Þ (9)
ejector. Thermodynamic properties of the refrigerant at the nozzle
exit can be calculated using the energy equation between points (3)
and (4) given in Eq. (2). The nozzle isentropic efficiency is given in 3.2. Determination of the ejector dimensions
Eq. (3).
Determination of the two-phase ejector dimensions are made in
V42
h3 ¼ h4 þ (2) accordance with the schematic view provided in Fig. 3. Refrigerant
2 coming from the condenser enters the ejector as the primary flow.
The refrigerant coming from the evaporator is called the secondary
h3 h4 flow. Secondary flow enters the ejector by two lines that are con-
hn ¼ (3)
h3 h4;is nected to the evaporators located at the left and right side of the
bus air-conditioner. The throat diameter is denoted as dnt for the
For the calculations of thermodynamic properties of the
nozzle in Fig. 3. The converging and diverging lengths between this
refrigerant at the diffuser inlet, it is possible to use the energy
point and the nozzle inlet and outlet are shown as Lnc and Lnd ,
equation and mixing section efficiency given in Eqs. (4) and (5),
respectively. Additionally, the lengths of mixing section and
respectively. In the studies related to ejector cooling systems, the
diffuser are expressed as Lm and Ld , respectively.
refrigerant velocities of the secondary fluid at the mixing section
inlet and mixed fluid at diffuser outlet are negligible [2,9]. But in
this study, the refrigerant velocities at points (8) and (6) shown in
Fig. 3 are considered in the energy and momentum equations. 3.2.1. Dimensions of the nozzle
If the pressure difference in the nozzle between point (3) and (4)
! ! !
V42 V82 V52 is assumed to be divided into N steps, the results is the following
h4 þ þ u h8 þ ¼ ð1 þ uÞ h5 þ (4) equations:
2 2 2
P3 P4
DPn ¼ (10)
ð1 þ uÞV52 N
hm ¼ (5)
V42 þ uV82
Pi ¼ Pi1 DPn (11)
u indicates the entrainment ratio as defined in Eq. (6):
u ¼ m_ 8 =m_ 3 (6) hi ¼ h3 hn;i h3 hi;is (12)
sffiffiffiffiffiffiffiffiffiffiffiffiffi 0:5
4 m_ 3 mv rl
di ¼ (16) Ren ¼ Rel þ Rev (30)
p ri Vi ml rv
The refrigerant velocity at each point (i) in the nozzle given in Rel and Rev are the Reynolds numbers in the liquid and vapor
Eq. (16) can be obtained from the energy equation between point phases of the refrigerant, respectively. Rel and Rev are defined in
(3) and (i) as follows: Eqs. (31) and (32).
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi Vn dn ð1 xn Þ
Vi ¼ 2ðh3 hi Þ (17) Rel ¼ (31)
nn;l
The Mach number of the flow in each section of the nozzle is
determined by Eqs. (18) and (19). Vn dn xn
Rev ¼ (32)
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi nn;v
Pi1 Pi In these equations xn indicates the ratio of mass flow of vapor
Ci ¼ (18)
ri1 ri phase to total mass flow of the mixture.
The nozzle length needed for each step of the DPn can be
The streams near the wall in the mixing section are more
calculated using Eq. (27).
effective at developing frictional force. Therefore, rm and Vm can be
" # defined as follows:
2dn DPn DVn
DLn ¼ þ (27)
fn rn Vn2 Vn rm ¼ ðr8 þ r5 Þ=2 (39)
" #
m_ 5 ¼ m_ j (42) 2dd DPd DVd
DLd ¼ þ (57)
fd rd V 2 Vd
d
Vj 2
V52 The total length of the diffuser is determined by adding the DLd
h5 þ ¼ hj þ (43)
2 2 values for each pressure difference DPd , as shown in Eq. (58).
To determine the length of the diffuser for each DPd step, the
Ld;j ¼ Ld;j1 þ DLd (58)
momentum equation given in Eq. (44) can be used.
TLift ¼ T6 T8 (60)
dd ¼ dj1 þ dj 2 (54)
TLift value is considered as 4 C in the thermodynamic analysis. It
is approximately 3.8 C in the experimental study after the system
Vd ¼ Vj1 þ Vj 2 (55) reaches steady state. The difference between the theoretical and
experimental values is around 5%. According to these results, it can
be said that differences between the theoretical and experimental
rd ¼ rj1 þ rj 2 (56)
results are within acceptable limits and therefore, the presented
The diffuser length needed for each step of DPd can be calculated calculation method for the ejector dimensions in this work can be
using Eq. (57). considered as validated.
116 Ş. Ünal / Applied Thermal Engineering 90 (2015) 110e119
Table 1
Characteristics of the measuring devices.
Table 2
Design parameters of the ejector cooling systems for buses and midibuses.
Refrigerant R134a
Cooling capacity Q_ 14 kW for midibuses
32 kW for buses
Condenser temperature Tc 45 C
Primary evaporator temperature Te1 12 C
Secondary evaporator temperature Te2 5 C
Subcooling temperature DTsc 3 C
Superheating temperature for primary evaporator DTsh1 3 C
Superheating temperature for secondary evaporator DTsh2 3 C
Isentropic efficiency for the nozzle hn 0.9
Mixing section efficiency hm 0.8
Isentropic efficiency for the diffuser hd 0.9
5. Results and discussion the two-phase ejector for such a system. Only the dimensions of the
nozzle and mixing section were presented for the two-phase
In this study, a method is applied to calculate the two-phase ejector refrigeration system with dual evaporator by Lawrence
ejector of a bus air conditioning system that has two separate [9], but the dimensions of the diffuser were not given. This is the
evaporators working under different evaporation pressures. Air- first time a method to calculate all the dimensions of a two-phase
conditioning systems with the cooling capacities of 32 kW and ejector using analytical and numerical methods is presented in
14 kW are widely used on buses and midibuses, respectively. For the current paper. In this method, the various parameters given in
the Mediterranean climate zone, the ambient temperature can be Table 2 are taken into account; therefore, a possibility exists to
assumed to be 35 C for the design condition of the bus air- calculate the two-phase ejector dimensions based on different
conditioning system [20]. The parameters given in Table 2 are external conditions, internal requirements, and cooling loads.
used to calculate the two-phase ejector dimensions of the air- Air-conditioning systems used on the buses and midibuses are
conditioning systems for buses and midibuses. The calculated di- the standard vapor-compression refrigeration system (current
mensions of the two-phase ejectors for the bus and midibus air-
conditioning systems are shown in the Figs. 10 and 11, respec-
tively. The obtained ejector dimensions are presented in Table 3.
As seen in the Figs. 10 and 11, the total length of the two-phase
ejectors is found to be 480.8 mm and 793.1 mm for the air-
conditioning systems of the midibuses and buses, respectively.
The diameters and lengths of nozzle, mixing section and diffuser
are also shown in these figures. In this work, the air-conditioning
system, having a two-phase ejector and dual evaporator which
are working under different evaporation pressures, is analyzed. In
the literature, there has been no study giving all the dimensions of
Fig. 4. Variation of the Mach number along the length of the nozzle. Fig. 5. Pictures of the test setup.
Ş. Ünal / Applied Thermal Engineering 90 (2015) 110e119 117
Fig. 6. Variations of the refrigerant pressures at the ejector and evap.2 outlets.
Fig. 9. Variations of the theoretical and experimental temperature lift values.
Table 3
Ejector dimensions of the air-conditioning system for buses and midibuses.
d3 12.2 18.5
dnt 2.5 3.8
d4 4.0 6.1
d5 6.7 10.2
d6 12.7 19.1
Lnc 27.4 45.3
Lnd 60.5 100.7
Lm 147.3 243.1
Ld 245.6 404.0
Fig. 8. Variations of the refrigerant temperatures at the ejector and evap.2 outlets.
118 Ş. Ünal / Applied Thermal Engineering 90 (2015) 110e119
Table 4
The weight analysis of the midibus air-conditioning system with and without the two-phase ejector.
Evaporator (LH & RH) 7.7 7.7 5.3 5.3 2.4 2.4
Condenser 5.0 5.0 4.7 4.7 0.3 0.3
Compressor 8.1 15.5 7.1 8.1 1.0 7.4
Ejector 0.0 0.0 1.9 1.9 1.9 1.9
Additional tubes and fittings 0.0 0.0 1.0 1.0 1.0 1.0
Other components 102.0 102.0 102.0 102.0 0.0 0.0
Total A/C system 122.8 130.2 122.0 123.0 ¡0.8 (¡0.6%) ¡7.2 (¡5.5%)
Table 5
The cost analysis of the midibus air-conditioning system with and without the two-phase ejector.
Option 1 (215 cm3) Option 2 (313 cm3) Option 1 (163 cm3) Option 2 (215 cm3) Option 1 Option 2
buses. For this reason, the buses can be designed with such a
cooling system more easily.
The change in the air-conditioner weight of the midibus with
and without two-phase ejector is shown in the Table 4. There are
two options for the current air-conditioning system of the Temsa
midibuses; so the two different compressors can be used in the air-
conditioning system. The compressors of 215 cm3 (option 1) and
313 cm3 (option 2) are used. The weights of the compressors are
8.1 kg and 15.5 kg for the first and second options, respectively.
According to the theoretical results, the total heat transfer surface
areas of evaporator and condenser for the midibus air-conditioner
with two-phase ejector can be decreased by 51% and 5%
compared to the current system, respectively. Furthermore, the
smaller compressors can be used in the two-phase air-conditioning
system for both options. So, it is possible to use the compressor of
163 cm3 instead of the 215 cm3 for the first option. Similarly, the
compressor size can be reduced to 215 cm3 for the second option.
The total weight of the two-phase ejector air-conditioner decreases Fig. 12. Variation of the COP values.
by 0.6% for the first option, and it decreases by 5.5% for the second
option in comparison to the current system.
The variation in the air-conditioner cost for the midibus air-
conditioning system with and without two-phase ejector is
shown in Table 5. The total cost of the two-phase ejector air-
conditioner decreases by 1.3% for the first option, and it decreases
by 8% for the second option compared to the current system. The
theoretical COP improvement of the system by using two-phase
ejector as an expansion device is by 15% depending on the design
parameters of the existing midibus air-conditioning system. Ac-
cording to the experimental results obtained in this study, the COP
improvement is determined as 8%. The fuel consumption of the
vehicle will also reduce. Therefore, due to the enhancement in the
COP the two-phase ejector air-conditioning system will be more
economical for both options in terms of overall cost.
The experimental studies are made on the test setup as shown
in Fig. 5 for both cases with and without two-phase ejector in air-
conditioning system. The variations of the COP values obtained
experimentally are shown in Fig. 12 for the current and new Fig. 13. Variation of the increasing rate of COP.
Ş. Ünal / Applied Thermal Engineering 90 (2015) 110e119 119
systems. Also, increasing rate of COP values with respect to the References
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Acknowledgements Heat Mass Transf. 48 (2013) 141e148.
[20] Climatic Design Information, ASHRAE Handbook, Fundamentals, Atlanta, USA,
This study is part of the Scientific and Technological Research 2001.
_
Council of Turkey (TÜBITAK) Project No. 112M167. The project is [21] J. Sarkar, Ejector enhanced vapor-compression refrigeration and heat pump
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also supported by TEMSA Global and SAFKAR companies. The
_
author would like to thank to TÜBITAK, TEMSA Global, and SAFKAR
for their contributions.