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Manual
Functions, operation and maintenance

Model: Two-component sealant extruder TSE

TENON(BEIJING)EQUIPMENT CO.,LTD.
TEL: 86 10 80529275, 80529798, 80529270
http: //www.tenon.com.cn
Email: james@tenon.com.cn

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SAFETY FRIST

This Manual must be read thoroughly by the operators before


operation. We shall not take responsibility for any damage or
hurt either done to machines or persons due to failure to read the
Manual.

We carry out the “Safety first” policy throughout the whole designing process of our products.
TENON’ s principle is: create high quality products, pursue the leading position in I.G. industry, yet,
we sure will always put customer’s safety in the first place.

Safe consideration

1.1.1. We reserve, at any time, the right of altering and improving our products, but not including
those that have been sold out.
1.1.2. This new model production line will provide long term reliable service, as long as it is well
maintained as per the following instruction and suggestions.
1.1.3. Check the spare parts and illustration in accordance with the packing list.
1.1.4. Electric control system must be operated by qualified personnel.
1.1.5. Switch off the power source before maintenance or repairs.
1.1.6. Opening or taking apart the display screen is strictly prohibited.
1.1.7. Do not touch or press the display screen with hard substances or by over force.
1.1.8. Prevent water, liquid or any other scraps from getting into the electric components and the
display screen, otherwise failure or short cut may occur.
1.1.9. Clean the workshop frequently.
1.1.10. Do not inject dirty water into water tank of the washing machine. Water purifier can be

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used when necessary.
1.1.11. While operating, no person is allowed to touch or approach any sensor of the machine.
1.1.12. While operating, no person is allowed to stay under the tilting table.
1.1.13. The working temperature for machine should be around 0℃ - 40℃.
1.1.14. Switch off all power supply, when machine finishes work.

General statement for safety

1.2.1. We pay close attention to safety of the customers relating to our equipments. Hope you
approach us on long term basis. This instruction manual will help you know better about
the equipment.
1.2.2. As an user and operator, you need to have the safety consciousness and have the duty to
make the relevant people well cautioned. Avoid modifying or altering the machine at
random, or serious consequence is probably caused.
1.2.3. Untrained personnel may cause serious harm to others and themselves, are hence strictly
prohibited from operating equipment.
1.2.4. Make sure no children and untrained personnel are present at the working area.
1.2.5. Do not start the machine until all people leave the risk area.
1.2.6. Ensure that the operators are in good shape so as to ensure the proper operation.
1.2.7. Keep away your hair, clothing and shoestring from the equipment parts that rotate or move.
1.2.8. Personnel influenced by alcohol and drugs are strictly prohibited from operating equipment.
1.2.9. When in operation, no person is allowed to help the machine run or obstruct it in running.
1.2.10. When in an emergency, ensure that personnel who knows correct operation of stopping
the machine is present.
1.2.11. Be sure to be free from emotional disorder while working around the machine.
1.2.12. Ensure that all units of the equipment are locked up before operation.
1.2.13. Keep your hands and feet far away from the rotating, driving and moving components.
1.2.14. Do not take down any unit of the machine when its power and air are in supply.

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Operator’s qualification

1.3 The operator must be experienced and competent for operating the machine. Personnel
working around the equipment must be proficient in general knowledge, and furthermore
know the following requests:
1.3.1 Untrained personnel are not allowed to operate this equipment.
1.3.2 Personnel without reading or comprehending this instruction manual are not allowed to
operate the equipment.
1.3.3 Personnel under 18 are not allowed to operate this equipment.
1.3.4 Personnel unqualified or incompetent should keep away from working areas.

Personal protection

1.4.1 Do not wear loose clothing, button up your clothes if coming undone.
1.4.2 Tie up your shoestring if coming undone.

The reason to approach TENON

2.1 TENON, as the first I.G. equipment manufacturer in China, was established
in 1987, has a history of 20 years. The enterprise includes: Beijing Tenon Equipment Co.,
Ltd. , Beiing Leading Technology Co., Ltd., EKAGN TENON (Beijing) Equipment Co., Ltd.,
Guangyu Luobo Glass Factory. After years’ hard work, TENON has made great strides and
is taking the lead in I.G. industry, enjoying a good reputation home and abroad.
2.2 TENON has acquired the ISO9001 Certificate from TUV, Germany.
2.3 TENON has acquired the CE Certificate from SGS, Switzerland.
Certificate No.: SHES0070100111TXC-1, SHES007100111TXC-2,

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SHES0070100111TXC-3, SHES0160800138TXC.
2.4 TENON has been consecutively honored for years by Chinese government as titles of
“High-Technology Enterprise” and “Promise-keeping Enterprise”, and is also a member of
board of the Chinese Glass Association.
2.5 TENON owns a factory with area of 26000 square meters and R&D facility of 5000 square
meters, staff members over 500. More than 30 items of the products that TENON
manufactures cover nearly all aspects of I.G. processing field.
2.6 TENON has now over 400 customers worldwide, the products have been sold to America,
Australia, Europe and Asia, recognition is obtained.

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INDEX

1. Descriptions

2. Performance and principles

3. Fundamental configuration

4. Installation

5. Operation

6. Maintenance

7. Trouble shutting

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I. Descriptions
TSE Two-Component Sealant Extruder is used for applying two-component sealant on
insulating glass for final sealing, compliant with quick operating situation and sorts of accurate
mixture ratio of the two component sealants like: silicone, sulfate, polyurethane, etc. thus
thoroughly eliminates the phenomenon of high cost but low efficiency. This extruder applies
to, upon order option, all sorts of qualified polysulfide and silicone sealants, but extremely
disagrees with cross usage of aforesaid sealants and any other unqualified sealants.
1. Specifications:
Pressure ratio of: pump A: 50: 1; pump B: 14: 1
Changing range of the mixture ratio: 6:1 - 14:1 successively adjustable
Max. air consumption: 0.8 m³ /min.
Max. extruding amount: 10L/min.
Air pressure: 0.5 – 0.7 Mpa
Working pressure: 25 Mpa
Dimensions: 1100 x 1050 x 1650 mm
Performance and principles
2. Performance and principles
The machine is powered by pneumatic motor, the sealant is transported proportionally when
the main pump and the mixing pump work together by means of linkage mechanism.
The elements are: the main pump and the mixing pump transport the fluid components in
accordance with a certain travel length and amount rationed by the plunger pump. The
different mixing ratio can be expected by regulating the linkage position of connecting
rod of the mixing pump.
The rationed fluid components are pumped to the mixture valve body, when the two
components are not in contact. When they leave the mixing valve body, the major component
begins contacting with the curing agent then coming into the static mixer, after diversion and
agitation, the components are mixed and controlled by the extruding gun for sealing process.
Testing to components ratio: turn on the ratio testing handle grip, letting the two fluid

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sealants flow into measure the same time. Weight ratio can be acquired by weighing.
When testing components ratio, regulate the back pressure valve, making the pressure of two
components close to actual working pressure, only when pressure reflects the working
pressure can the testing result be credible and effective.

Manual sol. valve

Main air A Main cylinder


Cushion valve

Manual sol. valve

Switch

B Main cylinder
Cushion valve

Switch

Triplets Lubricator +Cushion


A Pump

Switch

Lubricator +Cushion B Pump

Figure 1. Pneumatic Elements

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Ball valve
Ball valve

Rotation
Check valve
Mixer2 filter

Rotation
Gun
Mixing
Mixer1

A Press gauge B Press gauge


Ball valve

A pump Cushion valve

Cushion valve

Check valve

Main pump Prop.pump


Press gauge
Ratio rod

B pump
Air valve
Y Filter

Sub pump

Air valve

Figure 2. Extruding Elements

3. Fundamental configuration
The machine is consist of pneumatic motor A and B, major component pump A, feeding pump
B, mixing pump, big & small platens, mixer and extruding gun. The entire extruding work is

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undertaken by means of coordination between the pneumatic and sealant conduit systems.

Hose
Mixing valve
Mixer

B Component gauge A pump


Gun

A Component gauge Gun mixer


Hardener valve

Ratio inspector B up and down

Ratio pump

Main air
B Pump

A Up and down
Hose
Press plate A

Air entrance

Main pump B Sub pump

Plate Plate

Figure 3. Complete machine assembling

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TSE-0302

TSE-0301
TSE-0215

TSE-0214
TSE-0303
TSE-0216
TSE-0313
TSE-0220

TSE-0316 TSE-0219

TSE-0312

TSE-0314
TSE-0304 Steel Ball φ18
TSE-0212
TSE-0331

TSE-0330 TSE-0209
TSE-0332
TSE-0210
TSE-0310 TSE-0300
B pump B platen
TSE-309 TSE-0211

TSE-0208
TSE-308
TSE-0206
TSE-333
TSE-0217

TSE-336
TSE-0221

TSE-334
TSE-0222

TSE-0205
TSE-335

TSE-0204

TSE-0207

TSE-0203

TSE-0202

TSE-0213

TSE-0201

TSE-0218

Figure 4. Assembling of auxiliary component pump Figure 5. Assembling of mixing pump

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TSE-0101

TSE-0103

TSE-0118

TSE-0119

TSE-0125

TSE-0104
TSE-0102 TSE-0100
TSE-0132
A Pump A Platen
TSE-0110
TSE-0112

TSE-0113
TSE-0116

TSE-0117

TSE-0109

TSE-0108
TSE-0114
TSE-0115

TSE-0107
TSE-0105 TSE-0129
TSE-0111 TSE-0122
TSE-0106 TSE-0124
TSE-0126
TSE-0120
TSE-0123
TSE-0121

Figure 6. Assembling of major pump

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01

02
03

04

05     

序号 代 号 名  称 材 料 量

01 TSE14-21 接 头13 1
06 02 堵 头 2
03 TSE10-07 接 头 45# 1
07 04 TSE11-01 上过滤体 45# 1
05 TSE11-03 过滤网 Q235A 1
08 06 TSE11-06 网芯挡板 45# 1
07 TSE11-04 密封圈 四氟 1
08 TSE11-02 下过滤体 45# 1
09
09 TSE11-05 过滤网芯 尼龙 1
10 TSE11-07 压 簧 65Mn 1
10 11 TSE14-22 接 头14 45# 1

11

Figure 7. Filter

1
2
3
4
5
6 序号
1
代 号
TSE13-03
名 称
下 接 头
材料
45#
数量
1
2 TSE13-06 螺 母 45# 1

7 1
3 TSE13-02 中 接 头 45#
4 TSE13-05 导 向 圈 四氟乙烯 15
    
5 TSE13-04 阀 芯 GCr15 1
6 GB/T301 推力球轴承 1

8 1
7 TSE13-01 上 接 头 45#
8 GB/T 内六角螺钉 1
9 TSE13-07 密 封 垫 H62 1

9
Figure 8. big swivel joint

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45#
12 TSE15-6 圆 形 把 手 ZL101 1
11 TSE15-5 弹 簧 60Si2Mn 1
    
10 TSE15-10 圆 形 阀 体 45# 1
09 TSE15-4 弹 簧 座 45# 1
08 TSE15-3 柱 塞 阀 杆 15CrMo 1
07 TSE15-11 O 型 圈 氟橡胶 1
06 TSE15-7 垫 聚四氟乙烯 1
05 GB893.2-86 孔 用 卡 簧 60Si2Mn 1
04 TSE15-8 垫 聚四氟乙烯 1
03 TSE15-2 调 节 阀 座 45# 1
02 TSE15-9 紫 铜 垫 紫铜 1
01 TSE15-1 外 阀 壳 45# 1
     数
序 号 代   号 名    称 材 料

Figure 9. Back pressure valve

10 TSE16-8 阀 座
    
2Cr13 1
09 TSE16-9 垫 圈 聚四氟乙烯 1
08 TSE16-7 外 阀 座 2Cr13 1
07 TSE16-5 阀 杆 25Cr 1
06 TSE16-10 油 封 耐油橡胶 1
05 TSE16-6 导 套 螺 母 2Cr13 1
04 TSE16-4 弹 簧 60Si2Mn 1
03 TSE16-3 弹 簧 垫 45# 2
02 TSE16-2 调 整 螺 栓 45# 1
01 TSE16-1 弹 簧 外 壳 LF10 1
     数
序 号 代   号 名    称 材 料

Figure 10. Decompression valve

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4. Installation:
Check the machine according to the list, if everything is in order and well confirmed,
installation can be commenced.
① Installation and adjustment of pneumatic system
Check out the parts, meters and valves in terms of the pneumatic system map; connect
compressor, and connect output port with inlet port of the extruder.
Before operating attention must be paid to: checking if any joints are loose or leaking, if there
is oil in oil atomizer of the air inlet system. Open the regulating valve of the atomizer, adding
turbine oil #1.
Check whether the lifting system limberly. Switch off the air inlets of pump A and B, open the
manual swinging valve of the lifting system, checking it. Adjust the air inlet regulating valve,
making the two lifting cylinders work in synchronization. Open the air relief valve, making the
big platen coming down into the drum, exhausting the air out of drum through the relief valve
(some sealant will flow out), then close the relief valve, the manual valve of lifting system will
be in coming-down position. Regulate inlet pressure of the pump A to 0.35 – 0.4 Mpa and
pump B to 0.4 – 0.5 Mpa.
② installation and adjustment of sealant conduit system
The safety pressure for high pressure sealant conduits is requested to be within 25 Mpa.
When inlet pressure of the main pump is higher than 0.5 Mpa, the working pressure of sealant
system must be carefully observed. The name , length and number of the sealant tubes are
referred to table 1 and sealant system Figure 3. Before fastening all seal points, check whether
there are some burrs or impurities on the seal surface, clean it if so, otherwise the
leak-proofness will be reduced.

5. Operation
① Preparation prior to sealant loading
 Make sure that the pneumatic and sealant systems are in good order, the operating place
is spatial enough ( vertical space not less than 3 meters) to ensure the lifting space.
 Add #1 turbine oil into oil atomizer, and add #20 clean engine oil into grease cups of the

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main and auxiliary pumps and the mixing pump.
 Loading of sealant A
Apply lubricant on seal ring of the platen, unpack the sealant A drum, opening the plastic
bag inside, draw it downward along the top of drum and tighten the drum around with
adhesive belt for standby use.
Before turning on the switch of the main compressor, make sure that other air switches
are in OFF status. Switch on the main air source, turn the handle grip to let the platen lift,
the lifting should be going smoothly.
Align the sealant A drum with the big platen, open the air relief valve, turn the direction
selector valve, making the platen go downward. Regulate the pressure regulating valve
when platen comes to the drum, making it press down in the drum slowly and stably,
when it touches the sealant and some sealant flows out from the air relief valve, close the
relief valve.
 Loading of sealant B
Close all pressure regulating valves and air valves, then the air pressure should be lower
than 0.4 Mpa. Turn the handle grip upside, let the platen lift to highest position.
Remove the cover of curing agent drum, stir the mildly with a clean metal rod mixing the
curing agent and fluid evenly uniformly. Try best to prevent air from getting into the
mixture, and don’t use wooden rod for stirring. Put the sealant drum on base board
aligning with the small platen, then turn the lifting handle grip downward slowly, open
the air relief valve, when some sealant flows out close the relief valve. Be sure to switch
off the motor. Remove the reflux tube of curing agent, close the reflux valve, switch on
the auxiliary pump letting the curing agent flow out. Then reconnect output tube of the
curing agent.
[List1]

Mixing rate Stroke rate Scale label


7.05:1 2.05:1 160
7.51:1 2.17:1 150
8.03:1 2.32:1 140

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8.60:1 2.49:1 130
9.26:1 2.68:1 120
10.15:1 2.94:1 110
11.18:1 3.23:1 100
12.52:1 3.62:1 90
14.18:1 4.10:1 80

② Sealant extruding
 Sealant loading ( same as item 1 (4) )
 Check the mixing ratio of A and B ( [List 2])
 Affirm the correct position(adown) of the switch for lifting system
 Switch on motor A and B.
 Regulate air inlet regulating valve of motor A. Making the air pressure of outlet of sealant
A and B at 18 – 22 Mpa, not more than 25 Mpa max.
 Regulate the pressure of motor B, making the air pressure supplying for component B not
higher than 25% at its outlet.
 Open the extruding gun for sealing.
③ Cleaning of extruding gun:
It is not allowed to start the machine when curing agent reflux valve and stop valve are both
closed, otherwise accident or damage may occur if pressure is high. Proceed as follows:
 Open the reflux valve.
 Close the curing agent stop valve.
 Open the extruding gun till no curing agent flows out.
 Close air source, release air pressure.
 Extruding gun and sealant mixer should be removed and well cleaned if the machine is not
in use for a long time.

6. Maintenance
The output power of the pump relies on its seal ring and the one-way valve, if they are out of
order the outlet pressure and the sealant extruding amount will decrease. Judge the trouble

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part according to pressure dropping time ( up-stroke and down-stroke )
 Upstroke pressure decreases if the seal ring and one-way valve on piston are out of run.
 Down-stroke pressure decreases if the one-way valve on outlet is out of run.
 Pressure of both strokes decreases when both upper and lower seal rings are out of run.
 If the seal rings are severely lapsed, the pressure for pumps will not display.
 If the seal rings fail slightly, leakage goes slow, pump supplies less pressure, that can be
seen throughout the whole operation.
 If flow speed gets slower and mixing process becomes less effective ( curing agent
increases), it indicates that the sealing of the main pump is out of run.
 The sealing of mixing pump is out of run if the mixing effect becomes abnormal ( curing
agent decreases)
What do the pressure gauges tell you about?
There are three high pressure gauges on the machine, are respectively located at: curing
agent supply port (gauge 1), outlet of main pump (gauge 2) and outlet of mixing pump (gauge
3).
① Gauge 1
It indicates whether there is enough air pressure and curing agent to supply at the outlet of
mixing pump.
Two strokes are supplied by auxiliary pump to mixing pump, but only when the mixing pump
takes upstroke, can the sealant component be fed.
When the main pump takes down-stroke, the linkage device will pull the mixing pump down,
when the auxiliary pump feeds the sealant component and the gauge shows the pressure
goes down but should not to zero.
Pressure for auxiliary motor should not be too high, but must be to what it requires (25%)
② Gauge 2
 It indicates the pressure of the main pump under two status – operating and gun closing:
 Pressure of when gun stops: when extruding gun closes, the gauge indicates the full
pressure, which can be figured out in terms of pressure ratio of the motor and the pump,
regardless of friction, the pressure can be regulated with regulating valve.

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 Pressure of when gun operates: the gauge shows the pressure drop between the gauge
and the gun muzzle. The whole energy of the motor will be exhausted as the fluid flows
out of gun muzzle, pressure drops owning to the friction between sealant tubes, mechanic
parts, mixer and gun.
 The pressure differential between stop and operation presents the sum of the friction of
pump parts and pressure drop between the pump and gauge. The pressure differential is
generally around 10 – 30 Bar.
③ Gauge 3
It shows conduit pressure, this pressure is produced from the counterforce when the curing
agent is mixed with the main component.
Needle valve cannot be opened until curing agent pressure gets equivalent to that of main
component. When gun stoops, the limitation to the conduits and needle valve can ensure the
pressure stability of the system.
④ Commutation
When in commutation, the indicated pressure will change transiently, normally drops 5 –
15% and then restores rapidly. The pump may be impacted by some factors such as tube
length, temperature, fluidity, flow velocity and so forth. The one-way valve of the mixing
pump makes tube pressure independent so that the tube pressure can be supplied stably
when curing agent commutates transiently, and smooth extruding is assured.
⑤ Maintenance for main pump
Apart from proceeding as hereunder, contact our company when necessary for detailed
inquiries and special parts.
Remove the pump connected tubes, flange, bolts and screw rod. Then remove in turn the
suction valve, inlet base; loosen the grease cup, take out the piston rod and other relative
parts, clean them and find out if there is any damage or wear.
Remove the suction piston, take out and clean the gasket, clean and check inside finding out if
any parts need changing.
When finished, reassemble it in reverse order.
⑥ Maintenance for mixing pump

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This is demanding profession, requiring trained personnel to handle it or consult with the
manufacturer. Prior to disassembling the pump, all air source must be closed. After complete
decompression, remove the connected tubes. Disassembly and assembly for mixing pump
should start from its under part. Read the map carefully before operation.
⑦ Filter of curing agent
 Functions
The filter prevents trashes or pollutants from getting into conduit line which may block the
needle valve, so as to ensure the smooth passage of the conduits.
 If the filtering net gets too dirty, the pressure of output will increase.
 If the filter is fully blocked, the main pump pressure plus blocking pressure will reach the
pressure of decompression, then curing agent will not pass through.
 Maintenance
Examine the filtering net regularly, clean it in time if too dirty. Clean or change it if fully
blocked.
⑧ Reflux valve of curing agent
 Functions
When cleaning extruding gun, the reflux valve will open making the curing agent flow back
from mixing pump to the agent drum.
 Notice and maintenance
If the reflux valve does not close completely or leaks inside when extruding, curing agent will
flow back, some will flow back into agent drum, that will makes output pressure decrease,
causing inferior mixing effect ( more major component less curing agent), and the curing time
is prolonged.
⑨ Decompression valve of curing agent
 Functions
If system is out of order, the pressure will increase continuously, when reaching a certain
degree, the decompression valve will automatically open, the curing agent flows back to the
drum, then the conduit line and other parts of the system are protected.
 Notice

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The output pressure of decompression valve is originally set as 300 Bar. Please don’t change it
freely.
⑩ Break valve of curing agent
 Notice
 When cleaning extruding gun, the break valve closes, resisting curing agent from entering
the mixer.
 If the break valve does not close completely or leaks inside when cleaning extruding gun,
curing agent will flow into the mixer and being cured there, so as to affect subsequent
use.
⑪ Mixer
 Normally, the main component and curing agent are combined with porous gluons, and
completely mixed with geometrical multiplication.
 If the mixed component cannot be fully cleaned, after long time accumulation, the
following phenomenon may happen:
 Extruding speed is apparently slow
 Component mixing effect is not ideal.

 Examine the mixer ( when gun stops) before and after operation everyday.

7. Troubleshooting

Symptoms Cause Solution

Pressure of upstroke and


Seal ring fails; reflux valve Change seal ring or reflux
down-stroke of mixing
opens or leaks valve
pump is low
Pressure of mixing pump
One-way valve fails Clean or change the valve
drops greatly

Pressure of mixing pump Filter is blocked; Clean the filter;


Is too high Needle valve is dirty or Clean or change needle valve

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blocked

Clean the pumps;


Plunger is blocked; Re-boost the pressure after
Two component sealants Pump B sucks in vain; pump B lifts up;
are not in conformity Either pump A or B leaks; change seal rings of pump
with standard Sealant drums of pump A A&B;
and B are empty Re-load the component
sealant

Platen of auxiliary pump


gives low pressure;
Increase pressure of the
Mixing effect is poor Pressure of auxiliary
platen;
component B is less pump is low Mechanism
Change the linkage
linkage of mixing pump is
worn out
Mixing effect is poor
One-way valve fails Clean or change the valve
component B is excess
Pressure in major pump
Gun stop pressure is low leaks Clean or change the V ring
From V-shaped ring
Clean inner hole and end
cover of the mixer;
Mixer gets dirty;
Extruding speed is low Change the mixing core;
Pressure of pump A is low
Increase inlet pressure of
pump A
Mixer is dirty or cured;
Extruding cannot run Component A and B run Clean mixer, add sealant,
continuously out; eliminate the air
Air gets in sealant

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Dual cylinders are not
Regulate left/right air inlet
Lifting is not stable parallel;
valves;
Dual cylinders are locked Seal ring of lifting cylinder
Adjust the parallelism
fails

Seal ring of platen fails;


Sealant leaks from platen Change the ring and drum
Sealant drum deforms

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