KQ500D

Fixed Gas Detector

USER MANUAL

Addr: Floor 2, Building 1, Ruida Rd 96#, Hi-tech District, Zhengzhou,

Henan, China.
Tel: +86-371-69172221 Henan Inte Electrical Equipment Co. , Ltd
Fax: +86-371-69172006
Web: www.inteelec.com
 6.To ensure measurement accuracy, the detector should be calibrated
Catalogue every 6 months. Calibration cycle shall not exceed one year.
1. Product Overview....................................................2 7.Any application or using faults beyond this manual, please contact us to
find a solution.
2. Main Features and Technical Parameters.............3
3. Detector Structure and Function............................4 10 Attached list
4. Usage of Detector....................................................5 Measuring Deviation Sensor Life
Detected gas Alarm point
4.1 Turn on Detector .........................................................................5 range (F.S) (year)
4.2 Turn off Detector .........................................................................5 combustible
0~100%LEL ≤±3% 20%LEL 3~5
4.3 Menu Interface Specification .....................................................5 gas
4.4 Low Alarm Setting .......................................................................6 O2 0~30%VOL ≤±0.3% 18.5%VOL 2~3
4.5 High Alarm Setting ......................................................................6
CO 0~1000ppm ≤±3% 50ppm 2~3
4.6 Zero Calibration ...........................................................................6
SO2 0~20ppm ≤±3% 2ppm 2~3
4.7 Full Calibration ............................................................................6
NO2 0~20ppm ≤±3% 2ppm 2~3
5. Installation and Wiring....................................................7 CL2 0~20ppm ≤±3% 2ppm 2~3
H2S 0~100ppm ≤±3% 10ppm 2~3
5.1 Installation ...................................................................................7
NH3 0~200ppm ≤±3% 25ppm 2~3
5.2 Wiring ...........................................................................................7
H2 0~1000ppm ≤±3% 50ppm 2~3
6. Usage and Replacement of Sensor.......................8
O3 0~5ppm ≤±3% 0.5ppm 2~3
7. Common faults and solutions ...............................9 NO 0~100ppm ≤±3% 25ppm 2~3
8. Packing.....................................................................9 HCL 0~50ppm ≤±3% 15ppm 2~3
9. Note ..........................................................................9 PH3 0~20ppm ≤±3% 1ppm 2~3
10 Attached list...........................................................10 CH3OH 0~100ppm ≤±3% 15ppm 2~3
C6H5CH3 0~20ppm ≤±3% 1ppm 2~3

Thanks for using our product, when you're ready to use it, please read the Combustible 0~100%LEL
≤±3% 20%LEL 5~
operating instruction. Please use products only as specified in this manual gas (IR)
in order to avoid misoperation damages or other er that you need to read
and aaccidents. Please fully enjoy our company’ s services.
Please keep the manual well, in order that you need to read and ask for
help in the future.
1
10
7 Common faults and solutions Copyright statement
Copyright belongs to Henan Inte Electrical Equipment Co.Ltd. Without
Faults Possible reasons for the
Solutions company's written permission, any part of this manual can not be copied,
phenomenon faults
translated and recorded in a database or retrieval system, nor can be
Aging time is short extend aging time spread by any means, such as electronic, photographing and recording.
No reaction to Contact your dealer or Adhering to the principles of scientific and technological progress, we
detected gas Circuit fault manufacturer for continue to improve the performance of products. Our company reserves
maintenance the right to any product improvements without prior notice.
Detected results If user do not comply to the manual, user will be responsible for the liability
Sensor beyond use life Replace sensor
are inaccurate by the result of installation, repairing and replacing parts.
Strong electromagnetic Clean or be away from As for product and its color and style, please refer to actual items.
Zero calibration not interference interference
work Calibrate in time or
Sensor drift too much
replace sensor
1 Product Overview
8 Packing KQ500D series intelligent gas detector (hereinafter referred to as the
A detector, a user manual, product qualification certificate, a warranty card detector), can detect the concentration of combustible gas, oxygen and
poisonous and harmful gas in continuous detection work environment. It is
9 Note wall-mounted type detector.
1.To prevent the detector drop from high place and vibration The detector detects gas concentration in natural diffusion way, and uses
2.When detected gas in high concentration, detector may not be used imported electric chemical sensor or catalytic combustion sensor or
normally. infrared sensor which has excellent sensibility and receptivity; Suitable for
3.Do operate detector according to manual. If not, it may lead to inaccurate factory's application, LED displays the concentration of the leaked gas real
measurement or damage to detector. time. If the concentration exceeds the preset alarm point, detector will start
4.The products shall not be stored or used in an environment containing the acoustic-optical alarm or exhaust system; international standard signal
corrosive gas, nor in other harsh environments (including too high or too of 4-20mA can be directly connected into the factory DCS system, RS4845
low temperature, high humidity, electromagnetic field, and strong sunlight). digital signal is connected with factory’s principle computer; the device
5.use a clean soft cloth to clean the dirt on the surface of detector. do not adopts embedded micro controlling technique. simple operation, complete
clean detector surface with corrosive solvent or hard objects, because it function and high reliability; machine performance is in the leading level.
may cause scratches or damaged to surface .
9 2
2 Main features and Technical Parameters
2.1 Main features:
 Advanced 16 bit ultra-low power consumption of embedded
microcontroller
 LED site display that is suitable for factory
 Replaceable modular sensor
 Simple calibration function; reducing measuring error
 The key operation needs to input password to prevent wrong
operation.
 Standard 4-20mA electric current output, compatible with existing
alarm control unit or DSC (distributed control system).
 RS4845 digital signal is connected with factory’s principle computer
2.2 Technical Parameters
Detecting gas: combustible gas, toxic gas, oxygen
Measuring range: see the chart
Deviation: ±3%F.S
Display model: LED display
Alarm type: audible and visual alarm
Alarm level: two levels' alarm. Users can set it.
Alarm output: passive discrete output, volume AC 220V 2A
Signal output: A: Standard signal (4-20mA) can be directly connected to 6 Usage and replacement of sensor
factory's DCS system (optional) B: RS4845 digital signal is connected KQ500D detector use modular sensor, please notice its use life. electric
with factory’s principle computer (optional) chemical sensor is 2~3 years, catalytic combustion sensor is 3~5 years,
Working environment: toxic gas: - 20 ℃ ~ + 50 ℃;Combustible gas: - 40 ℃ infrared sensor is longer than 5 years. Replace sensor in time upon its
~ + 70 ℃；Humidity＜90%R.H. no condescension expiration. Sensor is recommended to be calibrated one time every 6
Working voltage：DC24V±15% months, in order to ensure the accuracy.
Explosion-proof level: Exd IICT6；
Protection Class: IP66 Installation thread: M20
Transition cable: 3×1.5mm2 or 4×1.5mm2 shield cable
Transmission distance: ≤1000m Weight: about 1.2kg
3 8
 After checking the connection, tighten the front cover. According to user's
5 Installation and wiring site conditions, user can do the connection first, then fix detector on the
5.1 Installation wall.
5.1.1 Detector should be installed 1m away from valves, piping interface,
gas outlet port or leakage place and has no effect on the operation of other
equipment. Try to avoid high temperature and high humidity environment.
5.1.2 fixing height: when density of detected gas is greater than air, fixing
height is 2m~3.5m; when density of detected gas is smaller than air, fixing
7
height is 0.3~0.6m to the floor.
5.1.3 sensor must be down fixed, locking nut should be fully tighten,
detector front and back covers shall be completely covered. All these 3 Detector Structure and function
safety measures meet explosion-proof requirements.
5.1.4 it is recommend to install one detector in the space of 30m2~50m2.
3.1 Structure
5.2 Detector wiring

"Up button"
▲ KQ500D gas detector is made of aluminum shell, stainless steel breathing
When input number, this button increases number
"Down button"
▼
When inputting number, this button is shift button
"Confirm button"
● In detection state, pressing this button 3s can enter into menu
interface.
Fix detector on the wall, uninstall front cover, bring in transmission cables
from inlet port, send rubber seal into internal shell.
Connect guide lines to internal corresponding terminals according to
marked color (see chart), make sure the wiring is correct, draw out excess
cable, tighten locking nut, compact rubber seal, bind cable
(explosion-proof design). Use explosion-proof hose may also be
connected directly to the detector.
Controller and detector is connected with shielded cable whose diameter is
not less than 1.5 mm2 and the transmission distance is less than 1000m.
apparatus of sensor, sensor, display unit, and cable nut.
4
3.2 Functions of buttons
In menu interface, If user don't make any operation, detector will
automatically exit to test condition.
4 Usage of detector
4.1 turn on detector
Supply power, detector will turn on automatically and enter detection mode.
When value on detector display is stable in 2～5 min, that value is equal to
actual concentration of detected gas.
when products were sold, parameters of detector has been set according
to national standard, and calibration qualified. If users has no special
requirements, users do not need to make any setting operations. Without 4.7 Full calibration
standard gas, "full calibration" function is banned to operate, or the using standard gas hood covers sensor. Fulfill the hood with standard gas
misoperation may cause damage to detector. at speed of 250ml/min-300ml/min about one minute. press "●", enter
graphical menu selection interface,press "▲ ▼", select "CAL" function.
4.2 turn off detector
Press "●", screen shows "type in password 0000. Default password is 1111.
In detection mode, detector can be turned off by switch off the power.
Input password via "▲ ▼". press "●", show "enter calibrate value 0000"
4.3 menu interface specification
interface, input the value of standard gas via "▲ ▼". Press "●", show 10s
In detection mode, press "●" 3s , menu interface showed as bellow:
countdown interface. When time ends, the detector will go back to
1. ESC Escape 2. AL L Low alarm setting detection mode.
3. AL H High alarm setting 4. ZERO Zero calibration Note: full calibration must use standard gas.
5. CAL Full calibration 6. DAC Debugging menu 6
5
4.4 low alarm setting
In detection state, press "●", enter graphical menu selection
interface,press "▲ ▼", select "AL-L" function. Press "●", screen shows low
alarm value, for example "0050", input the low alarm value via "▲ ▼",
press "●" to confirm. The low alarm setting is completed. It will go back to
menu selection interface. Press "▲ ▼" until select "ESC" function, press
"●" to exit.
4.5 High alarm setting
In detection state, press "●", enter graphical menu selection
interface,press "▲ ▼", select "AL-H" function. Press "●", screen shows low
alarm value, for example "0200", input the high alarm value via "▲ ▼",
press "●" to confirm. The low alarm setting is completed. It will go back to
menu selection interface. Press "▲ ▼" until select "ESC" function, press
"●" to exit.
4.6 Zero calibration
In detection state, press "●", enter graphical menu selection
interface,press "▲ ▼", select "zero" function. Press "●", show 10s
countdown interface. When time ends, the detector will go back to
detection mode. ( oxygen must use nitrogen to calibrate. Default password
is 1111.)
NOTE: Zero calibration must be done in pure air or nitrogen.