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THE ROLE OF A L L O Y C O M P O S I T I O N IN
THE P R E C I P I T A T I O N B E H A V I O U R OF H I G H
SPEED STEELS
Zusammenfassung--Bei einer Reihe von Hochleistungsst/ihlen wird die Rolle der Legierungszusammenset-
zung bei der Festlegung von Mikrostruktur und Mikrochemie mit analytischer Elektronenmikroskopie
und Feldionenmikroskopie untersucht. Die untersuchten St/ihle (M2, ASP 23, ASP 30, ASP 60) decken
einen weiten Bereich an C-, V-und Co-Konzentrationen ab. Abgesehen vom Co-Gehalt war die
Zusammensetzung der prim/iren MC- und MrC-Karbide in allen vier Legierungen nach Martensith/irtung
/ihnlich; der wesentliche Effekt zunehmenden C- und V-Gehaltes besteht darin, dab der Volumanteil
der prim/iren MC-Karbide ansteigt. Proeutektoide Karbide (fiberwiegend MC und MEC ) scheiden sich
w/ihrend der H~irtung in allen vier St/ihlen aus, am St~rksten im hochlegierten ASP 60. Tempern bei 560°C
fiihrt in allen vier St/ihlen zur Ausscheidung extrem feiner Dispersionen von sekund/iren MC- und
M2C-Karbiden mit sehr gemischten Zusammensetzungen. Es ergibt sich, dab Co-Zugaben die Dispersion
sekund/irer Karbide verfeinert und Oberalterungsreaktionen verz6gert, neben einer Behinderung der
Bildung von selbstgetemperten MaC-Karbiden im geh/irteten Martensit. l~beralterung bei 600°C ffihrt
zur Ausscheidung von MaC, MrC und M23C6 auf Kosten der feinen Dispersion sekund~irer MC- und
M 2C-Karbide.
1. INTRODUCTION
tPresent address: Department of Metal Physics, Beijing
University of Iron and Steel Technology, Beijing, P. R. High speed steels are high c a r b o n steels c o n t a i n i n g
China.
significant quantities of strong carbide forming
:~Present address: Department of Mining and Metallurgical
Engineering, University of Queensland, Queensland elements, such as Cr, Mo, W a n d V, which provide
4072, Australia. a high volume fraction of carbide phases [l~J,].
AM 40/7--S
1727
1728 WANG RONG et al.: PRECIPITATION BEHAVIOUR OF HIGH SPEED STEELS
Table 1. Composition of the experimental materials
Steel C Si Mn Cr Mo W Co V Fe
M2 wt% 0.90 0.31 0.25 4.2 5.2 6.2 0.31 1.85 80.8
at.% 4.3 0.63 0.26 4.6 3.1 1.9 0.30 2.1 82.8
ASP 23 wt% 1.30 0,62 0.28 4.0 4.8 6.3 0.41 3.1 79.0
at.% 6.1 1.24 0.29 4.3 2.8 1.9 0.39 3.4 79.6
ASP 30 wt% 1.26 0.60 0.30 4.0 4.9 6.1 8.0 3.0 71.6
at.% 5.9 1.21 0.31 4.3 2.9 1.9 7.7 3.3 72.4
ASP 60 wt% 2.26 0.41 0.30 4.2 7.0 6.7 10.3 6.4 62.4
at.% 10.4 0.81 0.30 4.5 4.0 2.0 9.7 6.9 61.6
Additions of Co are made to some alloys in order to effect of reducing the secondary hardness, which can
improve the hot hardness [5-6]. Because of the large be achieved during tempering.
volume fraction of carbide phases and the way in The retained austenite is eliminated by repeated
which these are distributed in the microstructure, the tempering (2-3 times) at 550-560°C and fine sec-
steels have high hardness, good wear resistance and ondary carbides also precipitate during this oper-
reasonable toughness when heat treated correctly. ation. These secondary carbides strengthen the ferrite
This combination of properties makes them highly matrix and thus make an important contribution to
suitable for use in such applications as metal cutting the overall hardness, strength and wear resistance of
tools and metal forming dies. The particular proper- the alloys. The detailed nature of the secondary
ties which may be attained through heat treatment of carbide dispersions under conditions of peak hard-
steels of this type are of course dependent upon ness has earlier been subject to much conjecture
composition and the exact heat treatment conditions. (see for example Refs [3, 14-18]). However, work
The present paper makes a step towards understand- during the last ten years using transmission electron
ing the complex set of relationships which operates by microscopy and atom-probe field ion microscopy has
discussing the effects of compositional variables upon unambiguously shown that in two high speed steels
the detailed microstructure in a series of four related (ASP 23 and 60) the relevant secondary carbide
high speed steels. dispersions consist of extremely fine MC and M2C
Despite the large number of high speed steels which precipitates with very mixed compositions [19-22].
are available, the sequence of phase transformations The results of more recent atom-probe studies of
and precipitation reactions which occur in the differ- secondary precipitates in other high speed steels
ent alloys is remarkably similar. Depending upon (AISI designation TI, M2, M7) are in good agree-
the detailed alloy composition, the coarse eutectic ment with these findings [23-25]. It has also been
carbides which form during solidification are M2C found, that depending upon the detailed alloy com-
(rich in Mo, W, Cr, Fe), MC (rich in V), MrC (rich position, cementite (M3C) may precipitate in the
in Fe, Mo, W), or sometimes M 2 3 C 6 (rich in Cr, Fe, martensite during hardening or during the early
Mo, W) [7-10]. During soft annealing, hotworking stages of tempering. However, this carbide rapidly
and subsequent austenitization the metastable eutec- coarsens or dissolves during tempering [22].
tic carbide M 2 3 C 6 goes into solution [10] while the In the present work, a systematic investigation has
eutectic M2C carbide generally transforms to MC and been made of the precipitation behaviour which
M6C which, for the alloys in question, are usually occurs during heat treatment of four powder metal-
more stable [11, 12]. These coarse (micron size) pri- lurgical high speed steels. Three of these alloys (the
mary carbides are primarily responsible for the wear ASPt series of high speed steels) are normally pro-
resistance of the material. duced by powder metallurgical means while the
Because of their high content of alloying elements, fourth, M2, is the most widely used cast and wrought
high speed steels generally have good hardenability. high speed steel. As can be seen from Table 1, the
They are normally hardened by step-quenching into ASP high speed steels are considerably more highly
molten salt at 500°C and air cooling to room tem- alloyed than M2. ASP 23 (which corresponds to AISI
perature. The microstructure at this stage consists of type M3:2) has an increased content of V + C and
coarse primary carbides embedded in heavily twinned ASP 30 has a similar composition to ASP 23 with the
plate martensite which is interspersed with retained exception that it contains 8 wt% Co. Thus a detailed
austenite (up to 30 vol.%). A small volume fraction comparison of the behaviour of ASP 23 and ASP 30
of "proeutectoid" carbides is also likely to be present should provide an improved understanding of the
because of precipitation at temperatures in the range role of Co in high speed steels. ASP 60 is very highly
1000-900°C during the hardening operation [13]. alloyed and contains further large additions of V and
Proeutectoid carbide precipitation reduces the super- C, a higher Mo content and a substantially higher Co
saturation of the as-hardened martensite and has the content.
For the present investigation, M2 was prepared by
r A S P = A s e a S t o r a Process. T h e s e h i g h s p e e d steels a r e
the same powder metallurgical process as the ASP
m a n u f a c t u r e d b y K l o s t e r Speedsteel A B , S b d e r f o r s , alloys in order to allow a valid comparison between
Sweden. the different materials. It should be added here that
WANG RONG et al.: PRECIPITATION BEHAVIOUR OF HIGH SPEED STEELS 1729
70
perchloric acid, 15% glycerol and 75% ethanol with
a current of approximately 0.4 A. Extraction replicas
68 were obtained by etching in a solution of 2% nital for
15-60 s and then coating with a thin layer of carbon.
The replicas were stripped from the specimens by
A
¢,.)
n.
66
.~- ...... 577-~-===
/-" . ". . . . .
......
~--.. \\
., etching in 3% nital for 1-2 hours.
,.r Examination as carried out in a JEOL 200 CX
64
Temscan instrument (TEM/STEM) fitted with a Link
I,Ig ....% , " ' , \ 1 860 system for energy dispersive X-ray spectroscopy
#'*t 6 2 (EDX). Quantitative microanalyses were undertaken
ee Harden'ng Temperature '".'%.\
using the Link Systems RTS-2/FLS computer pro-
,-e.
gram which compares recorded peak shapes with
60
_ _ _,,8o; c,.s.23, "1 those from standard spectra of pure elemental stan-
........ 12 o c,,,.2, . I dards and applies the thin foil approximation [27]
500 520 540 560 580 600 620
with corrections or absorption [28]. The energy scale
of the spectra was calibrated against a generated zero
TEMPERING TEMPERATURE (°c)
strobe peak and the CuK~ peak of a spectrum which
Fig. 1. Hardness of M2, ASP 23, ASP 30 and ASP 60 after was taken up at regular intervals from a Cu standard
hardening and then tempering 3 x 1 h at different tempera-
tures. specimen. The kxs~ sensitivity factors valid for the
instrumental set-up used in the investigation were
checked experimentally [29]. Determination of the
production by powder metallurgy results in a more mass absorption correction for the EDX results, was
uniform microstructure which, as well as having carried out using the K : L Intensity Ratio Method
advantages for mechanical properties [26], enables a [30]. An examination of the reliability and accuracy
more accurate characterization by modern techniques of this method has been published elsewhere [31].
of microscopy [19-22]. A combination of analytical Analyses were made at more than 15 different par-
transmission electron microscopy (TEM/STEM/ ticles or positions within each phase, so that a
EDX) and atom-probe field ion microscopy was satisfactory low standard deviation was obtained for
used to obtain detailed microstructural and micro- each quoted measurement.
compositional information. The results are discussed Tip-shaped specimens for atom-probe field ion
in terms of the role of composition in determining the microscopy were prepared from small pins by first
precipitation behaviour. producing a necked specimen profile by electro-
polishing in a 6 mm layer of 10% perchloric acid,
2. EXPERIMENTAL
20% glycerol and 70% ethanol floating on a bath
of trichloroethylene at room temperature. Final
The compositions of the high speed steels which polishing was carried out in a bath of 2% perchloric
were investigated are given in Table 1. All four alloys acid in 2-butoxy ethanol. Specimens were examined
were prepared by the ASP powder metallurgical in an atom-probe field ion microscope, the function
process [26] and were made available as forged and of which has been fully described elsewhere [32].
hot rolled 20ram diameter bar. Hardnesses of the Neon gas was used for imaging, and analyses were
different alloys after hardening and then tempering at carried out in ultra-high vacuum (less than 10-Tpa)
different temperatures are shown in Fig. 1. at 92 K.
All specimens were austenitized rapidly (3 min) in
a salt bath at either 1220°C (M2) or 1180°C (ASP 3. RESULTS
alloys). These are the recommended austenitizing
3. I. General microstructure of hardened material
temperatures for the respective alloys. Hardening
involved step quenching into molten salt at 550°C After quenching into molten salt at 550°C and air
for 10 min followed by air cooling through the Ms cooling, the microstructure of all four high speed steel
temperature (~200°C) to room temperature. The consists mainly of coarse (1 y m in size) MC and M6C
standard tempering treatment for obtaining optimum primary carbides embedded in heavily twinned plate
service properties involves repeated (3 × 1 h) temper- martensite (see Fig. 2). As shown previously [21],
ing at 560°C with intermediate air cools. Specimens the martensite plates are interspersed with films of
from all four alloys were examined in the standard retained austenite which is crystallographically
hardened condition and also in the standard tem- related to the martensite by the Kurdjumov-Sachs
pered condition. Overaging at 600°C for times of 1 h [33] orientation relationship.
and 24 h was also investigated for M2, ASP 23 and
3.2. Composition of primary carbides
ASP 30.
Thin foils for transmission electron microscopy Average substitutional element compositions of
were prepared by jet electropolishing 3 mm diameter MC and M6C primary carbides, as determined by
discs at room temperature in a solution of 10% STEM/EDX microanalysis, are shown in Table 2. In
1730 WANG RONG et aL: PRECIPITATION BEHAVIOUR OF HIGH SPEED STEELS
Table 2. Average STEM/EDX analyses of substitutional elements (at.%) in primary carbides. Indicated error limits are standard deviations
of the spread between individual measurements. Results in parenthesis are not statistically significant
Carbide Steel V Cr Co Mo W Si Fe
MC M2 67.7__.4.5 6.4+__ 1.1 -- 11.9-t- 1.3 6.6-+- 1.0 -- 7.4+ 1.6
MC ASP 23 66.7--I-3.3 7.0_+0.8 -- 12.8_+0.9 7.9_+0.7 -- 5.1 _ 1.1
MC ASP30 67.2+1.6 7.5_+0.4 (0.2_+0.1) 13.6_+0.4 8.1_+0.4 -- 3.5_.+0.4
MC ASP60 61.6_+2.1 7.7-+0.8 (0.2_+0.1) 19.0_+1.0 8.7_+0.7 -- 2.8-+0.4
MrC M2 5.4 ± 0.5 5.1 -+ 0.6 -- 20.8 -+ 1.3 16.0 _+ 1.0 (5.0 -+ 5.0) 47.7 -+ 1.0
M6C ASP 23 5.1 _+0.3 5.7_+0.3 -- 20.2_+ 1.1 16.5_+0.6 (1.2-+ 1.2) 51.3-+2.4
MrC ASP 30 4.8 _+0.2 5.5 _+ 0.3 5.7 -+ 0.3 20.0 __.0.3 16.3 _+ 0.4 (3.0 _+ 1.2) 44.6 -4- 0.9
MaC ASP 60 4.7__.0.3 5.7_+0.5 7.5_+0.4 23.1 _ + 0 . 5 14.0_+0.4 (4.4_+3.2) 40.7_+0.9
W A N G R O N G et al.: PRECIPITATION BEHAVIOUR OF HIGH SPEED STEELS 1731
presence of Co in ASP 30 makes no significant hardened material. This occurred most often in M2
difference to the amount of primary carbide which and ASP 23. Previous work has shown that this type
forms. In direct relation to the significantly higher C, of precipitation occurs during cooling from the step-
V and Mo content of ASP 60, it can be seen that the quenching temperature of 550°C [13].
primary carbide content of this steel is considerably Fine precipitation of M3C also occurred at the
greater than for the other steels (approximately twice internal twin boundaries of the plate martensite in
that of ASP 23 and ASP 30). This increase is due to M2 and ASP 23 [22] but not in the Co containing
the much greater amount of MC since, in fact, the alloys ASP 30 and ASP 60 (Fig. 4). The M3C was
volume fraction of M6C in ASP 60 is the lowest of all crystallographically related to the martensite lattice
the alloys. on one side of the twin boundaries by the Bagary-
atskii orientation relationship [34]. This indicated
3.5. Precipitation of proeutectoid carbides that precipitation had occurred after the austenite to
Examination of extraction replicas taken from martensite transformation, i.e. some autotempering
specimens in the as-hardened condition showed that had taken place in the alloys which did not contain
precipitation of proeutectoid carbides had taken Co.
place during hardening of all four steels (Fig. 3). As
discussed in a separate paper [13], these precipitates 3. 7. Tempering reaction at 560°C
were predominantly MC and M2C and existed in a In all four alloys the standard three stage (3 × 1 h)
variety of morphologies viz: tempering treatment at 560°C results in the complete
transformation of all of the retained austenite to
(i) lamellar or rod-like (MC and M2C);
martensite and the fine-scale precipitation of MC
(ii) fan shaped or plate-like (M2C);
and M2C. The nature of this precipitation reaction
(iii) fine cube shaped (MC);
in alloy ASP 60 has previously been described
(iv) small intergranular carbides (MC, M6C,
in detail [21], as well as the crystallography of
M23C6).
the reaction in ASP 23 [22]. The present results
The amount of proeutectoid precipitation was show that the precipitation reaction was essentially
approximately the same for M2, ASP 23 and ASP 30 the same in all four alloys. The fine secondary
while considerably more had occurred in ASP 60. It carbides could be detected in thin foils after just
was noted that, while there was a considerable vari- 1 h at 560°C but they were coarser and more
ation in the size (5-50 nm) and spacings of the fine readily observable after longer tempering times.
cube shaped proeutectoid MC precipitates in each During tempering the fine autotempered M3C in
alloy, these dispersions were finest in the Co contain- the martensite of M2 and ASP 23, coarsened
ing alloys, ASP 30 and ASP 60. As shown elsewhere rapidly and possibly partially dissolved. Some
[13] the proeutectoid MC and M2C precipitates were cementite may also have formed during the early
rich in V, Mo and Cr. stages of tempering, only to coarsen or redissolve
as the tempering reaction proceeded. As shown
3. 6. Precipitation of cement±re in as-hardened material in Fig. 5, MC and M2C precipitated both on the
Cementite was occasionally observed to be internal twin boundaries of the plate martensite
precipitated at prior-austenite grain boundaries in as- and in the matrix between the twin boundaries. As
Table 4. Volume fractions (%) of primary carbides in the four high Table 5. Comparison of the two methods which were used to
speed steels in the hardened condition. The volume fractions were evaluate volume fractions (%) of primary carbides in ASP 60 in the
determined by applying a mass balance hardened condition
Carbide M2 ASP 23 ASP 30 ASP 60 Carbide Mass balance Quantitative metallography
MC 1.4 4.8 4.9 14.1 MC 14.1 16.0
MrC 6.1 5.5 5.9 4.9 MrC 4.9 6.6
Total 7.5 10.3 10.8 19.0 Total 19.0 22.6
1732 WANG RONG et al.: PRECIPITATION BEHAVIOUR OF HIGH SPEED STEELS
4. DISCUSSION
4. I. The role of alloy composition in determining the
composition and amount of globular primary carbides
Fig. 6. Field ion m i c r o g r a p h s of s e c o n d a r y M2C c a r b i d e in The MC and M 6 C globular primary carbides in
the 3 × I h at 560°C t e m p e r e d c o n d i t i o n . (a) A S P 23;
thermomechanically treated high speed steels form
micrograph is approximately 160 nm across. (b) ASP 30;
micrograph is approximately 70 nm across. through decomposition of M2C eutectic carbides
[1 l, 12] and also through spheriodisation of MC and
M 6 C carbides which are already present in the as-
3.8. Overaging at 600~C solidified microstructure.
Specimens of M2, ASP 23 and ASP 30 which had Although there are large differences in the total
been previously given the standard tempering treat- amounts of alloying elements and carbon in the high
ment of 3 × 1 h at 560°C, were further aged for times speed steels which were investigated here, there are
of 1 h or 24 h at 600°C. Such treatments correspond also many compositional similarities between them.
to overheating, which can occur during service and All four alloys are strongly dependent upon the
which results in deteriorated properties. propensity of Cr, Mo, W and V to form carbide
After 1 h at 600°C the secondary MC and MzC precipitates and their Si, Mn, Cr and W contents are
carbides did not show any significant increase in size approximately the same. Reference to Table 1 shows
Table 7. Atom-probe analysis of small secondary precipitates after tempering 3 x 1 h at 560°C. Data from
ASP 60 are from Stiller et al. [19]. The iron content could only be determined for the MC precipitate in ASP
23 and for M2C in ASP 60. The error limit given is that due to counting statistics only
Precipitate type Steel Precipitate formula
MC ASP 23 (V0.19± o.o~Moo.15+ 0.07W0.12± 0.06Cr0.35+ o.loFeo.15± 0.07Si0.04+ o.o,)Co9 ± o2
MC ASP 30 (Vo.3± o.iMoo.2 ± o lWo.2± o.iCro.3± o.j)Co.8± o.3
MC ASP 60 (Vo.32± 0.07M00.39± 0o~Wo.07± 0.03Cr0.21± 0.06)C0.s6± o.17
MEC ASP 23 (Vo.i3± o.o2M00.26± o.03WoA1± o.o2Cro.46± 0.04Si0.04± 0.01)2Ci.o± o.I
M2C ASP 30 (Vo.09± 0.02M00.33± 0.03W0.12± o.02Cro.41± 0.03Si0.05± o.ol)2CLl± o.1
M2C ASP 60 (Vo.o4± o.olM00.25± 0.o2Wo.o7± o.olCro.40± 0.o3Feo.24± o.o2)2C0.86± 0.06
1734 WANG RONG et al.: PRECIPITATION BEHAVIOUR OF HIGH SPEED STEELS
in Section 3.2; in particular the higher Mo content of at crystal defects such as dislocations. It was also
MC and M6C in the highly alloyed ASP 60, the lower found in the present investigation that these auto-
W content of M6C and the lower V content of MC tempered M3C precipitates do not completely dis-
in the same steel. It has been suggested [2] that solve and transform to MC and M2C during the
(W + Mo) in MC and M6Ctends to increase with the standard 3 x 1 h, 560°C tempering treatment. Thus,
proportion of Mo in the steel. As can be seen in the negative effect of autotempering is twofold: it can
Table 3, there is a clear tendency for this to occur in lead to non-uniform dispersions of MC and M2C
MC but (W + Mo) is approximately the same for with a reduced strengthening effect and an increased
M6C in all of the ASP alloys which were austenitized propensity to coarsen through Ostwald ripening and
at the same temperature. Instead the important effect it also acts to reduce the total volume fraction of
in the case of M6C would appear to be that the secondary MC and M2C precipitates by decreasing
M o : W ratio in M6C increases with the M o : W ratio the availability of carbon.
for the steel as a whole. It is important to note that no M3C at all was
The major effect of varying the proportions of C, found in ASP 60, which contained nearly 12 at.% Co
V and Mo between these alloys is to alter the volume in its martensitic matrix and no twin boundary M3C
fractions of primary carbides. As shown in Table 4, was found in ASP 30, which contained 8 at.% Co in
ASP 23 and ASP 30 contain more than 3 times the its martensite. By way of comparison, significant
amount of primary MC carbides than does M2, while quantities of M3C were found in both M2 and ASP
ASP 60 contains approximately 10 times this amount. 23. It can thus be seen that Co plays an important
Because of the increased proportion of Mo and W role in restricting the amount of autotempered
with respect to V in M2, this alloy has a somewhat cementite which forms in the martensite during hard-
greater amount of M6C primary carbides than the ening.
other alloys.
The net result of the 2.5 times increase in C content 4.4. Secondary precipitation during tempering
and the doubling of the Mo + V content when going Microanalysis by STEM/EDX and atom-probe
from M2 to ASP 60 is to increase the total volume field ion microscopy showed that in all four alloys
fraction of primary carbides by a factor of approxi- the martensitic matrix prior to tempering had essen-
mately 2.5. This effect may have been enhanced tially the same composition with the exception of the
slightly by the fact that M2 was, as is usually the case, 7.9at.% Co present in ASP 30 and 11.7at.% Co
austenitized at a temperature of 1220°C which is 40°C in ASP 60 (see Table 3). Slightly higher C, V,
higher than the austenitizing temperature employed Mo and W levels were recorded for the martensite
for the ASP steels. in M2 and, although these measurements are with-
in one standard deviation of the corresponding
4.2. Proeutectoid precipitation contents for the other alloys, it is likely that the effect
Proeutectoid precipitation occurred during harden- may be a real one due to the higher austenitizing
ing of all four steels and to a somewhat greater extent temperature which was used for the M2 steel.
in the highly alloyed ASP 60. It has been shown With the exception of the Co additions to ASP 30
elsewhere [13] that these precipitates, which are pre- and ASP 60, all four alloys have approximately
dominantly MC and M2C and which are rich in the similar matrix compositions after hardening and
valuable carbide forming elements Mo, Cr and V, can therefore be expected to display the same type
form predominantly during cooling through the tem- of precipitation behaviour during tempering. Thus,
perature range 1000-900°C. Proeutectoid precipi- the relevant composition for the tempering reaction
tation has the deleterious effect of reducing the is that of an alloy containing (at.%): 3.5C;
attainable supersaturation of martensite with respect 1 V; 4.5 Cr; 2 Mo; and 1 W; with or without additions
to Mo, Cr, V and C. The secondary hardness, which of Co.
can be reached via the tempering reaction, is thus The secondary hardening, which occurs during
reduced. In order to avoid the negative effects of tempering of high speed steels of the type investigated
proeutectoid precipitation, cooling should be as rapid here, is due to the very fine-scale precipitation of MC
as possible through the upper temperature range. and M2C secondary carbides. In an earlier investi-
gation it was found difficult to distinguish between
4.3. Autotempering during hardening these two secondary carbides using transmission
As discussed in Section 3.6, cementite, which is electron microscopy because of the extensive streak-
crystallographically related to adjacent martensite, ing and overlapping of precipitate reflections in
may precipitate at prior-austenite grain boundaries electron diffraction patterns [21]. Subsequently, more
and twin boundaries during cooling below the M~ detailed diffraction and crystallographic analysis has
temperature. It has been pointed out by Honeycombe however shown that many reflections from the two
and Davenport [37] that such cementite can provide precipitate types can in fact be separated [22]. This
in situ nucleation sites for secondary carbides during has made possible the use of selective dark field
tempering and the secondary carbides which nucleate electron microscopy to separately image both MC
on these sites tend to be coarser than those nucleated and MzC and show that both types of secondary
1736 WANG RONG et al.: PRECIPITATION BEHAVIOUR OF HIGH SPEED STEELS
carbide are present in roughly equal quantities in this that the fine MC and M2C dispersion was not
series of high speed steels. markedly changed by this treatment, it is apparent
It is clear from the atom-probe compositional that the alloys are still supersaturated with respect to
results in Table 7 that both MC and M2C have very a number of carbide phases after the standard 3 x 1 h
mixed compositions with respect to their substi- 560°C tempering treatment. This is consistent with
tutional element contents and that all of the strong observations of continued precipitation when temper-
carbide forming elements participate in their for- ing for 24 h at 560°C and also with atom-probe
mation. The carbide forming elements, which are measurements of high carbon contents in the marten-
primarily responsible for the precipitation of M2C, site between the fine precipitates after Short temper-
appear to be Mo and Cr. While V does not participate ing times [20]. Precipitation of M3C , M6C and M23C6
very strongly in the formation of M2C, it is, as may continued when overaging for 24 h at 600°C and it
be expected, present to a much larger degree in MC. was found that the M3C, which formed within the
However, Mo, W and Cr also all participate strongly martensitic plates, developed at the expense of the
in this latter carbide. Similar results have also been fine MC and M2C precipitate dispersion.
obtained from atom-probe studies of secondary pre- Cementite in these alloys is not simply Fe3C , but is
cipitates in high speed steels of type T1, M2 and M7 significantly alloyed with strong carbide forming
[23, 24]. It seems likely that the mixed compositional elements and, as such, its range of stability may well
nature of these carbide precipitates is a strong con- be considerably extended. A typical substitutional
tributing factor in determining their fineness and element analysis obtained for M3C in ASP 30 was
resistance to coarsening during tempering. Earlier (wt%): 6 Mo; 15 Cr; 6 W; 2 V; 3.5 Co and 67 Fe [13].
work by Seal and Honeycombe [38] has shown that It is worth noting that Co additions play a strong role
small additions of a second strong carbide forming in reducing the effects of overaging, since they restrict
element substantially increases the secondary harden- the growth of secondary carbides, and thus improve
ing effect due to M2C precipitation in F e - M o - C hot hardness.
alloys. Similarly it was shown by Dunlop and Honey- Karag6z and co-workers have recently studied
combe [39] that mixed MC type carbides precipitate overaging at 600°C of high speed steels T1 and
in finer dispersions in low alloy steels and coarsen less M2 [42, 43]. They also found that the size of MC
rapidly than their equivalent unmixed carbides. precipitates was relatively constant during the first
A reason for the surprisingly high content of Cr in few hours of aging, and that actually the density
the secondary precipitates is no doubt its effect to of MC initially increased somewhat. By contrast
reduce the lattice parameter of both MC and M2C the density of M2C exhibited a constant decrease
[40]. Fe, which probably also is included in the during overaging. The composition of MC and
precipitates although its concentration could only be M2C, as determined by atom-probe, did not change
determined in a few cases, also diminishes the lattice very much except that the W content, which initially
parameter as does the measured sub-stoichiometry was rather low, increased during aging. After 2-5 h
with respect to carbon. The precipitates are expected of overaging the density of MC also started to
to be coherent with the matrix [22], so a lower lattice decrease, and the hardness of the alloys, which
parameter means a reduced mismatch and therefore initially was nearly constant, gradually decreased.
a reduced strain energy contribution to the activation These findings are thus in general agreement with the
energy for precipitation. This decrease may well present results.
be larger than the decrease in volume free energy
(driving force) which occurs when strong carbide 4.6. The role of cobalt in high speed steels
formers are replaced by Cr and Fe in the precipitates.
It is well known that Co additions improve the
It can be noted that a similar effect occurs in stabil-
secondary hardening response and, most impor-
ised austenitic stainless steels, where initially sub-
tantly, they improve the hot hardness of high
stoichiometric, Cr-rich MC are precipitated. During
speed steels [6]. The latter effect is generally con-
high temperature ageing, the Cr content goes down
sidered to be related to an improved resistance to
and full stoichiometry is approached [41].
overaging of the secondary carbide dispersion but it
Another important factor in determining the fine-
has also been suggested that it may be due to the
ness of the secondary carbide precipitate dispersion is
effect of Co in increasing the elastic modulus of ferrite
the inclusion of Co and many high speed steel
[441.
compositions. A direct comparison between ASP 23
In the preceding sections it was shown that the
and ASP 30 (see Table 6), whose compositions only
inclusion of Co in high speed steel compositions:
differ with respect to Co content, makes it clear that
the inclusion of Co results in finer dispersions of MC (i) limits the formation of autotempered
and M:C. cementite while cooling below the Ms tempera-
ture during hardening;
4.5. Overaging of the secondary carbide dispersion (ii) refines the dispersion of MC and M2C
Because it was found that M3C, M6C and M23C6all secondary carbide precipitates which forms
precipitated after further aging for 1 h at 600°C and during tempering; and
WANG RONG et al.: PRECIPITATION BEHAVIOUR OF HIGH SPEED STEELS I737
(iii) reduces the rate of coarsening of the sec- carbide precipitates during tempering and overaging
ondary carbide dispersion during overaging as can be expected.
well as
(iv) limits the formation of other carbides (eg 5. CONCLUSIONS
M3C), which may consume the fine MC and
MzC secondary precipitates, during overaging. 1. With the exception of Co content, the major
phases (MC and M6C primary carbides and the
It has been suggested that Co acts to increase the martensitic matrix) had similar compositions in the
activity of C and may also decrease the diffusivity of hardened condition in all four high speed steels which
C in ferrite [45]. Although this may be the case, it is were investigated.
difficult to rationalize the current metallographic 2. The main effect of increasing the carbon and
observations in these terms since a simple increase in carbide-forming element content in these high speed
carbon activity should not substantially change the steels is to increase the volume fraction of coarse
stability of M3C with respect to MC and M2C. primary carbides.
The higher density and smaller size of MC and 3. Proeutectoid precipitation of carbides (mainly
M2C precipitates found in the cobalt containing MC and M2C) occurs during hardening of all four
alloys can be caused by both a higher rate of nucle- steels. The extent of proeutectoid precipitation is
ation and a lower rate of growth of these precipitates. greatest for the highly alloyed steel, ASP 60.
From the MC primary carbide compositions given 4. Autotempered M3C precipitates at martensite
in Table 2 and results previously published for twin boundaries and grain boundaries during harden-
secondary MC and M2C in ASP 60 [21] it would ing of high speed steels which do not contain Co. This
appear that Co is virtually insoluble in both MC and reaction is hindered by additions of Co.
M2C, while it displays some solubility in other less 5. Because of the similar compositions of the
strongly bound carbides (see for example, the analysis as-hardened martensite in the steels investigated the
of M,C in Section 4.5 and M6C in Table 2). The lack tempering reactions are also very similar. Repeated
of solution of Co in both MC and M2C strongly tempering at 560°C results in the transformation
suggests that the presence of Co in ferrite should of retained austenite to martensite and the very
increase the driving force for nucleation of these fine-scale precipitation of MC and M2C secondary
compounds while its partial solution in the less carbides.
strongly bound carbides suggests that it may, rela- 6. The secondary carbides have specific crystallo-
tively speaking, discourage the formation of M3C. graphic orientation relationships with the matrix.
A fundamental reason for the effects of cobalt on Both MC and M2C have very mixed compositions:
the relative stability of the carbide phases may be its they both contain Mo, Cr, V, W and probably also
magnetic properties. Nishizawa et al. [46] have shown some Fe, and are generally sub-stoichiometric with
that additions of cobalt to ferrite strongly increase the respect to carbon.
chemical potential of alloying elements due to mag- 7. The secondary carbide dispersions, which are
netic interaction. As an example, in the ternary formed during tempering, are refined by additions of
system F e - C c ~ M o the solubility of Mo in ferrite at Co which also restrains overaging of the precipitate
560°C is calculated to decrease to one half as the dispersions.
cobalt content is increased from 0 to 12% [46]. By 8. During overaging at 600°C, M3C precipitates
contrast, the chemical potential of iron is not strongly at twin boundaries and M3C, M6C and M23C6 all
affected by the presence of cobalt. This could explain precipitate at martensite plate boundaries and prior-
the effect of cobalt to enhance precipitation of MC austenite grain boundaries. These reactions occur at
and M2C, rich in alloying elements, relative to M3C, the expense of the fine MC and M2C secondary
rich in iron. carbide dispersions.
Once nucleated the carbide precipitates will grow
by diffusion. The diffusivity of substitutional atoms in Acknowledgements--Financial support from the Swedish
ferrite at temperatures below the Curie temperature Board for Technical Development and the Swedish Natural
Science Research Council is acknowledged. The experimen-
is much lower than can be expected from a simple
tal materials were supplied by Kloster Speedsteel AB and
extrapolation from the paramagnetic temperature discussions with H. Nord6n, G. Wirmark and Professor
range (see e.g. [47]). Good low temperature diffusion K. H. Kuo are gratefully acknowledged.
data exist for Fe [48] and Co [49]. For these elements
the difference between measured and extrapolated
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