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Int J Mech Mater Des

https://doi.org/10.1007/s10999-018-9410-0 (0123456789().,-volV)
(0123456789().,-volV)

Crack interaction study in piezoelectric materials


under thermo-electro-mechanical loading environment
Ranjan Mishra . Ramesh Gupta Burela . Himanshu Pathak

Received: 25 February 2018 / Accepted: 3 August 2018


 Springer Nature B.V. 2018

Abstract Multiple voids and cracks were generated 1 Introduction


during material processing techniques, which interact
with each other and affects the service performance of With the growing applications of engineering smart
piezoelectric components. This work aims to study the materials in electronic devices such as electro-me-
behavior of piezoelectric components in presence of chanical actuators/transducers/smart sensors/ultra-
multiple cracks under thermo-electro-mechanical sonic generators, aircraft industry and so forth, the
loading environment. Extended finite element method study of piezoelectric materials has been reported
has been implemented to model geometrical discon- considerable attention in recent years. Due to effective
tinuities with crack interaction phenomenon. In this intrinsic electro-mechanical coupling features, smart
work, thermo-electro- mechanical problem has been piezoelectric materials are used for fabrication of such
decoupled into thermal and electro-elastic problems. devices. Piezoelectric materials are inherently inho-
Temperature distribution has been obtained by solving mogeneous and brittle in nature with low fracture
heat conduction equation and then used as an input to toughness (Pasharavesh 2017). As a result of hetero-
the electro-elastic problem. In post processing phase, geneity, field coupling effects, geometrical imperfec-
interaction integral method and generalized Stroh tions (flaws, edges and electrodes) or defects such as
formalism were used to predict the stress intensity voids, cracks, inclusions resulting from manufacturing
factors. The methodology has been implemented with and in-service loading, smart piezoelectric materials
in-house developed MATLAB code. Set of cases for may be exposed to high thermo-electro-mechanical
crack interaction studies were presented using the field concentrations during operation and these may
proposed approach. experience high stresses and high electric field con-
centrations and as a result of which they may fail
Keywords Crack interaction  Piezoelectric  because of dielectric breakdown. However, stress
Thermo-electro-mechanical loading  SIFs  XFEM concentration at the defects such as cracks, voids,
holes and inclusions that can give rise to critical crack-
R. Mishra  R. G. Burela
growth and often induce subsequent failure of such
Department of Mechanical Engineering, Shiv Nadar smart materials. Thermal effects such as pyroelectric
University, Gautam Buddha Nagar, Uttar Pradesh, India effect and temperature-induced deformation in piezo-
electric solids are very much important for the
H. Pathak (&)
School of Engineering, IIT Mandi, VPO Kamand, Mandi,
fabrication of such devices like micro-electro-me-
Himachal Pradesh, India chanical systems (MEMS) and so forth. Consequently,
e-mail: himanshu@iitmandi.ac.in

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R. Mishra et al.

the concern of structural integrity of such smart Hughes (1970) applied finite element techniques to
piezoelectric structures demands better understanding study vibrations in piezo-electric ceramic materials.
of the facture mechanism due to thermo-electro- Kumar and Singh (1996) analyzed the double-edged
mechanical loading so that durability, reliability and crack propagation problem for piezoelectric solids
strength of the piezoelectric structures can be under the effect of combined electrical and mechanical
improved which are generally important for the better loading environment. Kuna (2010) also presented
performance of these smart materials. many results on piezoelectric fracture mechanics
Crack interaction study in piezoelectric solids problems using different techniques. Later, extended
under coupled thermo-electro-mechanical loading finite element method (XFEM) has been grown as the
conditions has drawn serious attention to many most versatile, efficient and accurate numerical tech-
research people in the last two decade. Wang and niques to model multiple geometrical discontinuities.
Noda (2001) investigated fracture behavior of ther- Mo/s et al. (1999), Belytschko and Black (1999)
mally induced crack in a smart functionally graded proposed the XFEM which is versatile and efficient
composite structures where they solved numerically numerical tool for the accurate simulation of cracks in
and calculated stresses, thermal flow and electric linear elastic fracture mechanics (LEFM). Asadpoure
displacement intensity factors (Shi 2014) for different and Mohammadi (2007) proposed XFEM for model-
crack positions. Wang and Mai (2002a, b) solved ing of cracks in orthotropic composite materials using
cracked-piezoelectric problem numerically under six new enrichment functions. More recently, Bhar-
transient thermal loading. Niraula and Noda (2002) gava and Sharma (2012) proposed six crack-tip
have done the analysis on thermal stress in trans- enrichment functions for modeling of different cracks
versely isotropic thermo-piezoelectric strips with an for piezoelectric solids by XFEM approach.
edge crack under thermal and electric loading condi- The domain with two cracks creates the significant
tions. Ueda (2003) investigated the problem involving effect over the induced stress field singularity. The
thermally induced fracture in piezo-electric laminate cracks interact with each other which change the
under uniform temperature and electric fields. Wang effective stress intensity factor, stress distribution and
and Noda (2004) found the solutions for a penny- crack growth direction. Therefore the study of crack
shaped crack in an electro-elastic material under interaction becomes more important to understand the
uniform heat flow loading conditions applied far away effect of double cracks on strength of piezo-electric
from crack. They found exact solution for electric components, nature of crack propagation and crack
displacements and field stresses. Ueda (2004) did branching. According to the author’s knowledge, it is
many theoretical studies on thermo-electro-elasticity observed that there is no such work on crack interac-
problem in a functionally graded piezoelectric layer tion study in piezoelectric material under coupled
under the effect of combined thermal, electrical and thermo-electro-mechanical loading conditions using
mechanical loading condition. Recently, a novel and XFEM approach. Thus, the present authors paid
robust approach has been developed and implemented attention on the fracture behavior in piezoelectric
to extract mixed-mode fracture parameter using materials with multiple cracks under combined
domain-independent interaction integral (Yu et al. thermo-electro-mechanical loading conditions using
2012, 2014; Guo et al. 2014). extended finite element method (XFEM).
Fracture toughness plays a vital role for the better The XFEM has many advantages over FEM such
and efficient design of these smart structures. Hence, it as:
is essential to perform numerical simulation of prob-
• Geometric discontinuities (cracks, inclusions, and
lems involving fracture mechanism of smart piezo-
holes) are not considered a part of finite element
electric materials in order to predict the response of
mesh/domain;
these smart structures during their service conditions.
• Crack discontinuity tracked by level set function
However, there are various methods for the numerical
and nodal data only;
simulation like finite element method, mesh-free
• Complex geometries and moving domain prob-
method and boundary element method. Over many
lems can be easily handled;
years, a finite element technique has been used to
simulate the piezoelectric problems. Firstly, Allik and

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Crack interaction study in piezoelectric materials

• Geometrical discontinuities can be modeled by mechanical environment. The conclusions are drawn
adding additional functions in primary variable in Sect. 5.
approximation;
• No need of tedious and time consuming re-
meshing process; 2 Mathematical formulation
• XFEM with coarse mesh can give good accuracy
and high convergence rate; The governing equations and the boundary conditions
• Classical FEM can be used as XFEM after minor for the thermo-piezoelectric continuum which are
modification in formulation; shown below:
• Post-processing for the fracture results is quite
easy and smooth. 2.1 Field equations
These advantages of XFEM methodology and
Consider a two-dimensional homogeneous, linear and
importance of crack interaction phenomenon in
isotropic thermo-piezoelectric body. The set of field
piezo-electric materials have motivated to investigate
equations for a thermo-piezoelectric continuum sub-
crack interaction behaviour under thermo-electro-
jected to thermo-electro-mechanical loads with con-
mechanical loading environment. The main objectives
stitutive equations and kinematic equations are given
of the present study are:
below:
• Mesh-independent XFEM approach has been
• Constitutive equations
implemented to simulate crack interaction phe-
rij ¼ Cijkl ekl  elij El  kij DT ð1Þ
nomenon in piezoelectric domain;
• Crack interaction effect has been studied in
homogeneous piezoelectric plate under combined Di ¼ eikl ekl þ 2il El þ vi DT ð2Þ
thermo-electro-mechanical loading environment;
• A modified interaction integral approach has been
used to extract thermal-elasto-electric stress inten- g ¼ kij eij þ vi El þ av DT ð3Þ
sity factors.
where (i, j, k, l = 1, 2, 3)
In this work, few crack interaction problems are
• Kinematic
 equations

simulated for two-dimensional coupled thermo-elec-
1 oui ouj ou
tro-mechanical analysis in piezoelectric structures eij ¼ þ ; Ei ¼  ð4Þ
using XFEM. Numerical results are obtained by using 2 oxj oxi oxi
XFEM technique to illustrate the manner in which
mechanical stress and electric displacement intensity 2.2 Governing equations
factors for multiple cracks in the piezoelectric domain
are influenced by the poling direction, the crack The set of governing equations for the case of thermo-
position and crack orientation. Thermal interaction piezoelectricity comprises equations of elasticity, the
integral method and generalized Stroh’s formalism are heat conduction equation, and the equation of quasi
used to calculate the stress intensity factors. The paper stationary electric field. Therefore, the system of
has been constructed in the following manner: Math- differential equations for a quasi-static case is given
ematical formulation for thermo-electro-mechanical by:
problem is discussed in Sect. 2. The fracture mechan-
ics and crack modelling technique in piezoelectric o2 T o2 T
kx þ k y ¼ 0; ð5Þ
domain are described in Sect. 3. This section also ox2 oy2
describes the enrichment techniques for crack mod- whereas kx and ky are the coefficients of thermal
elling and interaction integral approach for SIFs conductivity along X and Y directions. As given in
calculation. Several numerical problems are illustrated Fig. 1, the applied boundary conditions are
in Sect. 4 for evaluating the SIFs of the multiple edge
cracked piezoelectric under thermal and electro-

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R. Mishra et al.

Fig. 1 Piezoelectric
domain with multiple cracks

 
T ð0  X  W;Y¼0Þ ¼ T1 ; T ð0  X  W;Y¼LÞ ¼ T2 ð6Þ
  ui ¼ u on Cu ; rij :ni ¼ ti on Ct ; rij :ni ¼ 0 on Cþ
c;
oT  oT 
¼ 0; ¼ 0: ð7Þ rij :ni ¼ 0 on C
c ui ¼ u on Cu ; Di :ni ¼  Q on CD ;
ox ð0  Y  L; X¼0Þ ox ð0  Y  L; X¼W Þ
Di :ni ¼ 0 on Cc ; Di :ni ¼ 0 on C
þ
c
rij;j ¼ 0; Di;i ¼ 0; ð8Þ T ¼ T on CT ; qi :ni ¼ q on Cq

Here qi = - kij DT, qi is the heat flux and kij is the ð9Þ
coefficients of heat conduction. Additionally, DT is the where ui ; u; t denote mechanical displacement vec-
temperature change of the absolute temperature T tor, scalar electric potential, and traction force which
from a stress free reference temperature T0. In above are prescribed on respective boundary Cu, Cu, Ct and
Eq. (8), a comma denotes partial differentiation and ni is the direction cosine component.
also the repeated indices denote summation. In above
Eqs. (1–5), rij, eij, Di, kij, kij, vi, Cijkl, elij, eij, g and Ei
denote stress, strain, electric displacement, heat con- 3 Fracture mechanics of piezoelectric continuum
duction coefficient, temperature stress constants,
pyroelectric constant, elastic constants, piezoelectric The asymptotic characteristics of all electromechan-
constants, dielectric constants, entropy, electric field ical fields are approaching to the crack-tip in two-
and av is a scalar of constitutive coefficients. dimensional domain. The following Eqs. (10–13) are
• Boundary conditions for cracked domain the near-tip fields given in polar coordinates system (r,
h). The mechanical stresses and the electric fluxes both
The boundary conditions of the field equations for show singular behavior as (r-1/2) and the mechanical
cracked domain are given by: displacements and the electric potential both show
parabolic shape & (r1/2). Mutual interdependence
between the mechanical and the electrical parameters
at the crack-tip can be given by:

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Crack interaction study in piezoelectric materials

1 h X
4 n pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffio
rij ðr; hÞ ¼ pffiffiffiffiffiffiffiffi KI fijI ðhÞ þ KII fijII ðhÞ diN ¼ Re Aia NaN cos h þ Pa sin h ð18Þ
2pr ð10Þ
i a¼1
þKIII fijIII ðhÞ þ KIV fijIV ðhÞ
X
4 n pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffio
h vN ¼ Re A4a NaN cos h þ Pa sin h ð19Þ
1
Di ðr; hÞ ¼ pffiffiffiffiffiffiffiffi KI gIij ðhÞ þ KII gIIij ðhÞ a¼1
2pr ð11Þ
i Here Re {…} in the bracket indicates the real part of
þKIII gIIIij ðhÞ þ K g IV
IV ij ðhÞ the entity, where Pa are the four conjugate pairs of
rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi eigenvalues, and AMa are (4 9 4) eigenvectors, that
2r may be extracted by solving the following quadratic
ui ðr; hÞ ¼ ½KI diI ðhÞ þ KII diII ðhÞ
p ð12Þ eigenvalue problems.
 " ! !
þKIII diIII ðhÞ þ KIV diIV ðhÞ tip
Ci1k1 etip
i11
tip
Ci2k1 tip
þ Ci1k2 etip tip
i21 þ ei12
þ
etip
1k1  2tip
11 etip tip
2k1 þ e1k2  2tip12  221
tip

rffiffiffiffiffi tip
! #

2r  I Ci2k2 etip
i22 2 Ai
uðr; hÞ ¼ KI v ðhÞ þ KII vII ðhÞ Pþ P ¼0
p ð13Þ etip
2k2  2 tip
22
A4

þKIII vIII ðhÞ þ KIV vIV ðhÞ ð20Þ
whereas (i, j = 1 and2), and {I, II, III, IV} comprises of Since Pa are the non-zero complex roots or
all the four modes of fracture. eigenvalues which are evaluated from equations of
The coefficients KI, KII, KIII are the mechanical material properties and only four eigenvalues with
stress-intensity factors (SIFs) that are complemented positive imaginary part and its corresponding eigen-
by new forth ‘‘electric displacement intensity factor’’ vectors are used in matrix A. The (4 9 4) matrices
KIV (EDIF) that characterizes electric field singularity MMa and NaNcan be derived by (Park and Sun 1993)
at a crack-tip. The standard angular functions 1
NaN ¼ MMa
fNij (h), gNij (h), dNij (h), vNij (h) for homogeneous and linear " #
tip tip
cracked thermo-piezoelectric media are depend on ðCi2k1 þ Ci2k2 Pa ÞAka ðetip tip
1i2 þ e2i2 Pa ÞA4a
¼
material characteristics and can be calculated from the ðetip
2k1 þ e tip
2k2 a ÞAka
P ð 2tip tip
21  222 Pa ÞA4a
semi-analytical and generalized Stroh formalism
ð21Þ
approach. Their values can be given in terms of
materials eigenvalues Pa, matrices MMa and NaN and 3.1 Definition of crack configuration
eigenvectors AMa [Kuna (2006); Rao and Kuna
(2008)] as For defining the cracks face geometry in a piezoelec-
 tric domain, a numerical method called level set
X 4
Mia NaN Pa
fi1N ¼  Re pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ð14Þ method (LSM) suggested by Osher and Sethian (1988)
a¼1 cos h þ Pa sin h is being applied for many years in fracture mechanics
simulation and later adopted for use in XFEM. Further
X
4 
Mia NaN LSM proposed by Stolarska has been used for the
fi2N ¼ Re pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ð15Þ representation of open boundaries. In a 2-D domain,
a¼1 cos h þ Pa sin h
the crack is essentially outlined by incorporating two
X
4  level set functions, firstly the normal level set (w1) i.e.
M4a NaN Pa
gN1 ¼  Re pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ð16Þ a signed distance to the surface of the crack and
a¼1 cos h þ Pa sin h
secondly the tangent level set (w2), i.e. a signed
 distance to the plane and perpendicular to the surface
X
4
M4a NaN
gN2 ¼ Re pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ð17Þ of the crack associated with the level set method. Thus,
a¼1 cos h þ Pa sin h zero normal level set and negative of the tangent level
set altogether represent the crack surface whereas

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R. Mishra et al.

X   
intersection of two zero level sets define the crack u h ð xÞ ¼ Nj ðxÞ uj ðxÞ þ H ðxÞ  H xj aj
front. j2N
6 h 
X 
ðreÞ ðimÞ
3.2 XFEM approximation for cracks þ bc r, h; lk ; lk
c¼1
 i
In XFEM (Pathak 2012; Singh et al. 2011; Kumar ðreÞ ðimÞ
bc xj ; lk ; lk bcj 
2014; Yu 2016) framework, the partition of unity
enrichment is applied on the selected nodes by ð24Þ
incorporating local enrichment functions within the In the above equation, Nj ðxÞ is the isoparametric
finite element approximation. The set of nodes for the linear quadrilateral FEM shape function associated
discretized piezoelectric domain selected for enrich- with node j. Here, Tj, uj, uj are the vectors of nodal
ment are shown in Fig. 2. Crack surface are assumed degree of freedom containing the nodal temperatures,
to be impermeable. XFEM enriched approximation for nodal displacements and nodal electric potentials
the adiabatic temperature, displacement and electric while aj and bcj are the enriched additional degree of
potential can be expressed as given below: freedom in the elements associated with the crack.
X   
T h ð xÞ ¼ Nj ðxÞ Tj ðxÞ þ H ðxÞ  H xj aj H ðxÞ is the Heaviside enrichment function that model
j2N the crack strong discontinuity. This function is used
6 h 
X  for the element which has been completed cut by crack
ðreÞ ðimÞ
þ bc r, h; lk ; lk surface.
 
c¼1 ðreÞ ðimÞ
 i i bc r,h; lk ; lk are the six asymptotic near
ðreÞ ðimÞ
bc xj ; lk ; lk bcj crack-tip enrichment functions where origin lies at the
ð22Þ crack-tip with ðr; hÞ being the polar coordinate
ðreÞ ðimÞ
X    system. While r ¼ jjx  xtip jj and lk ; lk repre-
h
u ð xÞ ¼ Nj ðxÞ uj ðxÞ þ H ðxÞ  H xj aj sents the real part and the imaginary part of a complex
j2N number lk .
6 h 
X  Thus, standard discrete systems of equations can be
ðreÞ ðimÞ
þ bc r, h; lk ; lk ð23Þ
obtained on further substitution of approximate func-
f dC
 i i tions Eqs. (22–24) into the weak form (Piefort 2001)
ðreÞ ðimÞ
bc xj ; lk ; lk bcj of governing equations as shown below:

Fig. 2 Discretized
piezoelectric domain with
multiple edge cracks

123
Crack interaction study in piezoelectric materials

Z
½K fT g ¼ f f g ð25Þ
fia ¼ Ni ðH ð xÞ  H ðxi ÞÞ t dC
½K fug ¼ f f g ð26Þ oX e
Z
Here K, f are the global conduction/stiffness matrix, þ Ni ðH ð xÞ  H ðxi ÞÞ f dC ð34Þ
and the external heat/force vector while u and T are oXe

global nodal displacement vector and global nodal


temperature vector. Using the approximation function Z   
ðreÞ ðimÞ
defined in Eqs. (22–24), the elemental stiffness matrix fib ¼ Ni bc r; h; lk ; lk
and global elemental force vector for the enriched
oXe
elements are defined as:  
ðreÞ ðimÞ
2 UU 3  bc xi ; lk ; lk t dC
Kij KijUa KijUb Z  ð35Þ
6 7 ðreÞ ðimÞ
Kije ¼ 4 KijaU Kijaa Kijab 5 ð27Þ þ Ni bc ðr; h; lk ; lk Þ
KijbU Kijba Kijbb oXe

ðreÞ ðimÞ
n oT bc ðxi ; lk ; lk Þ f dC
b b b b b b
fie ¼ fiU ; fia ; fi 1 ; fi 2 ; fi 3 ; fi 4 ; fi 5 ; fi 6 ð28Þ
whereas t and f represent the prescribed extended
tractions and the extended forces per unit volume,
Z   respectively. BU a c b
r T i , Bi and Bi are defined as the
Kijrs ¼ Bi case C Bsj dX ð29Þ matrices of shape functions derivatives given by:
case
X e
2 3
Si;x 0 0
where {(r, s = U, a, b) is the case and defined as 60 Si;y 0 7
6 7
(case = thermal, electro-elastic)}. Bi ¼ 6 Si;y Si;x 0 7
s 6
7; s ¼ U; a ð36Þ
( 40 0 Si;x 5
Cek for electro  elastic equation 0 0 Si;y

Cth for heat conduction equation
ð30Þ h i
b b b b b b
Bbi ¼ Bi 1 Bi 2 Bi 3 Bi 4 Bi 5 Bi 6 ð37Þ
The generalized constitutive matrix Cek for 2-D
homogeneous and linear isotropic piezoelectric solids whereas it is given in Eq. (36) that the term S is different
under plane strain state can be given as for BU a
as S = N when Bsi = BU
i and Bi i , and
2 3
C11 C12 C16 e11 e21 S = N[H(x) - H(xi)]when Bsi = Bai , while the other term
6 C21 C22 C26 e12 e22 7 b
Bi c has the same form as the matrices BU a
6 7 i and Bi in
6
Cek ¼ 6 C61 C62 C66 e16 e26 7 ð31Þ (re) (im)
7 Eq. (24), thus S = N[bc(r, h, lk , lk ) -
4 e11 e12 e16  211  212 5
bc(xi, l(re)
k , l (im)
k )].
e21 e22 e26  221  222 In XFEM framework, discontinuous elements

imply sub-triangulation for the purpose of numerical
k11 0 integration. This scheme adopts element sub-division
Cth ¼ ð32Þ
0 k22
method by triangulation of the split element and tip
Z Z element. Hence, accurate numerical integration
fiU ¼ Ni t dC þ Ni f dC ð33Þ achieved through the discontinuous element by imple-
oX e
oX e menting sub-triangulation and higher order Gaussian
quadrature rules.

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R. Mishra et al.

3.3 Enrichment functions for cracked The transformed form of the radius and angle can
piezoelectric domain be written in the form as:

H(x) is the Heaviside enrichment function that model   p  


ðreÞ ðimÞ h
the crack strong discontinuity and can be defined as wk h; lk ; lk ¼ þ p int
2 p
follows: 0 1
 h ðreÞ h
þ1 if ðx  x*Þ  n  0 B cos h  p int þ l k sin h  p int p C
 arctan@  p A
HðxÞ ¼ ð38Þ  ðimÞ 
1 otherwise lk  sin h  p int ph

Six near crack-tip enrichment functions as given by ð43Þ


the term bc(r, h, l(re) (im)
k , lk ) in Eqs. (22–24) proposed
In the above Eqs. (42) and (43), three distinguished
by Béchet et al. (2009) were implemented in this work
values of the transformed radii and angles are corre-
for piezoelectric solids, those are obtained from the
sponding to their eigenvalue and the remaining values
general solution of a semi-infinite crack in an infinite
are their conjugates only.
domain by using the general power functions which are
extended in Laurent series expansion as shown below:
  pffiffi 3.4 SIF calculation
ðreÞ ðimÞ
bc r; h; lk ; lk ¼ r fd1 ðhÞ; d2 ðhÞ; d3 ðhÞ;
In the present work, domain based interaction integral
d4 ðhÞ; d5 ðhÞ; d6 ðhÞg approach is used to extract the numerical SIFs. In this
ð39Þ approach, a contour integral is expressed in terms of
8   volume integral over a finite domain surrounding the
ðreÞ ðimÞ
>
>   wk ; lk ; lk crack front. Two states of the stress are superimposed
>
> ðreÞ ðimÞ ðimÞ
< qk h; lk ; lk cos if lk [0
dk ðhÞ ¼  2  with each other to extract the individual SIFs. The
>
>   w l
ðreÞ ðimÞ
>
> k ; k ; lk path-independent electro-mechanical J-integral given
: ðreÞ ðimÞ
qk h; lk ; lk sin if lk
ðimÞ
0
2 by Kuna (2010, 2006) for piezoelectric materials is
ð40Þ given as:
Z  
Characteristic equation for piezoelectric material oui ou
can be written as (Béchet et al. 2009): J¼ Hd1j  rij  Dj nj dC ð44Þ
ox1 ox1
C
C11 211 l6k þ ½C11 222 þð2C12 þ C33 Þ 211
 whereas H = (rijem m
ij - DiEi ), which is the electric
þ e12 ðe12 þ 2e13 Þ þ e213 l4k
enthalpy density defined for the thermo-electro-me-
þ ½C22 211 þð2C12 þ C33 Þ 222
chanical boundary conditions, nj is the outward unit
þ 2e22 ðe12 þ e13 Þ l2k þ C22 222 þ e222 ¼ 0 normal vector to the arbitrary contour C which
ð41Þ encloses the tip of the crack and dij is the kronecker
delta. Crack surfaces are considered to be mechani-
The complex numbers lk = l(re)
k ? il(im)
k are the
cally traction-free and also electrically-insulated as
numbers having the six roots of the characteristic
given as a boundary condition. Here, the terms emij and
Eq. (41).
Em
j are the electro-mechanical part of the strain and

 
ðreÞ ðimÞ
qk h; lk ; lk
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi


1 4  ðreÞ 2  ðimÞ 2  ðreÞ 2 2  2 ð42Þ
ðreÞ ðimÞ
¼ pffiffiffi lk þ lk þ lk sin 2h  lk þ lk 1 cos 2h
2

123
Crack interaction study in piezoelectric materials

electrical field are given by em ij = (eij - aijDT) and calculations in the above equation, one can write the J-
Emj = (E j - g jDT) where a ijand gj are the coefficients integral for the combination of both the states 1, 2 as:
of thermal expansion tensor and pyroelectric field
J ðsÞ ¼ J ð1Þ þ J ð2Þ þ I ð1;2Þ ð48Þ
constants that are further related with temperature
stress coefficients kij and pyroelectric displacement Here J ð1Þ and J ð2Þ is the J-integrals of state 1 and
constants vi. state 2 for the thermo-electro-mechanical problem.
( )
( ) Therefore, the thermo-electro-mechanical interaction
aks Cijks eiks kij integral I(1,2) can be written in elaborate form as given
¼ ð45Þ
gs e ijs 2is vi below:
Z ð1Þ ð2Þ ð2Þ
After implementing the Gauss-divergence theorem, ð2Þ oui ð1Þ oui ð1Þ ou
I ð1;2Þ ¼ rij þ rij þ Dj
contour integral can be converted into area integral as: ox1 ox1 ox1
Z   A

oui ou oq ð1Þ
J¼ rij þ Dj  Hd1j dA ð46Þ ð2Þ ou oq
ox1 ox1 oxj þDj  H ð1;2Þ d1j dA
A
ox1 oxj
Z  
whereas q is an arbitrary scalar smooth weight ð2Þ oDT ð2Þ oDT
þ rij aij þ D j gj q dA
function where the value of q is 1 at the tip of the ox1 ox1
A
crack and zero along the domain boundary.
ð49Þ
The Eq. (46) has been obtained by implementation
orij oDi where
of equilibrium conditions as oxj ¼ 0; oxi ¼ 0 and
compatibility
  
conditions

as 1  ð2Þ m ð1Þ ð2Þ ð1Þ ð2Þ ð2Þ

ouj ou
H ð1;2Þ ¼ rij eij þ rij eij  Dj Ej  Dj Ejm
1 oui 2
eij ¼ 2 oxj þ oxi ; Ei ¼  oxi , noting that
  ð50Þ
oCijkl oeikl o2im
ox1 ¼ 0; ox1 ¼ 0 ; and ox1 ¼ 0 for homogeneous
For piezoelectric materials, according to Rao and
piezoelectric materials; further, the domain form of
Kuna (2010), the electro-mechanical interaction-inte-
contour integral for the homogeneous thermo-piezo-
gral can be expressed as:
electric media (Rao and Kuna 2010) can be written as:
1 T
Z   J¼ K YNM KM ð51Þ
oui ou oq 2 N
J¼ rij þ Dj  Hd1j dA
ox1 ox1 oxj
A whereas KM is defined as f KI KII KIII KIV gT ,
Z  
oDT oDT which is the vector of SIFs of all fracture modes, and
þ rij aij þ Dj gj q dA ð47Þ
oxj ox1 the matrix YNM is the generalized Irwin matrix that
A relies only on elastic moduli, piezoelectric constants
Let us consider state 1 related to actual state of and dielectric materials constants and can be
displacement, strain, stress fields coming from the expressed as (Rao and Kuna 2010):
solution of boundary value problem of attention, and X
4
state 2 is related to auxiliary state that is the near crack YNM ¼  Im fAMa NaN g ð52Þ
tip electro-mechanical fields of fracture given in a¼1
Eqs. (10–13). The equation of interaction energy
Here Im represents the imaginary part of the
integral can be derived by considering the addition
quantity in bracket. Therefore, the interaction integral
of the actual and auxiliary state fields in the equation
for two dimensional piezoelectric domain problem
of the domain based form of thermo-electro-mechan-
may be expressed as
ical J-integral as given in Eq. (47). Further expanding
and manipulating the J-integral by doing algebraic

123
R. Mishra et al.

ð1Þ ð2Þ ð1Þ ð2Þ


I ð1;2Þ ¼ KII KII Y11 þ KI KI Y22 þ KIV KIV Y44
ð1Þ ð2Þ 4.1 Benchmark problem study
 
ð1Þ ð2Þ ð1Þ ð2Þ
þ KI KII þ KII KI Y12 First, consider a finite two-dimensional piezoelectric
  plate as shown in Fig. 3 which is subjected to uniform
ð1Þ ð2Þ ð1Þ ð2Þ
þ KII KIV þ KIV KII Y14 in-plane mechanical tensile loading ryy = 1 MPa and
 
ð1Þ ð2Þ ð1Þ ð2Þ
þ KI KIV þ KIV KI Y24 also applying electric displacement loading Dy-
= 0.001 C/m2 on the remote boundary. Polarization
ð53Þ direction is considered along the Y-axis. Let us
assume, crack surface to be mechanically traction-
free and also impermeable (electrically insulated). As
shown in the Fig. 3, a 2-D homogeneous piezoelectric
4 Numerical results and discussion
plate with an edge crack of crack length a = 0.4 mm,
width of specimen W = 2 mm and height of the
Numerical solution of the thermo-electro-mechanical
specimen is taken as L = 2 9 W = 4 mm. All the
fracture problems considered in the current study
boundary conditions are given in the Fig. 3.
needs calculation of temperature, displacement and
The obtained results are compared with analytical
stress fields in piezoelectric materials. Therefore, for
values given by Liu (2009), Wang and Mai. (2002a, b)
the purpose of validating the accuracy of the XFEM
and presented in Tables 2, 3, 4 and 5. Wang and Mai
approach, some numerical cases were presented. In
have implemented Fourier transforms technique to
this study, piezoelectric material PZT-5H have been
reduce the problem to the solution of singular integral
taken throughout the paper, their material properties
equations. This analytical technique is much more
are provided in the Table 1 (Bhargava and Jangid
accurate and robust to solve impermeable crack
2014). Crack faces are considered to be impermeable
problems in piezo-electric domain (Fulton and Gao
and all the numerical results have been calculated for
2001; Sih and Zuo 2000; Soh et al. 2001; Wang 2000;
impermeable crack face boundary conditions in this
Wang and Noda 2000). Considering the accuracy and
work.
effectiveness of reference results (Wang and Mai.
2002a, b), accuracy of obtained XFEM results have
been checked and presented in tabular form. The
numerically calculated results in the form of intensity

Table 1 Material Parameter Numerical value


properties of piezoelectric
material (PZT-5H) for Elastic constants C110 12.6 9 1010 Pa
numerical simulation
C220 11.7 9 1010 Pa
C120 5.3 9 1010 Pa
C130 5.5 9 1010 Pa
C440 3.53 9 1010 Pa
Piezoelectric constants e210 - 6.5 9 109 N/(GVm)
e220 23.3 9 109 N/(GVm)
e160 17.0 9 109 N/(GVm)
Dielectric permittivities e110 15.1 9 109 N/(GV)2
e220 13.0 9 109 N/(GV)2
Temperature stress coefficients k10 1.9738 9 106 Pa/K
k20 1.4165 9 106 Pa/K
Pyroelectric displacement constants v10 0 N/(GVmK)
v20 - 5.4831 9 103 N/(GVmK)
Coefficients of thermal conductivity k10 50 W/(km)
k20 75 W/(km)

123
Crack interaction study in piezoelectric materials

Fig. 3 Model geometry of


the specimen with an edge
crack

Table 2 Normalized SIFs a/W Analytical result (Liu 2009) XFEM result Normalized value KI % error in KI
pffiffiffiffiffiffi
(KI =r pa) for different
crack size 0.1 0.0250 0.0234 0.936 - 6.4
0.2 0.0354 0.0355 1.002 0.28
0.3 0.0434 0.0431 0.993 - 0.69
0.4 0.0501 0.0500 0.998 - 0.10
0.5 0.0560 0.0591 1.055 5.5
0.6 0.0613 0.0632 1.030 3.0

 pffiffiffi 
Table 3 Normalized SIFs KI ryy a for different crack size for Dy ðe22 =c22 Þryy ¼ 0

a/W Normalized value KI (Wang and Mai 2002a, b) Normalized value KI (XFEM) % error in KI

0.1 1.2012 1.1757 - 2.12


0.2 1.3547 1.2975 - 4.22
0.3 1.6589 1.5973 - 3.71
0.4 2.2552 2.1785 - 3.40
0.5 2.8184 2.7214 - 3.44
0.6 3.9011 3.8040 - 2.49

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R. Mishra et al.

pffiffiffiffiffiffi
Table 4 Normalized SIFs (KIV =D pa) for different crack size
a/ Analytical result (Liu XFEM result Normalized value % error in KIV % error in KIV (Bhargava and
W 2009) (present) KIV (present) Sharma 2011)

0.1 0.0250e-3 0.028e-3 1.12 12.0 12.44


0.2 0.0354e-3 0.045e-3 1.27 26.97 27.64
0.3 0.0434e-3 0.061e-3 1.41 40.55 41.78
0.4 0.0501e-3 0.070e-3 1.40 39.72 40.45
0.5 0.0560e-3 0.078e-3 1.39 39.28 40.21
0.6 0.0613e-3 0.081e-3 1.32 32.14 32.88

 pffiffiffi depicted in Table 5. It is observed that our proposed


Table 5 Normalized SIFs KIV ðe22 =c22 Þryy a for different

crack size for Dy ðe22 =c22 Þryy ¼ 0 XFEM results are in good agreement with the
analytical solution.
a/ Normalized value KIV Normalized % error
W (Wang and Mai 2002a, b) value KIV in KIV
Further, the same finite two-dimensional piezo-
(present) electric plate as shown in Fig. 3 is simulated with
different geometrical parameter and obtained results
0.1 0.4274 0.4366 2.15 compared with analytical results. The problem geom-
0.2 0.8419 0.8670 2.98 etry is subjected to uniform in-plane mechanical
0.3 1.2257 1.2722 3.79 tensile loading ryy = 1 MPa and also applying elec-
0.4 2.1074 2.1758 3.24 tric displacement loading Dy = 0.001 C/m2 on the
0.5 3.4841 3.5937 3.14 remote boundary. Polarization direction is considered
0.6 6.1190 6.4122 4.79 along the Y-axis. Let us assume, crack surface to be
mechanically traction-free and also impermeable
(electrically insulated). As shown in the Fig. 3, a
factors (KI and KIV) are normalized and presented in 2-D homogeneous piezoelectric plate with an edge
the form of normalized value of intensity factors with crack of crack length a = 1.6 mm, width of specimen
respect to crack size to specimen width ratio a/W as W = 8 mm and height of the specimen is taken as
given in the Table. The comparative difference of L = 2 9 W = 16 mm. All the boundary conditions
presented XFEM results (KIV) with Liu (2009) are are shown as given in the Fig. 3.
relatively higher but agrees well with the existing The comparative analyses of SIFs are shown in
literature (Bhargava and Sharma 2011) as presented in Tables 6 and 7. The comparative difference of
Table 4. Bhargava and Sharma have reported XFEM presented XFEM results (KIV) with Liu (2009) are
solutions for impermeable crack in piezo-electric relatively higher but agrees well with the existing
domain. To check the numerical results rigorously, literature (Bhargava and Sharma 2011) as presented in
the obtained XFEM results for (KIV) are also com- Table 7. Bhargava and Sharma have reported XFEM
pared with Wang and Mai (2002a, b) solutions as solutions for impermeable crack in piezo-electric
domain.

Table 6 Normalized SIFs a/W Analytical result (Liu 2009) XFEM result Normalized value KI % error in KI
pffiffiffiffiffiffi
(KI =r pa) for different
crack size 0.1 0.0501 0.0454 0.9061 - 9.3
0.2 0.0708 0.0709 1.0014 0.14
0.3 0.0868 0.0862 0.9930 - 0.69
0.4 0.1002 0.1000 0.9980 - 0.19
0.5 0.1120 0.1211 1.0815 8.12
0.6 0.1227 0.1229 1.0016 0.016

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Crack interaction study in piezoelectric materials

pffiffiffiffiffiffi
Table 7 Normalized SIFs (KIV =D pa) for different crack size
a/ Analytical result (Liu XFEM result Normalized value % error in KIV % error in KIV (Bhargava and
W 2009) (present) KIV (present) Sharma 2011)

0.1 0.0501e-3 0.056e-3 1.11 11.77 12.19


0.2 0.0708e-3 0.090e-3 1.27 27.11 27.91
0.3 0.0868e-3 0.111e-3 1.28 27.88 28.57
0.4 0.1002e-3 0.131e-3 1.30 30.73 31.20
0.5 0.1120e-3 0.160e-3 1.42 42.85 43.02
0.6 0.1227e-3 0.153e-3 1.24 24.69 25.28

Further, XFEM results are also validated for throughout the paper are listed in Table 1. A plane
thermal response in single edge cracked piezo-electric strain condition is considered in all simulations.
domain. For this purpose, a temperature gradient has A generalized MATLAB code has been developed
been imposed at cracked piezo-domain. In post- for crack interaction study in 2-D homogeneous
processing stage, normalized KI and KIV have been piezoelectric solids using XFEM approach to obtain
obtained at different crack length and compared with the results in terms of SIFs and stress contours. In
existing results of Ueda and Ikawa (2008) as shown in order to capture the effect of discontinuities, extrinsic
Tables 8 and 9. enrichment scheme has been employed for the piezo-
After the comparative analyses, crack interaction electric material. Standard Gauss quadrature numer-
cases were solved by using proposed approach. ical integration scheme of two by two gauss
Description of the considered problem domains are quadrature has been performed for all non-enriched
presented in the Figs. 4, 5, 6 and 7. These crack elements, whereas 4th order for the Gauss quadrature
interactions have been studied under three different has been used for enriched elements. In order to
phases of loading environment. (a) Only mechanical calculate the SIFs, Gaussian quadrature scheme of 8th
loading (b) Only electrical loading (c) Combined order is implemented by incorporating into the
thermo-electro-mechanical loading. Geometry of the domain-based J-integral. Here, thermo-electro-me-
piezoelectric plate taken throughout the study has chanical crack problem is solved by decoupling the
dimension of 100 9 200 mm. In our current study, problem into the thermal and electro-mechanical
polarization direction is considered along the y-axis. problem. Firstly, unknown temperature field is
Let us assume, crack surface to be mechanically extracted for the thermal fracture problems in piezo-
traction-free and also impermeable (electrically insu- electric materials by solving the 2-D steady state
lated). Here, the following data are used for the crack Fourier heat conduction equation and then the
interaction study in piezoelectric material throughout extracted temperature field is further employed as an
this paper: input load for the electro-mechanical problem in order
to find the electric potential, displacement and the
• Plate loading:
stress field. Finally, the stress intensity factors are
(a) Uniform mechanical tensile load, ryy= 1 MPa. extracted by implementing thermal interaction-inte-
(b) Uniform electrical displacement load, gral technique for the thermal fracture problem in
Dy= 0.001 C/m2. piezoelectric materials. In thermal simulations, adia-
(c) Adiabatic thermal load, T1 = 0 C and batic crack problem is solved for the thermal fracture
T1 = 50 C. analysis of piezoelectric materials. According to the
nature of the thermal boundary conditions that is
• FEM mesh: 100 9 200 nodes.
applied on the piezoelectric plate in all the simula-
• Enrichment functions: six fold basis enrichment
tions, temperature, the electric potential and displace-
functions.
ment fields are discontinuous across the crack-faces
The piezoelectric material considered in this paper for the adiabatic crack problem. Here, heat fluxes are
for the crack interaction study is PZT-5H used appeared to be singular at the tip of crack. In this

123
R. Mishra et al.

pffiffiffiffiffiffi
Table 8 Normalized intensity factors KI =ðk220 DT paÞ for different crack size
a/W Analytical results (Ueda and Ikawa 2008) XFEM result Normalized value KI % error in KIV

0.06 1.3587 1.3855 1.0197 1.97


0.08 1.5689 1.5883 1.0123 1.23
0.1 1.7541 1.8033 1.0280 2.80
0.12 1.9216 1.9571 1.0184 1.84
0.14 2.0752 2.1124 1.0179 1.79
0.16 2.2189 2.3011 1.0370 3.70

pffiffiffiffiffiffi
Table 9 Normalized intensity factors KIV =ðv20 DT paÞ for different crack size
a/W Analytical results (Ueda and Ikawa 2008) XFEM result Normalized value KIV % error in KIV

0.06 1.3587e-3 1.4007e-3 1.0309 3.09


0.08 1.5689e-3 1.6192e-3 1.0320 3.20
0.1 1.7541e-3 1.8223e-3 1.0388 3.88
0.12 1.9216e-3 1.9943e-3 1.0378 3.78
0.14 2.0752e-3 2.1744e-3 1.0478 4.78
0.16 2.2189e-3 2.3271e-3 1.0487 4.87

approach, Heaviside enrichment function is employed 4.2.1 Double-edged crack on same side
in order to take the effect of discontinuities for the
electric potential field, the temperature field and the In this case, a piezo-electric plate containing two equal
displacement field while six crack tip enrichment edge cracks of length, A = 30 mm (crack1) and
functions are incorporated in the for modeling the a = 30 mm (crack2); both cracks are positioned at
singularity for the heat fluxes and the stress field. In all left edge. It can be seen from the Fig. 5 that the
the simulations, cracks are assumed to be thermally mechanical, the electrical and the thermal loadings
insulated, electrically impermeable and traction-free applied on the piezoelectric plate are considered for
whereas thermally insulated crack creates discontinu- the crack interaction study. Polarization direction is
ity in temperature field. The temperature based considered along the Y-axis. Crack1 is a horizontal
essential boundary conditions are imposed based on edge crack positioned at the half height of the domain.
Lagrange-multiplier techniques for quasi-static crack Crack2 is an inclined edge crack, spaced at a distance
propagation in piezoelectric materials. of 30 mm from crack2. The geometric configuration
of the specimen with crack2 of orientation angle
4.2 Mechanical loading h = - 30–70 are shown in the Fig. 4 and the value
of orientation angle h is assigned with the increment of
A homogeneous piezoelectric cracked plate of dimen- 10 at each simulation.
sion 100 mm 9 200 mm has been simulated for The initial crack2 orientation is kept at - 30 with
mechanical loading conditions. FEM mesh with the horizontal and an increment of 10 is assigned at
uniformly distributed 100 9 200 nodes (total 20,000 every step i.e. - 30 B h B 70. The analysis is done
nodes) have been created within the rectangular by considering eleven different values of crack2
piezoelectric domain. In this phase, the applied inclination angle h, e.g. - 30 B h B 70. The vari-
loadings on the remote boundary of a finite piezo- ation in intensity factors (SIFs) values at crack tips of
electric plate are ryy = 1 MPa and Dy = 0 C/m2. two edge cracks with respect to crack2 inclination
angle h are presented in the Fig. 8a, b, c. From Fig. 8a,
b, c, it is concluded that the SIFs KI and KIV at tip1 of
crack1 decrease for the values of - 30 B h B - 10

123
Crack interaction study in piezoelectric materials

Fig. 4 Homogeneous
piezoelectric plate with
double-edged crack on same
side

and then increase for values of - 10 B h B 70 with SIFs values are maximum when crack inclination
crack2 orientation h; while KII at tip1 of crack1 angle h = 08 because the in-plane applied mechanical
increases for the values of - 30 B h B 0 and then loading are perpendicular to the crack plane and it
decreases for values of 0 B h B 70 in crack2 induces mode-I (opening mode) loading to cracked
orientation h. The SIFs KI and KIV at tip2 of crack2 geometry. Further, the inclined crack geometry
slightly increase for the values of - 30 B h B 0 and induces mixed mode loading condition which reduced
then decrease for the values of 0 B h B 70 in crack2 the KI and increases KII.
orientation h while KII at tip2 of crack2 slightly Further, the same plate with double edge crack on
increases for values of - 30 B h B - 10 and then same side has been studied for crack offset distance.
it follows sine curve for values of 0 B h B 70 in The geometric configuration of the specimen with
crack2 orientation h. From the above discussion, it can multiple cracks is shown in the Fig. 7 and the value of
be marked that KI value for crack1 displays an their separation d is assigned with the increment of
increasing fashion with the increasing crack2 inclina- 10 mm at each simulation. The initial distance of their
tion angle. For maximum values of crack2 inclination separation d between the two cracks is kept as 60 mm
angle h, the tip of crack1 goes away from crack2 tip, and a decrement of 10 mm is assigned at every step i.e.
thereby the value of KI remains unaffected. Thus, 60 C d C10 mm. The analysis is done by considering
when the value of h is less, KI value of crack1 is six different values of d. The variation in the values of
minimized due to existence of crack2 tip. SIFs (Intensity Factors) at two different tips of double
From the above discussion for the SIFs variation edge cracks with respect to d is presented in the
with crack inclination angle (h), it is concluded that Fig. 9a, b, c. From the Fig. 9a, b, c, it is concluded that

123
R. Mishra et al.

Fig. 5 Homogeneous
piezoelectric plate with
double-edged crack on
opposite side

the SIFs KI and KIV at tip1 of crack1 decrease for the (crack2); positioned at opposite side is investigated
values of 60 C d C 10 mm while KII at tip1 of crack1 in this section. The geometric configuration of the
increase for the values of 60 C d C 30 mm and then specimen is shown in the Fig. 5. The initial crack2
decrease for the values of 30 C d C 10 mm. The SIFs orientation is kept at -708 with the horizontal and an
KI and KIV at tip2 of crack2 decrease for values of increment of 108 is assigned at every step i.e.
60 C d C 10 mm while KII at tip2 of crack2 also - 70 B h B 70. The analysis is done by consider-
decrease for the values of 60 C d C 30 mm. ing eleven different values of crack2 inclination angle
From these numerical results, it is concluded that h, e.g. - 70 B h B 70. The variation in the values
SIFs values at the higher inter-crack distance are of SIFs (Intensity Factors) at two different tips of
maximum because the crack shielding effect of crack- double edge cracks with respect to crack2 inclination
tips. The existence of crack2 lowers the value of KI of angle h is presented in the Fig. 10a, b, c. From the 10a,
crack1, whereas KII value becomes nonzero. There- b, c, it is concluded that the SIFs KI and KIV at tip1 of
fore, there is remarkable shielding effect on KI value of crack1 decrease for the values of - 70 B h B - 10
crack1 because of the presence of crack2. and 50 B h B 70 and then increase for the values of
- 10 B h B 50 in crack2 orientation h; while KII at
4.2.2 Double-edged crack on opposite side tip1 of crack1 decreases for the values of - 70 B h
B - 10 and then increases for values of - 10 B h
A homogeneous piezoelectric plate of dimension B 70. The SIFs KI and KIV at tip2 of crack2 slightly
100 mm 9 00 mm containing two equal edge cracks increase for the values of - 70 B h B 0 and
of length, A = 30 mm (crack 1) and a = 30 mm 10 B h B 20 and then decrease for the values of

123
Crack interaction study in piezoelectric materials

Fig. 6 Homogeneous
piezoelectric plate with
double-edged crack on
opposite side

0 B h B 10 and 20 B h B 70. For crack2 orien- different values of crack2 length (a). The variation in
tation h, KII at tip2 slightly decreases for the values of the values of intensity factors (SIFs) at both crack tips
- 70 B h B - 40 and increases for values of is presented in the Fig. 11a, b, c. From the Fig. 11a, b,
- 40 B h B 20 then it follows sine curve for values c, it is concluded that KI and KIV at tip1 of crack1
of 20 B h B 70 in crack2 orientation h. decrease for the values of 20 B a B 70 with crack2
From the above discussion it may be concluded length, while KII at tip1 of crack1 also decreases for
that, SIFs values are maximum when crack inclination the values of 20 B a B 70 with crack2 length. The
angle h = 08 because the in-plane applied mechanical SIFs KI and KIV at tip2 of crack2 slightly increase for
loading are perpendicular to the crack plane. the values of 20 B aB70 in crack2 length, whereas KII
Further, the cracked geometry has been investi- at tip2 of crack2 slightly decreases for the values of
gated for crack length effect. For this purpose, 20 B a B70. From the above discussion, it is con-
piezoelectric plate of size with dimension 100 mm 9 cluded that SIFs values at the crack are maximum
200 mm containing double-edged cracks of crack1 when its crack length is increased and the values are
length, A = 20 mm and crack2 length, a = 20 mm has minimum where the crack length is less.
been conceded at opposite side. The geometric
configuration of the specimen with double-edged 4.3 Electrical loading
cracks is shown in the Fig. 6. Initially crack2 length
is kept as 20 mm and an increment of 5 mm is In this phase, the cracked piezo-electric plate has been
assigned at every simulation steps i.e. 20 B a B 70 simulated under electrical loading environment. For
mm. The analysis is done by considering eleven

123
R. Mishra et al.

Fig. 7 Homogeneous
piezoelectric plate with
double-edged crack on same
side

the simulation cases, a finite piezoelectric plate are h = - 30–70 are shown in the Fig. 4 and the value
subjected to ryy = 0 MPa and Dy = 0.001 C/m2. of orientation angle h is assigned with the increment of
10 at each simulation results.
4.3.1 Double-edged crack on same side The initial crack2 orientation is kept at - 30 with
the horizontal and an increment of 108 is considered at
In this case, a piezo-electric plate containing two equal every step i.e. - 30 B h B 70. The analysis is done
edge cracks of length, A = 30 mm (crack1) and by considering eleven different values of crack2
a = 30 mm (crack2); both cracks are positioned at inclination angle h, e.g. - 30 B h B 70. The vari-
left edge. The applied polarization direction is ation in the values of SIFs (Intensity factors) at two
considered along the Y-axis. Crack1 is a horizontal different tips of two edge cracks with respect to crack2
edge crack positioned at the half height of the domain. inclination angle h is presented in Fig. 12a, b, c. From
Crack2 is an inclined edge crack, spaced at a distance the Fig. 12a, b, c, it is concluded that the SIFs (KI and
of 30 mm from crack2. The geometric configuration KIV) at tip1 of crack1 decrease for values of - 30 B
of the specimen with crack2 of orientation angle h B - 20 and further increase for the values of

123
Crack interaction study in piezoelectric materials

Fig. 8 a Variation of KI (a)


with crack orientation for
double-edged crack on same
side under mechanical
tensile load. b Variation of
KII with crack orientation
for double-edged crack on
same side under mechanical
tensile load. c Variation of
KIV with crack orientation
for double-edged crack on
same side under mechanical
tensile load

(b)

(c)

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R. Mishra et al.

Fig. 9 a Variation of KI (a)


with inter-crack distance
d for double-edged crack on
same side under mechanical
tensile load. b Variation of
KII with inter-crack distance
d for double-edged crack on
same side under mechanical
tensile load. c Variation of
KIV with inter-crack
distance d for double-edged
crack on same side under
mechanical tensile load

(b)

(c)

123
Crack interaction study in piezoelectric materials

Fig. 10 a Variation of KI
with crack orientation for
(a)
double-edged crack on
opposite side under
mechanical tensile load.
b Variation of KII with crack
orientation for double-edged
crack on opposite side under
mechanical tensile load.
c Variation of KIV with
crack orientation for double-
edged crack on opposite side
under mechanical tensile
load

(b)

(c)

123
R. Mishra et al.

Fig. 11 a Variation of KI
with crack2 length for
(a)
double-edged crack on
opposite side under
mechanical tensile load.
b Variation of KII with
crack2 length for double-
edged crack on opposite side
under mechanical tensile
load. c Variation of KIV with
crack2 length for double-
edged crack on opposite side
under mechanical tensile
load

(b)

(c)

123
Crack interaction study in piezoelectric materials

Fig. 12 a Variation of KI
with crack orientation for
(a)
double-edged crack on same
side under electrical load.
b Variation of KII with crack
orientation for double-edged
crack on same side under
electrical load. c Variation
of KIV with crack orientation
for double-edged crack on
same side under electrical
load

(b)

(c)

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R. Mishra et al.

Fig. 13 a Variation of KI
with inter-crack distance
(a)
d for double-edged crack on
same side under electrical
loading. b Variation of KII
with inter-crack distance
d for double-edged crack on
same side under electrical
loading. c Variation of KIV
with inter-crack distance
d for double-edged crack on
same side under electrical
loading

(b)

(c)

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Crack interaction study in piezoelectric materials

- 20 B h B 70 in crack2 orientation h while KII at inclination angle h, e.g. - 70 B h B 70. The vari-
tip1 of crack1 increases for the values of - 30 B h ation in the values of intensity factors (SIFs) at two
B - 20 and then decreases for the values of different tips of two edge cracks with respect to crack2
- 20 B h B 70 in crack2 orientation h. The SIFs inclination angle h is presented in Fig. 14a, b, c. From
KI and KIV at tip2 of crack2 decrease for the values of the Fig. 14a, b, c, it is concluded that the SIFs KI and
- 30 B h B 70 in crack2 orientation h while KII at KIV at tip1 of crack1 increase for values of - 70 B
tip2 of crack2 slightly increases for the values h B 0 and then decrease for the values of 0 B h
- 30 B h B - 10 and then it follows sine curve B 70 in crack2 orientation h while KII at tip1 of
for the values of 0 B h B 70 in crack2 orientation. crack1 decreases for the values of - 70 B h B 10
Therefore, it is concluded that SIFs values are and then increases for the values of 10 B h B 70 in
maximum when crack inclination angle h = 0 crack2 orientation h. The SIFs KI and KIV at tip2 of
because the in-plane applied electrical loading are crack2 increase for the values of - 70 B h B 20
perpendicular to the crack plane and induce mode-I and 30 B h B 40 and then decreases for the values
effect. of 20 B h B 30 and 40 B h B 70 in crack2
Further, the same plate with double edge crack on orientation h while KII at tip2 of crack2 slightly
same side has been studied for crack offset distance. decreases for the values - 70 B h B - 40,
The geometric configuration of the specimen with - 30 B h B - 20, 10 B h B 30, 40 B h
multiple cracks is shown in the Fig. 7 and the value of B 50, 60 B h B 70 and then increases for the
their separation d is assigned with the increment of values of - 40 B h B - 30, -20 B h B 10,
10 mm at each simulation. The initial distance of their 30 B h B 40 and 50 B h B 60 in crack2 orienta-
separation d between the two cracks is kept as 60 mm tion h.
and a decrement of 10 mm is assigned at every step i.e. From the above discussion for the SIFs variation
60 C d C 10 mm. The analysis is done by consider- with crack inclination angle (h), it is concluded that
ing six different values of d. The variation in the values SIFs values are maximum when crack inclination
of SIFs (Intensity Factors) at two different tips of angle h = 0, because the crack configuration induces
double edge cracks with respect to d is presented in the mode-I loading at geometry, whereas, if the crack
Fig. 13a, b, c. From the Fig. 13a, b, c, it is concluded inclination increases, mixed-mode effect has been
that the SIFs KI and KIV at tip1 of crack1 decrease for induces in the crack geometry which is responsible for
the values of 60 C d C 10 mm while KII at tip1 of the decrement in KI.
crack1 increase for the values of 60 C d C 10 mm. Further, the cracked geometry has been investi-
The SIFs KI and KIV at tip2 of crack2 decrease for gated for crack length effect. For this purpose,
values of 60 C d C 10 mm while KII at tip2 of crack2 piezoelectric plate of size with dimension 100 mm 9
increase for the values of 60 C d C 10 mm. From 200 mm containing double-edged cracks of crack1
these numerical results, it is concluded that SIFs length, A = 20 mm and crack2 length, a = 20 mm has
values at the higher inter-crack distance are maximum been conceded at opposite side. The geometric
because the crack shielding effect of crack-tips. configuration of the specimen with double-edged
cracks is shown in the Fig. 6. Initially crack2 length
4.3.2 Double-edged crack on opposite side is kept as 20 mm and an increment of 5 mm is
assigned at every simulation steps i.e. 20 B a B 70
A homogeneous piezoelectric plate of dimension mm. The analysis is done by considering eleven
100 mm 9 200 mm containing two equal edge cracks different values of crack2 length, a. The variation in
of length, A = 30 mm (crack 1) and a = 30 mm the values of intensity factors (SIFs) at two different
(crack2); positioned at opposite side is investigated tips of double edge cracks with respect to crack2
in this section. The geometric configuration of the length, a are presented in the Fig. 15a, b, c. From the
specimen is shown in the Fig. 5. Fig. 15a, b, c, it is concluded that the SIFs KI and KIV
The initial crack2 orientation is kept at - 70 with at tip1 of crack1 increase for the values of 20 B a
the horizontal and an increment of 10 is applied at B 70 in crack2 length, a while KII at tip1 of crack1
every step i.e. - 70 B h B 70. The analysis is done also decreases for the values of 20 B a B 70 in crack2
by considering eleven different values of crack2 length, a. The SIFs KI and KIV at tip2 of crack2 slightly

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R. Mishra et al.

Fig. 14 a Variation of KI
with crack orientation for
(a)
double-edged crack on
opposite side under
electrical load. b Variation
of KII with crack orientation
for double-edged crack on
opposite side under
electrical load. c Variation
of KIV with crack orientation
for double-edged crack on
opposite side under
electrical load

(b)

(c)

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Crack interaction study in piezoelectric materials

Fig. 15 a Variation of KI
with crack2 length for
(a)
double-edged crack on
opposite side under
electrical load. b Variation
of KII with crack2 length for
double-edged crack on
opposite side under
electrical load. c Variation
of KIV with crack2 length for
double-edged crack on
opposite side under
electrical load

(b)

(c)

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R. Mishra et al.

Fig. 16 Variation of SIFs


with crack orientation for
double-edged crack on same
side under thermo-electro-
mechanical load

increase for the values of 20 B a B 70 in crack2 the crack interaction study. Polarization direction is
length, a while KII at tip2 of crack2 slightly decreases considered along the Y-axis. Crack1 is a horizontal
for the values of 20 B a B 70. edge crack positioned at the half height of the domain.
From the above discussion, it is concluded that SIFs Crack2 is an inclined edge crack, spaced at a distance
values at the crack are maximum when its crack length of 30 mm from crack2. The geometric configuration
is increased and the values are minimum where the of the specimen with crack2 of orientation angle
crack length is less. But it is not dependent on the h = - 30–70 are shown in the Fig. 4 and the value
direction of electrical loading. of orientation angle, h is assigned with the increment
of 10 at each simulation.
4.4 Combined thermo-electro-mechanical loading The initial crack2 orientation is kept at - 30 with
the horizontal and an increment of 10 is applied at
A homogeneous piezoelectric cracked plate of dimen- every step i.e. - 30 B h B 70. The analysis is done
sion 100 mm 9 200 mm has been simulated for by considering eleven different values of crack2
combined thermo-electro-mechanical loading condi- inclination angle h, e.g. - 30 B h B 70. The vari-
tions. In this phase, the applied loadings on the remote ation in the values of SIFs (Intensity factors) at two
boundary of a finite piezoelectric plate are ryy- different tips of two edge cracks with respect to crack2
= 1 MPa and Dy = 0.001 C/m2and temperature inclination angle h is presented in the Fig. 16. From
T1 = 0 C is applied on the bottom edge and temper- the Fig. 16, it is concluded that SIFs KI and KIV at tip1
ature T2 = 50 C is applied on the top edge of the of crack1 decrease for values of - 30 B h B 0 and
piezoelectric plate. Top and bottom edge of the then increases for the values of 0 B h B 70 in
piezoelectric plate is constrained in Y-direction. crack2 orientation h while KII at tip1 of crack1
increases for the values of - 30 B h B - 10 and
4.4.1 Double-edged crack on same side then decreases for the values of - 10 B h B 70 in
crack2 orientation h. The SIFs KI and KIV at tip2 of
In this case, a piezo-electric plate containing two equal crack2 increase for values of - 30 B h B - 20 and
edge cracks of length, A = 30 mm (crack1) and then it follows sine curve for values of - 20 B h
a = 30 mm (crack2); both cracks are positioned at B 70 in crack2 orientation h while KII at tip2 of
left edge. It can be seen from the Fig. 4 that the crack2 slightly increases for the values - 30 B h
mechanical, the electrical and the thermal loadings B - 10 and then it follows sine curve for the values
applied on the piezoelectric plate are considered for

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Crack interaction study in piezoelectric materials

KI and KIV at tip1 of crack1 decrease for values of


60 C d C 50 mm, 40 C d C 10 mm and increase for
the values 50 C d C 40 mm while KII at tip1 of
crack1 increase for the values of 60 C d C 10 mm.
The SIFs KI and KIV at tip2 of crack2 decrease for
values of 60 C d C 40 mm, 30 C d C 10 mm and
increase for the values of 40 C d C 30 mm while KII
at tip2 of crack2 decrease for the values of 60 C d
C 10 mm. Temperature contour are presented in the
Fig. 19.
From these numerical results, it is concluded that
SIFs values at the higher inter-crack distance are
maximum because the crack shielding effect of crack-
tips. The amplification of crack-tip stress field near the
tip of crack1 is accountable for the rise in the value of
KI. The existence of equal length crack2 i.e. top crack
minimizes the value of KI and KII value becomes
nonzero because of the change in direction of applied
loading for the bottom crack.

4.4.2 Double-edged crack on opposite side

A homogeneous piezoelectric plate of dimension


100 mm 9 200 mm containing two equal edge cracks
of length, A = 30 mm (crack 1) and a = 30 mm
Fig. 17 Temperature contour T for double-edged crack on (crack2); positioned at opposite side is investigated
same side under adiabatic thermal load
in this section. The geometric configuration of the
specimen is shown in the Fig. 5. The initial crack2
orientation is kept at - 70 with the horizontal and an
of - 10 B h B 70 in crack2 orientation h. Temper- increment of 10 is applied at every step i.e. - 70 B
ature contour are presented in the Fig. 17. h B 70. The analysis is done by considering fifteen
From this analysis, it may be concluded that SIFs different values of crack2 inclination angle h, e.g.
values are maximum when crack inclination angle - 70 B h B 70. The variation in the values of
h = 0 because the combined in-plane applied thermo- intensity factors (SIFs) at two different tips of two
electro-mechanical loading are perpendicular to the edge cracks with respect to crack2 inclination angle h
crack plane. is presented in the Fig. 20. From the Fig. 20, it is
Further, the same plate with double edge crack on concluded that SIFs KI and KIV at tip1 of crack1
same side has been studied for crack offset distance. decrease for values of - 70 B h B 0 and then
The geometric configuration of the specimen with increase for values of 0 B h B 70 in crack2 orien-
multiple cracks is shown in the Fig. 7 and the value of tation h while KII at tip1 of crack1 decreases for the
their separation d is assigned with the increment of values of - 70 B h B - 40, 20 B h B 70 and
10 mm at each simulation. The initial distance of their then increases for the values of - 40 B h B 20 in
separation d between the two cracks is kept as 60 mm crack2 orientation h. The SIFs KI and KIV at tip2 of
and a decrement of 10 mm is assigned at every step i.e. crack2 increase for the values of - 70 B h B 10
60 C d C 10 mm. The analysis is done by consider- and then decrease for the values of 10 B h B 70 in
ing six different values of d. The variation in the values crack2 orientation h while KII at tip2 of crack2 slightly
of intensity factors (SIFs) at two different tips of decreases for values of - 70 B h B - 60, - 50 B
double edge cracks with respect to d is presented in the h B - 40, 40 B h B 50, 60 B h B 70 and then
Fig. 18. From the Fig. 18, it is concluded that the SIFs increases for values of - 60 B h B - 50, - 40 B

123
R. Mishra et al.

Fig. 18 Variation of SIFs


w.r.t. inter-crack distance d
for double-edged crack on
same side under thermo-
electro-mechanical loading

concluded that SIFs values are maximum when crack


inclination angle h = 0 because the combined in-
plane applied thermo-electro-mechanical loading are
perpendicular to the crack plane. However, the
existence of crack2 generates mixed-mode loading
conditions that produce a finite value of mode-II SIFs
for crack1.
Further, the cracked geometry has been investi-
gated for crack length effect. For this purpose,
piezoelectric plate of size with dimension 100 mm 9
200 mm containing double-edged cracks of crack1
length, A = 20 mm and crack2 length, a = 20 mm has
been conceded at opposite side. The geometric
configuration of the specimen with double-edged
cracks is shown in the Fig. 6. Initially crack2 length
is kept as 20 mm and an increment of 5 mm is
assigned at every simulation steps i.e. 20 B a B 70
mm. The analysis is done by considering eleven
different values of crack2 length, a. The variation in
the values of intensity factors (SIFs) at two different
tips of double edge cracks with respect to crack2
length, a are presented in the Fig. 22a, b, c. From the
Fig. 22a, b, c, it is depicted that the SIFs KI and KIV at
tip1 of crack1 decrease for the values of 20 B a B 50
Fig. 19 Temperature contour T for double-edged crack on and then increase for the values of 50 B a B 70 in
same side under adiabatic thermal load crack2 length, a while KII at tip1 of crack1 increases
for the values of 20 B a B 50 and then decreases for
the values of 20 B a B 50. The SIFs KI and KIV at tip2
h B 40 and 50 B h B 60 in crack2 orientation h.
of crack2 slightly increase for the values of 20 B a
Temperature contour are shown in the Fig. 21. It is
B 35, 40 B a B 60 and then decrease for the values of

123
Crack interaction study in piezoelectric materials

Fig. 20 Variation of SIFs


with crack orientation for
double-edged crack on
opposite side under thermo-
electro-mechanical load

35 B a B 40 and 60 B a B 70 in crack2 length, a


while KII at tip2 of crack2 slightly decreases for the
values of 20 B a B 30 and 35 B a B 65 and then
increases for the values of 30 B a B 35 and 65 B a
B 70. Temperature contour are given in the Fig. 23.
From the above discussion, it is concluded that SIFs
values at the crack are maximum when its crack length
is increased and the values are minimum where the
crack length is less.
The thermal stresses are generated under the
applied coupled thermo-electro-mechanical loadings
due to the change in temperature.

5 Conclusions

This work presents 2-D crack interaction simulations


using XFEM approach under mechanical, electrical
and combined thermo-electro-mechanical loading
environment. Two benchmark examples have been
solved using XFEM approach to check the accuracy of
the proposed methodology. A generalized MATLAB
code has been developed to obtain the numerical
results in terms of SIFs and stress contours. In order to
capture the effect of discontinuities, extrinsic enrich-
ment scheme has been employed in the problem
Fig. 21 Temperature contour T for double-edged crack on
opposite side under adiabatic thermal load domain for the piezoelectric material. In the presented
simulations, adiabatic crack problem is solved for the
thermal fracture analysis in piezoelectric materials.

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R. Mishra et al.

Fig. 22 a Variation of KI
with crack2 length for
(a)
double-edged crack on
opposite side under thermo-
electro-mechanical loading.
b Variation of KII with
crack2 length for double-
edged crack on opposite side
under thermo-electro-
mechanical loading.
c Variation of KIV with
crack2 length for double-
edged crack on opposite side
under thermo-electro-
mechanical loading

(b)

(c)

123
Crack interaction study in piezoelectric materials

SIFs as compared to individual mechanical and


individual electrical loading.
• Coupled thermo-electro-mechanical loadings
plays a vital role in the failure of piezoelectric
components.

Acknowledgements The authors are grateful for the support


received from Indian Institute of Technology Mandi (IIT
Mandi) through grant file no. IITM/SG/HP/54.

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