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Project 1
Manikanteshwara Reddy Palle
updated on Sep 14, 2020
QAIS UDDIN
kais21.alvi@gmail.com
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9/20/21, 12:35 AM Project 1 : Skill-Lync
Geometry check is done and the errors are cleared through a suitable action.
The model is found to have variable thickness. Since the thickness is not uniform throughout the component, auto mid surface extraction is not possible
and manual extraction of middle surface is done.
The base of the IP model is found to have a uniform thickness of the 0.6 mm.
The middle surface is created by offsetting the surfaces of the parent model.
Middle surface of the features having different thickness and the thick parts are created by offset or middle options available in the TOPO module.
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9/20/21, 12:35 AM Project 1 : Skill-Lync
The extracted middle surfaces are edited accordingly to represent the parent model.
The connection between these surfaces and the base is established by extend and intersect surface options available in the TOPO module.
The fillet features violating the minimum length criteria are divided by face and macros are joined.
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9/20/21, 12:35 AM Project 1 : Skill-Lync
The cons are rearranged and the perimeters are refined with a length of 4mm.
The quality criteria and the mesh parameters are inserted to the ANSA.
The surfaces are divided into the small surfaces and the 2D mesh is generated by best mesh algorithm.
The mesh is reconstructed and the elements are manipulated accordingly to fix the quality of the elements and attain the better mesh flow.
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9/20/21, 12:35 AM Project 1 : Skill-Lync
As the mesh output is satisfied, the mesh generation is proceeded to the next surfaces.
Elements failing due to structural constraint are allowed to fail as shown below.
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9/20/21, 12:35 AM Project 1 : Skill-Lync
The above steps are followed accordingly to generate a 2D shell mesh throughout the middle surface.
The elements are set to represent 3D by drawing the shel as solid and parent component is kept in tansperancy.
https://skill-lync.com/student-projects/project-1-416 6/13
9/20/21, 12:35 AM Project 1 : Skill-Lync
Result:
The middle surface is successfully extracted and a 2D shell mesh is generated according to the quality criteria.
Model is observed to be having total of 45892 elements out of which 1947 are the tria elements. The model is having 275 elements failing for the given quality
and this is due to constraint in the structure.
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Manikanteshwara Reddy
updated on Jul 30, 2021, 02:14pm IST
CAE FEA
Aim: Conduct a structural analysis on a group of plates forming a bracket joined with the welds. Carry out the
study on the behaviour of different materials and verify the welds. Objective: Conduct structural analysis on
rail wheel assembly with various material properties applied to different geometries. Generate a mesh… Read
more
Aim: Conduct a structural analysis of the rail wheel assembly. Carry out the simulation to compare the behavior
of the assembly to different loading conditions. Objective: Conduct structural analysis on rail wheel assembly
with the structural steel as material. Generate a mesh to the geometry. Define the case using… Read more
Aim: Conduct a structural analysis to find the equivalent stress, deformation and stress intensity on the spur
gear. Carry out the simulation with ductile cast iron, cast steel and cast bronze as material and compare the
results. Objective: Start the structural analysis and update the engineering data with the required… Read more
Week-6 Calculate the Stretch Ratio by comparing the ELFORM (-2,-1,1,2) with Ogden_Material
Model.
Manikanteshwara Reddy
updated on Dec 25, 2020, 10:34am IST
Aim: Conduct a simulation of stretching the cube of 10mm*10mm*10mm with the given material properties
and find the stretch ratio by comparing the different element formulation using Ogden material. Objective:
Create a cube of length, breadth and height of 10mm with the elements of length 1mm. Attach the given
material… Read more
Aim: Design a plate with required hole definitions and apply load conditions and run the structural analysis.
Procedure: Start a new project with static structural analysis as the analysis system in the ANSYS workbench.
The standard material with structural steel as the material is used. Project flow is as follows;… Read more
Aim: Conduct a crash simulation of two brackets connected with spot welds onto a stationary rigid wall with
appropriate material and contact definition. Solid and beam element formulation for the spot weld is
characterized. Objective: Prepare the deck for crash simulation of a two brackets connected with spot welds
onto… Read more
https://skill-lync.com/student-projects/project-1-416 8/13
9/20/21, 12:35 AM Project 1 : Skill-Lync
Aim: Conduct a simulation of crash box onto a stationary rigid wall with elastic and nonlinear material cards.
Objective: Prepare the deck for crash simulation of a box onto a rigid wall with initial velocity of 50kmph given
to the crash box. Assign elastic and nonlinear material cards with different thickness values to… Read more
Aim: Conduct a drop test simulation of a mobile with appropriate model definition. Objective: Appropriate unit
system is selected, required materials, sections, appropriate boundary, load and contacts are defined. Model
setup: Meshed model is loaded into the LS PrePost workspace. Element size is measured to be 4.1units… Read
more
Aim: Solve the given non-linear static problem using explicit and implicit analysis. Compare the results
obtained from both analysis. Problem statement: Consider a simple bar in tension and given the force in the
bar is a function of displacement as given below, f (u) = u
3
is the intenal force… Read more
+ 9 ⋅ u
2
+ 4 ⋅ u f (u)
Aim : Understand the unit conversion practices and calculate the conversion factor for the different unit
systems. Theory : To avoid misinterpretations of the measuring quantities, a universal and more consistent
sytem i.e. SI unit system came into practise. Before the SI system, many unit systems has been practised
around… Read more
Project 2
Manikanteshwara Reddy
updated on Sep 22, 2020, 12:01am IST
Aim: Mesh the suspension assembly according to the quality criteria and deploy the connections between the
components. Objective: Clean the geometry and clear the errors. Middle surfaces are extracted for the thin
components and appropriate thickness properties are assigned, shell mesh is generated from the middle
surfaces.… Read more
Week 8
Manikanteshwara Reddy
updated on Aug 29, 2020, 02:25pm IST
Aim: Write a python code to analyse the data by parsing the output file of engine simulation. Objective: Write a
code to check the compatibility of the file. Write a code to parse the data and extract user defined data types.
Plot the graphs according to user requirement. Calculate the area under PV diagram, power output… Read more
Aim: Write program to fit a linear and cubic polynomial for the Cp data. Obtain the best fit for the given data.
Objective: Fit a linear polynomial to the given data. Fit a cubic polynomial to the given data. Fit a best possible
fit for the given data. Compare the above cases. Theory: Curve fitting is used to obtain a… Read more
Week 6
Manikanteshwara Reddy
updated on Aug 11, 2020, 05:45pm IST
Tool Test-2
Manikanteshwara Reddy
updated on Jul 28, 2020, 06:49pm IST
Week 5
Manikanteshwara Reddy
updated on Jul 25, 2020, 01:54pm IST
https://skill-lync.com/student-projects/project-1-416 10/13
9/20/21, 12:35 AM Project 1 : Skill-Lync
Aim: Write a program to solve a differential equation of a simple pendulum. Plot the angular displacement and
angular velocity with respect to time in the range of 20seconds. Animate the pendulum position accordingly.
Theory: The transient behaviour of the simple pendulum with damping is given by the following equation.…
Read more
ANSA
Aim: Obtain a 2D shell mesh from the switch panel and a sheet metal component while following the given
criteria. Target/ Average length 4 Minimum length 2 Maximum Length 6 Aspect ratio 3 Warpage 15 Skewness
45 Jacobian 0.7 Minimum Quad angle 45 Maximum Quad angle 135 Minimum tria angle 30 Maximum tria
angle 120… Read more
Aim: Write a program to plot the PV diagram of air standard Otto cycle for an engine and calculate the thermal
efficiency of the engine. Theory: Otto cycle is the gas power cycle used in SI engine. This cycle consists of four
processes. Two isentropic processes and two isochoric processes. Process 1: Isentropic compression… Read
more
Objective: Arrange the position and orientation of impactor as required and simulate a roof crush situation with
suitable interfaces. Boundary conditions are applied to the model with a load condition of imposed
displacement. Control cards are checked accordingly while simulating for 200ms using constant nodal time
step.… Read more
Shell meshing a plastic bottle cap having various thickness using ANSA preprocessor
Manikanteshwara Reddy
updated on Jul 07, 2020, 11:59pm IST
ANSA
ANSA
https://skill-lync.com/student-projects/project-1-416 11/13
9/20/21, 12:35 AM Project 1 : Skill-Lync
Objective: To extract the mid surface of the hood model and generate a mesh which follows the given criteria.
Target/ Average length 5 Minimum length 3 Maximum length 7 Aspect ratio 3 Warpage 15 Skewness 45
Jacobian 0.7 Minimum Quad angle 45 Maximum Quad angle 135 Minimum Tria angle 30 Maximum Tria angle
120 Tria Percentage… Read more
Objective: Simulate a frontal crash of the Neon car model with appropriate interfaces, boundary conditions.
Required outputs are obtained from the frontal crash simulation and analyse the results. Case setup: The frontal
crash model with only components which in the focus for frontal crash analysis is imported into the… Read
more
Objective: Simulate a side crash of the Neon car model to a rigid pole with appropriate interfaces. Required
outputs are obtained from the side crash analysis. Case setup: The side crash model with only components
which are in the focus for frontal crash analysis is imported into hypermesh with radioss solver. Model… Read
more
Objective:• Create a mesh for the bumper assembly with a mesh size of 6mm.• Crash tube models with 6
different cases are compared.• Plot RWALL forces, contact forces, internal energy and separate plots for each
component.• Study the effect of the notch on the crush tube model.Case setup:Bumper… Read more
Hood: Fender: OBJECTIVE: To create a mesh using batch mesh tool and assign a non-linear material
property to the hood and fender model with Radioss profile. PROCEDURE: The hypermesh is kept in the
Radioss profile by selecting… Read more
Meshing the Hood of the car for durabilty test using Hypermesh
Manikanteshwara Reddy
updated on Apr 04, 2020, 10:28am IST
HOOD Objective:- To make the geometry cleanup and extract the mid surface for each component separately
and mesh all the components according to the given criteria. Procedure:- Given STEP file for the hood is
imported and each component is checked and geometry cleanup is done on all components. All components
are checked… Read more
REAR WHEEL RIM Open Part model>Select Unit system as MMGS Rename the pales as follows: Front Plane >
MidPlane RWheel (Referred as midplane) Top Plane > Centre RWheel (Referred as centre plane) Right Plane >
Front RWheel (Referred as a front plane) Outer Rim and Hub: Select Front RWheel and sketch as follows:…
Read more
Creating the 3D tetra mesh for the Housing Crankcase and the chassis assembly
Manikanteshwara Reddy
updated on Apr 04, 2020, 10:28am IST
CHOPPER ASSEMBLY Open Assembly model and select Unit system as MMGS. Chassis is made to fix
automatically at the standard planes. The engine is brought in to the assembly. The bottom face of chassis is
made coincident to the top faces of plates at bottom of chassis. Front faces of the engine mounting and the
plates at… Read more
CHASSIS Open Part model and select Unit system as MMGS Rename the pales as follows: Front Plane:
MidPlane Chassis, referred as a midplane Top Plane: Bottom Chassis, referred as the bottom plane Right Plane:
Front Chassis, referred as the front plane Start a sketch (Sketch1) on midplane and from sketch tools,… Read
more
OBJECTIVE:- To mesh and apply the appropriate connectors to the frame assembly model. To know
about the terms and debug the connectors if failed. PROCEDURE:- Applying connectors means giving
information about the type of joining operations used to combine… Read more
https://skill-lync.com/student-projects/project-1-416 13/13