Electric amplifiers RE 30044/02.

12
Replaces: 11.02
1/8

Type VT-VRPA1-527-2X/V0/RTS-2STV

Component series 2X

Table of contents Features

Contents Page – Suitable for controlling directional control valves, pilot oper-
Features 1 ated, with positive overlap
Ordering code, accessories 2 – Amplifier with additional electronics (daughter card)
Front plate 2 – Analog amplifiers in Europe format for installation in 19" racks
Block diagram with pin assignment 3 – Controlled output stage
Block diagram ramp function 4 – Enable input
Technical data 5 – Outputs short-circuit-proof
Setting information 6 – Adjustment possibilities – Zero point valve
Unit dimensions 6 – Cable break detection for actual value cable
Project planning / maintenance instructions / – Position control with PID behavior
additional information 7 – Ramp function
• External voltage-controlled ramp setting via differential inputs
• Ramp function that can be switched off

Notice:
The photo shows an example configuration.
The delivered product differs from the figure.
2/8 Bosch Rexroth AG Hydraulics VT-VRPA1-527-2X/V0/RTS-2STV RE 30044/02.12

Ordering code, accessories

VT- V R P A 1 527 2X V0 RTS-2STV

Hydraulic component Option
For valves with electrical feedback =R RTS-2STV = Directional control
Valve type valve, pilot operated
Directional control valve =P RTS = Ramp function

Control Customer version

Analog =A V0 = Catalog version
2X = Component series 20 to 29
(20 to 29: Unchanged technical data
and pin assignment)
Serial number for types
527 = Pilot control valve size 6

Preferred types
Amplifier type Material number For directional control valves, pilot operated, with electrical
position feedback and positive overlap
VT-VRPA1-527-20/V0/RTS-2STV 0811405073 4WRL 10...35 E/W...-3X...

Suitable card holder:

– Open card holder VT 3002-1-2X/32F
(see data sheet 29928).
Only for control cabinet installation!

Front plate

LED Ramp time ΔT = 0 (Ramp off)

LED green Enable ON RAMP

off LED External ΔT (UT ext.)
UB
ext
LED red Accelerations (acc.)
UB < UB min.
0,1...3 Δ T int
sec. SI Adjustment range
0,3...10 ΔT int
Decelerating (dec.)
+ 0,3 V
+ Gain +UE
comp. gain
step. +
– Gain –UE
– + Zero (UE ≧ 0.3 V)
zero –0–
zero – adj. Zero (UE ≧ –0.3 V)
–
valve
Q 0
LED yellow Cable break Lvdt Zero window
 +UB
z32 +10 V/10 mA +10 V z2 +UB 24 V= Supply
DC
Potentiometer supply
b32 –10 V/10 mA –10 V z4
+
b12 15 V b4
Control zero 10 V DC b2
+15 V
z28 0 V Neutral point 0 V
+10V z16 On –15 V
Enable 100 k 8,5 V=
max 40 V= b2 Power zero

max 40 V Safety logic z28 Control zero

green red
+UB UB
yellow +10 V b26
24 V z22 24 V= ΔS Signal
Error z30
0V max Lvdt. +15 V
100 mA Ref –0– b28
Block diagram with pin assignment

Control zero
b14 b30
–15 V
RE 30044/02.12 VT-VRPA1-527-2X/V0/RTS-2STV

0V +10 V b22
z20 Differential amplifier ΔS
100 k Signal z30
0… 10 V UEΙ b20 +15 V
Signal 100 k Ref –0– b24
inputs 0… 10 V UEΙΙ z10 b30
100 k 100 k –15 V
+UE
0… 10 V UEΙΙΙ z12 +UB
100 k zero
b6
+UK Σ UE
+> 0,3 V –UE b8
+U
Q=0 z18
max 0,1A
gain –UE
E +UE 1 2 1 2 3 4 1 2 3 4

Logik
DT = 0 z14 gain
(ramp off) Size 10...35
10…40 V max UE UA –UE
UT ext. Ri 100 k z6
Q=0
mode
b16 T=0 UT acc.
acc. UT 0…+10 V 100 k ramp Δ T int.
UT = ext. U
D T ext. int. s
decc.
decc. UT b18 UT
0…+10 V 100 k
ext. ramp SΙ
0,1…3 sek U
z24 D T1 s
Diff –0– (UT) 100 k D T2 0,3…10 sek
mode
Hydraulics Bosch Rexroth AG

Block diagram ramp function,

see page 4
3/8
 Inputs Ramp Amplitude
4/8

Differential amplifier gain

100 k +
+UE Q max
0... +10 V UE Ι UA Valve
100 k Σ Control signal
–UE
ΔT
0... +10 V UE ΙΙ 100 k –
3 sec.
0... +10 V UE ΙΙΙ 100 k ΔT=0 10 sec. + 0,3 V
comp.
Ramp step. +
D A zero +
10...40 V= off
UT ext. ext. int. – Q0
Block diagram ramp function
Bosch Rexroth AG Hydraulics

0... +10 V UT 100 k acc. zero – adj. zero –

acc. decc.
ext. 100 k
+24 V=
0... +10 V UT 100 k decc.
Q = 0 (UA = 0)
UT Diff. 0 V 100 k max 0.1 A
Adjustment:
1. Zero ±0.3 V
2. Max/gain ±10 V UE
3. Ramp time ±10 V

Functions of the daughter ramp card

– Three command value inputs – Internal ramp time setting via potentiometer on the front plate
UE I Differential input Acceleration – Deceleration
(b20 = 0...±10 V, z20 = 0 V) – External ramp time setting via voltage-controlled
– UE II Referred to control zero (z10) differential inputs UT
– UE III } With summing effect (z12) Acceleration (b16) – Deceleration (b18)
– Selection of internal and external ramp time setting via – Signal output "Ramp timeout“ in case of UE = 0
control input UText. (z6), LED display on front plate (z18; open collector output to +UA)
LED display on front plate
– Ramp increase time can be set by means of switch at front plate in
ΔT 0.1...3 sec. or ΔT 0.3...10 sec. – Setting: Sensitivity
QA/QB – Limitations in the range 100...50 % Qmax.
– Connection and shut-off of the ramp function via control input
Ramp off (z14), LED display of operating mode on the front plate – Automatic quadrant recognition in the transmission of the valve from one quadrant
to the other one – thus only one setting potentiometer and/or one control voltage
for the ramp time specification for acceleration and deceleration each.
VT-VRPA1-527-2X/V0/RTS-2STV RE 30044/02.12
RE 30044/02.12 VT-VRPA1-527-2X/V0/RTS-2STV Hydraulics Bosch Rexroth AG 5/8

Technical data (For applications outside these parameters, please consult us!)

Supply voltage Nominal 24 V =,

UB at z2 – b2 Battery voltage 21…40 V,
Rectified alternating voltage Ueff = 21...28 V
(one-phase, full-wave rectifier)
Smoothing capacitor, separately Recommendation: Capacitor module VT 11110 (see data sheet 30750)
at z2 – b2 (only necessary if the ripple of UB > 10 %)
Valve solenoid, max. A/VA 2.7/40 (pilot control valve size 6)
Current consumption, max. A 1.5
The current consumption may increase with min. UB
and extreme cable length to the control solenoid
Power consumption (typical) W 37
Input signal (command value) b20: 0...±10 V
z20: 0...±10 V ｝ Differential amplifier
(Ri = 100 kΩ )
Signal source Potentiometer 10 kΩ
Supply with ±10 V from b32, z32 (10 mA) or external signal source
Enable output stage At z16, U = 8.5...40 V, Ri = 100 kΩ , LED (green) on front plate lights up
Position transducer Supply b30: –15 V
z30: +15 V
Pilot control valve Actual value signal b22: 0...±10 V
Actual value reference b24
Main stage Actual value signal b26: 0...±10 V
Actual value reference b28
Solenoid output Clocked current controller
b6 – b8 Imax 2.7 A
Cable lengths between amplifier and valve Solenoid cable: 20 to 20 m 1.5 mm2
20 to 60 m 2.5 mm2
Position transducer: 4 x 0.5 mm2 (shielded)
Special features Cable break protection for actual value cable,
Position control with PID behavior,
Pulsed output stage,
Fast energization and fast deletion for short actuating times,
Short-circuit-proof outputs
Adjustment Zero point via trimming potentiometer ±5 %
LED displays green: Enable
yellow: Cable break actual value
red: Undervoltage (UB too low)
Error message
– Cable break actual value
– UB too low z22: Open collector output to +UB
– ±15 V stabilization max. 100 mA; no error: +UB
Circuit board format mm (100 x 160 x approx. 35) / (W x L x H)
Europe format with front plate 7 TE
Plug-in connection Connector DIN 41612 – F32
Ambient temperature °C 0...+70
Storage temperature range °C –20...+70
Weight m 0.44 kg
Notice:
Power zero b2 and control zero b12 or b14 or z28 must be separately led to the central ground (neutral point).
6/8 Bosch Rexroth AG Hydraulics
Setting information
1. Before setting the ramps "Acceleration/Deceleration", you
must first of all align Q = 0 and Qmax..
For that purpose, the ramp function can be switched on
or off.
2. Q 0 is to be set in case of 0 V = UE.
Qmax. is to be set in case of ±10 V = UE.
Unit dimensions (dimensions in mm)
35
160
VT-VRPA1-527-2X/V0/RTS-2STV RE 30044/02.12
3. Zero point calibration: For the calibration, a small com-
mand value (UE = 0.3...0.5 V) must be specified in order
to ensure that the dead zone has been left.
4. Now, by means of command value changes
0 → 0+UE and +UE → 0, you can set the desired
ramp behavior
Prerequisite: No command at z14.
Plug-in connector
DIN 41612 - F 32
100
24 V= Mains
RE 30044/02.12 VT-VRPA1-527-2X/V0/RTS-2STV Hydraulics Bosch Rexroth AG 7/8

Project planning / maintenance instructions / additional information

– The amplifier card may only be unplugged and plugged when de-energized.
– The distance to aerial lines, radios and radar systems must be sufficient (> 1 m).
– Do not lay solenoid and signal lines near power cables.
– For signal lines and solenoid conductors, we recommend using shielded cables.
The cable shield must be connected to the control cabinet extensively and as short as possible.
– The valve solenoid must not be connected to free-wheeling diodes or other protective circuits.
– The cable lengths and cross-sections specified on page 5 must be complied with.
8/8 Bosch Rexroth AG Hydraulics VT-VRPA1-527-2X/V0/RTS-2STV RE 30044/02.12

Notes

Bosch Rexroth AG © This document, as well as the data, specifications and other informa-
Hydraulics tion set forth in it, are the exclusive property of Bosch Rexroth AG. It
Zum Eisengießer 1 may not be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain applica-
documentation@boschrexroth.de tion can be derived from our information. The information given does not
www.boschrexroth.de release the user from the obligation of own judgment and verification. It
must be remembered that our products are subject to a natural process
of wear and aging.