Service Bulletin

Volvo Truck Corporation

Göteborg, Sweden Trucks
Date Group No. Release Page
1.06 210 136 01 1(6)

Engine, remove
D13A

Engine, remove

T2021126

Contents
• “Engine, remove” page 2

20 042788
ENG17666 English
Printed in Sweden
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 1.06 210 136 01 2(6)

Service Procedures
21070-01
Engine, remove
Special tools: 9988201, 9996049, 9998547,
9998554, 9999856, 9999954, 88800046,
88800066
1
Tilt up the cab.

WARNING
Ensure that the parking brake is applied!

2
Disconnect all electrical power to the vehicle by
disconnecting the battery negative terminal.

3
Drain the coolant into a suitable container. Use drain
hose 9996049.

9996049

T2019327

4
Remove the noise shields on top of the frame, right and
left sides, and from behind the air filter housing.
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 1.06 210 136 01 3(6)

T2021126

Remove the inlet pipe (1) between the turbo and the
air filter housing.
Remove the air filter housing (2).
Remove the earth connection (3) from the right rear
engine anchorage.
Remove all coolant hoses on the right side (4).
Note: Don’t forget the lower one.
Disconnect the coolant level sensor (5).
Remove the screws for the fan ring on the right and
left sides.
Remove the pre-heating (6) and the hoses to the
intercooler. Move the preheater element to the side
without removing any cabling.
Remove the fan shroud (7).
Remove the throttle housing (8) and move it to the side.
Disconnect the feed line to the air drier (9).
Remove the charge air hose (10) between the intercooler
and the air filter housing.
Remove the starter motor positive cable and the earth
cable to the engine block (11).
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 1.06 210 136 01 4(6)

T2021127

Drain the fluid from the steering servo (12) into a suitable
container.
Remove the air hose (13) to the exhaust pressure
governor.
Remove the noise shield under the frame on the left side.
Place a suitable container under the engine and
disconnect the servo steering pump’s suction and
pressure hoses (14).
Remove the fuel hoses (15) from the filter bracket.
Remove the dipstick pipe and oil filling pipe (16).
Note: Do not remove the pipe from the oil sump.

Remove the air hose for the compressor relief discharge

(17).
Loosen the steering servo reservoir (18) without
loosening any hoses.
Slacken the AC compressor and alternator drive belt. Lift
off the drive belt from the AC compressor (19). Remove
the cable for the AC compressor solenoid valve. Remove
the AC compressor mounting bolts and swing it outwards
without loosening any pressure pipes.
Remove the noise shield under the gearbox.
Remove the propeller shaft front end mounting bolts (20).
Tie the propeller shaft onto the frame on the right side.
Remove the screws for the clutch servo (21).
Remove the push rod from the clutch lever.
Draw out the servo and place it to the side.
Note: Do not loosen any hoses.

Remove the nuts from the clutch housing lower pinbolts

(22).
Get the component lift ready with the fixture for the
gearbox.
Remove the remaining nuts from the clutch housing pin
bolts (23).

9988201, 9999856, 9999954, 9998554

Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 1.06 210 136 01 5(6)

7
Cut off the air hose and electrical cable ties which prevent
the gearbox being drawn backwards around 15 cm.

Draw the gearbox backwards until it does not prevent

lifting the engine.

8
Hang the engine in the lifting tool.

WARNING
Do not lift the engine with the gearbox attached, as
the lifting tool is not classified for heavier loads than
the engine’s weight.

9998547, 88800046, 88800066

T2022621

T2021128

Remove the bolts from the front engine anchorage (24)

and the front stabiliser cap.
Remove the bolts for the rear engine anchorages (25).
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 1.06 210 136 01 6(6)

10
Lift the engine carefully out.

Note: Make sure that the AC-hose is not clamped.

Place the engine in the stand.