050 Cooling System

Service Manual
SUBGROUP - INDEX
Section Group Type
Cooling units 050.010.1 LH 150 EC 71308-

LH 150 ETG 87339-88133
Fan drive 050.022.1 LH 150 EC 71308-

LH 150 ETG 87339-88133
Reversible fan drive 050.030.1 LH 150 EC 71308-

LH 150 ETG 87339-
LHB/en/Edition: 06/2018
050.000.1
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Service Manual
050.000.2
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Servicemanual Cooling units
Design
Cooling units
1 Design
Fig. 1 Design of cooling units
300 Switch cabinet 3250 Cooling units

1110 Coolant cooler 3570 Gear oil cooler for pumps and distributor
gear unit
1190 Air conditioning condenser 9520 Radiator, energy recuperation cylinder

(ERC)
3170 Hydraulic oil cooler
– The cooling elements are designed as fin coolers and combined into cooling units.
– The cooler for the energy recuperation cylinder (ERC) 9520 and the gear oil cooler for pumps and
distributor gear unit 3570 is located on the side of hydraulic oil cooler 3170.
– The condenser 1190 and the cooling water cooler 1110 is attached to switch cabinet 300.
050.010.1
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Cooling units Servicemanual
Function
The cooling units consist of four cooling elements:

– Coolant cooler 1110
– Hydraulic oil cooler 3170
– Gear oil cooler for pump distributor gear 3570
– Radiator, energy recuperation cylinder (ERC) 9520
2 Function
2.1 Coolant circuit on electrical cabinet
Fig. 2 Coolant circuit on electric cabinet
100 Coolant container 1110 Coolant cooler

300 Switch cabinet 1200 Fan
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Function
500 Coolant motor
– To cool the switch cabinet 300, the coolant (water with anti-freeze and corrosion protection agent)
flows through channels and lines of electrical cabinet.
– It is pumped by the coolant pump 500 through these channels and lines. The water pump 500 is
above the electrical cabinet and runs once the ignition is switched on.
– The THD transformer, inverted rectifier and rectifier are cooled in the electric cabinet and
monitored by three sensors.
– If the temperature of the cooling water rises over 10 °C, fan 1200 is turned on.
2.2 Oil cooling circuit of pumps and distributor gear unit
Fig. 3 Oil cooling circuit of pumps and distributor gear unit
2000 Pumps and distributor gear unit 3570 Pumps and distributor gear unit
3170 Hydraulic oil cooler HE Hydraulic oil inlet
3540 Bypass valve HA Hydraulic oil outlet
– Oil in the pumps and distributor gear unit is transported with the aid of an integrated oil pump to
the oil cooler 3570 and cooled.

– Bypass valve 3540 is used to protect the cooling system from exces pressure.
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Function
2.3 Hydraulic oil cooling circuit
Fig. 4 Hydraulic oil cooling circuit
1500 Hydraulic tank 3172 Collecting pipe

3170 Hydraulic oil cooler 5100 Control valve block 1
3171 Intermediate flange 5200 Control valve block 2
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Function
– Via connections K on the control valve blocks 5100 and 5200, the hydraulic oil is passed to the
hydraulic oil cooler 3170 for cooling.
– There, heat from the hydraulic oil is dissipated in the hydraulic oil cooler before it flows back to the
hydraulic tank 1500.
– In case of an increasing volumetric flow rate (increased hydraulic oil return quantity) in the control
valve blocks 5100 and 5200, the pressure of hydraulic oil increases.
– As a result, the preload valves installed in the control valve blocks open.
– The hydraulic oil thus flows over the connections T on the control valve blocks directly to the
hydraulic tank 1500 to prevent backflow of hydraulic oil.
Note!
For more information on the preload valves, see Chapter 080 in the service manual.
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Function
2.4 Cooling circuit for energy recuperation cylinder
Fig. 5 Cooling circuit for energy recuperation cylinder
100 Expansion tank B Feed, radiator

150 Water heater C Feed, cylinder
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Maintenance
3170 Hydraulic oil cooler D Return, cylinder

9510 Valve unit E Feed, heating rod
9520 Radiator, energy recuperation cylinder F Return, heating rod
A Return, radiator
– To keep the nitrogen in the energy recuperation cylinder in an operating temperature range
between 50 °C and 55 °C, the energy recuperation cylinder must be cooled or heated.
– The coolant is pumped through the heat exchanger on the energy recuperation cylinder.
– Depending on the temperature, the cylinder is either heated by water heater 150 or cooled by
radiator 9520.
– The cooling is controlled by the thermostat attached to the valve unit 9510.
Note!
For more information on the energy recuperation cylinder, see Chapter 080 in the service manual
3 Maintenance
Note!
The procedure and intervals for maintenance of cooling system can be found in the maintenance
and inspection schedule found in the maintenance manual.
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Maintenance
050.010.8
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Servicemanual Fan drive
Design
Fan drive
1 Design
Fig. 1 Design of fan drive
30 Hub 3153 Air bracket

80 Finger guard 3159 Cooler box
3151 Fan wheel 3160 Fan motor
– One fan unit consists of a fan wheel 3151, which is connected to the fan motor 3160 by the hub 30.
– The fan wheel 3151 reaches into the cooler box 3159. The finger protection 80 protects against
injuries from the rotating fan wheel 3151. The fan unit 3153 is mounted to the cooler box with the
fan bracket 3159.
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Fan drive Servicemanual
Function
2 Function
Fig. 2 Hydraulic schematic of fan drive
2000 Pump distributor gear 3165 Pressure relief valve

3100 Fan pump 3170 Hydraulic oil cooler
3120 Positioning piston 3500 Cooling pump / pump distributor gear
3130 Regulator, complete 3540 Bypass valve
3131 Flow regulator 3570 Oil cooler / pumps and distributor

gear unit
3132 Pressure cut-off valve 3660 From input section / turning grapple
3133 Throttle 5050/K From input block 1
3134 Throttle 9520 Radiator, energy recuperation
cylinder (ERC)
3135 Throttle T6 Connection, return / pump
3160 Fan motor T7 Connection, leak oil / fan
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Servicemanual Fan drive
Adjustment
3161 Rotary group Y602 Proportional solenoid valve / fan

3162 Suction valves
– The hydraulic fan drive limits the maximum operating temperature of various operating media. The
fan drive is thermostatically monitored and electronically controlled.
– The fan drive cools the following operating media, such as hydraulic oil, gear oil of the pumps and
distributor gear unit and the coolant of the energy recuperation cylinder.
– Each operating medium flows through the fins of separate cooling elements in the cooling unit.
– The fan drive generates an air flow through the fins. The cooling rate of operating medium
therefore depends on fan speed and ambient temperature.
– Depending on the hydraulic temperature, the speed of the fan motor 3160 is controlled
proportionally via the proportional solenoid valve Y602.
– Between minimum and maximum values, the control current of proportional solenoid valve Y602
behaves linearly.
– Each intermediate temperature corresponds to a specific current and pressure. This corresponds
to a specific fan speed. The control mechanism opens / closes the proportional solenoid valve
Y602.
– The more the proportional solenoid valve Y602 is opened, the less hydraulic oil flows to the rotary
group 3261 and the lower the fan speed.
– The excess volume of the rotary group 3161 returns to the hydraulic tank.
3 Adjustment
Note!
For the setting of fan drive, see adjustment in Chapter 030.
4 Maintenance
Note!
The procedure and intervals for maintenance of cooling system can be found in the maintenance
and inspection schedule found in the maintenance manual.
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Fan drive Servicemanual
Maintenance
050.022.4
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Servicemanual Reversible fan drive
Design
Reversible fan drive

Note!
Reversing of fan drive is an optional additional function of fan drive.
For detailed information on design and function of fan drive, see Chapter 050, Fan drive and
Chapter 080, Fan pump.
Below, the design and function of additional functions are described.
1 Design
Fig. 1 Layout of fans and valve block
3160 Motor unit, fan 1 3180 Valve block / reverse fan drive fan 1
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Reversible fan drive Servicemanual
Function
Fig. 2 Design of valve block actuation
1 Reversible fan drive key (reverse) A162 Display

2 Automatic reversible fan drive button A178 Master module
(reverse)
3280 Valve block / reverse fan drive fan 2 Y621 Solenoid valve / fan 2 stop
3281 Primary pressure relief valve Y622 Solenoid valve / fan 2 reverse
A154 Output module
Valve block 3180 is bolted on the bottom of the cooler of the revolving deck.
Engine unit fan 3160 is connected at connection A and connection B of valve block / reverse fan drive
3180.
In valve block 3180, the solenoid valves Y621 and Y622 are installed.
2 Function
– With the optional additional function “reversible fan drive”, the direction of rotation of fan can be
switched (reversed).
– The opposite direction of rotation causes a flow of air to be reversed, cleaning the radiator of dust
and dirt.
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Function
2.1 Hydraulic schematic
Fig. 3 Hydraulic schematic of reversible fan drive
3100 Fan pump 3182 Suction valve

3160 Motor unit Y621 Solenoid valve / fan stop
3161 Rotary group Y622 Solenoid valve / fan reverse
3180 Valve block / reverse fan drive fan M31 Measuring point
3181 Primary pressure relief valve
2.2 Electrical schematic

(see Fig. 2 on page 2)
Solenoid valves Y621 and Y622 are actuated by output module A154.
Additional information, see circuit diagram in Chapter 110, Electrical system.
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Function
2.3 Fan drive reversing function
Note!
The function of fan 1 is described below.
Connection and safety components:

– Hydraulic oil from fan pump 3100 flows through connection P in valve block / reverse fan drive
3180. Proportional solenoid valve / fan Y602 on fan pump 3100 controls the amount of conveyed
hydraulic oil and thus the speed of fan in normal operation and in opposite direction (reversing).
– The primary pressure relief valve 3181 protects the oil pressure at connection P against excess
pressure.
– Hydraulic oil of motor unit 3160 flows through connection A of valve block / reverse fan drive 3180
back to the tank.
– Suction valve 3182 prevents negative pressure in the line at connection P, through suction out of
return line to connection T. Negative pressure in the line is created, for example, when fan speed
is reduced or diesel engine is shut off.
Fan rotates in normal operation:
– Solenoid valve / fan stop Y621 is not energised.
– Solenoid valve / reverse fan Y622 is not energised.
– Proportional solenoid valve / fan Y602 is energised to varying degree, depending on needs. Fan
pump 3100 transports hydraulic oil quantity for fan speed in normal operation.
– Hydraulic oil from connection P flows through solenoid valve Y612 to connection A.
– Hydraulic oil from connection P flows in the circuit of solenoid valve Y622 through solenoid valve
Y621 back to solenoid valve Y622.
– Hydraulic oil from connection B flows through solenoid valve Y622 to connection T.
– Hydraulic oil from connection B flows in the circuit of solenoid valve Y622 through solenoid valve
– Fan 1 rotates in normal operation.
Fan switches to standstill:
– Proportional solenoid valve / fan Y602 is energised with maximum current. Fan pump 3100
swivels back and transports minimal amount of hydraulic oil. Fan speed is reduced.
– Solenoid valve / fan stop Y621 is energised and switches.
– Solenoid valve / reverse fan Y622 is not energised.
– Hydraulic oil from connection P flows through solenoid valve Y622 to connection A.
– The energised solenoid valve Y621 connects the circuits to each other.
– Hydraulic oil from connection B flows through solenoid valve Y612 and through switched solenoid
valve Y621 to connection A
Hydraulic oil from connection B flows through switched solenoid valve Y621 against connection P.
– Fan continues to rotate until it stops.
Fan rotates in opposite direction (reversing):
– Solenoid valve / fan stop Y621 is energised and switched.
– Solenoid valve / reverse fan Y622 is energised and switches.
– Proportional solenoid valve / fan Y602 is energised. Fan pump 3100 transports hydraulic oil
quantity for fan speed in reverse operation.
– By switching solenoid valves Y621 and Y622, the circuits are separated again. The hydraulic oil
flows in opposite direction.
– Hydraulic oil from connection P flows through switched solenoid valve Y622 to connection B.
– Hydraulic oil from connection P flows in the circuit of solenoid valve Y622 through solenoid valve
– Hydraulic oil from connection A flows through solenoid valve Y622 to connection T.
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Function
– Hydraulic oil from connection A flows in the circuit of solenoid valve Y622 through solenoid valve
– Fan rotates in opposite direction.
2.4 Operating fan drive reversal

With the reversal of airflow key 1 and the automatic reversal of airflow button 2, the reversal of fan
drive is operated.
2.4.1 Manual switching on reversal of airflow

Press reversible fan drive key 1.
LEDs of reversible fan drive key 1 light up sequentially.
Key Status of LEDs Function

Lower LED lights up:
Fan switches from normal operation to standstill.
Middle LED lights up:

Fan rotates in opposite direction.
Upper LED lights up:

Fan switches from opposite direction of rotation
to standstill.
No LED lights up:
Fan rotates in normal operation again.
2.4.2 Switching on automatic reversal of airflow
Fig. 4 Automatic reversal of airflow menu

2 Automatic reversible fan drive button 11 Set time interval

10 Decrease time interval button 12 Increase time interval button
Open Function settings menu.

Function settings menu appears.
Press Automatic reversal of airflow menu button.
Automatic reversal of airflow menu (see Fig. 4) appears.
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Adjustment
Press Automatic reversal of airflow button 2.

Symbol on button is green.
Automatic reversal of airflow is activated.
Press Automatic reversal of airflow button 2.
Symbol on button is white.
Automatic reversal of airflow is deactivated.
3 Adjustment
For the setting of fan drive and reversal, see adjustment procedure in Chapter 030.
3.1 Changing time interval of automatic reversal of airflow

(see Fig. 4 on page 5)
Open Function settings menu.
Function settings menu appears.
Press Automatic reversal of airflow menu button.
Automatic reversal of airflow menu appears.
Set time interval:
The time interval can be set in one minute increments. The minimum value is 10 minutes, the
maximum value is 60 minutes.
Press Decrease time interval button 10.
Set time interval 11 becomes smaller.
Press Increase time interval button 12.
Set time interval 11 becomes larger.
4 Maintenance
The fan drive and the reversing function are maintenance-free.
050.030.6
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050 Cooling System

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050 Cooling System

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Service Manual

Section Group Type

Cooling units 050.010.1 LH 150 EC 71308-

Fan drive 050.022.1 LH 150 EC 71308-

Reversible fan drive 050.030.1 LH 150 EC 71308-

Fig. 1 Design of cooling units

300 Switch cabinet 3250 Cooling units

1190 Air conditioning condenser 9520 Radiator, energy recuperation cylinder

The cooling units consist of four cooling elements:

2.1 Coolant circuit on electrical cabinet

Fig. 2 Coolant circuit on electric cabinet

100 Coolant container 1110 Coolant cooler

500 Coolant motor

2.2 Oil cooling circuit of pumps and distributor gear unit

Fig. 3 Oil cooling circuit of pumps and distributor gear unit

the oil cooler 3570 and cooled.

2.3 Hydraulic oil cooling circuit

Fig. 4 Hydraulic oil cooling circuit

1500 Hydraulic tank 3172 Collecting pipe

2.4 Cooling circuit for energy recuperation cylinder

Fig. 5 Cooling circuit for energy recuperation cylinder

100 Expansion tank B Feed, radiator

3170 Hydraulic oil cooler D Return, cylinder

Fig. 1 Design of fan drive

30 Hub 3153 Air bracket

Fig. 2 Hydraulic schematic of fan drive

2000 Pump distributor gear 3165 Pressure relief valve

3131 Flow regulator 3570 Oil cooler / pumps and distributor

3161 Rotary group Y602 Proportional solenoid valve / fan

Reversible fan drive

Fig. 1 Layout of fans and valve block

Fig. 2 Design of valve block actuation

1 Reversible fan drive key (reverse) A162 Display

2.1 Hydraulic schematic

Fig. 3 Hydraulic schematic of reversible fan drive

3100 Fan pump 3182 Suction valve

2.2 Electrical schematic

2.3 Fan drive reversing function

Connection and safety components:

2.4 Operating fan drive reversal

2.4.1 Manual switching on reversal of airflow

Key Status of LEDs Function

Middle LED lights up:

Upper LED lights up:

2.4.2 Switching on automatic reversal of airflow

Fig. 4 Automatic reversal of airflow menu

2 Automatic reversible fan drive button 11 Set time interval

Open Function settings menu.

Press Automatic reversal of airflow button 2.

3.1 Changing time interval of automatic reversal of airflow

The fan drive and the reversing function are maintenance-free.

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