Mechatronics Laboratory

NL4.0
METHODOLOGY

Donnell Pineda Gonzalez - A01730232

Daniela Colorado Arróniz - A01731849
Lilian Vargas Ramírez - A01275237
José Luis Isaac Herrera Escudero - A01731127
Edson Oswaldo López Madrid - A01329639
SCRAP ISSUE: DASHBOARDS
Position
Incorrect position of the press mold
decreaces the forming process accuracy.

Mold wear
Incorrect dimensions due to the wear on the
mold surface of the press machine.

Defects
Cracks and wrinkles derived from
wrong calibration.
VALUE DRIVER

Quality
A dashboard with excellent
quality with no reworks
guarantees the customer
satisfaction and
increases the company's
competitiveness in the market.
KNOWLEDGE TRANSFER

Goal How Applications

Encourage innovation It involves the circulation of information, Provide easy and rapid knowledge access
Boost efficiency and team ideas, tasks, processes, tools, documents. to your team
communication

Eliminate time and space constraints in

communications

Faster business processes

SMART

Specific Measurable Attainable Relevant Timely

Better quality Maximum cycles Camera inspection Provides quality By the end of the
Less scrap before the mold process products to stay semester.
wears out competitive and
Sensors for relevant.
PLC keeps count and preventive
notifies for maintenance Optimizes the
maintenance forming process
Industry Levers

Digital Quality Advanced Process Statistical Process

Management Control Control
Product and Services (Technology 4.0)

IoT Sensors Implementation of IoT sensors in order to detect the

dashboard at the mold, their location and possible damage in
the mold.

Monitoring of the dashboard at the mold and count of the

PLC Monitoring produced parts number with the aim of estimating the
appearance of an error due to wear on the mold.

The count of the number of produced dashboards will help us to

Preventive Maintenance estimate at what number of cycle it will be necessary to program
a preventive maintenance to avoid the defect in the pieces.
Deliverables

Takt time
Quality
Innovation
The reduction of the reworks
In order to maintain and
The implementation of the not only will lead to an
improve the quality, continous
sensores will lead to a process improvement in the quality but
measurement will be made of
optimization giving to the also to a reduction in the takt
the mold and the part to make
company and the product an time, will allow to increase the
early decisions and prevent
added value. number of produced
failures.
dashboards.
 Implementation of IoT sensors in order to detect

How the 01 wrinkles on the dashboard and when the molds

are worn out.

technology
solve the 02 PLC Remote Monitoring of critic machines, in
order to detect early on failures that lead into
scrap.
issue?
Mechatronics
Laboratory

Conclusions