AI - 副本

Beyond Automation: AI's Impact on
Modern Manufacturing
Taking Engineering Automation to the Next Level with Artificial Intelligence
Design by: Siping Zhu

PART 1. Artificial Intelligence
In 1956, when a handful of computer scientists rallied

around the term at the Dartmouth Conferences and birthed
the field of AI.
AI can be divided two types:Computational Intelligence

(Numerical AI or soft computing). Computational
Intelligence can be further classified several groups:
1. Artificial Neural Networks (ANN);
2. Fuzzy Logic Systems (FLS);
3. Evolutional Computing (EC);
4.Swarm Intelligence (SI).
PART 1. Artificial Intelligence in
manufacturing
Manufacturers are frequently facing different challenges such

as unexpected machinery failure or defective product delivery.
Leveraging AI and machine learning, manufacturers can
improve operational efficiency, launch new products,
customize product designs, and plan future financial actions to
progress on their digital transformation.
Why is AI important in the manufacturing industry? The industrial manufacturing industry is the top
adopter of artificial intelligence, with 93 percent of
According to Capgemini’s research, more than half of the leaders stating their organizations are at least
European manufacturers (51%) are implementing AI moderately using AI.
solutions, with Japan (30%) and the US (28%) following in
second and third.
The same study also reveals that the most popular AI use cases in manufacturing are improving:
• maintenance (29% of manufacturing AI use cases)
• quality (27%)
PART 2. Deep Learning for
Predictive Maintenance
Deep learning, with its prowess in object recognition,

time-series analysis, and predictive maintenance,
demonstrates superior performance across domains, from
finance and healthcare to autonomous vehicles, making it
a versatile and impactful technology.
An important part of modeling a failure predictor is

selecting or constructing the right features, i.e. selecting
existing features from the data set, or constructing
A framework of predictive maintenance
derivative features, which are most suitable for solving based on deep learning
the learning task.
AI enables predictive maintenance by analyzing data This proactive approach reduces downtime, extends
equipment lifespan, and minimizes unexpected
from sensors and machinery to predict when equipment is
breakdowns, resulting in cost savings and increased
likely to fail. productivity.
Impact
PART 3. Quality Control
A large variety of quality control is required in the stock-

keeping unit level,and this has been based on visual inspection.
AI based camera stream analysis on the production line can
provide detection of products and analysis of possible errors in
packaging.The analysis is based on trained image materials and
different features matching these. Deep neural networks
(DNN)are used in this application, and new product features can
be trained in a relatively short time.
The main objectives in the quality control case involve
transitioning to 100% inspection without extra personnel,
establishing a systematic learning loop using quality assurance
results, and reducing waste, with AI-based video streams
improving the inspection process and storing quality criteria in Feature detection demonstration for product quality control based on
a structured training format for AI. machine vision and DNN.
AI-powered systems can inspect and assess product quality in real-time using computer vision and machine learning.
Impact:Improved accuracy in defect detection, reduced waste, and enhanced overall product quality contribute to
customer satisfaction and cost savings.
PART 4. Supply Chain Management
1.AI is used to optimize supply chain processes by forecasting

demand, managing inventory, and streamlining logistics.
2.Impact: Enhanced efficiency, reduced lead times, and minimized

costs throughout the supply chain result in improved responsiveness
to market changes.
It is paramount to collect relevant data and create a proper dataset.

SCM strategies often depend on rapid and adaptive decision-making
based on potentially significant, multidimensional data sources
PART 5. Robotics and Automation
In the next five years, our households and
workplaces will become dependent upon
the role of robots, says Pieter Abbeel, the
Industrial robots, also referred to as manufacturing robots, founder of UC Berkeley Robot Learning
automate repetitive tasks, prevent or reduce human error to a Lab.
negligible rate, and shift human workers’ focus to more
productive areas of the operation. Applications of robots in
plants vary. Applications include assembly, welding, painting,
product inspection, picking and placing, die casting, drilling,
glass making, and grinding.
Industrial robots have been in manufacturing plants since the

late 1970s. With the addition of artificial intelligence, an
industrial robot can monitor its own accuracy and performance,
and train itself to get better. Some manufacturing robots are
equipped with machine vision that helps the robot achieve
precise mobility in complex and random environments.
Cobots are another robotics application that uses machine vision

to work safely alongside human workers to complete a task that
cannot be fully automated.
PART 6. Process Optimization
What is AI Process Optimization in Manufacturing By applying AI techniques like machine learning, computer
vision, reinforcement learning, and neural networks,
Key manufacturing processes that manufacturers can:
can be optimized with AI include: • Automatically detect deficiencies and anomalies in
• Assembly lines production flows
• Machining/CNC processes • Identify root causes of bottlenecks, downtime, and
• Casting and forging suboptimal performance
• Injection molding • Predict potential issues before they occur through
• Welding predictive maintenance
• Painting • Dynamically adjust process parameters to minimize
• Quality control workflows cycle times and defects
• Maintenance routines • Optimize scheduling, resource allocation, and inventory
• Inventory management levels
• Supply chain logistics • Simulate alternate workflows and configurations
• Enable closed-loop optimization with real-time
production data
The overall goals are to improve productivity, quality, and efficiency while reducing
costs and waste. AI-powered process optimization provides manufacturers with
data-driven insights to enhance their competitiveness.
The Future of AI in
Manufacturing
Benefits of AI Process Optimization in Manufacturing • More accurate and granular data
capture of production parameters
Applying AI to optimize manufacturing production processes offers powerful
via sensors and IoT to power
benefits including:
optimization models.
• Increased throughput thanks to optimized task sequencing, scheduling, and
• Improved simulation and digital
resource allocation on assembly lines. AI optimization can improve cycle
twin capabilities to test
times by 10-30%.
optimization scenarios with less
• Reduced defects through AI-powered quality control and predictive
real-world data needed.
maintenance. ComputerThe vision inspection
Future and
of AI in predictive models decrease
Manufacturing • Reinforcement learning and
defects over 20%.
closed-loop optimization enabling
• Faster changeovers and reconfigurations with AI rapidly adapting process
self-improving processes that
parameters to new products. Changeover time improved by 30-50%.
continuously tune based on
• Dynamic optimization of process inputs like temperature, pressure, speed
feedback.
etc. to minimize cycle times and improve yield. Overall equipment
• Multi-objective optimization
effectiveness improves 10-20%.
balancing tradeoffs like quality vs
• Lower scrap and waste by optimizing process flows and variables to avoid
throughput vs operating costs.
overprocessing and other issues. Scrap reduction over 35% demonstrated.
• Democratized AI allowing factory
• Maximized availability and uptime with AI predicting failures and optimizing
technicians to rapidly build and
maintenance. Overall uptime improved 12-18%.
deploy optimization models
• Consistent quality through closed-loop learning and continuous tuning as
without data science expertise.
conditions change. First pass quality yield sees over 5% boost.
PART 7. Human-Machine
Collaboration
What is a Collaborative Robot?
Collaborative robots, collaborative robot systems, or cobots 5.Consistent and Precise – Cobots continuously carry
are the newest technology in robotics that have significantly out actions in a constant way with an exactly constant
changed the landscape of the automation world. They are force. This guarantees the same quality and accurately
designed to work with workers in a collaborative fashion to arranged parts.
assist in the performance of repetitive tasks. They are able to 6.Positive Impact on Employees – Employees are freed
do this because they have sensors that give them a “feel” from dangerous or monotonous actions and are
for the conditions. If there is an interruption in a robot's allowed to develop themselves by carrying out more
operation, they go into safe mode while traditional robots creative work.
would continue and potentially injure someone. 7.Reduction of Costs of Production – Through the
usage of cobots, procedures are efficient and
Benefits of Collaborative Robots production increases. Ultimately, this causes a better
bottom line.
The benefits of collaborative robots include:
1.Compact – Cobots are compact, small robots and can hence be utilized just about anywhere in a production
operation without taking up a lot of space.
2.Installing and Programming – A cobot is easy to install by anyone and easy to program. With handy applications and
software for desktops and smartphones, a cobot is functioning in no time.
3.Flexible – A cobot can simply learn new tasks and is thus able to operate in different areas in the production process.
4.Mobile – Cobots are light and simple to move around. Mounted on a moveable workbench, they can simply perform
new jobs at a different place within a company.
PART 8. Data Analytics and
Decision Support
What is AI Data Analysis?
AI data analysis refers to applying artificial intelligence (AI)

techniques and algorithms to process, interpret, and derive
meaningful insights from large and complex datasets. It uses
machine learning, deep learning, and other AI technologies
to automate analysis, identify patterns, and make predictions
or classifications. AI data analysis enables organizations to
extract valuable information from vast data more efficiently
and accurately. By leveraging AI capabilities, such as
natural language processing, image recognition, and
anomaly detection, businesses can gain a deeper
understanding, make data-driven decisions, and unlock
hidden opportunities for growth and optimization..
Faster and more informed decision-making, identification of areas for improvement, and
overall optimization of manufacturing operations.
PART 9. Energy Management
Smart Grid Management Energy Asset Management

AI-powered energy management systems can significantly Efficient management of energy assets is crucial for
improve the functionality of smart grids. The integration of minimizing downtime and ensuring optimal performance. AI-
AI algorithms with smart grid technology enables real-time powered energy management systems can play a significant
monitoring and control of power generation, distribution, role in asset maintenance by providing predictive analytics and
and consumption. These systems can detect anomalies, proactive maintenance plans. These systems can analyze
identify areas of potential energy loss, and automatically historical data, identify potential issues, and send alerts to
regulate power flow to ensure optimal energy usage. minimize equipment failures or breakdowns, ultimately saving
• Real-time monitoring and control of energy distribution costs and increasing operational efficiency.
• Detection of anomalies and energy loss • Predictive analytics for proactive maintenance
• Automatic regulation of power flow • Reduction of equipment failures and breakdowns
• Increased operational efficiency
Energy Fraud Prevention
Energy fraud and theft are prevalent issues in the energy sector. AI-powered algorithms can analyze large amounts of data to
detect anomalies and patterns associated with fraudulent activities. By flagging suspicious behavior and alerting energy
providers, AI can help prevent fraud, protect revenue streams, and ensure fairness in energy distribution.
References
1. “Robotics And Industry 4.0”, Source:

https://www.researchgate.net/publication/337605162_Robotics_and_Industry_40
2. “30 Automation Statistics For The New Decade”, Source:

https://kommandotech.com/statistics/automation-statistics/
3. “What Is The Fourth Industrial Revolution?”, Source: https://txm.com/what-is-

The Future of AI in Manufacturing
the-fourth-industrial-revolution-industry-4-0/
4. “What Is Industry 4.0”. Source: https://insights.sap.com/what-is-industry-4-0/
5. “The Benefits Of Automation In Today’s Workforce”, Source:

https://www.forbes.com/sites/forbestechcouncil/2020/05/01/the-benefits-of-
automation-in-todays-workforce/?sh=20473ab41cc8
6. “How Robots Cut Costs”, Source:

https://www.robotics.org/blog-article.cfm/How-Robots-Cut-Costs/11
7. “How Automation Helps Small Businesses”, Source:

https://www.iqvis.com/blog/automation-helps-small-businesses/
References
1. “Robotics And Industry 4.0”, Source:

https://www.researchgate.net/publication/337605162_Robotics_and_Industry_40
2. “30 Automation Statistics For The New Decade”, Source:

https://kommandotech.com/statistics/automation-statistics/
3. “What Is The Fourth Industrial Revolution?”, Source: https://txm.com/what-is-

The Future of AI in Manufacturing
the-fourth-industrial-revolution-industry-4-0/
4. “What Is Industry 4.0”. Source: https://insights.sap.com/what-is-industry-4-0/
5. “The Benefits Of Automation In Today’s Workforce”, Source:

https://www.forbes.com/sites/forbestechcouncil/2020/05/01/the-benefits-of-
automation-in-todays-workforce/?sh=20473ab41cc8
6. “How Robots Cut Costs”, Source:

https://www.robotics.org/blog-article.cfm/How-Robots-Cut-Costs/11
7. “How Automation Helps Small Businesses”, Source:

https://www.iqvis.com/blog/automation-helps-small-businesses/
LOGO
PART 01
Artificial Intelligence
LOGO
PART 01
Artificial Intelligence
元宇宙产业介绍
INTRODUCTION TO METAUNIVERSE INDUSTRY
https://www.ypppt.com/
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PART 02
元宇宙发展情况
20XX.XX.XX
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YPPPT NETWORK TECHNOLOGY CO., LTD
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PART 03
20XX.XX.XX
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元宇宙未来发展
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谢谢观看
THE INFLECTION POINT HAS REACHED, AND THE META UNIVERSE IS COMING
元宇宙产业及未来发展介绍
汇报人：优品 PPT
20XX.XX.XX

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Beyond Automation: AI's Impact on

Design by: Siping Zhu

In 1956, when a handful of computer scientists rallied

AI can be divided two types:Computational Intelligence

Manufacturers are frequently facing different challenges such

Deep learning, with its prowess in object recognition,

An important part of modeling a failure predictor is

A large variety of quality control is required in the stock-

1.AI is used to optimize supply chain processes by forecasting

2.Impact: Enhanced efficiency, reduced lead times, and minimized

It is paramount to collect relevant data and create a proper dataset.

Industrial robots have been in manufacturing plants since the

Cobots are another robotics application that uses machine vision

AI data analysis refers to applying artificial intelligence (AI)

Smart Grid Management Energy Asset Management

1. “Robotics And Industry 4.0”, Source:

2. “30 Automation Statistics For The New Decade”, Source:

3. “What Is The Fourth Industrial Revolution?”, Source: https://txm.com/what-is-

4. “What Is Industry 4.0”. Source: https://insights.sap.com/what-is-industry-4-0/

5. “The Benefits Of Automation In Today’s Workforce”, Source:

6. “How Robots Cut Costs”, Source:

7. “How Automation Helps Small Businesses”, Source:

1. “Robotics And Industry 4.0”, Source:

2. “30 Automation Statistics For The New Decade”, Source:

3. “What Is The Fourth Industrial Revolution?”, Source: https://txm.com/what-is-

4. “What Is Industry 4.0”. Source: https://insights.sap.com/what-is-industry-4-0/

5. “The Benefits Of Automation In Today’s Workforce”, Source:

6. “How Robots Cut Costs”, Source:

7. “How Automation Helps Small Businesses”, Source:

85% 73% 78% 90%

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