INTERNAL AUDITOR AS9100 REV D EXAMINATION

Employee Name and Number_______________________________________ Date__________ Score_______

Section I Review questions and answer accordingly.

1.- Describe what is the intended application of the AS9100 rev D standard.

2.- Describe at least three Quality Management System principles from AS9100 rev D.

3.- Explain what is the PDCA cycle and what is its use.

4.- Explain relationship between ISO9001 and AS9100.

5.- Describe why do organizations need to do Internal Audits in compliance to AS9100 rev D
Quality Management System requirements.

Section II Choose the correct answer, multiple selection may be required.

6-. According to AS9100 standard, the Management Review process must utilize the following as inputs

a) Need of QMS relevant changes b) Customer Satisfaction c) On-Time Delivery performance

d) Need of resources e) Internal Audit results

7.- The Quality Policy:

a) Must be revised and Approved always by Director of Quality b) It is defined by each organization

c) It is aligned with Customer requirements d) It is elaborated every six months e) It must be adequate to
organization’s purpose

8.- AS9100 standard requires to all organization the documentation of Quality Management System throughout.

a) Quality Manual b) Quality Manual, Procedures, documents, and forms c) There are no restrictions in the
documentation of the Quality Management System

9.- According to AS9100 standard, who is required to have the competence based on Education, training
Skills and experience?
a) All organization’s personnel b) all personnel doing work that affects the performance and effectiveness of the
Quality Management System c) All commercial network and external suppliers d) Only Management staff

10.- When does the process of implementing Quality in an Organization ends?

a) After getting the AS9100 certificate b) Upon completion of the Organization objectives

c) Upon completion of the Quality plan d) Never Ends

Section III Carefully read the following scenarios and document accordingly.

11.- You are walking into warehouse area and found out that all material, boxes, and walkways are very clean
and well organized, checked handling procedure and verified all personnel is following the guidelines
described in it, ensured process is in compliance with Quality Management System.

________________________________________________________________________________________

________________________________________________________________________________________

________________________________________________________________________________________

12.- While Auditing Ops area, you noticed a traveler with a skipped operation, minutes later to grab
another two more travelers and found out they also have skipped operations thus violating approved
Engineering operation sequence.

________________________________________________________________________________________

________________________________________________________________________________________

________________________________________________________________________________________

13.- While walking in the machine shop area, you noticed that a batch of parts are being measured using
An inside micrometer, when checked its calibration label, you noticed has been out of Calibration for
two days, Supervisor explains that the feature being checked is only for reference.

________________________________________________________________________________________

________________________________________________________________________________________

________________________________________________________________________________________

14.- You are auditing Shipping area and ask the Manager to provide you with Key process Indicators of the
area, manager states that he does not have the information at first hand and needs to put It together
and update, he advises that will take him a day so agrees to provide updated information it for later

_________________________________________________________________________________________

_________________________________________________________________________________________

_________________________________________________________________________________________

15.- In an interview with Plant Manager, you are reviewing the Management Review process, when you asked
To review the on-time delivery performance within the review, He/she states that On-time delivery results
are posted and reviewed in a separate meeting and shows you the most updated results.

___________________________________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________

_____________________________________________________________________________________________

Section IV Write the correct number according to the given answers in the following statements.

( ) Non-conformance to a high degree, system breakdown a) Observation

( ) Person who is responsible to compile all information b) Finding

from the internal audit results.

( ) He/She is the responsible and have authority for c) Quality Policy

Oversight QMS requirements.

( ) Person who needs to provide objective evidence d) Cell Supervisor

During an internal Audit.

( ) Person who conducts and writes internal audit e) 5’s Auditor

Report based on the audit performed.

( ) Non-conformance to lesser degree and does not demonstrate f) QMS Internal Auditor
System breakdown but rather an isolated case or situation

( ) Statement of Auditor, based on experience that has potential g) Recommendation

For improvement in an existing method of operation.

( ) Records that show personnel Clock in and Clock out h) Department Manager
In their corresponding shifts

( ) Records that show conformance to Design, Customer I) Internal QMS Lead Auditor
and regulatory requirements for a product and/or service

j) Plant Manager

k) Quality record

l) Company record

m) Management representative

n) Auditee