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Synthesis of nanomaterials in
microemulsions: formation
mechanisms and growth control
karen perez

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Surfact ant Effect s on Microemulsion-Based Nanopart icle Synt hesis


Dio Fernando
Current Opinion in Colloid and Interface Science 8 (2003) 137–144

Synthesis of nanomaterials in microemulsions:


formation mechanisms and growth control夞
´
M. Arturo Lopez-Quintela
Department of Physical Chemistry, University of Santiago de Compostela, E-15782 Santiago de Compostela, Spain

Abstract

The evolution of the microemulsion technique in the last years is revised with special emphasis in the mechanisms of control
of particle size, namely the control by the proper microemulsions and the control by the surfactant adsorption (capping). The
kinetics of the particle formation; the possibility of the preparation of coatings, core-shell and ‘onion-like’ structures with a very
precise size control; the use of microemulsions to produce fine ceramics and finally their use in the preparation of superlattices
is addressed.
䊚 2003 Elsevier Science Ltd. All rights reserved.

Keywords: Microemulsions; Nanoparticles; Core-shell nanostructures; Fine ceramics; Superlattices

1. Introduction alcohols, electrolytes, block copolymers and polyelec-


trolites. In the past, mainly spherical (and in some cases
Microemulsions are colloidal ‘nano-dispersions’ of elongated) nanodroplets have been used to prepare
water in oil (or oil in water) stabilized by a surfactant nanoparticles of different kind of materials and it was
film. These thermodynamically stable dispersions can assumed that the size and shape of these nanodroplets
be considered as truly nanoreactors which can be used could ‘template’ the synthesis of nanomaterials w2x.
to carry out chemical reactions and, in particular, to However, one has to take into account the dynamic
synthesize nanomaterials. The main idea behind this nature of the microemulsions. Due to the Brownian
technique is that by appropriate control of the synthesis motion these droplets collide forming a fused dimer (or
parameters one can use these nanoreactors to produce an encounter pair) and interchange reactants with a rate
tailor-made products down to a nanoscale level with constant kex. The above described parameters, which
new and special properties. This is a very expanding determine the elasticity of the surfactant film, influence
area and we will describe here our particular opinion also the reactant interchange among the nanodroplets.
about the most important tendencies which are now The interdroplet exchange of the particles growing inside
growing in this field. the droplets is inhibited by the inversion of the film
curvature in the fused dimer which, in turns, depends
2. Microemulsion technique: theoreticalysimulation on the film flexibility (Fig. 1). All of this has to be
results taken into account to understand the particle size control
in microemulsions. Because a lot of parameters with
The shape (and size) of the dispersed nanodroplets is different influences enter into consideration, in the last
mainly governed by the curvature free energy and is years Monte Carlo simulations have been performed
determined by the elastic constant and the curvatures of trying to get some light into the ‘jungle’ of experimental
the surfactant film w1x. The elasticity of the film depends results. In a series of papers w3–6●●x Tojo et al. devel-
not only on the surfactant type and the thermodynamic oped further a previous Monte Carlo simulation proce-
conditions, but also on the presence of additives, like dure w7,8x in which the following parameters have
夞 Specially dedicated to Professor Wilhelm Knoche on occasion
explicitly being included: the film flexibility through a
of his 65 birthday, from whom I learned 20 years ago what a parameter f proportional to ky3y2 being k the curvature
microemulsion is. elastic modulus; the interdroplet exchange rate constant
E-mail address: qfarturo@usc.es (M.A. Lopez-Quintela).
´ kex; concentration of reactants c; reactant excess ratio x;

1359-0294/03/$ - see front matter 䊚 2003 Elsevier Science Ltd. All rights reserved.
doi:10.1016/S1359-0294Ž03.00019-0
138 ´
M.A. Lopez-Quintela / Current Opinion in Colloid and Interface Science 8 (2003) 137–144

without including ripening (this is the same as to assume


a very rigid film, small f) and considering that all the
amount of limiting reactant can be interchanged at each
collision (this is the same as to assume a high value of
kex). Assuming very high concentrations these authors
found a bimodal distribution of particle sizes which had
been observed previously in the experiments and it is
referred to in recent reports w10●x. The results agree
with the Monte Carlo simulation results of Tojo et al.
w7x who found a bimodal distribution at high flexibilities,
intermediate values of kex and high concentrations.
Based on simulation results Tojo et al. w7x have reinter-
preted the experimental results obtained by Bagwe and
Khilar w11●x about the effects of kex on the Ag particle
size prepared in different AOT microemulsions. At this
Fig. 1. Schematic representation of a fused dimer after a two droplets point it should be convenient to highlight some results
collision showing the channel opened in between. The inversion of obtained from the simulations and put together with
the film curvature in this channel is shown.
recent experimental results:
(1) Control of particle size by reactant concentration.
droplet size R (which is controlled by the ratio ws The increase of particle size (and polydispersity) by
wH2Ox y wsurfactantx); volume fraction f; and critical increasing the concentration is predicted (bimodality is
nucleus n*. Two more aspects were considered in the obtained for rigid films, as it was previously stated).
simulation, namely, the possibility of autocatalysis of Experimentally observed in the formation of Cu nano-
the reaction by the already formed sub-nanoparticles particles in SDSyalcohol mEs w12x; zirconia particles in
(clusters) and the possibility of ripening. Even for a ArlacelyIPA mEs w13x; CF3 particles in T154 w14x.
Monte Carlo study this is a very time consuming task. (2) Decrease of particle size by increasing the excess
Therefore, until now only a restricted parameter space of one of the reactants until a plateau is reached at high
could be explored assuming that reactions are performed excesses. This has been observed in the formation of Ni
by mixing two identical microemulsions carrying the w15x and Pd w16x particles in CTAByalcohol mEs.
reactants. It turns out that many of the previous ideas (3) Increase of particle size by increasing the surfac-
putted forward to explain the experimental results, based tant film flexibility. The increase in flexibility can be
in the well-known bulk nucleation and growth models, achieved by increasing the amount of cosurfactant (alco-
are not longer valid for the particle formation in these hols), approaching to the microemulsion instability
dynamic compartimentalized media. As an example, it phase boundaries, changing the droplet size, changing
has been experimentally found that particle size decreas- the chain length of the oil or cosurfactant, etc. Observed
es when one of the reactants is in excess (x/1). This in the formation of Ni and Pd in CTAByalcohol mEs
has been explained assuming that when x/1 a faster w15,16x; tungstic acid in TX-100yalcohol mEs w17x;
nucleation takes place and, therefore, the particles Cu2wFe(CN)6x AOT mEs w18x; CdS in CTAByalcohol
obtained are smaller. However, simulation results w3x w19●●x; Rh in CTACyalcohol w20x.
show that, contrary to the behaviour expected in bulk, (4) Increase of particle size by increasing the droplet
the reactant excess hardly influence the nucleation pro- size. In principle, a linear relationship should be expect-
cess but, on the contrary, it has a great influence on the ed, but one has to consider that, in many cases, because
growth mechanisms. In these compartimentalized media of the associated increase of the flexibility with droplet
growth by ripening is limited by the channel size opened size these two effects are superimposed and a much
in the fused dimer whereas growth by autocatalysis is larger increase of the particle size is observed, as it was
only limited by the reactant concentration. When xs1 found, e.g. by Panda et al. w17x and Moulik et al. w18x.
particles can grow larger than the channel size by This effect should be less important working with more
autocatalysis. As x increases (or decreases) the contri- rigid surfactant films. So, for example, good linear
bution of the growth by autocatalysis decreases and the correlations between the particle size and the mole ratio
particle size is reduced. Because growth by ripening is w are reported by Qiu et al. w12x; Althues and Kaskel
faster than by autocatalysis the whole process is faster w21x and are in agreement with other previous reports
at high reactant excess, but this is a consequence not a (see e.g. w22x).
reason for the observed diminution of the particle size. It has to be pointed out that all simulations were
This tells us that one has to be careful when applying performed under the assumption that the chemical reac-
bulk ideas to compartimentalized media. Li and Park tion used to produce the particles is much faster than
w9x developed a similar Monte Carlo simulation but the material interchange, which is the most usual case.
´
M.A. Lopez-Quintela / Current Opinion in Colloid and Interface Science 8 (2003) 137–144 139

In the opposite case, the most simple bulk ideas of


nucleation and growth can be used to explain the
experimental results using a pseudophase reaction mod-
el. This has been carried out, e.g. by Osseo-Asare and
Arriagada w23x to explain the formation of silica particles
in NP-5 mEs.

3. Particle stabilization: surfactant adsorption and


capping

One interesting aspect which should be now consid-


ered is directly related to the particle size control by the
adsorption of surfactants onto the particles. This has
been observed very often in the formation of particles
in mEs (see e.g. w24x). The surfactant adsorption can
stop the growth of the particles inside the microemulsion Fig. 2. Dependence of the adsorption free energy (and its components
droplets. The particle control by surfactant adsorption TDS and DH) on the particle radius. rcrit represents the minimum
stable critical radius. rA and rB represent the radii of two microemul-
can easily be detected by the fact that the particle size sions (mA and mB) for which a microemulsion controlled or capping
is almost constant and independent of the various para- controlled growth mechanism, respectively, is expected.
meters discussed above which may affect the particle
size. Because the adsorption on catalysts is favoured entropy reduction should be larger for the adsorption
this size control by adsorption has been mostly found onto a tiny particle, 3D™1D, than onto a bigger particle,
in the preparation of catalysts particles in mEs. Indeed, 3D™2D). Fig. 2 schematically shows how the Gibbs
the paper of Boutonnet et al. w25x, which is often cited energy for the formation of a surfactant capped particle
as one of the first examples of preparation of particles would change with R. A minimum stable critical radius,
in mEs, reveals that the particle size of Pt, Rh, Pd and rcrit, can be predicted. In the same figure, it is shown
Ir, in the size range 2–5 nm, is almost independent of that when the microemulsion controlled radius, rA, is
the surfactant, water amount and reactant concentration smaller than this critical surfactant controlled radius (for
used in the preparation. This independence of the syn- example, in cases where the adsorption enthalpy is
thesis parameters has been confirmed in recent papers small) the final particle size is microemulsion controlled.
w20,26●,27x, although a small dependence, mainly when Surfactant control occurs in the opposite case (rB)rc).
alcohols are used as cosurfactants, has been reported The transition from both kind of controls could
w16,20x which may be attributed to the simultaneous explain the tendency to a plateau which has been
influence of the flexibility and differences in the surfac- observed in some cases for the particle size when the
tant adsorption. Examples of the surfactant adsorption droplet size is increased (see e.g. w30x). It should be
size control have also been reported for CdS particles mentioned here that in mE control processes one can
prepared in CTAB mEs w19●●x. In all these cases the use stop the growth of the nanoparticles inside the droplets
of microemulsions to control the final size seems not to by adding an appropriate capping agent (‘capping con-
be very useful because one could obtain the same results trol’) to the microemulsion as has been reported by
in bulk using directly ligand or complexing stabilizing Goffredi et al. w31x. In other cases a capping agent is
agents. Although the use of ligands to inhibit the particle used to protect the particles against aggregation when
growth is a well-known procedure, much older than the they are aged or separated from the microemulsion (see
microemulsion technique (see e.g. w28x), the explanation e.g. w19●●,32x). It should be interesting to add directly
of this capping control is still not clear. A statistical to the microemulsions a capping agent with functional
thermodynamic formulation was put forward by Leff et properties in order to prepare functionalised particles,
al. w29x a few years ago to explain the size control in but we are not aware of any result in this direction and
gold nanoparticles synthesized in the presence of an only this has been proved to work by Liao and Chen
alkyl thiol in a two phase aqueousyorganic system. w33x through a two step process to produce yeast alcohol
These authors predicted a minimum stable size when dehydrogenase bound to magnetic nanoparticles.
the surfactant is in excess and also that the particle size
increases by decreasing the surfactant concentration. 4. Kinetics of particle formation in microemulsions
This can be rationalized assuming that the positive
entropy change due to the adsorption of the surfactant No much work has been performed on this very
decreases as the particle radius, R, increases (in a simple interesting area. Turco Liveri et al. w34x studied the
way one could think that a very small particle is like a formation of ZnS particles in AOT mEs. Following the
1D object and a large particle a 2D one, so that the evolution of the wavelength at the band maximum,
140 ´
M.A. Lopez-Quintela / Current Opinion in Colloid and Interface Science 8 (2003) 137–144

which is related to the size of the particles, these authors


deduced the following power law behaviour for the time
evolution of particle size: dAt 0.074. They noted that the
power law exponent is much smaller than the one
predicted by the Lifshitz–Slyozov law (1y3). But this
is only a long-time law. At short-times a 1y6 exponent
is expected w35x, which still is much larger than that
observed by Turco Liveri et al. However, one has to
consider that the particles are growing in a restricted
space for which a drastic reduction of the exponent is
expected due to finite size effects as has been found by
Binder and Heermann for a 3D Ising model w36x. This
tells us again that the nucleation and growth processes,
in these restricted geometries, are very different to the
same processes observed in bulk. Differences in the
kinetics depending on the used surfactant were reported
by Ingelsten et al. w26●x. Explanations based on a change Fig. 3. After the formation of nanoparticles inside the microemulsion
in the exchange rate, differences in the water droplet droplets (AqB reaction), new reactants (CqD) are introduced into
environments and differences in the binding possibilities the microemulsion system producing a layer of the new material. The
are discussed. Finally, it is interesting to note that Wu initially produced nanoparticles act as nucleation centers for the sec-
ond reaction.
et al. w37x reported the possibility that the critical
nucleus, n*, may be dependent on the particle compo-
sition. In general, we feel that more experiments should silica coated zinc ferrite w42● x; gold coated FePtx and
be done for checking the growth laws and the kinetics CoPtx w43x. In this section one could include also some
in these compartmentalized media for a better under- efforts which have been carried out about the encapsu-
standing of the particle size control in microemulsions. lation of nanoparticles with polymers either by extract-
ing the particles from the microemulsions w44x or, more
5. Coatings, core-shell and ‘onion-like’ particles elegantly, by in situ polymerisation as it was reported
for the preparation of BiyPMMA w45x, CdSyPAM nan-
In our opinion one of the main advantages of the ocomposites w46●x and BaSO4 in polymerized surfactants
microemulsion method to prepare nanomaterials, over w10●x.
other preparation methods, is the ability to control the
formation of different kind of core-shell(s) structures 6. Better ceramics through microemulsions
with sub-nanometric resolution, as it was previously
demonstrated w38–40,6●●x. The procedure used, sche- In the last years the formation of ceramics via
matically shown in Fig. 3, consists in a two-step process: microemulsion techniques has experienced a fast growth
(1) formation of uniform particles (core) with sizes mainly because of the incorporation of the sol–gel
smaller than the droplet sizes. According to the above technology into the microemulsion method (see e.g.
mentioned ideas this can be achieved using low concen- w47x). In this way a much better control of the stoichi-
trations, excess of one of the reactants and rigid films; ometry of the final product (sol–gel advantage) with a
(2) adding new reactants for the second reaction (shell). much finer and controllable grain size (microemulsion
The firstly produced particles act as nucleation centers advantage) can be achieved. Examples of this interesting
(seeds) for the second reaction. In this case autocatalysis approach can be found in Refs. w21,48,49●●,50–54x.
should be favoured using stoichiometric amounts of Reports about the previous developed precipitationy
reactants, high concentrations and rigid films w3x. The coprecipitation method in microemulsions can also be
layer thickness can be controlled by the reactant con- found w55–59●,60,61x. The lack of methods for inhibit-
centration. Co–Ag and Fe–Cu–Fe nanoparticles with ing the aggregation and sintering of the produced nan-
antiferromagnetic coupling between the Fe layers have oparticles, when they are fired to crystallize, is a serious
been produced in this way w6●●x. Based on results drawback which could be solved by the hot-fluid anneal-
obtained for epitaxially grown thin films the antiferro- ing procedure just developed by Lin et al. w62●●x.
magnetic coupling can only be possible if the interme-
diate non-magnetic Cu shell has an f1 nm thickness 7. 1D, 2D and 3D nanoparticle superlattices
with angstrom monodispersity. Although this powerful
potentiality of the technique has not been fully explored, This is a very fascinating area which began in the
in the last years some core-shell structures have been 1990s (see e.g. w28,63x) and is now emerging with
reported: silica-coated iron oxide by Santra et al. w41●x; enormous potentialities because of their possible and
´
M.A. Lopez-Quintela / Current Opinion in Colloid and Interface Science 8 (2003) 137–144 141

multiple applications in the future nanotechnologies. Acknowledgments


Superlattices are made from highly monodispersed nan-
oparticles and are of special interest because they com- Financial support from the Spanish Ministerio de
bine the unusual properties of the individual ´ is gratefully acknowledged (Pro-
Ciencia y Tecnologıa
nanoparticles with collective effects. Although this is ject No. MAT2002-00824).
totally away from the scope of this article because
References and recommended reading
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