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Crash Barrier (Install Instructions)
Crash Barrier (Install Instructions)
SECURE SIDE
Measure the clear opening. Use the
y
2
wa
templates provided to align conduit and
ad
DETERMINEPLACEMENTOFTHEPOSTS4URNTHIS
Ro
page over to view Assemble and Align and Inside O
MarkINSTRUCTIONS bstruc
(IOLD) tion Loop
Clear
Openi
B ng
NOTE: If you are installing a centere Reset Loop
StrongArm M30-NP, no loops are d under
REQUIRED)GNORESTEP Barrier
Arm
Design Vehicle Loops A
3 )FAUTOMATICCLOSEISDESIREDA2%3%4ANDONEOTHER
LOOP)/,$OR//,$ ISREQUIRED PUBLIC SIDE
2 ft
(61 cm)
4HREELOOPSAREPREFERRED
2%3%4)/,$//,$&REE%XITOPTIONAL
D
Dimensions:
!TOFEETTOCM "TOFEETTOCM Outside 6 ft
Obstru (183 cm)
C = Maintain 4 feet (122 cm) between loop & edge of roadway
(OOLD) ction Loop
$-AXIMUMDISTANCEISFEETCM 6EHICLEMUSTMOVE C
FROMONELOOPTOTHENEXTWITHOUTLOSSOFDETECTION
* Concrete Dimensions
NOTE:)FTAILGATINGISACONCERNDIMENSIONg"sMAYBE
XXFOOTXXCM
reduced to 3 ft (91 cm), but detecting high bed vehicles
WILLBESUBSTANTIALLYIMPAIRED /PTIONALXXFOOTSQUAREXXCM
© 2015 www.hysecurity.com StrongArm M30 Installation & Assembly - Plan Site Design MX3577-01 Rev. C Page 1
M30 Assemble & Align & Mark
Roadway
C
/L TEMPLATE LAYOUT: 6 X 6 X 2 FOOT AND 4 X 4 X 4 FOOT
CLEAR OPENING
Pivot Post Template Catch Post Template -EASUREANDMARKTHEEXCAVATIONPIT-ARKTHE
72" (183 cm)
48” (122 cm)
72" (183 cm)
48” (122 cm)
2 conduit openings and locate the conduit trenches
ANDREBARCAGESACCORDINGLY
NOTE: 4HEDASHEDSQUARELINESINDICATEEXCAVATIONAREAFOR
Roadway CONCRETEFOUNDATION
C/
L 3IZESHOWNXXFOOTXXCM
25¾” to C.O. 31ǫ” to C.O. Optional foundation size:XXFOOTXXCM
(65 cm) (80 cm) (measurements shown in orange)
13¾” to C.O. 19ǫ” to C.O. * Measurements based on centering templates on
(35 cm) for 4 ft cage (50 cm) for 4 ft cage concrete foundation.
REBAR CAGE:XX0IVOT REBAR CAGE: XX0IVOT
#ATCHPOSTCAGESIDENTICAL #ATCHPOSTCAGESIDENTICAL
5SEREBARINORBETTER 5SEREBARINORBETTER
66 inches (167 cm)
C/ C 42 inches (107 cm)
/L
L
IN
IN /#
/#
© 2015 www.hysecurity.com StrongArm M30 Installation & Assembly - Assemble & Align Templates & Mark Openings MX3577-01 Rev. C Page 2
M30 Install Foundation
4OENSURETHESTABILITYOFTHE3TRONG!RM-#RASH2ATED&ORTIÚED"ARRIER!RM
NOTICE: Softer soils require a larger footing. Employ the services of a structural
ORCIVILENGINEERFORSITESPECIÚCCONSIDERATIONS)N.ORTHERNLATITUDESCONSIDER
the frost line.
Soil Density compacted to 95% per ASTM-698 Plan View: Pivot Post Template Aligning Rebar & Anchor Cage
Measure and lay conduit for communication and power: (See page 9 for M30-
NP) Re-measure and adjust to
2 Minimum conduit required No. Min. Size cm Consider additional conduit to use for: No. Min. Size cm 5 CORRECTMIS
ALIGNMENTISSUES
The concrete properties must be, at
AC Main power
Low voltage power
1
1
1 inch
1 inch
$UALGATESYSTEMS!#POWERIN
$UALGATESYSTEMS,OWVOLTAGEPOWER
1
1
1 inch
1 inch
7 MINIMUMPSI!SMOOTHÚNISHIS
REQUIREDSOTHE0IVOT#ATCHPOSTSSITÛAT
LEVELPLUMB
Earth Ground 1 INCH 2 0HOTOEYETRAFÚCLIGHT-AG,OCKOPTIONS 1 INCH 2 Ensure anchor cage location is
6EHICLE,OOPWIRE EA 1 inch #ATCH0OST(EATER
(IGH6OLTAGE 1 INCH
* NOTE: Catch post junction box has ½ inch opening / female thread.
2
6 MAINTAINEDWHILEPOURINGTHECONCRETE
3EE4IP
Ten ¾ inch bolts with fasteners
15 inch length (38 cm)
3 5SEǫINCH REBAR3EEPAGEFORGRADE
0URCHASELENGTHSOFFTM FOREACHFOUNDATION
Foundation Cage Rebar Cut: #5 Rebar Length
Pivot
Pivot
Horizontals
6ERTICALS
4
FEET
19 inch
cm #5 rebar (ǫ inch)
Length: 5½ ft (168 cm)
4 Pivot Post
Catch
Clear Opening
6ERTICALS 4 19 inch
Catch Post
19 inch (48 cm)
3,000 PSI concrete Rebar verticals (4x)
(minimum) C/
L
Pivot Post
Anchor cages include 10 anchor bolts, washers, and nuts.
Foundation dimensions shown: Minimum 6 x 6 x 2 ft (183 x 183 x 61 cm)
C/ 34 inch (86 cm)
L
Conduit for Ten ¾ inch bolts with fasteners
Earth Ground Provide separate conduits for High voltage & Low voltage power. 15 inch length (38 cm)
Heater Option
Conduit for loop wires 18 inch (46 cm)
Rebar Conduit for 240V high voltage Conduit for optional items: Rebar mats:
2 inch Top of rebar (51 mm) PHOTOEYE
TRAFÞCLIGHT
OR #5 rebar (ǫ inch)
verticals (4x) line. Heater option.
Mag Lock Length: 5½ ft (168 cm)
12½ inch (32 cm)
12½ inch (32 cm)
Dim shown to bottom of plate 24 in. (61 cm)
Correct thread
height extends
approx. 1Ǫ in.
(35 mm) above
10 inch O.C. Conduit for 240V
template.
3 inch (76 mm) (25 cm)
Bottom of rebar
Tip: Tack weld base of anchor cage to Rebar Conduit for optional items: high voltage line. Catch Post
LOWERREBAR X
+EEPSTHEBASEOFCAGEFROMßOATINGWHENPOURINGTHECONCRETE verticals (4x) PHOTOEYE
TRAFÞCLIGHT
OR-AG,OCK Heater option.
© 2015 www.hysecurity.com StrongArm M30 Installation & Assembly - Foundation, Conduit, Anchor Cage MX3577-01 Rev. C Page 3
M30 Install Posts and Ground
7HENTHECONCRETEHASSUFÚCIENTLYHARDENED M30 Arm Saddle
Pivot Post
Place the Pivot and Catch posts over their respective NOTE: Earth ground required for
2 CONDUITANDANCHORBOLTASSEMBLIES
NOTE: -AKESURETOINSTALLTHE3TRONG!RM-#RASH"ARRIER!RMONALEVELSURFACE
Ground rod 3TRONG!RM-
.0
6 AWG
"OTHPIVOTANDCATCHPOSTSMUSTBEPLUMBLEVELANDONGRADEWITHTHEROADWAYSURFACE
3LOPEDRAINAGE
INCHPERFOOTWITHINFEETOFTHEOPERATORCMPERMETER
Anchor plate
3 3HIMORGROUTASREQUIRED
5 • Local jurisdictions may impose additional or different requirements
ABOVETHE.%#AND.&0!#ONSULTTHELOCALCODESANDREGULATIONS
REGARDINGREQUIREMENTSINYOURAREA
Bearings
Pivot Post
Restraining strap Loosen and remove the four
Slide the Lower Arm
not shown button head screws from the
bearings prior to installing the
lower arm.
Tool: 7/32-inch Hex key
4 to obtain ¾-inch clearance
ATTHE#ATCH0OST
5
M30 Arm Saddle Lower Arm
Loosen and remove the ten top Catch post M30 Arm Saddle
1 clamp fasteners from the M30
Arm Saddle and set the top clamp
ANDNINEFASTENERSASIDE
M30 Arm
Saddle 2 5 Upper
catch pin
Double restraining
strap loops
Cut away view
Top clamp
4OSTABILIZETHEBOTTOMCLAMPRETURNONE As you slide the Upper
M30 Arm
Top clamp FASTENERTOTHEFRONTEDGEOFTHESADDLE Catch Pin through
Keep the nut loose while installing the the end of the M30 M30 Saddle
STRAPSANDALIGNINGTHEUPPERCATCHPIN Arm, place both of the 6" Arm stop
(15
Restraining strap loops around the cm
)
strap Tools: 5PPER#ATCH0IN 1½" (38 mm)
INCHBOX
ENDWRENCH Catch post jaw
INCHDRIVERATCHETWITH
INCHEXTENSION Tip: Arm stop
For leverage, stretch the
Side View
and ¾-inch socket 2½" (63 mm)
STRAPUSINGAXX Restraining straps
Cut away view
• 0OSITIONARMIN-3ADDLE
• Set ¾"gap between shaft collar and catch post jaw.
4
Side panels
Rear cover
• !DJUSTARMSTOP
If the M30 arm does not butt up against the edge of
Bottom Clamp Remove the side the arm stop:
Remove the arm stop
For clarity: Restraining strap and panels, rear panel
nine bolts /washers are not shown.
Flip it, if needed
ANDENDCAP
Tools:
INCH
socket wrench Cut to measure
Rear panel
2E
INSTALLITTOPREVENT-ARMSLIPPAGE
Bolt and nut
Tools:
INCH(EXKEY
(temporary
placement)
3 6 Front View
4HE-!RMISVERYHEAVY5SE
M30 End Cap
proper lifting techniques and Position the End Cap and secure it Adjust the Shaft
obtain assistance to install the
-!RM Shaft collar
Upper
catch pin 7 USINGFOURHEXHEADSCREWS
Tool:
INCHSOCKETEXTENSION
Collars to hold
the pin in place
Shaft collar Double
restraining
strap loops
and tighten
Rest the M30 Arm on the Catch Rubber Upper the set screws
Post’s bumper to support its bushings pivot pin
SECURELY
weight while you and your
assistants feed the restraining
STRAPTHROUGHTHE-!RM
#ENTERTHEUPPERARMBETWEENTHECATCHPOSTS
1 Arm Lights cable are routed over the pivot pin, and then
SECURETHE4OP#LAMPWITHBOLTSANDFASTENERS 5 MOUNTSEXIST
Tools:
INCHSOCKETWRENCHES,ARGEGROOVEJOINTPLIERS
MX002849
NOTE:!DDITIONAL4RAFÚC,IGHTSAREAVAILABLE
Top clamp
and can be mounted to the Pivot Post or
Arm Linkage Tri-stud washer
2 #ATCH0OST.OTAVAILABLEON--
.0
Large metal washer
with fasteners
(3 washers & nuts)
Two
bolt
mount
b. Unwrap and feed wires c. Secure pipe to
Connector bundle
through pipe. 4RAFÞC,IGHTWITH
threaded lock nuts.
Pivot Post w/ Traffic Light Connecting Traffic Lights & STC Settings
Rear cover ØRMLIGHTSßASHWHEN Red wires
opening and closing. Wires are
Default setting: color-coded.
Rear panel User Menu: AL 1 DRIVE POWER RS485
Match spade
ØRM,IGHTSßASH
STOP/BUZZER
1 STOP BUTTON
and bullet
MOTOR
4RAFÞC,IGHT whenever the Close Limit 2 OPEN BUTTON
connectors.
pole mounts is encountered. 3 CLOSE BUTTON
EXIT
FREE
Changing to AL 0 4 RADIO CONTROL
USER 1
!SSEMBLETHE!RM,INKAGEASSHOWNINTHEILLUSTRATION
VEHICLE DETECTOR
5
CAUTION causes arm lights to be OPEN/CLOSE
USER 2
CLOSED-ARM LIGHTS
OBSTR
INSIDE
strain reliefs. If the cable loops are not maintained, you risk damaging 9 DISABLE CLOSE TIMER
INSIDE OBSTRUCTION
10
the cables and voiding the Limited Warranty.
VEHICLE DETECTOR
VEHICLE DETECTOR
OUTSIDE OBSTRUCTION
11
Tip:
VEHICLE DETECTOR
SHADOW/RESET
12 VEHICLE DETECTOR
White
clears the Catch Post and provides easier access to the
USER 3
14 PHOTO EYE POWER COM
OBSTR
OUTSIDE
24 VOLTS COMMON
wires
!RM,INKAGEFASTENERS
15 PHOTO EYE POWER NO
Saddle
Feed cables
VEHICLE DETECTOR
16 DO NOT USE
strain
through strain 17
PHOTO EYE
RESET
SHADOW
Chassis Feed wire through hole in chassis 20 DO NOT USE
strain
DISPLAY
CHARGER
VEHICLE DETECTOR
and, if necessary, route through 21 AC LOSS
HySecurity Bundle and
reliefs supplied conduit between the pivot 22 LOCK INTERLOCK
MX000585
tie wrap
VERSION
23 EMERG CLOSE S/N
posts to access the Smart Touch wires. Place
Allow cable slack for arm movement.
RS232
24 FIRE DEPT OPEN
WIEGAND
between saddle and chassis strain reliefs. LIMIT DUAL GATE RADIO OPTIONS
provided and a 9/16-inch socket keypad’s
CHASSISAREA
RPM
COM A B COM OPEN +24V +24V EDGE COM
Hand Crank
Prep for Power:4HREEWIRESANDAGROUNDAREAVAILABLEFOR Breather cap
1
handle
CONNECTIONTOA0HASEPOWERSOURCE ,OOSENTHESCREWSON Vent Plug
THEPOWERMODULETOOPENTHEWIRESLOTSATTHETOPANDBOTTOM
Breather cap
3SUPPLYPOWERCONNECTIONSHOWN
ON
N
OFF
FF
AC powered M30 Gate Operator M30-NP (non-powered) Gate Operator
Directional power switch Disconnect Switch
(Not to scale)
3
T1 T2 T3
Ground FROMTHE#ATCHPOSTSANDUSETHEMTOSECURETHE%NTRAPMENT3HIELDASSHOWN
%NTRAPMENTSHIELDISOPTIONALONTHE-
.0
NOTE: Power module does not
4IGHTENALLSIXSCREWSUSINGAHEXKEY
apply to M30-NP.
¼ - 20 10 13
4URN-ANUAL2ELEASE6ALVECOUNTERCLOCKWISETOALLOWßUID
Handle
TOßOWBACKTOTHEPUMPPACKRESERVOIR4HEARMCLOSES
Pivot post using gravity.
side panel
CLEAR OPENING
2
TO RAISE THE ARM:
3
4URNTHECRANKHANDLECLOCKWISEUNTILTHEARMRAISES TO CLOSE THE ARM, USE GRAVITY:
INTOPOSITION
Anchor cage inside /PENTHE-ANUAL2ELEASE6ALVEBYTURNINGTHEREDKNOBcounterclockwise ORTURNS4HISALLOWS
4HEARMMAINTAINSPOSITIONWHENYOUSTOP concrete foundation. THEHYDRAULICÛUIDTOÛOWBACKTOTHEPUMPPACKRESERVOIR
As the arm descends, reduce the arm speed by turning the Manual Release Valve clockwise
Pump pack reservoir
#ONTINUETOADJUSTTHE-ANUAL2ELEASE6ALVESOTHEARMDOESNTCLOSETOOQUICKLYANDBOUNCEASIT
COMESTORESTINTHECATCHPOST!VERAGECLOSINGSPEEDISAPPROXIMATELYSECONDS
Handle
For general maintenance, refer to the StrongArm M30/M50 Programming and Operations Manual
© 2015 www.hysecurity.com StrongArm M30 Installation & Assembly - NP (No Power) Assembly MX3577-01 Rev. C Page 9
800-321-9947 www.hysecurity.com
MX3577