Job Safety Analysis Report

JOB SAFETY ANALYSIS (JSA)
TANK MODIFICATION AND REPAIR WORK
JSA Number: DES‐PRL‐K.K ‐JSA‐001 JSA Title: Coating and Raping activity

Area: Korangi and Keamari PRL Tanks Activity: Coating and raping activity in side and out side tank Date 5/12/2012
Task Description Coating and raping activity in side and out side tank
Uncontrolled Residual Risk
Risk
Step Activity Hazard H M L Control Measures H M L
1. Site preparation • Poor communication between M • DESCON employees shall have mandatory training. L
work parties. • Work permit from the client, with all concurring parties signatures
approval must be obtained prior to start of work and display at site
• Safety requirements stated on the work permit must be available on site
and strictly followed
• Inexperience persons / lack of • Toolbox talk shall be conducted to all personnel on site & documented
safety awareness before start of work.
• Appropriate PPE shall be worn by all personnel at site.
• Assigned trained dedicated Banks man for job with reflective jacket.
• No water no work policy shall be followed.
• Work Schedule according to heat Index
• Heat stress • Ear protection shall be worn where required.
• Noise meter will be made available at site.
• Noise • Maintenance of equipment on regular basis.
• Use of Approved/Trained license drivers.
• Vehicles Movement • Vehicle movements on site shall be controlled by banks man
• Appropriate signage to be provided.
2. Confined space • Lake of Communication H • All personnel working in confined space must have L
entry. confined space training.
• PRL confined space procedure shall be followed.

Risk
• Hole watcher is attentive all the time during confined
• Ventilation. space activity. Lighting provided in CSE to be 24V.
• Easy communication between hole watcher and supervisor
• Damage material is established all the time.
• Ensure that passage and transport rout is clear during
• Oxygen deficiency confined space activities. Proper access/agrees should be
accumulation of toxic maintained.
gases • Gas test to be done by AGT prior to entering into the
confined space.
• A trained and qualified individual should outside the tank
with the responsibility of ensuring the safety of authorized
entrants (Fabricator, Fitter, Welder e.tc) through the
performance pre‐entry briefing, checking and inspecting
• Physical hazards PPE, equipment and tools and performing regular
monitoring in ensuring person working inside pipe remains
safe for entry and occupation.
• A written rescue plan that has provision for conducting a
timely rescue of individuals working inside the pipe
(Confined Space) should be kept on site. Raising the alarm
in the event of an emergency using the radio/mobile

Risk
phones provided to them.
• Ensure effective communication systems for the entry are
tested.
• Improper stacking of • Proper light should be provided less than 25v.
material • All material stack proper and category wise.
• Rescue arrangement shall be made while working more

than five meter inside large bore size.

• PRL SHE&S Procedure shall be followed.
• Unauthorized entrant • Close supervision required while working inside.
• Execute the work under close supervision and presence of
• Lack of oxygen hole watcher.
/oxygen/ air • Proper air supply to be provided or air mover will be
deficiency provided.
• Proper ventilation shall be there.
• Working crew shell be trained for confined space working.
11. Coating Works • Health hazards. M • Correct PPE should be worn L
• Respiration Hazards. • MSDS should be kept at site for PPE compliances
• Appropriate mask should be worn

Risk
• Manual Handling & storage • Hands should be cleaned with soap solution before eating
paint. • Storage of paint as per MSDS
• Waste Paint tins to be removed from the work site and
dispose to designated area (as per JGC Procedure)
• Environmental pollution • Provide secondary containment 110% of largest cane.
• Keep proper type of fire extinguisher at site.
• Keep minimum stock level at site.
• Chemical Spillage • Spills to be reported immediately
• Portable Eye wash bottle shall be provided
• Explain the expected hazards and remedies to the working
• Inhalation of toxic fumes crew’s chemicals that they are dealing with. Hazardous
Or irritating eyes. material training to be done.
• Care to be taken by all persons handling chemicals not to
• Splatter from brush. spill, splash nor have contact with the substances.
• Safety harness/fall arrestor to be worn for work at height
• Slips, Trips, and Falls. • 100% tie off of safety harness all times during
Fire erection/dismantling

Risk
• Supervisor to be on site at all times during work activity.
13 Extended • Inadequate lighting in and M • Adequate lighting at work area and Access/Egress area. L
hour/night Works around work areas, Emergency route to muster point to be clearly illuminated.
(Actual works will causing shadows or poorly • Proper cable management
be the same as day lit work areas that could
• Use clear safety glass for night work for good visibility.
work) result in unsafe acts and
injuries taking place • Warning Lights and sign boards.

• Trained Flag man for equipment movement provided with
signal torch.
• Close supervision required while working in night shift.
14 Emergency • Poor Communication M • Educate the workforce about Emergency Procedure. L
Procedure / • All safety sign board shall be displayed properly at site.
Response
• In case of any Emergency all work will be stopped, Shut

down all running equipment & Machineries and reported to

Muster Point

• Improper Access/ Egress • Proper Access & Egress shall be available.
• All Workforces shall know the Muster Point location.
• PRL Emergency Procedure to be followed.

Risk
• Emergency # 00000000
• PRL Medical # 00000000
• •

15. House keeping Trips and fall M All waste generated shall be contained and disposed off in L

designated waste skips.
• Sharp Objects • Do not store materials/equipments inside the plant area.

• Use Proper Personal protective equipment for handling of
• Equipment damage
waste.
• All materials shall be removed from the site to a safe
storage location immediately after the work.

Approved ______________________ ______________________ _________________
Signature Print Date

Performing Party ______________________ ______________________ ________________
Signature Print Date

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JOB SAFETY ANALYSIS (JSA)

TANK MODIFICATION AND REPAIR WORK

JSA Number: DES‐PRL‐K.K ‐JSA‐001 JSA Title: Coating and Raping activity

JSA Number: DES‐PRL‐K.K ‐JSA‐001 JSA Title: Coating and Raping activity

JSA Number: DES‐PRL‐K.K ‐JSA‐001 JSA Title: Coating and Raping activity

JSA Number: DES‐PRL‐K.K ‐JSA‐001 JSA Title: Coating and Raping activity

JSA Number: DES‐PRL‐K.K ‐JSA‐001 JSA Title: Coating and Raping activity

JSA Number: DES‐PRL‐K.K ‐JSA‐001 JSA Title: Coating and Raping activity

15. House keeping Trips and fall M All waste generated shall be contained and disposed off in L

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