Sandvik Smart Tools Catalog - SST-In-005 - V04

Sandvik Smart Tools
Catalogue
SANDVIK STC
SmartTools
NOTICE
The information contained within this Catalogue is only provided as an option. These items can be
ordered at any time.
Please contact your local Sandvik representative with any inquires.
Contents
1. INTRODUCTION............................................................................................................................................13
1.1. Revision History.................................................................................................................................... 15
1.2. Purpose ................................................................................................................................................ 16
1.3. Product documentation updates............................................................................................................ 16
1.4. Faulty Equipment.................................................................................................................................. 16
1.5. Acronyms and Definitions...................................................................................................................... 16
2. CRUSHING SMARTTOOLS..........................................................................................................................19
2.1. Hydraulic Tools...................................................................................................................................... 20
2.1.1. Hydraulic Pump..........................................................................................................................................20
2.1.2. CJ208 Hydraulic Tools for Jaw Crushers...................................................................................................21
2.1.3. J9 & CJ209 Hydraulic Tools for Jaw Crushers...........................................................................................21
2.1.4. J11 & CJ211 Hydraulic Tools for Jaw Crushers..........................................................................................21
2.1.5. JM 1206 Hydraulic Tools for Jaw Crushers................................................................................................22
2.1.6. JM 806 & CJ408 Hydraulic Tools for Jaw Crushers ..................................................................................22
2.1.7. JM 907 & CJ409 Hydraulic Tools for Jaw Crushers ..................................................................................22
2.1.8. JM 1108 & CJ411 Hydraulic Tools for Jaw Crushers..................................................................................23
2.1.9. JM 1208 & CJ412 Hydraulic Tools for Jaw Crushers ................................................................................23
2.1.10. JM 1211 & CJ612 Hydraulic Tools for Jaw Crushers .................................................................................24
2.1.11. JM 1312 & CJ613 Hydraulic Tools for Jaw Crushers ................................................................................24
2.1.12. JM 1511 & CJ615 Hydraulic Tools for Jaw Crushers .................................................................................24
2.1.13. JM 1513 & CJ815 Hydraulic Tools for Jaw Crushers..................................................................................25
2.2. Service and Repair Tools...................................................................................................................... 26

2.2.1. CH890 & CH895 Crusher Toolbox.............................................................................................................26
2.2.2. CJ615 & CJ815 Toolbox.............................................................................................................................29
2.2.3. CH660 Crusher Toolbox.............................................................................................................................30
2.2.4. CS660 Crusher Tool Kit..............................................................................................................................32
2.2.5. CH870 Crusher Tool Kit..............................................................................................................................34
2.2.6. CH880 Crusher Tool Kit.............................................................................................................................36
3. COMMON SMARTTOOLS............................................................................................................................39
3.1. Allen Key (Socket Screw Key)............................................................................................................... 40
3.1.1. Allen Key - Metric........................................................................................................................................40
3.1.2. Allen Key - Imperial.....................................................................................................................................40
3.2. Burr Removal Tools............................................................................................................................... 41

3.2.1. Inner-Outer Reamer.................................................................................................................................... 41
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Revision Date: 21-Jan-2016
Copyright © Lifetime Support Services, Sandvik Mining and Construction Australia (Production and Supply) Pty Ltd
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contents continued....
3.3. Extraction Tools..................................................................................................................................... 42
3.3.1. Bearing Puller - Three Jaw.........................................................................................................................42
3.3.2. Bearing Puller - Two Jaw............................................................................................................................42
3.3.3. Extraction Tool - 25-500mm.......................................................................................................................42
3.4. Hammers............................................................................................................................................... 43
3.4.1. Copper Hammer.........................................................................................................................................43
3.4.2. Hammer .....................................................................................................................................................43
3.4.3. Mallet (Soft Head) Hammer .......................................................................................................................43
3.4.4. Multi-Head Hammer ..................................................................................................................................44
3.5. Pipe Bending Tools................................................................................................................................ 49

3.5.1. Heavy-Duty Instrument Benders................................................................................................................49
3.6. O-Ring Kits............................................................................................................................................ 50

3.6.1. BOSS O-ring Kit ........................................................................................................................................50
3.6.2. Common O-ring Kit.....................................................................................................................................50
3.6.3. Flange O-ring Kit .......................................................................................................................................52
3.6.4. General O-ring Kit .....................................................................................................................................52
3.6.5. O-ring Removal Tool...................................................................................................................................52
3.6.6. O-ring Splice Kit ........................................................................................................................................53
3.6.7. Quad O-ring Kit .........................................................................................................................................53
3.7. Pliers..................................................................................................................................................... 54
3.7.1. Circlip Pliers set..........................................................................................................................................54
3.7.2. Linemans Pliers..........................................................................................................................................54
3.7.3. Lock-Grip Pliers..........................................................................................................................................54
3.7.4. Needle Nose Pliers.....................................................................................................................................55
3.7.5. Multigrip Pliers............................................................................................................................................55
3.8. CRIMPING TOOLS AND Cutters.......................................................................................................... 56

3.8.1. Abiko Crimping Tool....................................................................................................................................56
3.8.2. Battery Cable Terminal Pressing Tool........................................................................................................56
3.8.3. Battery Cable Cutter...................................................................................................................................56
3.9. Sockets Wrench Sets............................................................................................................................ 57

3.9.1. Socket Wrench Set - Imperial.....................................................................................................................57
3.9.2. Socket Wrench Set - Imperial Hexagon Hollow Long Series.....................................................................58
3.9.3. Socket Wrench Set - Metric........................................................................................................................58
3.9.4. Socket Wrench Set - Torx...........................................................................................................................59
3.9.5. Socket Wrench Set - 1/4 Drive...................................................................................................................59
3.10. Sockets.................................................................................................................................................. 60
3.10.1. Sockets - Metric..........................................................................................................................................60
3.10.2. Sockets - Metric - Long Series...................................................................................................................60
3.10.3. Socket - InHex............................................................................................................................................60
3.10.4. Socket - In Hex...........................................................................................................................................61
3.10.5. Socket Impact Adaptor ..............................................................................................................................61
3.10.6. Socket - Torx Impact Bit.............................................................................................................................61
3.11. Spanner / Wrench Sets......................................................................................................................... 62

3.11.1. Adjustable Fork Wrench (Shifting Spanner)...............................................................................................62
3.11.2. Pin Spanner................................................................................................................................................62
3.11.3. Ratchet Spanner.........................................................................................................................................62
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3.11.4. Ring Spanner Set - Metric..........................................................................................................................63
3.11.5. Ring Spanner Set - Imperial.......................................................................................................................63
3.11.6. T-Spanner...................................................................................................................................................63
3.11.7. Torque Wrench...........................................................................................................................................64
3.12. Safety.................................................................................................................................................... 65
3.12.1. Danger Tag.................................................................................................................................................65
3.12.2. Isolation Pad Lock......................................................................................................................................65
3.12.3. Information Tag...........................................................................................................................................66
3.12.4. Lockout Hasp - 6 Lock................................................................................................................................66
3.12.5. Out of Service Tag......................................................................................................................................67
3.12.6. Restricted Operation Tag............................................................................................................................67
3.12.7. Machine Transport Highway Safety Kit......................................................................................................68
3.13. Technical Measurement........................................................................................................................ 69

3.13.1. Service Technician Kit................................................................................................................................69
3.13.2. Laser Hand Tachometer Kit........................................................................................................................69
3.13.3. Thermic Gun...............................................................................................................................................70
3.13.4. Thermic Gun Bag.......................................................................................................................................70
3.14. Thread Cutter Tool Set.......................................................................................................................... 71

3.15. Timing Tool............................................................................................................................................ 72
3.16. Pipe Pre-Assembly Tools...................................................................................................................... 73
3.16.1. Pipe Pre-Assembly Tool.............................................................................................................................73
3.17. Window Installation Tools...................................................................................................................... 74

3.17.1. Weather-Stripping Installation Tool............................................................................................................ 74
4. ELECTRICAL SMARTTOOLS.......................................................................................................................75
4.1. Electrical Testing Tools.......................................................................................................................... 76
4.1.1. Can-Bus Harness Tester............................................................................................................................76
4.1.2. EDC SAM Module Test Cable Set..............................................................................................................76
4.1.3. Electrical Contact Cleaner Kit....................................................................................................................76
4.1.4. Electrical Contact Grease...........................................................................................................................77
4.1.5. Electrical Test Kit........................................................................................................................................77
4.2. Deutsch Tools........................................................................................................................................ 78

4.2.1. Deutsch / Harting Electrical Connector Crimping Pliers............................................................................78
4.2.2. Deutsch / Harting Pin Removal Tool..........................................................................................................78
4.2.3. Deutsch / Harting Replacement Pin...........................................................................................................78
4.2.4. Deutsch DT Plug Kit ..................................................................................................................................79
4.2.5. Deutsch Connector Kit...............................................................................................................................80

4.3.1. AMP Service Kit.........................................................................................................................................82
4.3.2. DELPHI Service Kit....................................................................................................................................83
5. HYDRAULIC SMARTTOOLS........................................................................................................................85
5.1. Technical Measurement Tools............................................................................................................... 86
5.1.1. Digital Pressure Gauge..............................................................................................................................86
5.1.2. Sandvik Rotary Drill Hydraulic Test Kit.......................................................................................................86

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5.1.3. HMG 3000 Expert Data Acquisition Tool Kit..............................................................................................87
5.1.4. HMG 3000 Professional Data Acquisition Tool Kit.....................................................................................88
5.1.5. HMG 3000 Accessories.............................................................................................................................90

5.2.1. Adjuster Chains Kit.....................................................................................................................................92
5.2.2. Machine Oil Sample Kits............................................................................................................................92
5.2.3. Portable Filtration Units..............................................................................................................................94
5.2.4. Rotary Drill Hydraulic Flow Meter...............................................................................................................95
5.2.5. Socket Wrench, Take Up Bolt 3 1/8 I.D.....................................................................................................96
5.2.6. Track Motor Removal Tool..........................................................................................................................96
6. LOAD & HAUL SMARTTOOLS.....................................................................................................................97

6.1. Electrical Test Tools............................................................................................................................... 98
6.1.1. C7 Lab Power Supply 3-30V DC/20A........................................................................................................98
6.1.2. Dry Block Sensor Tester.............................................................................................................................99
6.1.3. IS Exia Battery Pack...................................................................................................................................99
6.1.4. Rapid Battery Charger..............................................................................................................................100
6.1.5. MAE Alternator Tester / Reset Unit..........................................................................................................100
6.1.6. SafeZone Hand Controller........................................................................................................................100
6.2. Engine Maintenance Tools.................................................................................................................. 101

6.2.1. Customer Electronic Technician Service Software..................................................................................101
6.2.2. Injection Nozzel Removing Tool............................................................................................................... 101
6.2.3. Nozzle Holder Socket...............................................................................................................................101
6.2.4. Pump Removal Tool..................................................................................................................................102
6.2.5. VE Injection Pump Timing Tool................................................................................................................102
6.2.6. Volvo Penta Hand Held Data Reader.......................................................................................................103
6.3. Hercules Component Repairs / Service.............................................................................................. 104

6.3.1. Hercules Axle Service Kit.........................................................................................................................104
6.4. Kessler Component Repairs / Service................................................................................................ 105

6.4.1. Diff-Lock Positioning Tool.........................................................................................................................105
6.4.2. Disc Alignment Tool..................................................................................................................................105
6.4.3. Face Seal Installation Tool....................................................................................................................... 107
6.4.4. Hub Nut Spanner......................................................................................................................................109
6.4.5. Seal Ring Driver........................................................................................................................................ 110
6.4.6. Seal Ring Driver - Brake........................................................................................................................... 112
6.4.7. Thread Rings Spanner............................................................................................................................. 114
6.4.8. Wheel Hub Nut Spanner........................................................................................................................... 116
6.5. DANA Component Repairs / Service................................................................................................... 118

6.5.1. Dana Series II Posi-Stop Brake Spring Compression Tool...................................................................... 118
6.6. SEMS (LS151 Methane System)........................................................................................................ 119

6.6.1. SEMS Battery Charger............................................................................................................................. 119
6.6.2. Calibration Equipment Kit......................................................................................................................... 119
6.6.3. Sensor Test Plug Tool Kit.........................................................................................................................120
6.7. Service and Repair Tools.................................................................................................................... 121

6.7.1. 25,000kg Support Blocks......................................................................................................................... 121

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Contents continued....
6.7.2. Tyre Mounting Tool................................................................................................................................... 121
6.7.3. Tyre Removal Tool Set..............................................................................................................................122
6.7.4. Wear Sleeve Tool......................................................................................................................................122
7. MECHANICAL CUTTING SMARTTOOLS..................................................................................................123

7.1. General Service and Repair Tools....................................................................................................... 124
7.1.1. Accessories Hydraulic Kit......................................................................................................................... 124
7.1.2. Electrical Tool Set.....................................................................................................................................125
7.1.3. Hand Tool Kit............................................................................................................................................127
7.1.4. Elevator for Mounting Kit..........................................................................................................................133
7.1.5. Dense / Medium Lubricant Kit..................................................................................................................135
7.1.6. Valve Adjusting Set...................................................................................................................................136
7.1.7. Valve Adjusting Set................................................................................................................................... 137
7.1.8. Valve Adjusting Block...............................................................................................................................137
7.1.9. Valve Adjusting Block...............................................................................................................................139
7.2. Special Service and Repair Tools For Bolter Miners........................................................................... 141
7.2.1. Assembly Aid Running Gear.................................................................................................................... 141
7.2.2. Assembly Aid Loader Motor MC450........................................................................................................ 142
7.2.3. Turning Template 70.................................................................................................................................142
7.2.4. Turning Template 80.................................................................................................................................143
7.2.5. Turning Template 105...............................................................................................................................143
7.3. Special Service and Repair Tools For Bolter Miners / Roadheaders.................................................. 144
7.3.1. Cutting Unit Tool Kit..................................................................................................................................144
7.3.2. Pin Extractor.............................................................................................................................................145
7.3.3. Tool Kit......................................................................................................................................................145
7.3.4. Puller Kit...................................................................................................................................................146
7.4. Special Service and Repair Tools For Borer Miners............................................................................ 147
7.4.1. M8T-0004-C CP1 Bit Punch..................................................................................................................... 147
7.4.2. Pick Extractor........................................................................................................................................... 147
7.4.3. Pressure Oil Device Set 729101B............................................................................................................148
7.4.4. Puller.........................................................................................................................................................148
7.4.5. Puller Off Device EC38-KL-D38/30L.......................................................................................................148
7.4.6. RP110 Puller.............................................................................................................................................149
7.5. Special Service and Repair Tools For Continuous Miners.................................................................. 150
7.5.1. Assembly Aid............................................................................................................................................150
7.5.2. Assembly Device For Cutting Motor MC470............................................................................................150
7.5.3. Cutting Head-Tool Kit EG35/30-D............................................................................................................ 151
7.5.4. Cutting Head-Tool Kit EG35/30-D35........................................................................................................ 151
7.5.5. Mounting Bolt............................................................................................................................................152
7.5.6. Power Wrench..........................................................................................................................................152
7.5.7. Pull-Off Device Kit....................................................................................................................................152
7.5.8. Special Wrench.........................................................................................................................................152
7.5.9. Tool System Kit.........................................................................................................................................153
7.5.10. Torque Shaft 1 Tool..................................................................................................................................153
7.5.11. Torque Shaft 2 Tool..................................................................................................................................154

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Contents continued....
7.6. Special Service and Repair Tools For Roadheaders........................................................................... 155
7.6.1. Pull-Off Device Tool Set...........................................................................................................................155
7.6.2. Track Gear Assembly Tool.......................................................................................................................156
7.6.3. Turret Kit Pull Off Device..........................................................................................................................156
7.6.4. Hollow Piston Cylinder Extractor.............................................................................................................. 157
8. SURFACE DRILLS SMARTTOOLS............................................................................................................159

8.1.1. Accumulator Recharge Kit........................................................................................................................160
8.1.2. Air Swivel Breakout Wrench.....................................................................................................................160
8.1.3. AMP Extraction Tool.................................................................................................................................160
8.1.4. Breakout Wrench......................................................................................................................................161
8.1.5. Cable / Connection / Tool.........................................................................................................................161
8.1.6. Compressor Flow Meter Kit...................................................................................................................... 161
8.1.7. Compressor Vacuum Test Kit...................................................................................................................161
8.1.8. Cushion Sub Breakout Tool......................................................................................................................162
8.1.9. Cushion Sub Installation Aid....................................................................................................................162
8.1.10. Custom Wrench........................................................................................................................................162
8.1.11. Deflecting Beam Torque Wrench..............................................................................................................162
8.1.12. Electronic Control Calibration Tool...........................................................................................................163
8.1.13. ERIS/ QXR Systems Keyboard................................................................................................................163
8.1.14. Gland Nut Tool..........................................................................................................................................163
8.1.15. Hydraulic Cap and Plug Kit.......................................................................................................................164
8.1.16. Hex Bolt Tool.............................................................................................................................................164
8.1.17. Mast Lockout Tool.....................................................................................................................................164
8.1.18. Motor Blank Plate Tool..............................................................................................................................165
8.1.19. Motor Seal Driver Tool..............................................................................................................................165
8.1.20. Motor Shaft Protective Sleeve Tool..........................................................................................................165
8.1.21. Proportional Solenoid Valve Connector Repair Kit..................................................................................166
8.1.22. Programming Cable..................................................................................................................................166
8.1.23. QXR USB Cable.......................................................................................................................................166
8.1.24. Sleeve Kit..................................................................................................................................................167
8.1.25. Spline Piston Rod Broaching Tool............................................................................................................167
8.1.26. Saver Sub Breakout Wrench....................................................................................................................167
8.1.27. Saver Sub Breakout Wrench Holder Tool.................................................................................................168
8.1.28. Saver Sub / Drill Pipe Wear MALE Gauge...............................................................................................168
8.1.29. Saver Sub / Drill Pipe Wear FEMALE Gauge..........................................................................................169
8.1.30. Splined Pinion Lock..................................................................................................................................169
8.1.31. TJBO Tool.................................................................................................................................................169
8.1.32. USB Flash Drive 512MB........................................................................................................................... 170
8.2. Cubex 99AX Compressor Tools.......................................................................................................... 171

8.2.1. Sleeve Tools............................................................................................................................................. 171
8.2.2. Valve Tools............................................................................................................................................... 171
8.3. Testing Tools........................................................................................................................................ 172

8.3.1. Drill Pipe No-Go Gauge........................................................................................................................... 172

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8.4. Vansco System.................................................................................................................................... 173
8.4.1. Vansco Data Link Adapter........................................................................................................................ 173
9. UNDER GROUND DRILLS SMARTTOOLS...............................................................................................175

9.1. Pneumatic Testing Tools...................................................................................................................... 176
9.1.1. Accumulator Recharge Kit........................................................................................................................ 176
9.1.2. Accumulator Recharge Kit [77015648] Accessories................................................................................ 178
9.1.3. G Fitting Nitrogen Bottle Country Code Suggestions.............................................................................. 179
9.2. Hydraulic Testing Tools........................................................................................................................ 181

9.2.1. Pressure Test Tool Box Kit ...................................................................................................................... 181
9.3. Operational Adjustment Tools.............................................................................................................. 184

9.3.1. Torque Test Kit..........................................................................................................................................184
9.3.2. Drill Flex Test Jig......................................................................................................................................184

9.4.1. Bolt Clamp Tool .......................................................................................................................................185
9.4.2. Loader Indexing Position Adjustment Tool ..............................................................................................185
9.4.3. Drillhead (Two-Speed) Lifting Device.......................................................................................................186
9.4.4. Drillhead Lifting Device.............................................................................................................................186
9.4.5. Wheel Motor Lifting Tool...........................................................................................................................187
9.5. ENGINE MAINTENANCE Tools.......................................................................................................... 188

9.5.1. Belt Tensioning Tool for Deutz Diesel Engines........................................................................................188
10. TOP HAMMER DRILLS SMARTTOOLS.....................................................................................................189

10.1. General Tool Sets................................................................................................................................ 190
10.1.1. 14 Piece Special Tool Set.........................................................................................................................190
10.1.2. 15 Piece Tool Set......................................................................................................................................191

10.2.1. HL300 Field Service Tool Set...................................................................................................................192
10.2.2. HL500 Series Field Tool Kit......................................................................................................................194
10.2.3. HL650 / HL700 / HL710 Field Tool Kit......................................................................................................196
10.2.4. HL810T / HF810T Stabilator Rock Drill Field Tool Kit..............................................................................197
10.2.5. HL1000 / HL1010 Rock Drills Field Tool Kit..............................................................................................198
10.2.6. HL1500S Rock Drills Field Tool Kit...........................................................................................................200
10.2.7. HL1560T Rock Drills Field Tool Kit...........................................................................................................201
10.2.8. HLX5 / HLX5T / HFX5T Field Tool Kit......................................................................................................203
10.2.9. HSX Field Service Tool Set......................................................................................................................204
10.2.10. RD314 Field Tool Kit.................................................................................................................................206
10.2.11. RD500 Series Field Tool Kit.....................................................................................................................208

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Sandvik Mining and Construction Australia (Production and Supply) Pty Ltd
431 Masonite Road, Heatherbrae, NSW, 2324, AUSTRALIA
Phone: +61 2 4983 9009 Fax: +61 2 4983 9005
Copyright © 2013-2016 Sandvik Mining and Construction Australia (Production and Supply) Pty Ltd
Disclaimer
Sandvik Mining is committed to providing world class machinery and services. That commitment is underpinned by
robust health, safety and welfare policies and procedures based upon, so far as is reasonably practicable, the elimination
and control of risks and hazards while using the machinery for the purposes for which it is intended.
The machine was designed and manufactured in accordance with legislative requirements at the time of its design and
manufacture. The machine was supplied with the necessary approvals and certifications required to meet the technical,
engineering and regulatory requirements for the purpose for which it was designed and manufactured.
The contents of the unit documentation apply to the machine as it was at the date of supply and when the unit
documentation was approved for distribution. Sandvik Mining reserves its right to revise the information contained in
the unit documentation at any time.
You must not amend, alter or otherwise vary the contents of this publication (or any written document supplied by
Sandvik) including the drawings, graphics and other information contained therein without prior written permission
from Sandvik. Where permission is granted, Sandvik accepts no responsibility and is not liable for damages produced
by any amendments, alterations or variations to the contents.
The information provided in the unit documentation for this machine is considered appropriate for the purpose for which
it was designed and manufactured provided no non-approved modification is done to the machine. A “Non-Approved
Modification” also means a modification to any part of a Sandvik machine or equipment; component part of a Sandvik
machine or equipment; or any other modification of anything provided for use by Sandvik in conjunction with a Sandvik
machine or equipment. It is also essential that you only use OEM replacement parts if parts have to be replaced. Failure
to use OEM parts may cause personal injury and/ or damage to the equipment.
WARNING! Any non-approved modification to the machinery or equipment could cause injury or death. You MUST
always obtain written permission from Sandvik if you want to modify any aspect of the machine or equipment.
However, to the fullest extent permitted by Law, Sandvik does not accept any liability or responsibility for:
a) any direct or indirect damage you or any third party may incur which arises directly or indirectly from your or
their use of or reliance on this document or any of its contents; and/or
b) the information contained in the document being misused, misinterpreted, ignored or amended including any
direct or indirect damage arising as a result of same.
For the avoidance of doubt, nothing in this disclaimer excludes or limits any obligation or liability if such obligation or
liability is unable to be excluded or limited pursuant to applicable law. The owner of the machine is put on notice that
he/she cannot shift his/her statutory obligations to anyone else with respect to health, safety and welfare for operating
the machinery.
WARNING! The Owner (or possessor) of the equipment must undertake its own risk assessment before equipment
may be used on site. Although Sandvik has taken the actions described above, the Owner of the equipment has specific
knowledge respecting local conditions where the machine is being operated and maintained. THEREFORE, careful
risk assessment (reference to ISO 12100, figure 1, risk reduction process) including risk controls needed that arise from
operation and maintenance of the equipment on site MUST also be undertaken by the Owner.
This publication, including the drawings, graphics and other information contained therein, is subject to copyright.
Except as specifically authorized by the Copyright Act 1968, no part of this document may in any form or by any means
(electronic, mechanical, micro copying, photocopying, recording or otherwise) be reproduced, published, stored in a
retrieval system, transmitted or used in a way that is detrimental to Sandvik’s interest without prior permission from
Sandvik.

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1. INTRODUCTION

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1.1. REVISION HISTORY

DOCUMENT ID: SST-IN-005_V04
CREATED BY: HVS Lifetime Support
DATE VERSION DESCRIPTION
03/10/2013 V01 • First Release of SmartTools Catalogue
• Section '2.3 Diagnostic Tools' removed

• Section '2.3.1 Volvo Penta Hand Held Data Reader' moved to section
6.3.6
• Section '2.9 Crimping Tools and Cutters' added
• Section '2.16 Pipe Pre-Assembly Tools' added
06/03/2014 V02
• Section '6.6 Dana Component Repairs / Service' added
• Section '9.4.3 Drillhead (Two-Speed) Lifting Device' added
• Section '9.4.4 Drillhead Lifting Device' added
• Section '9.4.5 Wheel Motor Lifting Tool' added
• Section '9.5 Engine Maintenance Tools' added
• Section '2.17 Window Installation Tools' added
23/01/2015 V03 • Section '2.11.7 Torque Wrench' - Torque range for part no. 56035573
changed
• Part number corrected in section '5.2.1 Adjuster Chains Kit'
• 'Oil Sampling Kit BASIC' and 'Oil Sampling Kit PRO' added in section
'5.2.2 Machine Oil Sample Kits'
21/01/2016 V04 • Mobile filtration units FO30 and FO5-EX added in section '5.2.3 Portable
Filtration Units'
• Section '6.1.5 MAE Alternator Tester / Reset Unit' added
• Section '6.1.6 SafeZone Hand Controller' corrected

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1.2. PURPOSE
The purpose of this catalogue is to promote the intended safe, proper and economical use of Sandvik tools to
help User identify, avoid and prevent hazardous situations and related consequences.
This catalogue will help you identify the right tool for the right job, and having the right
tool available will help to reduce work place injuries!
For a replacement or updated copy contact;

Sandvik Mining and Construction Australia (Production and Supply) Pty Ltd
HVS Lifetime Support
431 Masonite Road, Heatherbrae, NSW, 2324, AUSTRALIA
Phone: +61 2 4983 9009 Fax: +61 2 4983 9005
1.3. PRODUCT DOCUMENTATION UPDATES

Sandvik may issue Technical, Safety, Par ts or other Bulletins to update information relating to
this product. These Bulletins will be forwarded to the known owner of the equipment. All Bulletins
issued by Sandvik Mining and Construction Australia are available on the Sandvik website at
www.miningandconstruction.sandvik.com/au (via EHS tab). Sandvik recommends that this site is checked
periodically for new releases.
1.4. FAULTY EQUIPMENT

If the operator becomes aware of an unsafe condition of any Sandvik tools, the operator is required to immediately
take steps to remedy the fault.
1.5. ACRONYMS AND DEFINITIONS

TERM DEFINITION
Adjustable Fork Wrench Also known as a Shifting Spanner or Roller Opener Wrench
Also known as;

Allen Key • Allen Wrench • Key Wrench
• Hex Key • Socket Screw Key
D&B Drill and Bolt
Any space within and or around the product in which a person is exposed to
Danger Zone / Hazard Zone
a hazard.
DTH Drill Down The Hole Drill
EHS Environment, Health and Safety

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TERM DEFINITION
Numerical value quantifying an emission generated by a product (eg. vibration,

Emission Value
hazardous substance, radiation).
Quantifies the exposure of persons to emissions when the product is in use.
Exposure Value
Exposure values can be estimated using the emission values.
Refers to all bolts, nuts, washers.
• Includes; Wood Screws, Machine Screws, Sheet Metal Screws, Self
Fasteners
Drilling SMS, Hex Bolts, Carriage Bolts, Lag Bolts, Set Screws, Socket
Screws, Eye Bolts, Eye Lags, U-Bolts, J-Bolts, Hanger Bolts
Guard Physical barrier, designed as a part of the product, to provide protection.
Physical injury or damage to health. This is always in relation to people, not

Harm
to equipment or property.
Potential source of harm.
• The term 'hazard' can be specified (eg. mechanical hazard, electrical
hazard) or the nature of the potential harm can be specified (eg.
electrical shock hazard, cutting hazard, toxic hazard, fire hazard).
• The hazard envisaged in this definition: either is permanently present
Hazard during the intended use of the machine (motion of hazardous moving
elements, electrical arcing during the welding phase, unhealthy posture,
noise emission, high temperature); or may appear unexpectedly (eg.
explosion, crushing hazard as a consequence of an unintended or
unexpected startup, ejection as a consequence of a breakage, fall as a
consequence of acceleration or deceleration.
Protective measures consisting of communication links (eg. text, words, signs,
Information for Use signals, symbols, diagrams) used separately or in combination, to convey
information to the User.
Also known as;
Key Wrench • Allen Wrench • Key Wrench
L&H Load and Haul
NPD New Product Development
OFI Opportunities for Improvement
PIP Plant Information Pack
Machinery, partly completed machinery and tools, including services related

Product
thereto
Safeguard other than a guard, which reduces the risk either alone or in
Protective Device conjunction with a guard. eg. interlocking device, hold-to-run control, limiting
device.
PSF Plant Safety File

SmartTools
TERM DEFINITION
QDS Quick Detach System
Reasonable Foreseeable Use of a machine in a way not intended by the designer, but which may result
Misuse from a readily predictable human behaviour.
Combination of a probability of occurrence of harm and the severity of that
Risk
harm.
Roller Opener Wrench Also known as a Adjustable Fork Wrench or Shifting Spanner
Safeguard Guard or protective device.
Shifting Spanner Also known as a Adjustable Fork Wrench or Roller Opener Wrench
SMC Sandvik Mining and Construction
Also known as;

Socket Screw Key • Allen Wrench • Key Wrench
Spanner Also known as a Wrench
TH Drill Top Hammer Drill
TSD Technical Service Desk
UG Drill Under Ground Drill
The owner, operator, authorized and trained people in the operation and
User
maintenance of the product.
Wrench Also known as a spanner

SmartTools
2. Crushing SmartTools

Copyright © Lifetime Support Services, Sandvik Mining and Construction Australia (Production/Supply) Pty Ltd
SmartTools
2.1. HYDRAULIC TOOLS

2.1.1. Hydraulic Pump
TYPE / GROUP KIT / PART # QTY
All Crushers 624.3239-00 2
SPECIFICATION / DESCRIPTION
Hydraulic pump for the hydraulic HMV-nuts

CRUSHING SMARTTOOLS
NOTICE
The following Hydraulic Jaw Crusher tools are available to either purchase or Rent from Sandvik.
2.1.2. CJ208 Hydraulic Tools for Jaw Crushers

ITEM DESCRIPTION PART # THREAD RING PART # RING DIM
Flywheel HMV 18 - M90 x 2 - -
Bearing
HMV 28 - M140 x 2 - -
Assembly
Bearing M170 x 3
HMV 34 - - -
Disassembly Sleeve AH 3232G
2.1.3. J9 & CJ209 Hydraulic Tools for Jaw Crushers

Flywheel HMV 23 - M115 x 2 - -
Bearing
HMV 34 623.2660-00 M170 x 3 - -
Assembly
Bearing M200 x 3
HMV 40 623.4808-00 - -
Disassembly Sleeve AH 3238G
2.1.4. J11 & CJ211 Hydraulic Tools for Jaw Crushers

Flywheel HMV 27 624.1938-00 M135 x2 - -
Bearing
HMV 38 623.2517-00 M190 x 3 - 12x240x192
Assembly
Bearing TR 240 x 4
HMV 48 623.7970-00 - -
Disassembly Sleeve AOH 2344

SmartTools
2.1.5. JM 1206 Hydraulic Tools for Jaw Crushers
Allen key
Flywheel (Ringfeder) - - -
10mm
Bearing
HMV 44 623.2553-00 TR 220 x 4 - 24x280x226
Assembly
TR 280 x 4
HMV 56E 623.2350-00 - -
Sleeve AOH 3152G
Bearing
Disassembly TR 290 x 4
(HMV 58) 623.7433-00 Sleeve AOH 3152 - -
Old Type
2.1.6. JM 806 & CJ408 Hydraulic Tools for Jaw Crushers

Flywheel HMV 27 624.1938-00 M135 x2 - -
Bearing
HMV 38 623.2517-00 M190 x 3 - 12x240x192
Assembly
Bearing TR 240 x 4
HMV 48 623.7970-00 - -

Flywheel HMV 27 624.1938-00 M135 x2 - -
Bearing
HMV 38 623.2517-00 M190 x 3 - 12x240x192
Assembly
Bearing TR240 x 4
HMV 48 623.7970-00 - -

CRUSHING SMARTTOOLS

Flywheel HMV 32 623.3901-00 M 160 x 3 - -
Bearing
HMV 44 623.2553-00 TR 220 x 4 - 24x280x226
Assembly
TR 280 x 4
HMV 56E 623.2350-00 - -
Sleeve AOH 3152G
Bearing
(HMV 58) 623.7433-00 Sleeve AOH 3152 - -
Old Type

Flywheel HMV 44 623.2553-00 TR 220 x 4 - 24x280x226
Bearing
HMV 56 623.2350-00 TR 280 x 4 623.2350 45x350x284
Assembly
TR 340 x 5
HMV 68E 623.2351-00 - -
Sleeve AOH 3164G
Bearing
(HMV 70) 623.4797-00 Sleeve AOH 3164 Old - -
Type

SmartTools
Flywheel HMV 44 623.2553-00 TR 220 x 4 - 24x280x226
Bearing
HMV 56 623.2350-00 TR 280 x 4 623.2350 45x350x284
Assembly
TR 340 x 5
HMV 68E 623.2351-00 - -
Sleeve AOH 3164G
Bearing
(HMV 70) 623.4797-00 Sleeve AOH 3164 - -
Old Type

Flywheel HMV 52 623.1129-00 TR 260 x 4 - -
Bearing
HMV 68 623.2351-00 TR 340 x 5 623.4797 30x429x356
Assembly
Bearing TR 400 x 5, Sleeve

HMV 80 623.4796-00 - -
Disassembly AOH3176

Flywheel HMV 52 623.1129-00 TR 260 x 4 - -
Bearing
HMV 70 623.4797-00 TR 350 x 5 623.4797 30x429x356
Assembly
Bearing TR 400 x 5
HMV 80 623.4796-00 - -
Disassembly Sleeve AOH24176

CRUSHING SMARTTOOLS

Flywheel HMV 52 623.1129-00 TR 260 x 4 - -
Bearing
HMV 70 623.4797-00 TR 350 x 5 623.4797 30x429x356
Assembly
Bearing TR 400 x 5
HMV 80 623.4796-00 - -
Disassembly Sleeve AOH24176

SmartTools
2.2. SERVICE AND REPAIR TOOLS

2.2.1. CH890 & CH895 Crusher Toolbox
TYPE / GROUP KIT / PART # QTY SPECIFICATION / DESCRIPTION
• This toolbox is supplied with the CH890

& CH895 Crusher
CH890 & CH895 452.6223-901 1
• The toolbox contains specific tools for
CH890 & CH895 Crusher maintenance.

CRUSHING SMARTTOOLS
CH890 & CH895 CRUSHER TOOLBOX - 452.6223-901

REPLACEMENT PARTS
IMAGE PART # QTY SPECIFICATION / DESCRIPTION
27 920.0038-00 1 Allen Key - 10mm

28 920.0040-00 1 Allen Key - 14mm
29 920.0042-00 1 Allen Key - 19mm
30 920.0032-00 1 Allen Key - 16mm
31 920.0035-00 1 Allen Key - 5mm
32 920.0037-00 1 Allen Key - 8mm
33 442.0800-91 5 Chunk of Lead, used for measuring CSS
34 923.0422-00 1 Feeler Gauge (0.05 - 1mm)
36 904.0585-00 1 Hose - Air Bleeder
10 899.0507-00 3 Lifting Eye Bolt VRS - F - M10 Swivel
16 899.0515-00 1 Lifting Eye Bolt VWBG - 35 M80 X 120
5 442.9446-00 1 Lifting Tool - Step Bearing And Piston Wearplate
4 442.9444-00 1 Lifting Tool - Bottomshell Bushing
3 442.9443-00 1 Lifting Tool - Eccentric Bushing
35 452.0452-001 3 Lifting Tool - Scraper
8 843.1529-00 3 Lowering Rod - Hydroset Cylinder Cover
7 442.7284-90 1 Lowering Rod - Mainshaft Step
9 845.0013-00 3 Nut - M6M M30 FZB ISO 4032
6 452.6180-901 1 Piston Retainer
20 920.0245-00 1 Spanner, Combination - 16
17 920.0238-00 1 Spanner, Slogging - 46

SmartTools
CH890 & CH895 CRUSHER TOOLBOX - 452.6223-901

REPLACEMENT PARTS

1 442.9476-00 1 Tool Box
2 452.6267-001 1 Tool List

CRUSHING SMARTTOOLS
2.2.2. CJ615 & CJ815 Toolbox

CJ615 & CJ815 400.0845-901 1
• This toolbox is supplied with the CJ615 & CJ815 Crusher

• The toolbox contains specific tools for CJ615 & CJ815
Crusher maintenance.
NOTE: The Pictures are for Reference Only

• Previously known as - JM1511 & JM1513.
CJ615 & CJ815 TOOLBOX - 400.0845-901

REPLACEMENT PARTS
Image Not Available 402.4452-00 1 Gauge for CSS
Image Not Available 402.4480-00 2 Lifting Tool - Jaw Plates and Cheek Plates
Image Not Available 920.0201-00 1 Socket Wrench - 65 L=135
Image Not Available 920.0133-00 1 Spanner, Open End - 75
Image Not Available 920.0072-00 2 Spanner, Open End - NV65
920.0110-00 1 Spanner, Slogging - 65
Image Not Available 442.9476-00 1 Tool Box
Image Not Available 400.0847-001 1 Tool list

SmartTools
2.2.3. CH660 Crusher Toolbox
CH660 Crusher 442.8877-00 1
• This toolbox is supplied with the CH660 Crusher

• The toolbox contains specific tools for CH660 Crusher
maintenance.
CH660 CRUSHER TOOLBOX - 442.8877-00

REPLACEMENT PARTS
920.0038-00 1 Allen Key - 10mm

920.0041-00 1 Allen Key - 17mm
920.0032-00 1 Allen Key - 5/8"
920.0035-00 1 Allen Key - 5mm
920.0037-00 1 Allen Key - 8mm
Image Not Available 442.0800-90 5 Chunk Of Lead, Used For Measuring CSS
923.0422-00 1 Feeler Gauge (0.05 - 1mm)
904.0585-00 1 Hose - Air Bleeder
899.0155-00 4 Lifting Eye Bolt LT - M12 Plain
Lifting Tool - Step Bearing And Piston

Image Not Available 442.9446-00 1
Wearplate
Image Not Available 442.8879-00 1 Lifting Tool - Eccentric Bushing
Image Not Available 442.8880-00 1 Lifting Tool - Bottomshell Bushing

CRUSHING SMARTTOOLS
CH660 CRUSHER TOOLBOX - 442.8877-00

REPLACEMENT PARTS
Image Not Available 442.7284-00 1 Lowering Rod - Mainshaft Step
Image Not Available 845.0012-00 3 Nut M6M M24 8 ZP
881.0096-00 1 Padlock Lock - BD 295 32mm
Image Not Available 442.9996-00 1 Piston Retainer Assembly
Image Not Available 840.0542-00 1 Screw - M6S - M24 x 75 8.8ZP
Image Not Available 920.0151-00 1 Spanner - NV 36
920.0245-00 1 Spanner, Combination - 16
920.0022-00 1 Spanner, Combination - NV 24
920.0186-00 1 Spanner, Combination - NV13
Image Not Available 843.1511-00 3 Stud PSH - M24 x 750 4.6 ZP

SmartTools
2.2.4. CS660 Crusher Tool Kit
CS660 Crusher 442.887-90 1
• This toolbox is supplied with the CS660 Crusher

• The toolbox contains specific tools for CS660 Crusher
maintenance
CS660 CRUSHER TOOL KIT - 442.887-90

REPLACEMENT PARTS
920.0038-00 1 Allen Key - 10mm

920.0041-00 1 Allen Key - 17mm
920.0032-00 1 Allen Key - 5/8"
920.0035-00 1 Allen Key - 5mm
920.0037-00 1 Allen Key - 8mm
923.0422-00 1 Feeler Gauge (0.05 - 1mm)

Image Not Available 442.9446-00 1 Lifting Tool - Step Bearing And Piston Wearplate

CRUSHING SMARTTOOLS
CS660 CRUSHER TOOL KIT - 442.887-90

REPLACEMENT PARTS
Image Not Available 442.9996-00 1 Piston Retainer
Image Not Available 920.0151-00 1 Spanner - NV 36

SmartTools
2.2.5. CH870 Crusher Tool Kit
CH870 Crusher 452.1257-00 1

maintenance
CH870 CRUSHER TOOL KIT - 452.1257-00

REPLACEMENT PARTS
920.0038-00 1 Allen Key - 10 mm

920.0040-00 1 Allen Key - 14 mm
920.0042-00 1 Allen Key - 19mm
920.0035-00 1 Allen Key - 5 mm
920.0032-00 1 Allen Key - 5/8
920.0037-00 1 Allen Key - 8 mm
923.0422-00 1 Feeler Gauge (0.05 - 1mm)
899.0099-00 3 Lifting Eye Bolt LT - M10 plain

899.0515-00 1 Lifting Eye Bolt VWBG - 35 M80 X 121

CRUSHING SMARTTOOLS

REPLACEMENT PARTS
Image Not Available 452.0452-001 3 Lifting Tool - Scraper
Image Not Available 452.1512-901 1 Piston retainer


SmartTools
2.2.6. CH880 Crusher Tool Kit
CH880 Crusher 442.9399-00 1

maintenance

REPLACEMENT PARTS
920.0038-00 1 Allen Key - 10mm

920.0040-00 1 Allen Key - 14mm
920.0042-00 1 Allen Key - 19mm
920.0032-00 1 Allen Key - 5/8"
920.0035-00 1 Allen Key - 5mm
920.0037-00 1 Allen Key - 8mm
923.0422-00 1 Feeler Gauge (0.05 - 1mm)


CRUSHING SMARTTOOLS

REPLACEMENT PARTS
Image Not Available 442.9443-00 1 Lifting Tool - Excenter Bushing
Image Not Available 442.9511-00 1 Piston Retainer


SmartTools

SmartTools
3. Common SmartTools

Revision Date: 18/07/2013
SmartTools
3.1. ALLEN KEY (SOCKET SCREW KEY)

Also known as; • Allen Wrench • Hex Key • Key Wrench • Socket Screw Key
3.1.1. Allen Key - Metric

All 56035481 1
Includes;
• 2mm • 8 mm • 13 mm • 19 mm
• 4 mm • 10 mm • 15 mm
NOTE: Picture is for Reference Only
• 6 mm • 11mm • 17 mm
3.1.2. Allen Key - Imperial

All 56035482 1

COMMON SMARTTOOLS
3.2. BURR REMOVAL TOOLS

3.2.1. Inner-Outer Reamer
All BG00360584 1
used for removing burrs

SmartTools
3.3. EXTRACTION TOOLS

3.3.1. Bearing Puller - Three Jaw
All 56036040 1
• 2 or 3 legs
• 1 pcs with two or three adjustable arms
3.3.2. Bearing Puller - Two Jaw

All 56036041 1
• 20-200mm
• 1 pcs with two sliding arms
3.3.3. Extraction Tool - 25-500mm

All 56036042 1
• 25-500mm
• 1 pcs with two sliding arms

COMMON SMARTTOOLS
3.4. HAMMERS
3.4.1. Copper Hammer
All 400950003 1
3.4.2. Hammer
Includes shaft
REPLACEMENT PARTS
• 400010128 - 500 g
• 400010146 - 200 g
3.4.3. Mallet (Soft Head) Hammer

All 400950002 1
• 50 mm

SmartTools
3.4.4. Multi-Head Hammer
• Delivers powerful impact for faster and safer heavy

construction and mining equipment repairs and
maintenance.
ALL See Following Items 1 • Delivers consistent, precision impact
• Two-person jobs can now be completed by one
person
• Makes repairs faster and easier
3.4.4.i. 9 lb / 30” Hammer + 1 Pin Driver Tip Kit

All BH00022173 1
• 9 lb / 30” Slide Sledge Heavy Equipment hammer

• Pin Driver:
• 2” Diameter
• Durable Nylon Carrying Bag

COMMON SMARTTOOLS
3.4.4.ii. 9 lb / 30” Hammer + 6 Pin Driver Tip Kit

All BH00022174 1

• Pin Driver:
• 1/2” Diameter • 1 1/4" Diameter • 2 1/2" Diameter
• 7/8” Diameter • 2” Diameter • 3” Diameter
3.4.4.iii. 13 lb / 46" Hammer + 1 Pin Driver Tip Kit

All BH00022175 1
• 13 lb / 46” Slide Sledge Heavy Equipment Hammer

• Pin Driver:
• 2” Diameter
3.4.4.iv. 13 lb / 46” Hammer + 6 Pin Driver Tip Kit

All BH00022176 1

• Pin Driver:

SmartTools
3.4.4.v. 14 lb / 30" Hammer + 1 Pin Driver Tip Kit
All BH00022177 1

• Pin Driver:
• 2” Diameter
3.4.4.vi. 14 lb / 30” Hammer + 6 Pin Driver Tip Kit

All BH000221768 1

• Pin Driver:
3.4.4.vii. 21 lb / 46" Hammer + 1 Pin Driver Tip Kit

All BH00022179 1

• Pin Driver:
• 2” Diameter

COMMON SMARTTOOLS
3.4.4.viii. 21 lb / 46” Hammer + 6 Pin Driver Tip Kit

All BH00022180 1

• Pin Driver:
3.4.4.ix. Continuous Miner Tip

All BH00022181 1
Image Not Available SPECIFICATION / DESCRIPTION
To be used in conjunction with the Multi-Head Hammer
3.4.4.x. Continuous Miner Tip Adapter

All BH00022182 1
• To be used in conjunction with the Multi-Head Hammer

• The adapter is used for Heavy Equipment

SmartTools
3.4.4.xi. Large Striker Wrench Tip
All BH00022183 1

• 2.1" inside diameter
3.4.4.xii. Small Striker Wrench Tip

All BH00022184 1

• 1.6" inside diameter

COMMON SMARTTOOLS
3.5. PIPE BENDING TOOLS

3.5.1. Heavy-Duty Instrument Benders
All BG00360586 1
• Is specially designed for bending hard tubing such as

stainless steel, steel and titanium.
• A simple two-stage handle design easily switches to bend
up to 180°, keeping bends in-plane and accurate.
• Extra-long handles for increased leverage; vise clamp
block for extra stability.
• Cushioned handle grips for improved bending ease.

SmartTools
3.6. O-RING KITS

3.6.1. BOSS O-ring Kit
All 022211-052 1
to fit hydraulic adapters
REPLACEMENT PART
3.6.2. Common O-ring Kit

• Contains the most frequently replaced O-rings.

All Loaders and
56030713 1 • The kit box can be refilled by ordering individual
Trucks
items as listed below
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24
25 26 27 28 29 30 31 32
COMMON O-RING KIT - 56030713

REPLACEMENT PARTS
1 4182890 100 O-ring, ORFS 04

2 4182891 50 O-ring, ORFS 06
3 4182892 50 O-ring, ORFS 08

COMMON SMARTTOOLS
COMMON O-RING KIT - 56030713

REPLACEMENT PARTS
4 4182893 50 O-ring, ORFS 10

5 4182894 30 O-ring, ORFS 12
6 4182895 30 O-ring, ORFS 16
7 4182896 20 O-ring, ORFS 20
8 9370301 10 O-ring, SAE Flange 3/4"
9 9370302 10 O-ring, SAE Flange 1"
10 9370307 10 O-ring, SAE Flange 1 1/4"\
11 9370308 10 O-ring, SAE Flange 1 1/2"
12 9370309 5 O-ring, SAE Flange 2"
13 9370314 5 O-ring, SAE Flange 2 1/2"
14 9370231 10 O-ring for 7/16 UNF 8.92x1.83"
15 9370100 10 O-ring for 1/2 UNF 10.82x1.78"
16 9370189 10 O-ring for 9/16 UNF 11.0x1.8"
17 9370012 10 O-ring for 3/4 UNF 16.36x2.21"
18 9370155 10 O-ring for 7/8 UNF 19.3x2.4"
19 9370024 10 O-ring for 1 5/16 UNF 29.2x3.0"
20 56030196 10 O-ring for M14, 29.2x3.0
21 56030199 10 O-ring for M18, 29.2x3.0
22 56030203 10 O-ring for M22, 29.2x3.0
23 56030207 10 ED Seal M10 R1/8 "
24 56030208 30 ED Seal M14 R1/4"
25 56030209 20 ED Seal R3/8"
26 56030210 20 ED Seal R1/2"
27 56030211 20 ED Seal M26 R3/4"
28 56030212 20 ED Seal M3 R1"
29 56030213 10 ED Seal M42 R1 1/4"
30 56030214 10 ED Seal M48 R1 1/2"
31 56006946 10 O-ring FPM, T50 oil filters
32 56006947 10 O-ring FPM, T50 oil filters

SmartTools
3.6.3. Flange O-ring Kit
All 022211-051 1
fit hydraulic hose flange ends
REPLACEMENT PART
3.6.4. General O-ring Kit

All see details below 1
REPLACEMENT PART
• 022211-053 - 1 miscellaneous Buna N Seal

3.6.5. O-ring Removal Tool

ALL CT20830-W 1
SPECIFICATION / DESCRIPTION / USAGE
used for removing o-rings on water rods

COMMON SMARTTOOLS
3.6.6. O-ring Splice Kit

All 022211-110 1
to customize o-ring seal material
REPLACEMENT PART
3.6.7. Quad O-ring Kit

All 022211-059 1
fit Commercial Intertech stacker valves
REPLACEMENT PART

SmartTools
3.7. PLIERS
3.7.1. Circlip Pliers set
All 56035926 1
3.7.2. Linemans Pliers

NOTE: Picture is for Reference Only REPLACEMENT PART
• 56035931 - 180
• 56035928 - 400
• 56035929 - 700
3.7.3. Lock-Grip Pliers

All 56035930 1

• 250

COMMON SMARTTOOLS
3.7.4. Needle Nose Pliers

All 56035936 1
3.7.5. Multigrip Pliers

All 56035937 1
• 250mm

SmartTools
3.8. CRIMPING TOOLS AND CUTTERS

3.8.1. Abiko Crimping Tool
All 56035938 1
• Crimping tool used on Terminals and End Sleeves

3.8.2. Battery Cable Terminal Pressing Tool

All BG00391946 1
• for tubular cable lugs and connectors

• Range: 6-50 mm²
3.8.3. Battery Cable Cutter

All BG00391974 1
• for fine- and multi-stranded cable

• Cutting range: 14 mm Ø max.e. g. 1 x 50 mm² H07VK

COMMON SMARTTOOLS
3.9. SOCKETS WRENCH SETS
Socket Size Conversion - Imperial > Metric
3.9.1. Socket Wrench Set - Imperial

All 56035434 1
Includes 19 pieces
• 3/8" • 5/8" • 13/16" • 1.1/16"

• 7/16" • 11/16" • 7/8" • 1.1/8"
• 1/2" • 3/4" • 15/16" • 1.1/4"
• 9/16"
Weight: 5,350 g

SmartTools
3.9.2. Socket Wrench Set - Imperial Hexagon Hollow Long Series
All 56035492 1
3.9.3. Socket Wrench Set - Metric

All 56035433 1
Includes 37 pieces
• 10 mm • 16 mm • 22 mm • 28 mm
• 11 mm • 17 mm • 23 mm • 29 mm
• 12 mm • 18 mm • 24 mm • 30 mm
• 13 mm • 19 mm • 25 mm • 32 mm
• 14 mm • 20 mm • 26 mm
• 15 mm • 21 mm • 27 mm
Weight: 6,500 g

COMMON SMARTTOOLS
3.9.4. Socket Wrench Set - Torx

All 56035530 1
Includes 27 pieces
3.9.5. Socket Wrench Set - 1/4 Drive

All 56035432 1
Includes 31 pieces

SmartTools
3.10. SOCKETS
3.10.1. Sockets - Metric

REPLACEMENT PART
• 56035486 - 8mm • 56035490 - 17mm

• 56035487 - 10mm • 56035491 - 19mm
• 56035489 - 14mm • 56035515 - M32
3.10.2. Sockets - Metric - Long Series

• Long Series
REPLACEMENT PART
• 56035516 - 14mm, • 56035518 - 19mm
• 56035517 - 17mm
3.10.3. Socket - InHex

All 1
Image Not Available
• InHex Bit socket 8mm x 1/2" drive

COMMON SMARTTOOLS
3.10.4. Socket - In Hex

All 56035486 1
• 8mm InHex bit socket

• 1/2" drive
3.10.5. Socket Impact Adaptor

56035536 56035538
REPLACEMENT PART
• 56035536 - 1-3/4 (0.5)

• 56035538 - 3/4-1/2 (0.75 - 0.5)
56035539
• 56035539 - 1/2-3/4 (0.5 - 0.75)
3.10.6. Socket - Torx Impact Bit

All 56035522 1
.45mm

SmartTools
3.11. SPANNER / WRENCH SETS

3.11.1. Adjustable Fork Wrench (Shifting Spanner)
Used on variety of different sizes of fastener heads (nut, bolt,

etc.) as the "jaw" has an adjustable width.
REPLACEMENT PART
• 56035711 - Size 6 • 56035714 - Size 18
• 56035713 - Size 12
3.11.2. Pin Spanner

designed to drive spanner head screws, threaded collars and

retainer rings, shafts, and etc
NOTE: Picture is for Reference Only REPLACEMENT PART
• 56035577 - 1/2" • 56035580 - 3/8"

• 56035579 - 3/4" • 56035581 - 1"
3.11.3. Ratchet Spanner

All 56035532 - 3/4" 1

COMMON SMARTTOOLS
3.11.4. Ring Spanner Set - Metric

All 56035582 1
Includes;
• 6-30mm • 41mm
• 32mm • 46mm
• 33mm • 50mm
NOTE: Picture is for Reference Only • 36mm • 55mm
• 38mm
3.11.5. Ring Spanner Set - Imperial

All 56035683 1
• 1/4 -2
3.11.6. T-Spanner
All 56035534 1
• max 2500 Nm,

• 1:5

SmartTools
3.11.7. Torque Wrench
used to precisely apply a specific torque to a fastener such as

a nut or bolt.
PART #
• 56035572 - 12-68 Nm
• 56035573 - 40-200 Nm
• 56035574 - 200-800 Nm
• 56035575 - 700-1500 Nm
NOTE: Picture is for Reference Only • 56027948 - 200-810 Nm, 3/4 sq.drive

COMMON SMARTTOOLS
3.12. SAFETY
3.12.1. Danger Tag
• This tag is used to isolate devices to signify that persons

are currently engaged in work on the plant, and that it
is likely that those persons will be injured if the isolated
devices are not maintained in the safe position
• Each person performing work must attach their own tag
• This tag MUST ONLY be removed by the person who
attached it or by a supervisor following the instructions in
SSP10.
REPLACEMENT PART
• BH00015278 - English
• BH00015840 - Finnish
• BH00015226 - French
• BH00015230 - Portugese
• BH00015222 - Russian
• BH00015218 - Spanish
• BH00015844 - Swedish
3.12.2. Isolation Pad Lock

All BH00015838 1
• Used to safely isolate energy sources, battery boxes,

valves and switches during machinery service and repairs
or if faulty items are found.
• The lock MUST ONLY be removed by the person who
SSP10.

SmartTools
3.12.3. Information Tag
• Used by any person to pass on information about

equipment
• Attach tag at a location where it will be seen e.g. steering
wheel, machine controls, key switch and soft barrier tape.
• Removed by any person once information is no longer
required
• NOTE: Information Tags DO NOT provide personal
protection....
REPLACEMENT PART
• BH00015228 - French
3.12.4. Lockout Hasp - 6 Lock

All BH00013679 1
• This lock can have up to six or more Lock Out / Isolation

tags applied to safely isolate energy sources, battery
boxes, valves and switches during machinery service and
repairs or if faulty items are found.
• The lock MUST ONLY be removed by the person who
SSP10.

COMMON SMARTTOOLS
3.12.5. Out of Service Tag

• Used to identify equipment or machinery that is faulty or

not suitable for use and has been taken out of service. It
indicates that you should show caution
• This tag MUST ONLY be removed by the person who
SSP10.
REPLACEMENT PART
• BH00015225 - French
3.12.6. Restricted Operation Tag

Used where plant / equipment must have power available in

order for certain tasks or tests to be conducted.
REPLACEMENT PART
• BH00015227 - French

SmartTools
3.12.7. Machine Transport Highway Safety Kit
Contains safety equipment to safely

All 001517-001 1 identify your machine as "Out of Service"
and waiting for assistance.
56035530 REPLACEMENT PARTS
ITEM PART # QTY SPECIFICATION / DESCRIPTION
Warning Flag - for road transport and designating

009417-001 2
extremities of machine
008770-003 1 Fire Extinguisher
009418-001 1 Triangle Kit (Highway Safety)
009374-012 1 Fuse AGC 10 AMP (Glass )
009374-013 1 Fuse. AGC 15.0 AMP (Glass)
009374-014 1 Fuse. AGC 20.0 AMP (Glass)
009375-003 1 Fuse ATC 5.0 AMP (Blade)
NOTE: Pictures are for Reference Only

COMMON SMARTTOOLS
3.13. TECHNICAL MEASUREMENT

3.13.1. Service Technician Kit
Common CN7884 1
Include everything a Global Service Support Engineer

required to efficiently and promptly resolve technical issue
in order to help our customers achieve optimum equipment
performance and minimum downtime.
The kit is comes in a hard case and includes 9 items.
NOTE: Not maintained or supplied by SMCL. - Contact parts.

mobilecs@sandvik.com
3.13.2. Laser Hand Tachometer Kit

All 77016048 1
• Speed Ranging from: 3 - 99999 RPM

• Optical Range: 50 - 1000mm
• Optical Angle: +/- 45 deg.
• Power by: 4 x AAA batteries
• Carry case: Supplied

SmartTools
3.13.3. Thermic Gun
All 77016049 1
Temperatures Ranging from: -C300 - +C5000
3.13.4. Thermic Gun Bag

All 77016050 1
Designed to carry the Thermic Gun - 77016049

COMMON SMARTTOOLS
3.14. THREAD CUTTER TOOL SET

all 56036059 1
Includes;
• DIN 223: • DIN352
• M3 • M12 • M3 • M12
• M3 • M14 • M3 • M14
• M5 • M16 • M5 • M16
• M6 • M18 • M6 • M18
• M8 • M20 • M8 • M20
• M10 • M10
• Drive Square Jaws • Output Drive Square

• 20/5 • 30/11 Pegs
• 20/7 • 38/14
• 25/7 • 45/18

SmartTools
3.15. TIMING TOOL

Deutz Dalian engine 56006602 1

Image Not Available
• Timing tool for the Deutz Dahlia engine injection pump

COMMON SMARTTOOLS
3.16. PIPE PRE-ASSEMBLY TOOLS

3.16.1. Pipe Pre-Assembly Tool
TYPE / GROUP SIZE KIT / PART # QTY
All 06LL BG00361084 1
All 06L BG00361085 1
• pre-installation cones used to mount lubrication pipe

connection locking rings (beads).

SmartTools
3.17. WINDOW INSTALLATION TOOLS

3.17.1. Weather-Stripping Installation Tool
All BG00418788 1
• used to fit wedge-shaped weather-stripping as part of

window installation.

SmartTools
4. Electrical SmartTools

SmartTools
4.1. ELECTRICAL TESTING TOOLS

4.1.1. Can-Bus Harness Tester
Common 55071234 1
• Commonly known as a Speedy Box
4.1.2. EDC SAM Module Test Cable Set

All 55095572 1
Test cables used on the EDC SAM Module
4.1.3. Electrical Contact Cleaner Kit

Common BU00004761 1
• is a fast-drying solvent specially formulated for the quick

and efficient cleaning of electrical equipment
• Non-CFC, non-halogenated cleaning solvent will not attack
the Ozone Layer.
• Excellent removal of greases, oils, flux residues and acrylic
conformal coatings from PCBs.
• 400ml Aerosol with Brush

ELECTRICAL SMARTTOOLS
4.1.4. Electrical Contact Grease

Common BU00004762 1
• Produces low and constant mV drop (and contact

resistance)
• Extends switch lifetime
• Optimal mechanical resistance
• Reduces electrical background noise
• Excellent plastics compatibility (even with ABS/PC)
although testing is always advised.
• Wide temperature range
• Provides smooth, high quality switch “feel”
• Contains a UV trace to allow easy inspection
• 35ml Syringe
4.1.5. Electrical Test Kit

Common 017404-001 1
Kit includes digital meter thermal module, temperature probe,

carry case

SmartTools
4.2. DEUTSCH TOOLS

4.2.1. Deutsch / Harting Electrical Connector Crimping Pliers
All 86860779 1
4.2.2. Deutsch / Harting Pin Removal Tool

All 86860809 1
For Removal of Han C Crimp Contacts
4.2.3. Deutsch / Harting Replacement Pin

All 86860929 1
• 64 Pins
• Spring pin for cut-grip technique
• Moulded thermoplastic material, fibreglass reinforced, UL
94 VO

4.2.4. Deutsch DT Plug Kit

DTH Drill CP001905 1
Contains all parts required for servicing Deutsch DT plugs.

Includes;
• DT connectors (2-12 cavity),
• wedge locks,
• solid contacts,
• sealing plugs,
• contact removal tool,
• extra seals,
• jiffy splices.
Does not include crimping tool.

SmartTools
4.2.5. Deutsch Connector Kit
• The kit is common for all product models and

All Loaders and contains the most frequently replaced connectors.
56030709 1
Trucks • The kit box can be refilled by ordering individual
items as listed below
DEUTSCH CONNECTOR KIT - 56030709

REPLACEMENT PARTS
56021050 4 WM4S - Wedgelock for DTM 4 way plug

56021056 4 WM4P - Wedgelock for DTM 4 pin receptacle

DEUTSCH CONNECTOR KIT - 56030709

REPLACEMENT PARTS

55014921 10 W2S - Wedgelock for DT 2 way plug
55014892 10 W2P - Wedgelock for DT 2 pin receptacle
56016404 5 W6S - Wedgelock for DT 6 pin plug
56016266 2 W8P - Wedgelock for DT 8 way receptacle
56015480 W12P Wedgelock for DT 12 way receptacle2
HDP26-24-23PN-L017 - Plug, 23 x size 16 pins, reverse
56016142 1
arrangement, shell size 24, plastic (engine)
HDP24-24-23SN-L017 - Receptacle, 23 x size 16 sockets,
56015307 1
reverse arrangement, shell size 24, plastic
HDP26-24-31SE-LO17 - Plug, 31 x size 16 sockets, shell size
56014781 1
24, plastic
HDP24-24-31PE-L017 - Receptacle, 31 x size 16 pins, shell
56014782 1
size 24, plastic
HDP26-24-31PE-L017 - Plug, 31 x size 16 pins, reverse
56014783 1
arrangement, shell size 24, plastic
HDP24-24-31SE-L017 - Receptacle, 31 x size 16 sockets,
56014784 1
reverse arrangement, shell size 24, plastic
HDP26-18-6SN-C030 - Plug, 2 x size 4 sockets, (4 x size 16
56015319 1
blocked cavities), shell size 18, plastic
HDP24-18-6PN-C030 - Receptacle, 2 x size 4 pins, (4 x size
56014869 1
16 blocked cavities), shell size 18, plastic
09242018 1 Electrical grease
69038376 1 AF8 crimp tool - 924-008
69038375 1 Universal positioned - 925(4?)-025
56030285 10 Insert/extract tool - Size 16 Deutch insert/extract tool

SmartTools

4.3.1. AMP Service Kit
DR500 Series Drills BH00018698 1
• includes everything you need to repair the electrical

connections on the drill
REPLACEMENT PART

4.3.2. DELPHI Service Kit

DR500 Series Drills BH00018697 1
• includes everything you need to repair the electrical

connections on the drill
REPLACEMENT PART

SmartTools

SmartTools
5. Hydraulic SmartTools

SmartTools
5.1. TECHNICAL MEASUREMENT TOOLS

5.1.1. Digital Pressure Gauge
All 77011830 1
• Measures from: 0 - 600 BAR

• Monitors:
• Oil, Gas, Water, Hydraulic, Pneumatic, and Other
pressure media in mobile, industrial, and process
control equipment.
• Can be installed when required using standard test point or
left permanently connected in system.
• Adapter to EMA 3 Series (M16x2)
• ± 0.5% accuracy
• Battery Powered with 1500 h life
• Simultaneously Displays:
• Actual Pressure, Peak Pressure, Battery Level,
and Engineering Units Selected
• Measured units
• inbar, psi, kPa, MPa, and m bar
5.1.2. Sandvik Rotary Drill Hydraulic Test Kit

Rotary Drill 002414-051 1
Contains;
• Test Adapters
• Pressure Gauge and
• Connection Hoses

HYDRAULIC TOOLS
5.1.3. HMG 3000 Expert Data Acquisition Tool Kit

Any 77016427 1
• Up to 10 sensors can be connected simultaneously

• Up to 32 measurement channels can be displayed at a time
• Measuring rates up to 0.1 ms
• Extended voltage measurement
• -10 to +10 V and 0 to 50 V
• Various measurement modes:
• Normal measuring, Fast curve recording, and Long
term measuring
• PC connection
• USB and RS 232
1 77016350 1 HMG 3000 Portable Data Recorder

2 77016413 1 Storage Pelicase Box
3 77016414 1 HMG 3000 Plastic Protection Bag
4 77016380 1 Pressure Sensor: -1 to 9 Bar
5 77016399 4 Pressure Sensor: 0 to 600 Bar
6 77016400 1 Temperature Sensor: -250 to 1000C
7 77016418 4 Sensor Cable: 2000 mm M12 x 1
9 77016420 2 Electric Multiplug Adaptor for Sensor
Adaptor
10 73803410 3
• Male: M16 x 200
11 77016424 2 Minimess Hose: 1000 mm
12 77016425 1 Minimess Hose: 400 mm
13* 77016408 1 Flowmeter: 15 to 300 Ltr/Min
Adaptor
14* 81677839 2 • Male: G 1"1/4 DN 22
• Male: JIC 1"5/16
15* 77016404 1 Pressure Sensor Plastic Protection Case
16* 77016415 1 Rotation Speed Sensor
* these items are Not included in the Professional Kit

SmartTools
5.1.4. HMG 3000 Professional Data Acquisition Tool Kit
All 77016426 1
2
• Up to 10 sensors can be connected simultaneously

• Up to 32 measurement channels can be displayed at a time
• Measuring rates up to 0.1 ms
• Extended voltage measurement
• -10 to +10 V and 0 to 50 V
1
• Various measurement modes:
• Normal measuring
• Fast curve recording
• Long term measuring
• PC connection
• USB
• RS 232
1 77016350 1 HMG 3000 Portable Data Recorder

2 77016413 1 Storage Pelicase Box

HYDRAULIC TOOLS
3 77016414 1 HMG 3000 Plastic Protection Bag

4 77016380 1 Pressure Sensor: -1 to 9 Bar
5 77016399 4 Pressure Sensor: 0 to 600 Bar
6 77016400 1 Temperature Sensor: -250 to 1000C
9 77016420 2 Electric Multiplug Adaptor for Sensor
Adaptor
10 73803410 3
• Male: M16 x 200
11 77016424 2 Minimess Hose: 1000 mm
12 77016425 1 Minimess Hose: 400 mm

SmartTools
5.1.5. HMG 3000 Accessories
NOTE: The below items are accessories for the HMG 3000 (77016426 and 77016427) Kit and DO NOT come
as part of the HMG 3000 Expert or Professional Data Acquisition Tool Kit.
HMG 3000 ACCESSORIES
Image Not Available 77016411 1 AC Grip Current Tester: 100 AMP

Adaptor
Image Not Available 81677839 2 • Male: G 1"1/4 DN 22
• Male: JIC 1"5/16
Adaptor
77016403 1 • Female: G 1/4
• Female / M16 x 200
Image Not Available 77016423 1 Cigar Lighter Power Charger
Image Not Available 77016682 1 DC Grip Current Tester: 100 AMP
Image Not Available 77016421 1 Electric Connection Module
Image Not Available 77016422 1 European Power Charger
Image Not Available 77016848 1 Flow Meter Sensor
77016405 1 Flowmeter: 1, 2 to 20 Ltr/Min
77016408 1 Flowmeter: 15 to 300 Ltr/Min
77016402 1 Infrared Temperature Sensor: 0° to 500°C
Image Not Available 77016417 1 Magnetic Holder for Rotation Speed Sensor
Image Not Available 73820004 1 Minimess Hose: 1500mm
77016404 1 Pressure Sensor Plastic Protection Case

HYDRAULIC TOOLS
HMG 3000 ACCESSORIES
77016394 1 Pressure Sensor: 0 to 16 Bar

Image Not Available 77016416 1 Reflective Foil Set
Image Not Available 77016415 1 Rotation Speed Sensor
77016401 1 Seal (For Temperature Sensor 77016400)

SmartTools

5.2.1. Adjuster Chains Kit
Hydraulic pump and cylinder set
5.2.2. Machine Oil Sample Kits

All 021254-001 1
• Test Adapters
• Pressure Gauge and
• Connection Hoses

HYDRAULIC TOOLS
All BG00486751 1
• Oil Sampling Kit BASIC

• Cardboard box including 6 pcs sampling bottles, sampling
Image Not Available
pump, 10 m tubing, cutters, instructions
REPLACEMENT PART
• BG00486778 - Sampling bottles kit (10 pcs)

• BG00486782 - Plastic sampling pump
• BG00486827 - Metalic sampling pump
• BG00486755 - Spare tubing (10 m)
All BG00486754 1
• Oil Sampling Kit PRO

• Hard cover case, 6 sampling bottles, sampling pump, 10 m
tubing, cutters, instructions
REPLACEMENT PART
• BG00486778 - Sampling bottles kit (10 pcs)

• BG00486782 - Plastic sampling pump
• BG00486827 - Metalic sampling pump
• BG00486755 - Spare tubing (10 m)

SmartTools
5.2.3. Portable Filtration Units
• 115V AC Motor
• For offline filtration of hydraulic system after component
replacement.
• Filtering new oil before it is put into service.
REPLACEMENT PART
• 020123-051 - 3 Micron Filter Element

1 x 230v 50Hz
BG00567573
1 x 120V 60 Hz
BG00585758
All 1
1 x 220V 60 Hz
BG00585761
3 x 400V 50hz
BG00585747
• The Sandvik FO30 is a robust, easy to use off-line

filtration unit installed on a mobile 4 wheel cart.
• Specifically designed for use in UG mine workshops.
• The 30L/min pump flow allows efficient and quick cleaning
of hydraulic systems.
• The fine elements used in these filters are noted for their
particularly high contamination retention capacity (low
operating cost) and an environmentally safe method of
disposal (incinerable).
• The integrated particles measurement technology ensures
an optimum monitoring of the oil quality.
REPLACEMENT PART
• BG00585785 - 2 micron filter element (2 pieces needed)

HYDRAULIC TOOLS
3 x 400V 50Hz
BG00567574
All 1
3 x 220V 60Hz
BG00585736
• The Sandvik FO5-EX is a hi-tech off-line filtration unit. It is

designed for filtering hydraulic oil, but also for dewatering
and degassing.
• Operates on the principle of vacuum dewatering to
eliminate free and dissolved water as well as free and
dissolved gases. Its integrated heater allows great
dewatering performance.
• By using special filter technology, which has a high
contamination retention capacity, the Sandvik FO5-EX is
extremely cost effective.
• Easy to use and maintain. Its compact and mobile design
makes it ideally suited for service work.
• The integrated water content and particles measurement
technology, with continuous display and recording of
measurement data, ensures perfect monitoring of the oil
quality.
REPLACEMENT PART
• BG00585772 - 2 Micron Filter Element
5.2.4. Rotary Drill Hydraulic Flow Meter

Rotary Drill see below 1
REPLACEMENT PART
004248-001 - 3/4" Port

004248-002 - 1 1/2" Port

SmartTools
5.2.5. Socket Wrench, Take Up Bolt 3 1/8 I.D.
For screw adjusted chains
5.2.6. Track Motor Removal Tool


Image Not Available
includes customized wrench to reach, loosen and torque

Badger type undercarriage Denison motor bolts

SmartTools
6. Load & Haul SmartTools

SmartTools
6.1. ELECTRICAL TEST TOOLS

6.1.1. C7 Lab Power Supply 3-30V DC/20A
Soft Rock BD00013906 1
• Variable Output Voltage: 3 - 30v Dc 13.8v Switch Over-

Rides Variable Output Control
• Rated Output Current: 20 Amps Continuous
• Metal Casing
• Large Led Front-Panel Metering (Volts And Amps)
• Heavy-Duty Banana Output Terminals
• Ripple & Noise: 50mv Peak - Peak
• Load Regulation: 200mv Typical (0 - 100% Dc Load)
• Line Regulation: 50mv Typical
• Over Voltage Protection: 33 - 35v
• Metering Accuracy: 1% + 2 Digits
• 20A Front Panel Banana Sockets
• Large 3 Digit Led Voltage And Current Metering
• Case Dimensions Of 220 X 110 X 300mm.
• Weight: 3.5kg

LOAD & HAUL TOOLS
6.1.2. Dry Block Sensor Tester

• Range 50°C to 250°C

• Accuracy ±1.0°C at 150°C, in certified hole, at full depth of
immersion
• Heat up time 50°C to 250°C within 15 minutes
• Cool down time 250°C to 100°C within 15 minutes
• Display Digital LED with one decimal place
• Well diameters To accept 3mm, 4.5mm and 6mm
• Well Depth 100mm
• NATA Certificate 3 points - 100°C, 140°C and 180°C
(others optional)
• Power Supply 240VAC, 50Hz
6.1.3. IS Exia Battery Pack

• 3.6V Rated battery voltage

• 0.9 Ah Nominal battery capacity @ 1mA, to 2V
• 1.01 K Ohms Series Resistance from battery to IS
• 50 mA Fuse rating from battery to IS
• -20 to 80 Deg C Rated ambient temperature range
• Approx. 0.35 g Li metal content

SmartTools
6.1.4. Rapid Battery Charger
• For use with NTMS ISBD [BD00005351] (CT1116404) &

ISBP [BD00000876] (CT1116403) Batteries
• Rapid charger for 12V battery packs
• Surface use (Not Flp)
• Charges battery in 1.5 hrs
6.1.5. MAE Alternator Tester / Reset Unit

LHD Alternators A2U900-711013 1
• MAE Flameproof Alternator Tester / Reset Unit

• Used for testing MAE alternators fitted to the LHD range.
NOT for Underground Use
6.1.6. SafeZone Hand Controller

Contact your Sandvik

LHD Alternators 1
representative
• SafeZone Flameproof Alternator Tester / Reset Unit

• Used for testing SafeZone alternators fitted to the LHD
range.
NOT for Underground Use

LOAD & HAUL TOOLS
6.2. ENGINE MAINTENANCE TOOLS

6.2.1. Customer Electronic Technician Service Software

Image Not Available
Used to view data in the CAT engine management unit via a

connection to a laptop
6.2.2. Injection Nozzel Removing Tool

LS151
BU00001487 1
MWM410TCA
for use with MWM 4.10 TCA engine
6.2.3. Nozzle Holder Socket

LS151
BU00001488 1
MWM410TCA

SmartTools
6.2.4. Pump Removal Tool
LS151
BU00001489 1
MWM410TCA
6.2.5. VE Injection Pump Timing Tool

LS151
BU00001456 1
MWM410TCA
for use with VE injection pump on MWM 4.10 TCA engine

LOAD & HAUL TOOLS
6.2.6. Volvo Penta Hand Held Data Reader

Volvo Engine 56039209 1
Volvo Penta offers an excellent software tool to assist dealers

and customers in performing their own diagnostic work on
Volvo industrial engines.
The tool is called Vodia and it offers a wide range of
possibilities for engine configurations, monitoring, changes
and updates
Example of features in Vodia:

• Logtest
• Error codes
• Cylinder compression, test
• Injectors shut off, manual
• ACP History, test
• Calibration
• Drive alignment, test
• Engine hours
• compatible with EMS2
• Plus more......
REPLACEMENT PART
• 56039214 - Diagnostic Tool

• 56039215 - Diagnostic Reader

SmartTools
6.3. HERCULES COMPONENT REPAIRS / SERVICE

6.3.1. Hercules Axle Service Kit
Kessler Axle
see details below 1
37R / 43R / 53R
This repair / service kit can be used on the following machines

that have a Hercules 37R, 43R or 53R axle.
• EJC115 • LH307 • LH621
Image Not Available • LH205 • LH410 • Toro50
• LH208 • LH517 • Toro550
REPLACEMENT PART
• 69043966 - Adjusting Nut Driver

• 69043967 - Bearing Cup Installer
• 69043965 - Rolling Torque Brake Tool
• 69043968 - Seal Sleeve Drivers
• 69043964 - Wear Sleeve Tool

LOAD & HAUL TOOLS
6.4. KESSLER COMPONENT REPAIRS / SERVICE

6.4.1. Diff-Lock Positioning Tool
Kessler Axles as detailed below 1
Image Not Available
KIT / PART # Axle Groups Part Numbers Unit Types Kessler Axle Part Number
56213234 • 72.4948.3
6.4.2. Disc Alignment Tool

• used to assist with alignment of drake discs when

assembling the brake group
56213209
DISC ALIGNMENT TOOL SPECIFICATION / DESCRIPTION
• 56042161 • LH410 • 101.1681.3
• 56208993 • LH409E • 101.2048.3
56213208 • 64132702 • 101.1270.3
• 64577562 • 101.1579.3
• 64132701 • 106.1101.3

SmartTools
DISC ALIGNMENT TOOL SPECIFICATION / DESCRIPTION
• 56027861 • LH514E • 106.1177.3
• 56027862 • LH514E • 106.1213.3
56041850 • 56043385 • LH514/E • 106.1380.3
• 56045526 • TH540 • 106.1398.3
• 56203659 • TH540 • 106.1487.3
• 56203701 • LH517 • 106.1472.3
56213209 • 56210428 • TH551 • 106.1369.3
• 64611355 • 106.1299.3
• 56205984 • LH621 • 111.471.3

BG00175060
• 56047404 • TH663 • 111.536.3
• 64559893 • EJC777 • 091.5780.3
• 64565479 • EJC155 • 091.5885.3
• 64609302 • LH208 • 091.6595.3
69039907 • 64564204 • EJC 30SX • 091.6932.3
• 64620816 • TH430 • 091.7036.3
• A2U550-341038 • FLAMEP. • 091.7275.3
• 56048881 • LH307 • 091.7045.3
BG00175066 • 64616677 • TH315 • 082.3167.3
• 56207979 • LH205L-M • 082.5356.3
• 56209028 • LH205L • 082.5445.3
56213219 • 56035832 • SUPRA H • 082.0849.3
• 56035824 • SUPRA H • 082.0850.3
• 56035826 • SUPRA H • 082.0848.3

LOAD & HAUL TOOLS
6.4.3. Face Seal Installation Tool

56213206
FACE SEAL INSTALLATION TOOL SPECIFICATION / DESCRIPTION
• 56042161 • LH410 • 101.1681.3
• 56208993 • LH409E • 101.2048.3
• 64132702 • 101.1270.3
• 64577562 • 101.1579.3
• 64132701 • 106.1101.3
• 56027861 • LH514E • 106.1177.3
• 56027862 • LH514E • 106.1213.3
• 56043385 • LH514/E • 106.1380.3
• 56045526 • TH540 • 106.1398.3

56041851
• 56203659 • TH540 • 106.1487.3
• 64559893 • EJC777 • 091.5780.3
• 64565479 • EJC155 • 091.5885.3
• 64609302 • LH208 • 091.6595.3
• 64564204 • EJC 30SX • 091.6932.3
• 64620816 • TH430 • 091.7036.3
• A2U550-341038 • FLAMEP. • 091.7275.3
• 56048881 • LH307 • 091.7045.3
• 64616677 • TH315 • 082.3167.3

SmartTools
FACE SEAL INSTALLATION TOOL SPECIFICATION / DESCRIPTION
• 56203701 • LH517 • 106.1472.3
• 56210428 • TH551 • 106.1369.3
56213206 • 64611355 • 106.1299.3
• 56205984 • LH621 • 111.471.3
• 56047404 • TH663 • 111.536.3
• 64607066 • 072.6181.3
• 56007719 • SUPRA H • 082.0573.3
• 04730991 • MOD.KIT • 081.8777.3
• 55018795 • SUPRA H • 081.9543.3
• 56007721 • SUPRA H • 082.0574.3
• 04730992 • 081.8778.3
69038220
• 04730990 • MOD.KIT • 081.8776.3
• 56202894 • LH203 • 072.5505.3
• 56212695 • CINDY • 072.7098.3
• 64629621 • 082.4408.3
• 64629692 • 082.4409.3
• 56212694 • CINDY • 072.7097.3
• 56207979 • LH205L-M • 082.5356.3
• 56209028 • LH205L • 082.5445.3
• 56035832 • SUPRA H • 082.0849.3
• 56035824 • SUPRA H • 082.0850.3
• 56035826 • SUPRA H • 082.0848.3

LOAD & HAUL TOOLS
6.4.4. Hub Nut Spanner

Kessler Axles see details below 1
REPLACEMENT PART
Kessler Axle Part

KIT / PART # Unit Types
Number
Image Not Available • EJC777
• ESC155
69039902 • D81
• LH208
• E5CV30SX
• TH430
• TS350
69039905 • D91
• LH307
• LS120

SmartTools
6.4.5. Seal Ring Driver
56041848
SEAL RING DRIVER SPECIFICATION / DESCRIPTION
• 56042161 • LH410 • 101.1681.3

64132719
• 56208993 • LH409E • 101.2048.3
• 64132702 • 101.1270.3
• 64577562 • 101.1579.3
56213220
• 64616677 • TH315 • 082.3167.3
• 56035824 • SUPRA H • 082.0850.3
• 64132701 • 106.1101.3
64132720
• 64611355 • 106.1299.3
• 56027861 • LH514E • 106.1177.3
• 56027862 • LH514E • 106.1213.3
• 56043385 • LH514/E • 106.1380.3
• 56045526 • TH540 • 106.1398.3
56041848 • 56203659 • TH540 • 106.1487.3
• 56203701 • LH517 • 106.1472.3
• 56210428 • TH551 • 106.1369.3
• 56205984 • LH621 • 111.471.3
• 56047404 • TH663 • 111.536.3

LOAD & HAUL TOOLS
SEAL RING DRIVER SPECIFICATION / DESCRIPTION
• 64559893 • EJC777 • 091.5780.3
• 64565479 • EJC155 • 091.5885.3
• 64609302 • LH208 • 091.6595.3

69039904
• 64564204 • EJC 30SX • 091.6932.3
• 64620816 • TH430 • 091.7036.3
• A2U550-341038 • FLAMEP. • 091.7275.3
• 56048881 • LH307 • 091.7045.3
• 64629621 • 082.4408.3
• 64629692 • 082.4409.3
56213221
• 56212694 • CINDY • 072.7097.3
• 56207979 • LH205L-M • 082.5356.3
• 56209028 • LH205L • 082.5445.3
• 64607066 • 072.6181.3
56213222 • 56202894 • LH203 • 072.5505.3
• 56212695 • CINDY • 072.7098.3
• 04730990 • MOD.KIT • 081.8776.3

56213223
• 56035832 • SUPRA H • 082.0849.3
• 56007719 • SUPRA H • 082.0573.3
56213224 • 04730991 • MOD.KIT • 081.8777.3
• 55018795 • SUPRA H • 081.9543.3

SmartTools
6.4.6. Seal Ring Driver - Brake
55026185
SEAL RING DRIVER - BRAKE SPECIFICATION / DESCRIPTION
• 56042161 • LH410 • 101.1681.3
• 56208993 • LH409E • 101.2048.3
• 64132702 • 101.1270.3
• 64577562 • 101.1579.3
• 64132701 • 106.1101.3
56213200 • 56027861 • LH514E • 106.1177.3
• 56027862 • LH514E • 106.1213.3
• 56043385 • LH514/E • 106.1380.3
• 56045526 • TH540 • 106.1398.3
• 56203659 • TH540 • 106.1487.3
• 56203701 • LH517 • 106.1472.3
• 56210428 • TH551 • 106.1369.3

56213211
• 64611355 • 106.1299.3
• 56205984 • LH621 • 111.471.3

BG00175075
• 56047404 • TH663 • 111.536.3

LOAD & HAUL TOOLS
SEAL RING DRIVER - BRAKE SPECIFICATION / DESCRIPTION
• 64559893 • EJC777 • 091.5780.3
• 64565479 • EJC155 • 091.5885.3
• 64609302 • LH208 • 091.6595.3
• 64564204 • EJC 30SX • 091.6932.3

69039903
• 64620816 • TH430 • 091.7036.3
• A2U550-341038 • FLAMEP. • 091.7275.3
• 56048881 • LH307 • 091.7045.3
• 64616677 • TH315 • 082.3167.3
• 64607066 • 072.6181.3
• 56007719 • SUPRA H • 082.0573.3
• 04730991 • MOD.KIT • 081.8777.3
• 55018795 • SUPRA H • 081.9543.3
• 56007721 • SUPRA H • 082.0574.3
• 04730992 • 081.8778.3
56013837
• 04730990 • MOD.KIT • 081.8776.3
• 56202894 • LH203 • 072.5505.3
• 56212695 • CINDY • 072.7098.3
• 64629621 • 082.4408.3
• 64629692 • 082.4409.3
• 56212694 • CINDY • 072.7097.3
• 56207979 • LH205L-M • 082.5356.3
• 56209028 • LH205L • 082.5445.3
56213212 • 56035832 • SUPRA H • 082.0849.3
• 56035824 • SUPRA H • 082.0850.3
• 56035826 • SUPRA H • 082.0848.3
• LH621
BG00175075
• TH663

SmartTools
6.4.7. Thread Rings Spanner
56041849
THREAD RINGS SPANNER SPECIFICATION / DESCRIPTION
• 56042161 • LH410 • 101.1681.3
• 56208993 • LH409E • 101.2048.3
• 64132702 • 101.1270.3
• 64577562 • 101.1579.3
• 56048881 • LH307 • 091.7045.3
• 56007719 • SUPRA H • 082.0573.3
• 04730991 • MOD.KIT • 081.8777.3
• 55018795 • SUPRA H • 081.9543.3
• 56007721 • SUPRA H • 082.0574.3
56213226 • 04730992 • 081.8778.3
• 04730990 • MOD.KIT • 081.8776.3
• 64616677 • TH315 • 082.3167.3
• 64629621 • 082.4408.3
• 64629692 • 082.4409.3
• 56212694 • CINDY • 072.7097.3
• 56207979 • LH205L-M • 082.5356.3
• 56209028 • LH205L • 082.5445.3
• 56035832 • SUPRA H • 082.0849.3
• 56035824 • SUPRA H • 082.0850.3

LOAD & HAUL TOOLS
THREAD RINGS SPANNER SPECIFICATION / DESCRIPTION
• 64132701 • 106.1101.3
• 56027861 • LH514E • 106.1177.3
• 56027862 • LH514E • 106.1213.3
• 56043385 • LH514/E • 106.1380.3
• 56045526 • TH540 • 106.1398.3
• 56203659 • TH540 • 106.1487.3
• 56203701 • LH517 • 106.1472.3
• 56210428 • TH551 • 106.1369.3
56041849 • 64611355 • 106.1299.3
• 56205984 • LH621 • 111.471.3
• 56047404 • TH663 • 111.536.3
• 64559893 • EJC777 • 091.5780.3
• 64565479 • EJC155 • 091.5885.3
• 64609302 • LH208 • 091.6595.3
• 64564204 • EJC 30SX • 091.6932.3
• 64620816 • TH430 • 091.7036.3
• A2U550-341038 • FLAMEP. • 091.7275.3
• 64607066 • 072.6181.3
56213227* • 56202894 • LH203 • 072.5505.3
• 56212695 • CINDY • 072.7098.3
* - also contains kit 56213226

SmartTools
6.4.8. Wheel Hub Nut Spanner
56041846 56212495 56213202 56213200
WHEEL HUB NUT SPANNER SPECIFICATION / DESCRIPTION
• 56042161 • LH410 • 101.1681.3
• 56208993 • LH409E • 101.2048.3
• 64132702 • 101.1270.3
• 64577562 • 101.1579.3
56213200
• 64132701 • 106.1101.3
• 56027861 • LH514E • 106.1177.3
• 56027862 • LH514E • 106.1213.3
• 56043385 • LH514/E • 106.1380.3
• 56045526 • TH540 • 106.1398.3
• 56203659 • TH540 • 106.1487.3
56041846 • 56203701 • LH517 • 106.1472.3
• 56210428 • TH551 • 106.1369.3
• 64611355 • 106.1299.3
• 56205984 • LH621 • 111.471.3

56213202
• 56047404 • TH663 • 111.536.3

LOAD & HAUL TOOLS
WHEEL HUB NUT SPANNER SPECIFICATION / DESCRIPTION
• 64559893 • EJC777 • 091.5780.3
• 64565479 • EJC155 • 091.5885.3
• 64609302 • LH208 • 091.6595.3
56213203 • 64564204 • EJC 30SX • 091.6932.3
• 64620816 • TH430 • 091.7036.3
• A2U550-341038 • FLAMEP. • 091.7275.3
• 56048881 • LH307 • 091.7045.3
• 64607066 • 072.6181.3
• 56007719 • SUPRA H • 082.0573.3
• 04730991 • MOD.KIT • 081.8777.3
• 55018795 • SUPRA H • 081.9543.3
• 56007721 • SUPRA H • 082.0574.3
• 04730992 • 081.8778.3
56212495 • 04730990 • MOD.KIT • 081.8776.3
• 64616677 • TH315 • 082.3167.3
• 56207979 • LH205L-M • 082.5356.3
• 56209028 • LH205L • 082.5445.3
• 56035832 • SUPRA H • 082.0849.3
• 56035824 • SUPRA H • 082.0850.3
• 56035826 • SUPRA H • 082.0848.3
• 56202894 • LH203 • 072.5505.3
• 56212695 • CINDY • 072.7098.3
56213205 • 64629621 • 082.4408.3
• 64629692 • 082.4409.3
• 56212694 • CINDY • 072.7097.3

SmartTools
6.5. DANA COMPONENT REPAIRS / SERVICE

6.5.1. Dana Series II Posi-Stop Brake Spring Compression Tool
WARNING
WARNING - Refer to Sandvik Safety Bulletin NO. 11/2010 for important
supplementary safety information related to the Dana Series II Posi-Stop Brake
Spring Compression Tools.
Dana Series II Posi-Stop Brakes as detailed below 1
BRAKE SPRING COMPRESSION TOOL SPECIFICATION / DESCRIPTION
KIT / PART # Axle Groups Part Numbers Unit Types
• Toro 450
• Toro 450E
• Toro 1250
• Toro 1250E
56043875 • 21D3847 series
• Toro 8
• Sandvik LH512
• Toro 40
• Sandvik TH540
• Toro 1400
• Toro 1400E
• Toro 650
• 21D4354 series
• Toro 0010
• Toro 50
• Toro 50 Plus
• Toro 60
• 48T series
• Sandvik TH660
56043876 • Toro 1400
• Toro 1400E
• Toro 9
• Sandvik LH514
• 53R series • Toro 0010
• Toro 517
• Toro 50
• Toro 50 Plus
• Sandvik TH550

LOAD & HAUL TOOLS
6.6. SEMS (LS151 METHANE SYSTEM)

6.6.1. SEMS Battery Charger
LS151 BU00007302 1
• Suitable For MWM 4.10tca Des With SEMS2

• NOT For Underground Use
6.6.2. Calibration Equipment Kit

LS151 BD00019128 1
Used to calibrate the Setco SEMS2 methane system on the

LS151
REPLACEMENT PART
• BD00022979 - Calibrated Gas 1% CH4

• BD00022984 - Calibrated Gas 1.25% CH4
• BD00022986 - Constant Flow Regulator
• BD00022988 - Carry Case
• BD00022990 - Cap - Pellistor Head

SmartTools
6.6.3. Sensor Test Plug Tool Kit
LS151 BU00005892 1
Suitable For MWM 4.10tca Des With SEMS2
• Contains:
• 1 x Normally Open Push Button Lead With
• 1 x RTD Plug
• 1 x Probe Plug
• 1 x Generic Plug
• Red Warning
• For use by trained service technicians only

• Refer Risk Assessment - RA0029 Ref 10.89.
• Push button to operate plug during testing.

LOAD & HAUL TOOLS

6.7.1. 25,000kg Support Blocks
L&H BG00339717 1
• The support block is weight-loaded from above using the

surface area required by two platform pieces.
• The calculatory strength is chosen to be 750 000N. This is
divided into two contact surfaces. The calculatory load is
triple the actual load.
6.7.2. Tyre Mounting Tool

L&H 56024131 1
• is used to keep the tyre down on the wheel during lock ring
installation

SmartTools
6.7.3. Tyre Removal Tool Set
T60 56026586 1
• Is used during the wheel removal process from the

machine and then the tire from the wheel.
• Needs hydraulic pressure to operate.
• Can only be used on the T60 if it has NOT been modified.
6.7.4. Wear Sleeve Tool

L&H 69043964 1
Image Not Available
for the installation of wear sleeves

SmartTools
7. Mechanical Cutting SmartTools

SmartTools
7.1. GENERAL SERVICE AND REPAIR TOOLS

7.1.1. Accessories Hydraulic Kit
Used to remove worn out sleeves of cutter

ALL 65675365000K 1
unit hydraulically
ACCESSORIES HYDRAULIC KIT - 65675365000K REPLACEMENT PARTS
Hollow Piston Cylinder

1 665538022 1
• used to remove worn out sleeves
Hand Pump
2 411129900 1
• used to build up oil pressure
High Pressure Hose

3 665538038 1 • used for connection between hand pump and hollow piston
cylinder
High Pressure Coupling

4 665538040 1
• used for connection between HP-hose and hand pump

MECHANICAL CUTTING TOOLS
7.1.2. Electrical Tool Set

ALL 65672114000K 1 Used for work on electrical systems.
7
11 7
3
2
13
6
15
14
10
12
5 9
8
16
ELECTRICAL TOOL SET - 65672114000K REPLACEMENT PARTS
1 401900000 1 Electrical Tool Set Tool Bag

SmartTools
ELECTRICAL TOOL SET - 65672114000K REPLACEMENT PARTS
Phillips (Cross Slot) Screw Driver (Insulated)

2 4017750000 1
• Size: 2.0 x75/157
Slotted Screw Driver (Insulated)

3 4017750001 1
• Size: 3.0x100/181
Slotted Screw Driver Set (Insulated)

4 401779002 1
• includes 6 items
Angular (Offset) Screw Driver

5 401780800 1
• Size: 4/100
Fist (Stubby) Screw Driver

6 401720000 1
• Size: 4/75
Pliers Set (Insulated)

• 1 x Combination
• Length: 200 mm • Cutting Capacity: 13mm
7 401121599 1 • 1 x Needle Nose

• Length: 200 mm • Jaw: 41mm • Cutting Capacity: 3.2mm
• 1 x Diagonal Cutting
• Length: 160 mm • Cutting Capacity: 12mm
Dismantle Tongs
8 401128606 1
• 0,08-10mm²
End Splice Box

9 521592135 1
• 0.5 - 2.5mm²
Roller Open Wrench

10 401602001 1
• Size: 155
Pliers - Side Cutter (Insulated)

11 401120800 1
• Length: 200 mm • Jaw: 73mm • Cutting Capacity: 3.2mm
Cable Knife
12 402750073 1
• used for stripping electric cables
Crimp Tongs
13 401128649 1
• used to press end splice on stranded wire
Side Cutting
14 401124451 1
• used for cutting wires
15 402750074 1 Universal Knife - used for cutting
Water Pump Pliers (Insulated)

16 401126277 1
• Size: 400

7.1.3. Hand Tool Kit

The hand tools are used for repair work,

All 65672113000K 1 assembly and disassembly of Road
Header and Bolter Miner parts
HAND TOOL KIT - 656721163000K REPLACEMENT PARTS
Bending Iron / Pinch Bar

401139000 1
• Length: 400 mm
Torque Wrench & Ratchet

401950228 1 • 40 - 200Nm
• 1/2" Drive
Torque Wrench
401950226 1 • 100 - 750Nm
• 3/4" Drive
Pipe Tongs / Multigrip Pliers

401126902 1
• 1/2"
Pipe Tongs / Multigrip Pliers

401126903 1
• 1"

SmartTools
401600463 1 Single Head Wrench - 46 mm
Hammer (Includes shaft)

400010128 1
• 500 g
Hammer (Includes shaft)

400010146 1
• 200 g
Hand Lever Press / Grease Gun

600011056 1
• 500 ccm
Lever Steel
401139050 1
• 400 mm
Cross Chisel
402758414 1
• 300 mm
885955002 1 General Purpose Pump
401624999 1 Ring Open Wrench Set
Roll Meter Tape Measure

406600198 1
• 5 m

Mallet (Soft Head) Hammer

400950002 1
• 50 mm
401143289 1 Blade / Slotted Screw Driver - 6.5 mm

Blade / Slotted Screw Driver
401143310 1
• Length: 290 mm
Blade / Slotted Screw Driver

401143355 1
• Length: 250 mm
Circlip Pliers - 90o

401123038 1 • A31
• Length: 200 mm
Circlip Pliers - Internal

401123003 1 • A40
• Length: 225 mm
Pin Punch Set

• 3 mm • 6 mm
402950083 1
• 4 mm • 8 mm
• 5 mm • 10 mm
Tool Box / Steel Sheet Case

789950039 1
• 910 mm x 530 mm x 430 mm

SmartTools
Socket Wrench Set 1/2"

• Includes 22 pieces
• Steel Case • Extension
• Ratchet • 75 mm
• T-Handle • 130 mm
• Universal Joint • 255 mm
401671084 1
• 10 mm • 16 mm • 24 mm
• 11 mm • 17 mm • 27 mm
• 12 mm • 18 mm • 30 mm
• 13 mm • 19 mm • 32 mm
• 14 mm • 21 mm
• 15 mm • 22 mm

• Flexible head • 400 mm
401671285 1 • Sliding head for T-Handle
• Bar Handle
• 22 mm • 32 mm • 46 mm
• 24 mm • 34 mm • 50 mm
• 27 mm • 36 mm
• 30 mm • 41 mm
401671633 1 Socket - S36 x 1" drive
401671635 1 Socket - 41 mm x 1" drive
401061467 1 Socket - 46 mm x 1" drive
401059555 1 Socket - 55 mm x 3/4" drive
401671636001 1 Impact Socket - 46 mm x 1" drive
Socket Set
• 4 • 8 • 17
401799900 1
• 5 • 10 • 18
• 6 • 12
• 7 • 16

401790123 1 Socket - InHex, 14 mm x 20
401790143 1 Socket - InHex, 17 mm x 20
401790163 1 Socket - InHex, 19 mm x 20
401790183 1 Socket - 22 mm x 20
401790184 1 Socket - InHex, 22 mm x 25
401790234 1 Socket - InHex, 27 mm x 25
Socket - Adaptor
401062842 1
• 1/2" to 3/4" drive
Socket - Adaptor
401062860 1
• 3/4" to 1" drive

• Universal Joint • 150 mm
• Drive Handle • Bit-Holder
• T-Handle
• Bi-Hexagon Sockets
• 4 mm • 6 mm • 10 mm
• 4.5 mm • 7 mm • 11 mm
• 5 mm • 8 mm • 12 mm
401063921 1
• 5.5 mm • 9 mm • 13 mm
• Inhex Sockets
• 3 mm • 5 mm • 6 mm
• 4 mm
• Phillips Bits
• Size 1 • Size 2 • Size 3
• Slotted Bits
• 0.6 x 3.5 mm • 0.8 x 4 mm
• 1 x 5.5 mm • 1.6 x 8 mm

SmartTools
Padlock
• Size: N-55/60
167746371 1
• Special Brass
• Provides Basic Protection
401126276 1 Water Pump Pliers
Workshop File - Triangular

404401520 1
• Length: 300 mm
Workshop File - Flat

404401020 1
• Length: 300 mm
Workshop File - Flat

404401120 1
• Length: 300 mm
Tap Wrench
401168146 1
• used for clamping, holding and turning taps
Angular Screw Driver

• 1.5 mm • 4 mm • 8 mm
401784900 1 • 2 mm • 5 mm • 10mm
• 2.5 mm • 5.5 mm
• 3 mm • 6 mm
401076625 1 Allen Hex Key - 12 mm
401076630 1 Allen Hex Key - 14 mm
401076634 1 Allen Hex Key - 17 mm
401076642 1 Allen Hex Key - 22 mm
401076643 1 Allen Hex Key - 24 mm
401076644 1 Allen Hex Key - 27 mm
401076648 1 Allen Hex Key - 32 mm
401900005 1 Blank Cassette

Wrench - Single Head

16010006 1
• 65mm x 530
Wrench - Double Open Ended

401076637 1
• 8 mm x 10 mm
7.1.4. Elevator for Mounting Kit

Elevator is used for repair work, assembly

ALL 65674120000 1
and disassembly of miner parts
ELEVATOR FOR MOUNTING KIT - 65674120000 REPLACEMENT PARTS
Image Not Available 473000201 1 Stop chain
Plastic Sling - 1 Tonne

471151706 2
• 1,500 mm WEB Sling

471152008 2
• 2,000 mm Round Sling

471153012 2
• 3,000 mm Round Sling
411100502 2 Chain Host - 3 Tonne
411100503 1 Chain Host - 1.5 Tonne
473302243 4 Shackle is used for connecting two parts

SmartTools
ELEVATOR FOR MOUNTING KIT - 65674120000 REPLACEMENT PARTS
473302502 2 S-Hook - 3 Tonne
Tool Box / Steel Sheet Case

789950039 1
• 910 mm x 530 mm x 430 mm
Padlock
• Size: N-55/60
167746371 1
• Special Brass
• Provides Basic Protection

7.1.5. Dense / Medium Lubricant Kit

For any assembly, repair and maintenance

ALL 65672116624K 1
work.
DENSE / MEDIUM LUBRICANT KIT - 65672116624K REPLACEMENT PARTS
629019316 1 Seal agent Loctite 504
629015042 1 Seal agent Fluid-D Tb
186610001 1 Lubricant Molykote CU7439
706652324 1 Adhesive Loctite IS-496

SmartTools
DENSE / MEDIUM LUBRICANT KIT - 65672116624K REPLACEMENT PARTS
185580390 1 Assembly spray NSA16/Loctite Anti 5
7.1.6. Valve Adjusting Set

ALL 65680468900K 1
VALVE ADJUSTING SET - 65680468900K REPLACEMENT PARTS
Image Not Available 65680468200 1 Block For Valve Adjusting
Image Not Available 411129900 1 Hand Pump
Image Not Available 660706011000 1 Hp-Hose
Image Not Available 432301811003 1 Threaded Fitting
Image Not Available 432387211003 1 Angle Fitting
Image Not Available 445402855 2 Hexagon Bolt

7.1.7. Valve Adjusting Set

ALL 65680468901K 1
VALVE ADJUSTING SET - 65680468901K REPLACEMENT PARTS
Image Not Available 411129900 1 Hand Pump
Image Not Available 660706011000 1 Hp-Hose
Image Not Available 432387211003 1 Angle Fitting

THE ABOVE IS THE SAME AS VALVE ADJUSTING SET - 65680468900K
7.1.8. Valve Adjusting Block

ALL 65680468200 1
VALVE ADJUSTING BLOCK - 65680468200 REPLACEMENT PARTS
Image Not Available 65680468201 1 Valve Block
Image Not Available 65680468202 1 Label
Image Not Available 660331006 2 Locking Plug

SmartTools
Image Not Available 603352586 2 Manometer
Image Not Available 661465005 1 Ball Valve
Image Not Available 432321610 2 Union Nut
Image Not Available 432320811 2 Manometer Bolting
Image Not Available 523750019 1 Handle Stainless
Image Not Available 432314110 2 Swivel Screw Joint
Image Not Available 450086002 4 Nordlock- Disk
Image Not Available 445208663 6 Cylinder Bolt
Image Not Available 445800461 7 Countersunk Bolt
Image Not Available 449900100 1 Locking Screw
Image Not Available 450897003 30 Expander
Image Not Available 661347242 1 Pressure Relief Valve
Image Not Available 661730940 1 Switch Lever
Image Not Available 661730939 1 Disk
Image Not Available 445250836 2 Threaded Pin

7.1.9. Valve Adjusting Block

ALL 65680468400 1
Image Not Available 65680468401 1 Valve Block
Image Not Available 661347242 1 Pressure Relief Valve
Image Not Available 603352586 1 Manometer
Image Not Available 661465005 1 Ball Valve
Image Not Available 432321610 2 Union Nut
Image Not Available 432320811 1 Manometer Bolting
Image Not Available 523750019 1 Handle Stainless
Image Not Available 432314110 1 Swivel Screw Joint
Image Not Available 450086002 4 Nordlock Disk

SmartTools
Image Not Available 450897003 20 Expander
Image Not Available 661730940 1 Switch Lever

7.2. SPECIAL SERVICE AND REPAIR TOOLS FOR BOLTER MINERS

7.2.1. Assembly Aid Running Gear
Bolter Miner 65675933000 1

Image Not Available
ASSEMBLY AID RUNNING GEAR - 65675933000 REPLACEMENT PARTS
Image Not Available 65675933001 4 Round
Image Not Available 65675933002 1 Bracket 3
Image Not Available 65675933007 4 Spindle

SmartTools
7.2.2. Assembly Aid Loader Motor MC450
Bolter Miner 65675934000K 1

Image Not Available
ASSEMBLY AID LOADER MOTOR MC450 - 65675934000K REPLACEMENT PARTS
Image Not Available 65675934001 2 Sheet
Image Not Available 65675934004 1 Angle
7.2.3. Turning Template 70


Image Not Available



Image Not Available


Image Not Available

SmartTools
7.3. SPECIAL SERVICE AND REPAIR TOOLS FOR BOLTER MINERS

/ ROADHEADERS
7.3.1. Cutting Unit Tool Kit
Bolter Miner / Head cutting tool kit is used for

65673819000K 1
Roadheader maintenance work at cutter head.
1 1
4
4
4
7
3
6

CUTTING UNIT TOOL KIT - 65673819000K REPLACEMENT PARTS
Pick Extractor
1 716206002 2
• used to remove worn out picks
Test Mandrel
2 656870571001 1
• used to check pick sleeve wear
Safety Basket
3 65677059000 1
• used to remove sleeves hydraulically from pick holder
Pick Sleeve Puller

4 65660513000 1
• used to remove worn out sleeves mechanically
Pressure Oil Device Set

5 411100001 1
• oil injection kit
Pick Pin Punch

6 716206004 2
• used to remove picks
7 400950003 1 Cooper Hammer
7.3.2. Pin Extractor

Bolter Miner /
736900000 1
Roadheader
For assembly, repair and maintenance work
7.3.3. Tool Kit

Bolter Miner /
65678300000 1
Roadheader
Image Not Available

SmartTools
7.3.4. Puller Kit
Bolter Miner /
60101652000K 1
Roadheader
PULLER KIT - 65675365000 REPLACEMENT PARTS
Image Not Available 60101652001 1 Insert 1
Image Not Available 60101652005 1 Shaft
Image Not Available 60101652009 2 Impact Piece
Image Not Available 455309054 2 Hexagon Nut

7.4. SPECIAL SERVICE AND REPAIR TOOLS FOR BORER MINERS

7.4.1. M8T-0004-C CP1 Bit Punch
Borer Miner M8T-0004 1

Image Not Available
7.4.2. Pick Extractor

Borer Miner 65677451000 1

Image Not Available
PICK EXTRACTOR - 65677451000 REPLACEMENT PARTS
Image Not Available 65677451002 1 Pipe
Image Not Available 65677451004 1 Plastic Plate
Image Not Available 85128209 2 Lock Washer

SmartTools
7.4.3. Pressure Oil Device Set 729101B

Image Not Available
7.4.4. Puller

Image Not Available
7.4.5. Puller Off Device EC38-KL-D38/30L


Image Not Available
PULLER OFF DEVICE EC38-KL-D38/30L - 65662543840 REPLACEMENT PARTS
Image Not Available 65675588040 1 Nut
Image Not Available 65664714000 1 Impact Arbor D38
Image Not Available 65660514000 1 Impact Piece

PULLER OFF DEVICE EC38-KL-D38/30L - 65662543840 REPLACEMENT PARTS
Image Not Available 65675613038 1 Impact Arbor
7.4.6. RP110 Puller

Borer Miner M8T-0014-110 1

Image Not Available

SmartTools
7.5. SPECIAL SERVICE AND REPAIR TOOLS FOR CONTINUOUS

MINERS
7.5.1. Assembly Aid
Continuous Miner 407000010 1

Image Not Available
7.5.2. Assembly Device For Cutting Motor MC470


Image Not Available
ASSEMBLY DEVICE FOR CUTTING MOTOR MC470 - 65685978000 REPLACEMENT PARTS
Image Not Available 65685978002 1 Sheet Left Hand
Image Not Available 473302037 1 Shackle
Image Not Available 450086016 4 Nordlock Disk
Image Not Available 65685978102 1 Sheet Right Hand

7.5.3. Cutting Head-Tool Kit EG35/30-D

Continuous Miner 65686804030K 1

Image Not Available
CUTTING HEAD-TOOL KIT EG35/30-D - 65686804030K REPLACEMENT PARTS
Image Not Available 716206001 2 Pick Extractor
Image Not Available 65670571003 1 Test Mandrel
Image Not Available 65660513830 1 Pull-Off Device
Image Not Available M8T-0004 2 Pick Pin Punch
Image Not Available 400950003 1 Copper Hammer
7.5.4. Cutting Head-Tool Kit EG35/30-D35


Image Not Available
CUTTING HEAD-TOOL KIT EG35/30-D35 - 65686804035K REPLACEMENT PARTS
Image Not Available 716206001 2 Pick Extractor
Image Not Available 65670571003 1 Test Mandrel
Image Not Available 65660513830 1 Pull-Off Device
Image Not Available M8T-0004 2 Pick Pin Punch
Image Not Available 400950003 1 Copper Hammer

SmartTools
7.5.5. Mounting Bolt

Image Not Available
7.5.6. Power Wrench


Image Not Available
7.5.7. Pull-Off Device Kit


Image Not Available
7.5.8. Special Wrench


Image Not Available

7.5.9. Tool System Kit


Image Not Available
TOOL SYSTEM KIT - 65679434000K REPLACEMENT PARTS
Image Not Available 716206003 1 Pick extractor
Image Not Available M8T-0004 1 Pick pin punch
Image Not Available 65662543800 1 Pull off device for EC38
Image Not Available 65670571002 1 Test mandrel for bush D35
Image Not Available 411100001 1 Pressure oil device record
Image Not Available 65677059000 1 Safety guard
Image Not Available 400950003 1 Copper hammer
7.5.10. Torque Shaft 1 Tool


Image Not Available

SmartTools
7.5.11. Torque Shaft 2 Tool

Image Not Available

7.6. SPECIAL SERVICE AND REPAIR TOOLS FOR ROADHEADERS

7.6.1. Pull-Off Device Tool Set
Roadheader 65641332000K 1
Timing tool for the Deutz Dahlia engine injection pump
PULL-OFF DEVICE TOOL SET - 65675365000 REPLACEMENT PARTS
Image Not Available 65641332001 1 Pull Of Plate
Reducing Fitting - 500Bar

Image Not Available 432372341 1
• 3/4" BSPP
Swivel Fitting
• 1/4" BSPP
Retaining Ring - External

• Diameter: 240 mm x Thickness: 5 mm

SmartTools
7.6.2. Track Gear Assembly Tool
Roadheader 60101647648 1 Assembly tools for track gear.
TRACK GEAR ASSEMBLY TOOL - 60101647648 REPLACEMENT PARTS
Image Not Available 60101644000 1 Socket Wrench Insert
Image Not Available 60101645000 4 Sleeve
Image Not Available 60101646000 4 Centering Sleeve
Image Not Available 401691019 1 Transition Part
Image Not Available 60101643000 3 Forcing Bolt
Image Not Available 401670811000 2 Socket Wrench Insert
Image Not Available 401696100 1 Multipower
7.6.3. Turret Kit Pull Off Device

Pull off device kit is for removing turret

Roadheader 65674701000K 1
slewing cylinder.
TURRET KIT PULL OFF DEVICE - 65675365000 REPLACEMENT PARTS
Image Not Available 65674703000 1 Plate 1
Image Not Available 65674702000 1 Plate 2
Image Not Available 450072098001 1 Retaining Ring
Image Not Available 43231053002 1 Swivel Fitting
Image Not Available 432372581 1 Reducing Fitting

7.6.4. Hollow Piston Cylinder Extractor

Roadheader 65637911850 1

SmartTools

SmartTools
8. Surface Drills SmartTools

SmartTools

8.1.1. Accumulator Recharge Kit
ALL 004695-061 1
Image Not Available
8.1.2. Air Swivel Breakout Wrench

DTH Drill as below 1
• Prevents the air swivel from turning while removing it with

drill rotation.
• For use with two-passage air swivels on splined piston
breakout systems.
REPLACEMENT PART
• CT16303-W2 - Standard
• CX003003 - 6230 RC top drive
8.1.3. AMP Extraction Tool

QXR Drills CT000015 1
Designed to remove Junior Power Timer receptacle contacts

and 2.8 mm tab contacts from Junior Power Timer and 2.8
mm housings.

SURFACE DRILLS TOOLS
8.1.4. Breakout Wrench

DTH Drill CX015555 1
8.1.5. Cable / Connection / Tool

Cable to USB port to allow a standard USB flash drive to

usage while connected to CC System PC.
8.1.6. Compressor Flow Meter Kit

ALL 008703-001 1
Image Not Available SPECIFICATION / DESCRIPTION / USAGE
• Air testing kit

• Kit includes flow meter, gauge, carry case, assortment of
adapters, hose
8.1.7. Compressor Vacuum Test Kit

ALL 007062-051 1
Image Not Available

SmartTools
8.1.8. Cushion Sub Breakout Tool
TJBO CX010187 1
For removal of cushion sub on drills with a TJBO.
8.1.9. Cushion Sub Installation Aid

TJBO CX006890 1
For removal of cushion sub on drills with a TJBO.
8.1.10. Custom Wrench


Image Not Available
• Custom wrench for safe breakout of Saver Sub
8.1.11. Deflecting Beam Torque Wrench

• Used to properly torque bolts.

• Also for use with preload checking tool to check the rolling
torque of the top drive.

8.1.12. Electronic Control Calibration Tool

DTH Drill 021504-003 1

Image Not Available
8.1.13. ERIS/ QXR Systems Keyboard

ERIS Panel / QXR Drills CP000272 1
• Used on the ERIS panel and on QXR drills.

• For accessing PC’s on ERIS based systems to update
programs. Also comes with two USB ports and a pointing
device for navigating the PC.
8.1.14. Gland Nut Tool

For removal of glands on the feed cylinders
REPLACEMENT PART
CT47907-007 - Small CT47907-008 - Large
• CT47907-007 - Small
• CT47907-008 - Large

SmartTools
8.1.15. Hydraulic Cap and Plug Kit
Image Not Available Kit includes an assortment of pressure type caps and plugs
REPLACEMENT PART
• 002414-001 - #4 - #20
• 002414-002 - #4 - #32
8.1.16. Hex Bolt Tool

DTH Drill BHC0500 1

Image Not Available
8.1.17. Mast Lockout Tool


Image Not Available
• Lock the mast when changing mast orientation

8.1.18. Motor Blank Plate Tool

Denison Piston Motor 001329-083 1
8.1.19. Motor Seal Driver Tool


Image Not Available
8.1.20. Motor Shaft Protective Sleeve Tool


Image Not Available
Denison piston motor seal placement

SmartTools
8.1.21. Proportional Solenoid Valve Connector Repair Kit
DTH Drill BH00012588 1
• Used for servicing the connection while in the field.

• Proportional Solenoid Valve (P/N CP001469) is installed
with a water tight electrical connector. Special tools and
parts are required for replacement or repair of a connector
if it were damaged.
8.1.22. Programming Cable

Gen IV, QXR’s, QXW’s &

CP19371 1
DTH Drill
• Used with Gen IV QXR’s, QXW’s, and underground drill

models.
• Used for accessing and updating Allen Bradley 1000 and
1500 series PLC’s.
8.1.23. QXR USB Cable

QXR Drills CX001989 1
• This cable is required to convert the industrial USB port on

the CCSystems PC to a standard
• USB port so that standard USB connections can be used.

8.1.24. Sleeve Kit

REPLACEMENT PART
• 009532-001 - 5-3/4" ID
• 009532-002 - 3" ID
8.1.25. Spline Piston Rod Broaching Tool

For cleaning up damaged splines on drill rods.
REPLACEMENT PART
• 81051 - #21
• 81057 - #28
8.1.26. Saver Sub Breakout Wrench

DTH Drill CT16208-W 1
A custom designed wrench for safely breaking out the saver

sub.

SmartTools
8.1.27. Saver Sub Breakout Wrench Holder Tool
• Holds saver sub breakout wrench in place while breaking

out saver sub.
• This tool can also be used as a preload checking tool (for
checking preload on Cubex topdrives).
REPLACEMENT PART
• CT16208-WH21 - #21 thread

• CT16208-WH24 - #24 thread
• CT16208-WH28 - #28 thread
• CT16208-RB30 - #30 thread
8.1.28. Saver Sub / Drill Pipe Wear MALE Gauge

MALE GAUGE - FOR MEASURING INSIDE THREADS

• Male Cubex Thread Plug Gauge
• For checking thread wear on saver sub and drill pipe.
• Can also be used for cleaning up damaged splines on drill
rods.
REPLACEMENT PART
• CX000934 - #21
• CX000935 - #24
• CX000936 - #28

8.1.29. Saver Sub / Drill Pipe Wear FEMALE Gauge

FEMALE GAUGE FOR MEASURING OUTSIDE THREADS

• Female Cubex Thread Plug Gauge
• For checking thread wear on saver sub and drill pipe.
• Can also be used for cleaning up damaged splines on drill
rods.
REPLACEMENT PART
• CX001541 - #21
• CX001542 - #24
• CX001543 - #28
8.1.30. Splined Pinion Lock

DTH Drill CT16208-WS 1
Prevent top drive driveshaft from turning when removing the

saver sub by locking the pinion gears.
8.1.31. TJBO Tool


Image Not Available
Remove cushion sub from Down the Hole Drills with a TJBO.

SmartTools
8.1.32. USB Flash Drive 512MB
For use with keyboard (CP000272 ) for uploading/downloading

information to the PC’s used on ERIS based systems.

8.2. CUBEX 99AX COMPRESSOR TOOLS

8.2.1. Sleeve Tools
Cubex 99CX
as below 1
compressors
• For removal and installation of discharge and suction

valves on the Cubex 99CX compressors
REPLACEMENT PART
• CT48004-0217 - Inlet
• CT48004-0233 - Discharge
CT48004-0217 CT48004-0233
8.2.2. Valve Tools

Cubex 99AX
as below 1
Compressors
For removal and installation of discharge and suction valves

on the Cubex 99AX compressors
REPLACEMENT PART
• CT48001-001 - Discharge Valve

• CT48001-002 - Suction Valve
CT48001-001 CT48001-002

SmartTools
8.3. TESTING TOOLS

8.3.1. Drill Pipe No-Go Gauge
• For checking thread wear on drill pipes.
CT20340-103G - 3 ½” CT20830G - 5” REPLACEMENT PART
• CT20340-103G - 3 ½”
• CT20830G - 5”

8.4. VANSCO SYSTEM

8.4.1. Vansco Data Link Adapter
Can be used on any drill with a Vansco system.

SmartTools

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9. Under Ground Drills SmartTools

SmartTools
9.1. PNEUMATIC TESTING TOOLS

9.1.1. Accumulator Recharge Kit
All 77015648 1

UNDER GROUND DRILLS SMARTTOOLS
ACCUMULATOR RECHARGE KIT - 56035530

REPLACEMENT PARTS
1 77015649 1 Elbow Fitting
2 77015658 1 1/8" NPT Minimess Fitting
3 77015656 1 G2 Fitting
4 77015657 1 G4 Fitting
5 77015654 1 Connecting hose
6 77015650 1 Inflating Hose
7 77015652 1 Inflating Fitting for Rod Clamp Accumulator
8 77015651 1 Seal Kit
9 77016633 1 Filling Device
10 77011830 1 Digital Pressure Gauge
11 73803410 1 Minimess Fitting
12 77015659 1 Accumulator Recharge Kit Box

SmartTools
9.1.2. Accumulator Recharge Kit [77015648] Accessories
2 4
3
5
1 77016074 1 200 Bar Pressure Reducer
2 77016070 1 G3 Fitting
3 77016071 1 G6 Fitting
4 77016072 1 G8 Fitting
5 77016073 1 G11 Fitting

9.1.3. G Fitting Nitrogen Bottle Country Code Suggestions

NOTE: The G1 fitting is already fitted to the 77015648 kit hose.
COUNTRY G1* G2 G3 G4 G6 G8 G11
Algeria u
Argentina u
Australia u
Austria u
Bangladesh u
Barbados u
Belgium u
Bolivia u
Botswana u
Brazil u
Bulgaria u
Burma u
Canada u
Chile u
China u
Czech Republic u
Denmark u
Ecuador u
Finland u
France u
Germany u
Great Britain u
Greece u
Hong Kong u
Hungary u
India u
Indonesia u
Japan u
Jordan u
Kenya u
Malaysia u
Mexico u
Netherlands u
New Zealand u
Nigeria u
Norway u
Pakistan u
Peru u

SmartTools
COUNTRY G1* G2 G3 G4 G6 G8 G11

Philippines u
Poland u
Portugal u
Saudi Arabia u
Singapore u
South Africa u
Sri Lanka u
Sweden u
Switzerland u
Tanzania u
Thailand u
Turkey u
USA u
Vietnam u
Yugoslavia u
Zambia u

9.2. HYDRAULIC TESTING TOOLS

9.2.1. Pressure Test Tool Box Kit
• Designed to adjust electric and hydraulic parameters

on the machine.
• All tools necessary for commissioning and day to day
maintenance are included.
UG Drills 77016527 1 • Included is hydraulic fittings, hoses and pressure
gauges so that its also possible to perform hydraulic
troubleshooting.
• No special drifter tools are included.
• Weight: 7kg
PRESSURE TEST TOOL BOX KIT - 56035530

INCLUSIVE ITEMS
- 1 Allen Key (inch)
- 1 Allen Key (mm)
- 1 Coupling - 1/4 BSPP to 3/4 JIC Adaptor
- 2 Coupling - 1/4 BSPP to 7/16 JIC
- 2 Coupling - 1/4 BSPP to 7/8 JIC
- 5 Coupling - 1/4 BSPP to Minimess

SmartTools

INCLUSIVE ITEMS
Grease Pump (Use standard grease cartridge

- 1
(400g))
High Pressure Test Hose Assembly 1.5 Meters

- 1
(Minimess)
High Pressure Test Hose Assembly 5 Meters

- 1
(Minimess)
- 1 Hydraulic Hose 3/4 JIC, 175mm long, 2 braids M10
- 1 JIC-JIC 1’1/16 M12
- 1 JIC-JIC 3/4 M8
- 1 JIC-JIC 7/8 M10
- 1 JIC-JIC 9/16 M6
- 1 Male / Male Minimess Adaptor
- 2 Plug 1’1/16 M12
- 2 Plug 3/4 M8
- 2 Plug 7/16 M4
- 2 Plug 7/8 M10
- 2 Plug 9/16 M6
- 2 Reducing Adaptor - JIC 1’1/16 M12 to JIC 7/8 M8
- 1 Reducing Adaptor - JIC 1’1/16 M12 to JIC 9/16 M6
- 3 Reducing Adaptor - JIC 3/4 M8 to JIC 9/16 M6
- 1 Screwdriver 1.5mm


INCLUSIVE ITEMS
- 1 Spanner 10 mm
- 1 Spanner 13 mm
- 1 Spanner 17 mm
- 1 Spanner 19 mm
- 1 Spanner 8 mm
- 1 Spanner 9/16 mm
- 1 T Fitting 1’1/16JIC M12
- 1 T Fitting 3/4JIC M8

SmartTools
9.3. OPERATIONAL ADJUSTMENT TOOLS

9.3.1. Torque Test Kit
Bolter Drillheads T1000K 1
used to check the drillhead rotational torque
9.3.2. Drill Flex Test Jig

Bolter Rigs see below 1
used to test the Soft Approach on Bolter Rigs
REPLACEMENT PART
• BU00005215 - DO200
• BU00005232 - DO300 & DO400
• BU00005220 - DO700
• BU00005226 - DO800
• BU00010369 - S2000


9.4.1. Bolt Clamp Tool
TYPE / GROUP KIT # QTY SPECIFICATION / DESCRIPTION
used to adjust the bolt clamps on TUC

TUC Bolting Head 77011578 1
Bolting head
9.4.2. Loader Indexing Position Adjustment Tool

UG Drills 77011579 1
used to adjust the loader indexing position.

SmartTools
9.4.3. Drillhead (Two-Speed) Lifting Device
Bolter Drillheads BD00025250 1
used to assist in supporting Roof Bolter Two-Speed Drillheads
9.4.4. Drillhead Lifting Device

Bolter Drillheads BU00008669 1
used to assist in supporting Roof Bolter Two-Speed Drillheads

9.4.5. Wheel Motor Lifting Tool

Wheel Motor BT00006738 1
lifting tool for wheel motors.
TYPE / GROUP
• AXERA XLP
• ROBOLT XLP
• DD120L
• DS110L
• QUASAR 1F
• DD210
• DD210-V
• DD211
• DD211-V
• QUASAR 1L
• DL210
• DL230
• AXERA LP
• DD210L
• AXESSRIG
• DD210L-V
• DD220L
• ROBOLT LP
• DS210L
• HYBRID BOLTER
• DS210L-V
• ROBOLT LP MECANIZED
• DS210L-M
• DS210L-MD
• DD211L
• DS211L-M
• MERCURY 1F
• MERCURY 1B
• MERCURY LC

SmartTools
9.5. ENGINE MAINTENANCE TOOLS

9.5.1. Belt Tensioning Tool for Deutz Diesel Engines
Deutz Diesel Engines BT00009530 1
used for tensioning of hydraulic belts and timing belts in Deutz

diesel engines.

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10. Top Hammer Drills SmartTools

SmartTools
10.1. GENERAL TOOL SETS
10.1.1. 14 Piece Special Tool Set

Tool Set used with the Top Hammer Drills Field Servicing
All 55006739 1
Tool Sets.
55006739 TOOL SET CONTENTS
- 87049219 1 Torque Wrench - 80-400 Nm, 3/4" drive
- 87049509 1 Socket - 24, 3/4" drive
- 87049349 1 Socket - 19, 3/4" drive
- 88097679 1 Ring Insert Tool - 24
- 87050419 1 Hammer - 50 mm, Plastic
- 87049889 1 Ring Spanner - 19mm
- 87051019 1 Extension Bar - 3/4 L=100"
- 83674739 1 Hex Hollow Socket - 8mm, 1/2" drive
- 83674609 1 Hex Hollow Socket - 7mm, 1/2" drive
- 87051149 1 Adapter / Converter - IN 3/4" drive - OUT1/2" drive
- 55083549 1 Socket Wrench - 19, L=83
- 55085522 1 Hammer - Copper, 2.7 kg

TOP HAMMER DRILLS SMARTTOOLS
10.1.2. 15 Piece Tool Set

Tool Set used with the Top Hammer Drills Field Servicing
All 09333378 1
Tool Sets.
09333378 TOOL SET CONTENTS
- 87049219 1 Torque Wrench - 80-400 Nm, 3/4" drive
- 87049349 1 Socket - 19, 3/4" drive
- 87049479 1 Socket - 22, 3/4" drive
- 87049509 1 Socket - 24, 3/4" drive
- 87049629 1 Socket - 30, 3/4" drive
- 87049759 1 Socket - 36, 3/4" drive
- 87050419 1 Hammer - Recoilless, 50 mm, Plastic
- 55050013 1 Torque Wrench - 160-800 Nm

SmartTools
10.2.1. HL300 Field Service Tool Set

This Hydraulic Rock Drill HL300 Field Service Tool Set

HL300 88153769 1 will give you all the necessary tools required to perform
maintenance tasks in the field efficiently & safely.
HYDRAULIC ROCK DRILL HL300 SPECIAL FIELD TOOL SET - 88153769

REPLACEMENT PARTS
1 15203258 1 Punch - Needle Bearing Of The Gear Housing

2 15203128 1 Punch - Needle Bearing Of The Gear Housing
5 15199808 1 Extension Rod - For Punches
7 15180648 1 Opener - Accumulator Bottom
8 09517098 1 Stand - Accumulator Cover
10 15393618 1 Filling Device - For Accumulator, Incl. Part 23
11 83371099 1 Pick Set - For Seals Removal
Punch - Disassembly Of The Bearing Of The Shank Bushing
14 15205838 1
And Assembly Of The Shank Bushing
15 15038548 1 Punch - Assembly And Disassembly Of The Chuck
16 09030038 1 Gauge - High Pressure Checking - (0 - 100 Bar)
17 09084548 1 Gauge - Low Pressure Checking - (0-10 Bar)

HYDRAULIC ROCK DRILL HL300 SPECIAL FIELD TOOL SET - 88153769

REPLACEMENT PARTS
Tool Set - contains 19 items,

18 09333378 1
See - 093 333 78 Tool Set Contents for more details
Punch -Disassembly of the Shank Bushing and Assembly of

19 15042808 1
the Bearing. Disassembly and Assembly of the Front Bearing
20 87252459 1 30 Mm Open End Socket For Tie Rods
21 86959869 2 Pressure Seal - Elbow Fitting For Gauge
23 15228008 1 Hose Assy For Filling Device
24 15483038 1 Stand Assembly
25 15482568 1 Fitting Plate

SmartTools
10.2.2. HL500 Series Field Tool Kit
This kit includes all the tools needed to perform

HL510 88081719 1 maintenance tasks in the field on the HL510 rock drills
efficiently & safely.
HL500 SERIES FIELD TOOL KIT 88081719

REPLACEMENT PARTS
"Tool Set - contains 19 items,

2 09333378 1 including. Torque wrench, sockets 19, 22, 24, 30, 36, hammer,
wrench 19, 24, 27, 30, 41, torque wrench head
Filling Device - For Accumulator. Inlet thread W24,32X1/14.

3 15393618 1
including parts: 3.1 & 3.2
3.1 81079109 1 Pressure Reducing Valve - 200/100 bar N2
3.2 15228008 1 Hose Assy For Filling Device
11 15186608 1 Arm - D41, L165, M22
12 15054568 1 Punch - D68, L95, M22
14 15224888 1 Punch - D47, L125
19 15054698 1 Thrust - D95, D72, L129
23 88636409 1 Ring Insert Tool - 30

HL500 SERIES FIELD TOOL KIT 88081719

REPLACEMENT PARTS
025 15483038 1 Stand Assembly
026 15482568 1 Adapter Plate

SmartTools
10.2.3. HL650 / HL700 / HL710 Field Tool Kit

HL650, HL700,
15073488 1 maintenance tasks in the field on the HL650, HL700,
HL710 Rock Drills
HL710 Rock Drills efficiently & safely.
HL650, HL700, HL710 ROCK DRILLS FIELD TOOL KIT 15073488

REPLACEMENT PARTS
3 83620229 1 Extension Bar - 3/4"

4 15393618 1
4.2 15228008 1 Hose Assy For Filling Device
5 09690468 1 Bracket - 200x40x85
6 15250138 1 Tool - D120, L32
8 15258498 1 Punch - D60, L235
9 08825818 1 Punch - D44.5, L190
10 08825668 1 Punch - D54, D5, L9
Tool Set - contains 19 items.

25 09333378 1
42 15017588 1 Punch - D56, L75, M22

10.2.4. HL810T / HF810T Stabilator Rock Drill Field Tool Kit

HL810T / HF810T This kit includes all the tools needed to perform
55005529 1
Stabilator Rock Drill maintenance tasks in the field efficiently & safely.
HL810T / HF810T STABILATOR ROCK DRILL FIELD TOOL KIT 55005529

REPLACEMENT PARTS
3 83620229 1 Extension Bar - 3/4 "

4 15393618 1
4.2 15228008 1 Hose Assembly - For filling device
5 09690468 1 Bracket - 200x40x85
6 15250138 1 Tool - D120, L32
10 08825668 1 Punch - D54, D5, L9
24 83371099 1 Pick Set - For Seal Removal

25 09333378 1
41 15228008 1 Hose Assembly - For filling device
42 15017588 1 Punch - D56, L75, M22

SmartTools
10.2.5. HL1000 / HL1010 Rock Drills Field Tool Kit
HL1000 / HL1010 This kit includes all the tools needed to perform
15173778 1
Rock Drills maintenance tasks in the field efficiently & safely.
HL1000 / HL1010 ROCK DRILLS FIELD TOOL KIT 15173778

REPLACEMENT PARTS
3 15250138 1 Tool - D120, L32

4 09333378 1
5 09690468 1 Bracket - 200x40x85
6 15393618 1 Filling Device - For Accumulator. Inlet thread W24,32X1/14.
Punch - D68, L45, M22 (Chuck,Rear Bearing And Seal

8 15016988 1
Housing)
9 15017458 1 Punch -Shank Bearing and Bushing (Rod)
10 15017588 1 Punch - D56, L75, M22 (Shank Bearings (Rod))
11 15018338 1 Punch

HL1000 / HL1010 ROCK DRILLS FIELD TOOL KIT 15173778

REPLACEMENT PARTS
12 15018208 1 Punch
13 15173808 1 Extension Bar - D50, L265, Male M22, Female M20

SmartTools
10.2.6. HL1500S Rock Drills Field Tool Kit
HL1500S Rock This kit includes all the tools needed to perform
15074778 1
Drills maintenance tasks in the field efficiently & safely.
HL1500S ROCK DRILLS FIELD TOOL KIT 15074778

REPLACEMENT PARTS
1 15067108 1 Punch - Seal Housing Out (J80) ,Shank Bushing ((J52, J60)
Punch - Mounting Seal Housing And Flushing Housing

2 15067238 1
Bearing (J80)
3 15067368 1 Punch - Flushing Housing Bearingout (J80)
22 15393618 1 Filling Device - For Accumulator. Inlet thread W24,32X1/14.
23 09690468 1 Bracket - 200x40x85
24 15228008 Hose Assembly - For filling device
27 15250138 1 Tool - D120, L32
"Tool Set - contains 19 items.

30 09333378 19
See - 093 333 78 Tool Set Contents for more details"
39 15017588 1 Punch - D56, L75, M22 (Shank Bearings (Rod))
42 15078838 1 Punch - For Flushing Head Bearing

10.2.7. HL1560T Rock Drills Field Tool Kit

HL1560T Rock This kit includes all the tools needed to perform
55042018 1
Drills maintenance tasks in the field efficiently & safely.
HL1560T ROCK DRILLS FIELD TOOL KIT 55042018

REPLACEMENT PARTS
1 15067108 1 Punch - Seal Housing Out (J80) ,Shank Bushing ((J52, J60)
Punch - Mounting Seal Housing And Flushing Housing

2 15067238 1
Bearing (J80)
3 15067368 1 Punch - Flushing Housing Bearingout (J80)

22 15393618 1
23 09690468 1 Bracket - 200x40x85
27 15250138 1 Tool - D120, L32

SmartTools
HL1560T ROCK DRILLS FIELD TOOL KIT 55042018

REPLACEMENT PARTS
42 55005619 1 Punch - D80, L165, M22

10.2.8. HLX5 / HLX5T / HFX5T Field Tool Kit


55047973 1
HLX5 / HLX5T / HFX5T DRIFTERS FIELD TOOL KIT 55047973

REPLACEMENT PARTS
2 15224888 1 Punch - D47 mm, L125 mm
22 55005864 1 Stand -200x85x40
23 15250138 1 Tool - D120, L32
24 09687658 1 Stand - 150x124x65
25 15209878 1 Tool - D95, L46
26 09030038 1 Gauge - High Pressure Checking - (0 - 100 BAR)
27 09084548 1 Gauge - Low Pressure Checking - (0-10 BAR)

28 15393618 1
Tool Set, includes 11 tools

30 55006739 1
52 86959869 1 Pressure Seal - Elbow Fitting For Pressure Checking Gauge

SmartTools
10.2.9. HSX Field Service Tool Set
This HSX Special Service Tool Set will give you all the
HSX 55041632 1 necessary tools required to perform maintenance and
service tasks efficiently & safely.
HSX SPECIAL SERVICE TOOL SET 55041632

REPLACEMENT PARTS
1 15393618 1 Filling Device - For Accumulator. Inlet thread W24,32X1/14
5 09687658 1 Stand - 150x124x65
6 15209878 1 Tool - D95 mm, L46 mm
7 87049219 1 Torque Wrench - 80 -400 Nm, 3/4 "
8 87049509 1 Socket Wrench - 24 3/4 "
9 87049349 1 Socket Wrench - 19, 3/4 "

HSX SPECIAL SERVICE TOOL SET 55041632

REPLACEMENT PARTS
10 87049889 1 Ring Spanner - 19mm
12 55022913 1 Arm - D28, L265, M12 (Punches)
13 55039461 1 Punch - D29 mm, L40 mm
14 55039449 1 Punch - D36 mm, L30 mm
15 55036366 1 Punch - D75 mm, L58 mm, M12
16 55039487 1 Punch - D119 mm, L30 mm, M12
17 55039537 1 Punch - D58 mm, L100 mm

SmartTools
10.2.10. RD314 Field Tool Kit

RD314 55205968 1
RD314 FIELD TOOL KIT 55205968

REPLACEMENT PARTS
1 55157856 1 Bracket - 200x40x85

3 15393618 1
10 87049219 1 Torque Wrench - 80 -400 Nm, 3/4 "

RD314 FIELD TOOL KIT 55205968

REPLACEMENT PARTS
11 55044437 1 Adapter Piece - Inner Adapter 3/4"- Exterior Adapter 1/2"
12 55008559 1 Extension Bar - L200, 3/4" Drive
13 87049629 1 Socket Wrench - 30, 3/4"Drive
14 87049509 1 Socket Wrench - 24, 3/4" Drive
17 55199873 1 Hexagon Hollow Socket - 10mm ball point, L100mm, 1/2 "
18 87049889 1 Ring Spanner - 19mm
21 55085522 1 Hammer - Copper, 2.7 Kg
22 55188493 1 Lifting Eye - M16x24

SmartTools
10.2.11. RD500 Series Field Tool Kit

RD500 Series 55202389 1
RD500 SERIES FIELD TOOL KIT 55202389

REPLACEMENT PARTS

2 15393618 1
6 87049219 1 Torque Wrench - 80 -400 Nm, 3/4 "
*200 55050013 1 Torque Wrench - 160-800 Nm
*201 55202770 1 Ring Insert Tool - 36
*202 55202771 1 Ring Insert Tool - 30
*203 87050419 1 Hammer -50 mm, Plastic
*204 55085522 1 Hammer - Copper, 2.7 Kg

RD500 SERIES FIELD TOOL KIT 55202389

REPLACEMENT PARTS
*205 55188493 1 Lifting Eye - M16x24
*206 55189748 1 Lifting Eye - M16
*207 55189848 1 Lifting Eye - M12x18
*208 55195343 1 Lifting Eye - M20x30
*209 55195344 1 Lifting Eye - M24x36
*210 55206133 1 Ring Spanner - 38
*211 87050399 1 Ring Spanner - 41
*212 55206134 1 Ring Spanner - 46
*213 55206136 1 Ring Spanner - 50
*214 55202723 1 Ring Spanner Set - 6-32 & 36
*215 55202773 1 Socket Wrench Set
* Image Not Shown

SANDVIK MINING AND CONSTRUCTION AUSTRALIA (PRODUCTION/SUPPLY) PTY LTD
431 Masonite Road, Heatherbrae, NSW, 2324, AUSTRALIA Phone: +61 2 4983 9009 Fax: +61 2 4983 9005
www.miningandconstruction.sandvik.com

Sandvik Smart Tools Catalog - SST-In-005 - V04

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Sandvik Smart Tools Catalog - SST-In-005 - V04

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Sandvik Smart Tools

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2.2. Service and Repair Tools...................................................................................................................... 26

3.2. Burr Removal Tools............................................................................................................................... 41

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3.5. Pipe Bending Tools................................................................................................................................ 49

3.6. O-Ring Kits............................................................................................................................................ 50

3.8. CRIMPING TOOLS AND Cutters.......................................................................................................... 56

3.9. Sockets Wrench Sets............................................................................................................................ 57

3.11. Spanner / Wrench Sets......................................................................................................................... 62

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3.13. Technical Measurement........................................................................................................................ 69

3.14. Thread Cutter Tool Set.......................................................................................................................... 71

3.17. Window Installation Tools...................................................................................................................... 74

4.2. Deutsch Tools........................................................................................................................................ 78

4.3. Service and Repair Tools...................................................................................................................... 82

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5.2. Service and Repair Tools...................................................................................................................... 92

6. LOAD & HAUL SMARTTOOLS.....................................................................................................................97

6.2. Engine Maintenance Tools.................................................................................................................. 101

6.3. Hercules Component Repairs / Service.............................................................................................. 104

6.4. Kessler Component Repairs / Service................................................................................................ 105

6.5. DANA Component Repairs / Service................................................................................................... 118

6.6. SEMS (LS151 Methane System)........................................................................................................ 119

6.7. Service and Repair Tools.................................................................................................................... 121

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7. MECHANICAL CUTTING SMARTTOOLS..................................................................................................123

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8. SURFACE DRILLS SMARTTOOLS............................................................................................................159

8.2. Cubex 99AX Compressor Tools.......................................................................................................... 171

8.3. Testing Tools........................................................................................................................................ 172

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9. UNDER GROUND DRILLS SMARTTOOLS...............................................................................................175

9.2. Hydraulic Testing Tools........................................................................................................................ 181

9.3. Operational Adjustment Tools.............................................................................................................. 184

9.4. Service and Repair Tools.................................................................................................................... 185

9.5. ENGINE MAINTENANCE Tools.......................................................................................................... 188

10. TOP HAMMER DRILLS SMARTTOOLS.....................................................................................................189

10.2. Service and Repair Tools.................................................................................................................... 192

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1.1. REVISION HISTORY

DATE VERSION DESCRIPTION

03/10/2013 V01 • First Release of SmartTools Catalogue

• Section '2.3 Diagnostic Tools' removed

ID: SST-IN-005_CH01_V04 UNCONTROLLED DOCUMENT WHEN PRINTED Page: 15

For a replacement or updated copy contact;

1.3. PRODUCT DOCUMENTATION UPDATES

1.4. FAULTY EQUIPMENT

1.5. ACRONYMS AND DEFINITIONS

Also known as;

D&B Drill and Bolt

DTH Drill Down The Hole Drill

EHS Environment, Health and Safety

Page: 16 UNCONTROLLED DOCUMENT WHEN PRINTED ID: SST-IN-005_CH01_V04

Numerical value quantifying an emission generated by a product (eg. vibration,

Guard Physical barrier, designed as a part of the product, to provide protection.

Physical injury or damage to health. This is always in relation to people, not

L&H Load and Haul