CATALOG CONTENTS Catalog VEZ PROFILES AND PROPERTIES...........0-0+000s 2 seyiedoig TECHNICAL GUIDELINES ................02e eel 6 PLB™ and B FORMLOK™ DECK.............-.++ 36 Deck Weight and Section Properties Allowable Superimposed Loads Diaphragm Shear Values and Flexibility Factors ~HOTWOS PLW2™ and W2 FORMLOK™ DECK.............-54 Deck Weight and Section Properties Allowable Superimposed Loads Diaphragm Shear Values PLW3™ and W3 FORMLOK™ DECK.............- 72 Deck Weight and Section Properties Allowable Superimposed Loads Diaphragm Shear Values “MOTHS PLN™ and N FORMLOK™ DECK. Deck Weight and Section Properties Allowable Superimposed Loads Diaphragm Shear Values and Flexibility Factors, »AOAWHOS. PLW2™ and W2, PLW3™ and W3 DECK-NO FILL. .110 Technical Data a= Deck Weight and Section Properties a Allowable Uniform Loads FG Diaphragm Shear Values and Flexibility Factors 4 VERCOR™ NON-COMPOSITE FORM DECK...... 126 = Technical Data mi Deck Weight and Section Properties a Allowable Uniform Loads ot Maximum Allowable Unshored Spans ? CELLULAR FORMLOK™ DECK ............0005 134 2 Be ce os gs y VERCO MANUFACTURING CO.Gage Weight Section Properties Gav Perfe(n)ofwith 1 4s -s | Profile ot nt in} in | {imensions in inches) Nim? mt mm? mm? ie 110.073 0,099 0.103 26 sar 99,688 = 5,323 5538 bow fh be | 14 0.098 0.138 0.140 as 4 24 ero 133808 74197807 wo LPP POI YD —— —— wo oF ‘ 17 01a 0178 otra 8g 2 Ey 2 2 oe 24 ods 207 0208 20: toast eae ies HO 08 0012 0087 0.088 28 4a 16.387 1,989 2097 Sao IL | ane 1 oot 00 ood s eee az of wolfe 13 0.017 0059 0.059 | Bu ws 24 sz2 23215 atte 3sTe 16 0.023. 0.074.074 22. mee 31400 3978 3978) 1. Section properties have been computed in accordance with the “Specification for the Design of Cold- Formed Steel Structural Members” published by AISI. The section properties are based on the following steel strengths: Profile inimum Yield Strength (Fy) | Bending Strength (Fy) ‘All FORMLOK™ Deck £38 ksi (262,000 kN?) 122.8 ksi (197,200 kN?) Deep VERCOR™ {80 ksi (581,581 kNim?) 36.0 ksl (248,217 kin?) Shallow VERCOR™ 50 ksi (944,798 havin?) 30.0 ksi (206,843 kim?) 2, Section properties and values shown apply to all available widths. 3. Material thickness is subject to AISI tolerances. See ICBO Report ER-2078P for decimal thickness of material. 4, Weights shown are approximations for design purposes. 5. All dimensions are nominal and are subject to manufacturing tolerances. Wetrie Conversions ae 2% 64 25 2% 67 7% 28 \VERCO MANUFACTURING CO. Catalog VF2Gage Weight ‘Section Properties Galv Phos/ Pett (m) of wicth Painted 5 4g Wg Coe i i = Ce = Profile Nm? im __m®__ (dimensions nchos) 18 0.175 0.187 0.198 252 239978 70054 10.848 g 22 0216 0.235 2s 1053 204907 12094 ze 29 28 0.802 0.322 On 18 i939 i341 412408 17,312 a] oat om 22087 = 0.283 15215 0321 17,268 21 20 0.423 - 0.361 20 100s 958 S764 10,408 “qo oi, 28 0808 044g 0.458 Tef Wf WS wu ma Hor esa719 area base. EE SC ee het 2725 0555 0510 Ott 18 i209 197 757901 27.419 27,473 883.4 0,694 0.639 (0.639. 16. ieeo aa ure oases. chase 19 18 0718 0418 0404 22 cio 982 seas 2247s 29871 0.531) “ata f PLW2™ FORMLOK™ W2 FORMLOK™ 0.564 30,322 0.683 38,720 0767 0.767 41208 412% 35° 33 1508 0.900 0.960 1G. sore tsa zoshera) siers\ sietd 22 21 0613 0361 0446 22 105.3 100.8 897,105 19,408 23,978 PLW3™ FORMLOK™ W3 FORMLOK™ 26° a5 0780 Ase” Obie ow 5 20 sags or nommsa nonce 2062 i a 35 aa 11480864 0787 = 0 en oe UU ' athe 42. 44 1542. 0.851. 0.914 18 zor 1063 2105797 45702 49, PLN™ FORMLOK™ 'N FORMLOK™ Catalog VF2 VERGO MANUFACTURING CO.FORMLOK Composite Slabs. . Composite Slab Design Conditions. Concentrated Loads : Parking Structures Moving/Vibratory Loads. Hanging Loads Cantilevered FORMLOK Deck nD emaeeewiilon Rehvorcng mn Compose FORNLOK Sabs 3 | Concrete Type 2 | Concrete Thickness. 3 FORIMLOK Viratons a Fie-Rated FORMILOK Slabs Venting FORMLOK Deck Diaphragms with FORMLOK Deck . Attachment of FORMLOK Deck. ‘Support Fastening ‘Shear Studsi/Are Spot Welds SSidelap Connections Parallel Collectors Mechanical Fasteners to Supports .. FORMLOK Deck Finishes Phosphatized/Painted .. Galvanized. Bik creccecsbsabence Galvanized with Primer ooo... FORMLOK Deck During Construction .. Spans... ‘Gage Selection Concrete Placement. . Bearing»... Design Criteria for FORMLOK Deck-as-a-Form Design Formulas .......sesesesese FORMLOK Deck Design Example. Design Goals. Span Options Concrete Typei Fire Rating Options FORMLOK Deck Options. FORMLOK Finish Options Specification Considerations ....... Concrete Volumes and Weights . Allowable Diaphragm Shears ‘Shear Stud Capacity. Stud Placement and Flange W Widths .. FORMLOK Composite Floor Deck-Suggested Details...... Edge Form Suggestions .... Openings in FORMLOK Decks .. . FORMLOK Deck Fire Resistance Ratings . Steel Floor Deck Specification 05321. Metric (SI) Conversions... Using the Deck Tables ...... TECHNICAL GUIDELINES CONTENTS Catalog VF2 VERGO MANUFACTURING CO. = 5FORMLOK™ DECK TECHNICAL GUIDELINES | FORMLOK Composite Composite Slab Design Conditions. VERCO FORMLOK floor decks provide savings by the elimination of temporary forms and shoring, immediate use of the deck as a working platform for all trades, positive reinforeing of the one-way slab due to ‘the mechanical bond between the deck and the concrete; thus creat- ing an effective composite slab. FORMLOK deformations and inden- tions have been specifically designed to provide the maximum dual action for vertical loading. Slabs ‘The tables on pages 36-107 list the Allowable Superimposed Loads. This is the uniform load in addition to the weight of concrete and FORMLOK deck which the composite slab can support based on concrete with a min- imum 28-day compressive strength of 3000 psi (20,684 kN/m?). ‘The allowable superimposed loads listed in the tables are purposely Limited to 800 psf (14,364 N/m?) for PLB, B, PLN, and N FORMLOK deck and to 400 psf (19,152 N/m*) for PLW2, W2, PLW8, and W3 FORMLOK deck. Contact the Verco Engineering Department when using heavier loads. Such loads often indicate conditions, such as con- centrated or long-term loadings, that may require further evaluation. Note: Vertical loads, such as allowable superimposed loads and deck or slab weights, are converted to V/m? for ease of use. Unshored: The allowable superimposed loads are based on the com- posite slab acting as a one-way, simply supported concrete slab. The loads shown in the tables for unshored conditions are based on the lowest value of the following design considerations: + Aservice load determined by assuming that 0.9 times the yield strain is reached at the top or bottom of the steel deck under the allowable superimposed load plus 1.2 times the composite slab dead load. + The concrete compressive stress at the top of the slab limited to 0.85 f',, ora strain of 0.003. + The tensile stress at the top of the FORMLOK deck limited to yield. + Shear-bond between the FORMLOK deck and the concrete deter- mined by load tests performed on composite slab specimens with an average safety factor of 1.7 based on the variability of the test results. + The immediate deflection of the composite slab limited to L/360. Shored: The same design considerations apply to the shored condi- tions. However, the reaction load effect from the shore is applied to the composite slab as a reduction to the allowable superimposed load. VERGO MANUFACTURING CO. Catalog VF2Concentrated Loads Parking Structures Moving/Vibratory Loads Hanging Loads Cantilevered FORMLOK Deck Catalog VF2 An approximate concentrated load capacity of FORMLOK slabs can be determined by comparing moments and shears from the allowable superimposed loads to those from the actual loading conditions (concen- trated load plus actual uniform load). Since the deck provides only positive reinforcing, composite slabs are assumed to be simple spans, even though the deck alone may be evalu- ated as multiple spans during construction. The published load capacity is based on a strip of slab 1 ft (305 mm) wide. A comparison of the allow- able to the actual moments and shears determines the width of slab required to resist the loads. Distribution steel or other means to distrib- ute the load may be required to allow an adequate width of slab to resist the load. FORMLOK deck has been used successfully in parking structures. ‘When used in such structures we suggest: + Do not use where salt is used in snow or ice removal. Salt from vehicles may deteriorate the FORMLOK deck by penetrating the slab through cracks. + Ain. (76mm) minimum depth of concrete should be used over the top of the FORMLOK deck to allow more cover of rebar. + Instead of mesh, use rebars perpendicular to the flutes of the deck as distribution steel and bars parallel to the FORMLOK deck flutes, for shrinkage. Consider use of the parallel bars as negative steel. + Seal the surface of the concrete slab to prevent water from seeping into the elab and deteriorating the deck. Allowable superimposed loads are based on static loading. FORMLOK, ‘composite slabs should not be used where heavy vibratory loads or heavy moving loads might occur. This type of load may be detrimental to the bond between the deck and conerete. Where moving loads such as forklifts occur, reinforced concrete design is suggested to carry the superimposed loads, with the deck acting as a permanent form. Where loads hanging from the slab are anticipated, the hangers should be embedded in the slab rather than connected to the deck. The FORM- LOK slab selected should be evaluated based on the actual loading condition including the concentrated load from the hanger. If FORMLOK deck is cantilevered, it acts only as a form. The length of the cantilevers can be determined by using FORMLOK section proper- ties. Negative steel should be added over the beam to prevent cracking and to reinforce the slab for superimposed loads. An alternate method is to select the FORMLOK deck alone to meet the total load requirements, See Figure 1 VERCO MANUFACTURING CO. 27Use 18 gage edge form with ee ‘nero ieknens up to 8" (em) over FORMLOK deck superimposed toad ‘gate ramant Using FORMLOK secon properon with ‘eect anclordflocion as imitations meres Reinforcing in ‘Minimum mesh is to be 6 x 6 - W1.4 x W1.4 (12x 152- MW9.x MW9), If Composite FORMLOK the concrete depth over the top of the FORMLOK deck exceeds 3% in. Slabs (88 mm), welded-wire fabric with an area equal to 0.00083 times the area of concrete fill over the FORMLOK deck is required to comply with ICBO Report ER-2078P. Building code requirements may exceed this minimum. ‘The mesh should be placed at the approximate centerline of the con- crete depth over the top flute of the FORMLOK deck. Concrete Type ‘The decision to use normal weight (NW) or light weight (LW) concrete should be based on the relative costs and availability. The dead load of a FORMLOK composite slab varies considerably with concrete type. The deck tables list the concrete weight to be added to the deck weight. Note: The concrete weight given in the tables does not include the allowance for deflection. Concrete Thickness A minimum 2 in. (61 mm) thickness of concrete over the FORMLOK deck is required to achieve composite action. A minimum 2¥ in. (64 mm) thickness is suggested for better coverage of shrinkage mesh and stiffness of the composite slab. Greater thickness may be required to meet fire ratings or specific load requirements. FORMLOK Vibrations FORMLOK slab stiffness increases as the span to total slab depth ratio decreases. Span to depth ratios in the low- to mid-20s are suggested. Evaluation of floor vibrations must consider the entire floor assembly, including the supporting structure and the slab. “Floor Vibrations Due to Human Activity” (AISC Steel Design Guide Series 11) is one source of additional information. Fire-Rated FORMLOK Composite slabs with FORMLOK deck may be used to meet hourly fire Slabs ratings. The type and thickness of concrete specified will determine ‘whether fireproofing will be required on the underside of the FORMLOK, Beck. Typically 2% in. (64 mm) of concrete over the top ofthe deck is required for fire ratings with fireproofing on the underside of the deck. Refer to the specific UL assembly, or use fireproofing manufacturer's data to determine fireproofing thickness required to meet a specific hourly rating requirement. ae VERCO MANUFACTURING CO. Catalog VF2‘Table 1 summarizes the thickness of concrete required over the top of the FORMLOK deck to achieve restrained unprotected hourly ratings with no fireproofing on the deck. See specific UL assemblies for unre- strained hourly ratings. Table 1: Unprotected Fire Resistance Rating Concrete Thickness over FORMLOK Deck Restrained | Normal Weight | Light Weight Assembly 7 Rating in| mm in| mm 7 Hour ah] 8o | 64 Hour ae 88 ‘SHour oka 108 Refer to Table 8 on page 28 for a listing of UL fire-rated assemblies utilizing FORMLOK profiles. Refer to the particular UL assembly being considered for full details of construction, including specific information about concrete thickness and strength requirements, and span limitations. Venting FORMLOK Deck FORMLOK deck is available with factory punched vent tabs to provide venting of the FORMLOK slab. Venting should be considered in any use. In particular, consider venting when vapor impervious materials are installed over the slab. Some leakage during concrete placement should be anticipated with vented deck. FIGURE 2 ‘Vent tabs projecting upwards are staggered in interior low flutes at approximately 6 in. (152 mm) on center: + Sows in PLB and B FORMLOK. + Brows in PLW2 and W2 FORMLOK and PLW3 and W3 FORMLOK (each low flute except at male side joint). + 2rows in PLN and N FORMLOK. Catalog VF2 VERCO MANUFACTURING CO. 29Diaphragms with FORMLOK Deck ‘The diaphragm shear values in the FORMLOK deck tables are based on the attachment of the deck to the perpendicular supports with puddle welds, The weld patterns for each profile are shown in the illustrations included with the tables. The welds to the supports provide shear trans- fer between the deck and the structure, Increased diaphragm capacity may be achieved when shear studs are used. Refer to Table 5 on page 20 for further information about concrete diaphragms using shear studs. + Diaphragm values are the working values and are not to be increased one-third. + The flexibility factor (F) is the number of microinches a diaphragm ‘web will deflect in a span of 1 ft (805 mm) under a shear load of I pound per ft (14.6.N/m), + Diaphragm shear values and flexibility factors apply to either FORMLOK deck or deck without deformations or indentations. + Diaphragm capacities for deck fastened to supports with mechanical fasteners should be based on information furnished by the fastener manufacturer or based on the capacity of the concrete slab with, shear studs, + The diaphragm shear values and flexibility factors for decks with structural concrete fil apply whether the sidelaps are fastened or not. Sidelap connection is suggested to resist construction loads and to meet fire rating requirements. + Diaphragm values for PLW2, W2, PLW3, and W3 FORMLOK decks ‘used without concrete fill are on pages 114-117 and 122-126 of this catalog. Attachment of FORMLOK Deck Support Fastening FORMLOK deck is to be welded to supports with welds having an effec- tive fusion area of at least % in. (13 mm) diameter axe spot (puddle) welds or at least % in. x 1 in. long (10 mm x 25 mm) are seam welds. Welds are to be spaced not more than 12 in. (805 mm) on center across the width of the unit for all FORMLOK decks. FIGURE 3 Shear Studs/Arc Spot _Are spot welds may be eliminated where they coincide with shear studs. Welds 108 VERCO MANUFACTURING CO. Catalog VF2Sidelap Connections FORMLOK deck is to be fastened at the sidelap with the PunchLok tool, button punches, or 1% in. (88 mm) long top seam welds at 36 in. (914 mm) on center maximum. PunchLok System: Connect sidelaps of the PLB, PLW2, PLW3, and PLN FORMLOK decks with the Verco PunchLok tool. The Yerco PunchLok tool creates a positive connection between the male cee gn | and female lips of the PunchLok composite decks. The connec- ose) tion made by the PunchLok tool is referred to as the VSC (Verco Sidelap Connection). An acceptable VSC connection has been. made when the sidelap material has been sheared and offset so the sheared surface of the male leg is visible (Figure 4). The VSC connection may be made in either direction. Figure 4| Vertical load carrying capacity of the PunchLok deck connec- Catalog VF2 tions (VSCs) has been verified by testing. A 10 ft (8,050 mm) simple span of 20 gage, 1/4 in. (38 mm) deep PLB deck was loaded with 188 psf (6,607 N/m?), equivalent to 11.4 in. (290 mm) of concrete. The buckling of the sheet (see Figure 5) shows the load transfer capability of the PunchLok connection. If further information is required, a complete copy of the Ramtech Laboratories, Inc., test report is available. Deck Buckling (shows foad transfer through VSCs) Female Side Joint Button Punches: When sidelaps of FORMLOK decks are connected with button punches (BP) (Figure 6), an average-sized person should be able to stand (not jump) on the flute adja- cent to the attachment without the joint coming apart. [Button | Punch ‘Top Seam Welds: When sidelaps of | FORMLOK decks are connected with top seam welds, the 14 in. (88 mm) long weld must engage the top of the inner (male) leg. Clinch the joint before welding to cre- ate positive contact between the lips. Con- sider the PunchLok system as a cost effective alternative for top seam welds. FIGURE 6| VERCO MANUFACTURING CO. =Parallel Collectors Mechanical Fasteners to Supports Spacing of arc spot welds at collectors parallel to the deck ribs should be based on the shear to be transferred. Table 2 lists allowable capacities in pounds (newtons) for Yin. (12 mm) effective diameter welds. Note: The values shown in Table 2 are for the minimum thickness of a given gage. ‘Table 2: Allowable Shear Capacities par Weld Deck Gage ie " BE 1015: 2 1185 20. 1225 | aro Beas 6 2085 | ‘The maximum spacing of welds at parallel collectors is 8 ft (914 mm). ‘As an alternate to welds, FORMLOK deck may be attached to the supports with mechanical fasteners. Refer to the mechanical fastener supplier for information relating to a specific application. If shear studs are used, Refer to Table 5 on page 20 for diaphragm capacities with conerete and the FORMLOK deck attached with mechanical fasteners. FORMLOK Deck Finishes Phosphatized/Painted Galvanized Galvanized with Primer Ra FORMLOK decks are offered in various finishes: Cold rolled steel (ASTM A 1008, formerly ASTM A 611) that has been cleaned and chemically pre-treated. The bottom (exposed) side is painted with a heat-cured gray acrylic primer applied by a roller coat process. The top side of the deck in contact with the concrete is left uncoated. The formation of light rust on the top side before placement of the concrete is normal and is not detrimental to the FORMLOK deck or the composite slab. Verco gray primer is approved by UL for use in fire- rated assemblies. Refer to Table 8 on page 28 for specific listings. Cold rolled zine coated steel (ASTM A 658): Coating designation G60 (2180) is the standard zine coating of the deck industry. Coating designa- tion G90 (2275) is a heavier, more costly zine coating sometimes speci- fied for exposed exterior applications or other project specific requirements. Galvanized FORMLOK deck is available with factory gray or double white (double thickness for better coverage and whiter white) primer applied to the bottom (exposed) side of the deck for applications where ‘the deck will be field-painted (eliminates the need for field priming) or must meet other specific requirements. VERCO MANUFACTURING CO. Catalog VF2FORMLOK Deck During Construction Gage Selection Concrete Placement Catalog VF2 ‘The maximum spans of FORMLOK deck without shoring shown in the tables on pages 36~107 are based on the dead weight of concrete and FORMLOK deck plus the more critical of either a 20 psf (958 N/m?) construction live load or a 150 lb (667 N) concentrated load which simu- lates the effects of a worker standing on the FORMLOK deck. The dead Joads and uniform construction live loads are uniformly distributed over the length of the FORMLOK deck. If these loads are exceeded, there may be excessive deflection and/or buckling of the web and top flange, resulting in subsequent deck failure. ‘Span length is one of the key factors in determining an appropriate FORMLOK profile. Determine logical span multiples (3 span minimum if possible) based on the bay size. The maximum length for FORMLOK. deck is 45 ft (19,716 mm). Contact your Verco representative regarding the availability of deck lengths between 40 ft (12,192 mm) and 45 ft (13,716 mm), Handling the deck during installation should also be con- sidered when evaluating long deck lengths, especially heavier gages. Table 3: Deck Span Suggestions Longth Deck Type
< || Design Criteria for Sl FORMLOK Deck-as-2- Form “we ‘Verco recommends 2 in. (51 mm) minimum bearing for FORMLOK deck, The required bearing should be verified based on specific span conditions. Adequate bearing is required to prevent web crippling of ‘the deck during concrete placement and to allow proper attachment of the deck. The allowable reactions shown in the tables are normally compared to the reactions due to dead load of the slab plus 20 psf (958 V/m*) uniform construction load, Allowable reactions are appli- cable to FORMLOK deck before the conerete has acquired minimum compressive strength. The following design criteria and formulas were used to calculate the maximum spans of FORMLOK deck without shoring. Loading combina- tions utilized are illustrated for clarity. ‘Wa is the dead load of concrete plus deck plus deflection allowance. ‘The following allowances for FORMLOK deck deflection are included: + 8 psf (144.N/m?) for light weight concrete, + A psf (192 N/m?) for normal weight concrete. No allowance is included for deflection of structural supports. ‘Wy is 20 psf (958 N/m?) uniform construction live load. P is 150 pound (667 N) concentrated construction live loa Lis span length in feet (mm). Span lengths shown in tables are clear spans. Stress is limited to 22,800 psi (157,200 kN/m*) based on Fy = 88,000 psi (262,000 &N/m*) minimum. Deflection is limited to the lesser of L/180 or % in. (19 mm). VERCO MANUFACTURING CO. Catalog VF2Design Formulas Positive Bending Moment in ft-lb (Nm) -M = Negative Bending Moment in ft-Ib (Wm) A = Deflection in inches (mm) E = 29,500,000 psi (2.08 x 10° kN/m*) C4 = 1728 (SI= 1), Deflection Constant End reaction in Ib/ft (N/m) Rj = Interior reaction in Ib/ft (W/m) Single Span Double Span Triple Span Stress Stress Stress P ue fw a a] We War u t L t (Me WL 0 a u L u 41M = (0.07081 -Way-L2)+(0.2082-P-L) $M = (0.08, WL?) (0.2082- P-L) Wore X = 0.875-L nero X= 04-1. or 4M = (0.06869 -Wa-L*)+(0.2074-P-L) forth = (0.07961 Way L?)+(0205-P -L) Were x = 0433.1 Were X = 0.428 Deflection Wa oA = (0128-1) + (0.00623 P-L) ‘Where X = approximately 06: Deflection M = (0.10: Wat) +(0:1028-P +L) Where X= 05-1 Deflection u eT Reactions. 0.010 Wg tS Ge Wa t L L f L 0.0069: WLC, —ar FIGURE 7 Catalog VF2 Reactions Reactions wi wi M% Va Wa War u Z f L a i t I t y= 05-(Wgewy-c Re 7 O375-CNy+y)-L = 1.25-(Wy 4 Wy) 4 (lye Rem tt Wg Wh VERCO MANUFACTURING CO. #18 ‘seuljepingFORMLOK Deck Design Example Design Goals “Technical Span Options Concrete Typef Fire Rating Options 16» ‘This is a simple design example to illustrate the steps involved in the proper selection of FORMLOK deck. Various options are outlined for each point to be considered. This example illustrates the steps, not all possible selection options. The design goals for this example are as follows: + Minimize dead load Maximize slab stiffness + Eliminate temporary shoring Given: 30° x 30 (9,140 mm x 9,140 mm) bay size 2-hour fire rated floor required Underside of slab not exposed to view Loads: Live load 100 psf (4,788 Wm?) Partition 20 pst ( 958 N/m?) Mechanical 5 psf (_239 Nm?) Total Superimposed Load 125 psf (6,985 Nin?) Spacing between beams determines the deck profile options. Refer to “Spans” on page 18 for more information. Assume 5" (127 mm) wide framing members regardless of span used. 1. 15-0" (4,570 mm) o-c span, 14-7" (4,440 mm) clear span, 2 span condition. Choice: PLW8 (or W8) FORMLOK - shored. 2. 10-0" (2,050 mm) c-c span, 9'-7" (2,920 mm) clear span, 3 span condition. Choices: PLW2 (or W2) FORMLOK or PLWS (or W3) FORMLOK 3. 7'-6" (2,290 mm) c-c span, 7'-1" (2,160 mm) clear span, 4 span condition. Choices: PLB (or B) FORMLOK or PLW2 (or W2) FORMLOK —B> Select: Option 2 based on fewer beams required and no shoring required. Use availability and relative cost of light weight (LW) versus normal weight (NW) conerete to determine the appropriate option. Refer to “Firo-Rated FORMLOK Slabs” on page 8.and Table 8 on page 28 for more information. 1. 4%" (114 mm) NW concrete over deck — without fireproofing, 2. 3%" (89 mm) LW concrete over deck — without fireproofing 3. 24" (64 mm) concrete over deck (NW or LW) with fireproofing. —#» Select: Option 2 based on reduced weight and no fireproofing of deck required. VERCO MANUFACTURING CO. Catalog VF2FORMLOK Deck Options Select FORMLOK profile and gage such that shoring is not required. ‘Verify that adequate bearing is provided. Allowable Conerete& Span to FORMLOK — Super- FORMLOK Total Slab FORMLOK Deck imposed TotalSlab DeckDead Depth Deck Bearing Option Profile Load Depth Ratio __End__ Interior a Bi pat, edn? 238 oh sémm 127 am 1 PUN220¢8 2 oK oK 7 a KCK —® Select: Option 1 based on minimizing slab weight. Option 2 based on maximizing slab stiffness. Utilize the PunchLok system with either choice for the optimal combination of strength and installed cost. FORMLOK Finish Options are listed in order of increasing cost. Based on a typical Options installation with the deck exposed only to an interior environment, phosphatized/painted deck offers the most economical FORMLOK option. Phosphatized/painted deck may also yield labor savings due to easier stud welding, Refer to “FORMLOK Deck Finishes” on page 12 for more information, 1. Phosphatized, top side/Painted, bottom (exposed) side. 2. Galvanized. 3. Galvanized and painted underside. —> Select: Option 1 based on least expensive. Specification Determine whether factory-punched vent tabs should be specified in the Considerations FORMLOK deck. Specify attachment of the FORMLOK deck to supports ‘as necessary to meet diaphragm requirements. Refer to “Venting FORMLOK Deck” on page 9 and “Attachment of FORMLOK Deck” on page 10. Catalog VF2 VERCO MANUFACTURING CO. a7Concrete Volumes and Weights ! Table 4 | in, 2h 3 3% 4 AY m8 5% | ‘tem nm 76 toes atta | ac Volume yd2/100 82 0.772 0.926: 1.080. - 1.235. 1.389. 1.486 »-1.543.. 1.620. 63) mijoom? 635 7e2 60 1016 1149 12001270 1099 eo Flat nw st 902 963 423«489. «ABTA OO GBA i i er Net 1446 1798 2025 2813 2605 2748 2802 3.036 sa 7 pst 229° 27S. 324 367 413435 488 48 au) Nin? fi Nn 4006 1917 453717573977 __2093 2103 2.903 Volut ‘yd?/100 ft? 0.685 (0.839 0.993. 1.148 1.302 1.379 1.456 1.534. a __minoom? 564 690817 _—a4s_ 1.71 11.35 498 12.62 Shallow nw a 258 329° «389 «449~«G.0«BAO-«87.0 600 Vercor Weight Nin? 1.263 1,575 _——*1,863_—-2,150_ 2.442 2729 2.873 west 203 m5 a1 BT 433485 Nim? ore 4412 1,633 _ 1,853. 2073 2.179 Vol ‘yo?/100 A? 0.878 1.032 1.186 1341 1418 ume 3/100 m?_ 7.23 849 976 11.08 11.67. Deep wy eo Tena 404 464: s25 558 Vercor eae Nim? 1e47 4984 2222 2514 2657 nw Bst Z 26100 907 35.2. 3080 424i Nim? 4,250 1,470___1,685, 1,906 2,016 a ye 100 0.781. 0996 1.090) 4.244. 1.924 PLB aed m3/s00m? 643 7.70897 1024 1087 B Nw Pe i 386 “aT 1 PLECD a Nin? 1782 2332 BCD a Ww bse 2B 324 70. Nin 4,331__1,851 1772 Vol yeHOO Re 0928 1235 PLW2 fume 9/100 m? 7.62889 10.16 w2 PLw2cD W2CD iE anos 275 324 agi? 1597 Volume ‘yd?/100 8? PLW3 mi/s00.m? w3 pst PuwscD 4, NY Nm? i wscD ot bat 321 aha Wm? 15971647 ees yo7/i00 R2 : 0878 0.955 PLN m°/s00 m2 723 706 N nw BF 7 3440 37h PLNCD sian im 1947 1.781 NeD wet 26.1 284 un? 12501300 Noies: = Volumes and weights do nat nude allowance for deacon, (continued + Weights are for conerate only end donot nce weight of soe! deck Fotpage) + Yolume in table fe cuble yards per 100 square feat (npr 100). {Weight given is pounds per equare foot WUm=). 188 VERCO MANUFACTURING CO. Catalog VF2Total] Slab Depth Table 4 (continued) Units ‘Total Slab Depth in Be 5% 6 OO OOOOH Deck Type Item om 140 1016517804 Volume yd2100 1.698. 1.929... 2.006... 2.160....2.238... 2.315. m3/100 13.97 18.87 12-78 18.42 19.05 Flat Slab ie Weight 313769 _4 573598 27a 2056 Voume Tea 1919-207 2151 22287 . 15101570 Shallow a1 TSA jercor 3452__3,596 Weight siete 2610 2729 1728 1.804 1.958. 2035 2.172 Volume _t4 1 Deep 708° 767 Vercor 3390 3672 3010 3.960 536, 682 G04” 627, 2508 2767 280 3002 Voune 4690" 1.707” test 1930" 2076 PLB s241 14091692 1598 1659 B ‘S48 878" 608 638 668 729 759 789 PLBCD 2624 2767 2011 20553508 3400304 3.78 BCD M5 4B 484 44 607 576 599 1907 2007 2207 2317 2400264 2.750 2060 {S897 1.4607 5a oat 698 71.852) 1 9297 2008) PLW2 114912001279 1999 1997 1524 1587 1951 Ww2 844° 874 604 634 = 665 72.8: 758.) 785): PLW2cD 2005 27082992 3098 3104 347136183700, w2cb ‘1307 485488 MBA) SOA SDT. B73" 596 497720092103 29092419 26992764 2004 12387 13127 1.389 1.468" 154971698 4.778 1882 PLW3 yo1e 1080 1149 1209 1270 1997 1401 __ 1824 w3 43 S14 Bad 7A 604” 665 6857257 PLW3CD 2913 2461 2,605 2.748 2,892 3,184 3,928 3.471 w3cD 367 980 4130 485° 4B SOA SDT BO 1757 4007 4977 2089 2109 24192079 2620, 4.0325 1.408." 1.1887) 1.264 1.3417 1405 1.572 1.6491) PLN ea a2 10401104 1298 1357 N 5 40.4 43.4 49.5, 615 646 PLNCD Weight 1,934 2,078 2,370 2945 3,093 NCD : 30.7 829 375 444° «467480 14701875 1706 29282236 2346, + PLBGD, 80D, PLW26D, W2D, PLW3CD, W3CD, PLNCD, and NCD refer to celular FORNLOK. See pages (continued 134 and 135 for additional information. from pg 18) + To calculate volumes or weights If slab i thicker than listed In table: (1) Add two total slab depths to equal siven slab depth. (2) Choose corresponding volume or weight from specific profile columa and flat slab col umn to determine total weight or value for desired depth. (3) For thicker slabs, use multiple fat slab values. Catalog VF2 VERCO MANUFACTURING CO. 219Allowable Diaphragm Shears Table 5: Allowable Diaphragm Shears for FORMLOK Decks with Concrete Fill and Shear Studs at Collectors {poundsfineal foot (kil/m}*° ‘concrete concrete ‘Spacing of Shear Studs? Type® Thickness”! 12" 18" 18 ze 32 a8" F s0Smm 406mm 457mm 610mm Bt3mm—_otemn z 3780 370~~«S7aO.~«C«AOD.SS*«C*«OO 2270 simm | 5538 5518 516.82 5648 219 nw 2 fara ara 4630 400 2500 2270 sinm_| 0203 eo0e est foe 648 m8 Be | eed) S100 460,400 25007 2270 | 028 28.0 z Simm lw ze | ease 4350 386028002180 1990 04s cimm | ens 69.40 0234292 zaar 26 az | 760 4350 8608002. 880 | se tam | 9400 ade 50232231. zest 19 + The allowable values are based on concrete slab reinforcement with an area at least 0.0025 times the area of fil above the deck. Welded wire fabric of the sizes listed below meet this requirement. Where the tabulated allow- able values are not required, reinforcement can be reduced with allowable diaphragm values according to the ‘schedule below. The fabric is placed approximately 4 in, (25 mm) below the top of the concrete. ‘Maximum Allowable Shears Concrete Type Minimum Fabric for for 6x6—W1.4xWi4 Tabulated Shear Values (182¢152-MNxMW9) 6xB=WaxW4 1600 i _S52rI62—W2o xe hw Gx Wawa se2x152-46n26xMV26 “xd Wand | 9mm 102r102-MW26xM26 Pi Bx6-Waxwa stm 152x152-MW 26x26 An 2 ‘Exe_WaWd enn tsexts2—uwzexMvres Bae 4xa—Wax4 83mm 102 02-Mvr26 M26 “Also compare to allowable diaphragm capacity for FORMLOK decks with concrete on pages 36 — 107. 2 Connector diameter must be less than or equal to 2.5 times the steel support thickness unless connector is located directly over support web. 8 See Figure 8 for details. 20 8 VERCO MANUFACTURING CO. Catalog VF2For local shear transfer within the fied of the diaphragm, the following stud diameters and shear values apply: Dock inure Tipe (a por Stud Profile Stud NW Concrete Structural LW Gonerote PIB, 5, PUBCD, and SCO FORMLOK (15 mm) 52 (54), 49 (718) PLN, N. PLNGD, and NCD FORMLOK_% (18mm) 3.5 786) 3.0 (183) Al Other Profies (3mm 88 (302 59 (258 5 Sidelap connection shall be at 36" (914mm) on center maximum with either VSC, button punch, No. 10 screw, 114" (38 mm) long top seam weld (standing seam), or 114" (33 mn) long filet weld (nested seam). ® Design compressive strenath f= 3000 psi (2,684 xn?) minimum. NW= Normal weight concrete (148 pe (2,320 kn’); LW = Structural light weight concrete (115 pef (1.040 kan). 7 Depth of concrete (ty) Is measured above top flute of deck. ® Minimum stud diameters required for various FORMLOK deck types are as follows: Bock ype ‘Minimum Stid Diameter PLB, B, PLBCD, BCD, and BR FORMUOK —12°(73 mm) LW, W2, PLNZCD, and W2GD FORMLOK 14° (19 mm) PLIV3, WS, PLIVSCD, and WSGD FORMLOK _%" (76 mm) PLN.N,PLNCD, end NCD FORMLOK 2 (10 mm) (Tabulated shear values shall be reduced by a factor of 0.74) Deep Vereor (fam Shear Studs at Supports. Typical Exterior or Interior Shear Studs at Supports Parallel to Flutes ‘Shear Transfer Studs Perpendicular to Flutes Deck Height Stud Length” ht fa “i Goma) — Frey ah Gem) 3 rem F (en) 9 (en) Shear studs to supports 378m) 4" (r4am)—_Shgar studs to supports parallel to flutes. Size eee perpendicular to flutes, fd spacing per Table 5, ‘Size and spacing pe Nowe 4. Table 5, Note 4 FIGURE 8 FIGURE 9 Catalog VF2 ‘VERCO MANUFACTURING CO. = 2t We a oui e| Normal Weight Concrete Light Weight Concrete Slab | iommo | SSS 145 pet (2320 kg/m?) 110 pof (1760 kav?) Tye etme | Per Rib Compressive Strength _ Compressive Strength ‘Length | 3000 psi 3600 psi 4000psi | 3000psi 3500psi 4000 psi in. (mm) (20,684 kNWim®) (24,152 kNim?) (27,579 kNm?) | (20,684 kNim?) (24,132 kN/m?) (27,579 KN?) 30076) | ri.60 72) 1250(656) 1880 (602) 8825) 1038 (002) 11.08 487) z [ot [so eray sz eo lesa) Tes0 (ez) OSS a8) 1038 (s0a) TOF) + giz) | 2° je7a(ess) — t0.64(47.3)" 11.32 (504)| 8.13 (96,2) 8.83(99.3)- 9.40 (41.8) ax | Gi llapu deal © apaleen | Sade anit delaes) 12/eon) retin) az ford [#80(612) (e56) 1330(e82)| 986426) 1098 462) T0801) BB | 80 |e isons) sore) 12800] aesc0.) —veacze) 7028088) Beery hapa ome Ren oGa buen. uuana asia) | ag 3.5 (89) Bx | seen BS | 45(14) | 4,2,0r3/ 14.50 (o12) 12.50(556) 13:30(50.2)| 0.65 (42.5) 10.38 (46.2) 11.08 (40.1) EB | team || BY | so(en I | Ao] 8:78 (435) 10.88 (47.9) 11.31 (60.9) 8.14 (96:4): ~ 8.81 (39.1) 9.38 (41.7) 4.5 (114) 2 6.91 (90.7) - 7.81 (934) 7.99(95.8)/. 8:74 (255) 6.24 (27.7) . 6.63 (29.5) a 5.66 (251) 613273) _6.83(200)| 488(208) . 509(226) 5.42 (241) 7 | i480(6r2) 1250 (666) 19.20(60a)| 955 425) 1038402) 11.08 a1) 2 aaiz) 2 | 829(989) 902,407) 989(427)) 688(908) 748(993) 7.96(284) 5% 3 8.77 (901) 7.96 (027) _7.89(948)| 982 (250) 8.11 (272) _ 6.50 288) 5s ae T | Hwa) Tas ise) TI GD| Gases) TO UED HONEA 8S oven | 2 | eaaara) tooatens) to9e ra) rs5(e10), 831070) e88(er4), Caan 3 | 782030) 9.18(¢64) 870(07),8.25(@78) 9.79 (002) 722/021) saci) | 102 | 150(612) Taso (eRe) 19.30(e72)/ a5(128) 1038(ee2) 11.04 487) 3 | 94119) 1022¢«858) 1088(404)| 7.84(247) 849(070) 9.03 (02) un | tore | 11.50(6r2) 42.50 (56). 19:80(602)| 958 (425) 10.98 (402) 11).04 (87) 3 10.53 (469); 11.45 (60.9) 12,18 (54.2)! 8.74 (98.9) 9.50 (42.3) _ 10.11 (45.0). Notes: 1. Values in Table 6 are based on reduction formula in AISC Specification (ASD, Ninth Ealion) 15.2, “Deck Ribs Oriented Perpendicular to Steel Beam or Girder" Average rib width is 2 i. (54 mm) for PLB and B FORMLOK and 6" (162 mm) for PLW2, W2, PLW3, and W3 FORMLOK, 2, When using composite beams and girders, designers should consider adding reinforcing steal in the top ofthe siab. A suggested minimum area of steel vould be 0.003 bd ("= effective depth), Steel should be minimum length equal to the “b* dimension of the composite beam or girder. 3. Designers should consider using partial composite design for possible reduction of the number of studs required. 4. Hfopenings wil be cutin the slab adjacent othe composite beam or girder during the Iie ofthe building, consider- ation should be given tothe design ofthe composite section 225 VERCO MANUFACTURING CO. Catalog VF2Stud Placement and Flange Widths ‘Minimum Rib Widths for Full Value of Stud FORMLOK Deck Parallal to Girder PLB and B FORMLOK PLW2 and W2 FORKLOK t PLWS and W3 FORMLOK an Pf inimum 4 Minimum ‘54° Minimum 1 Row of Studs 2 Rows of Studs FIGURE 10 ‘Suggested %” Diameter Stud Placement and Minimum Flange Widths 2 Studs per Flute PLB and 8 FORMLOK 3" Minimum | arrange 4° Minimum He Flange 4 Stud per Flute F (sinimum PLB or B FORM. 18" Minima i ‘5 Minimum oad Bottom af 3 Studs per Flute FORMLOK il PLwa, W2, PLWS, and WS Fite FORMLOK Only S < 3° Minimum - 41672 Studs por i i lute Fi oe LL cee ; =F ain i [2 Minimum Bottom of 6 FORMLOK 4 56 Mini Fite we UL f s i FORMLOK Flute | re Metric Conversions for Figures 10 and 11 H | eam 4 02mm el 40mm FIGURE 11 Catalog VF2 VERCO MANUFACTURING CO. 323Edge Conditions interior Conditions Cantilever Parallel | FORMLOK Composite Floor Deck-Suggested Details | Parallel Parallel with Filler Plates Edge Form. Girder Filer Porpendicular Change of Deck Direction FIGURE 12 me VERCO MANUFACTURING CO. Catalog VF1Edge Form Suggestions Catalog VF2 *Minimum 2" return on 16 gage or lighter FIGURE 13 ‘Table 7: Edge Form Gage Selection sia | Gwaans Dent m2 a 4 8 8 tk 8k ieee Mie ener Rol ae! a Bacar | Ae te te tg ae 8 aa to do sua) | 1 1 6 14 «2 2 2 10 10 Bx (ao) | 18 tee Ha ae 0 to Ho “bas | ie 6 4 wa (iss)| 40 98) ta “707 | 1% 1614 Talia « Note: Table 7 is based on concrete weight of 145 pef (2,820 kg/m), allowable stress in steel of 20,000 psi (187,895 kN/m?), and a 1100 psf (4,788 N/m*) superimposed load on the overhang. For overhangs greater than those shown, additional support or bent plates are suggested. VERGO MANUFACTURING CO. 225Openings in ‘The following suggestions for openings in FORMLOK deck are intended FORMLOK Decks to address support of construction loads by the deck before the concrete has fully cured and to address distributions of the reactions from super- ‘imposed loads to the adjacent composite slab. It is suggested in all cases that the openings should be blocked out and the FORMLOK deck left intact whenever possible. After the concrete has cured, the FORMLOK deck in the area of the opening can be removed. If the deck is left intact until after the concrete has fully cured, alternative methods of reinforcing to those illustrated, such as rebar, may be used to distribute superimposed loads around the opening. Note: The diagonal bars shown at larger openings are intended to address cracking at corners and are in addition to the reinforcing required for load distribution. (continued on page 27) Holes cutting no more than: + 3 adjacent webs for 6” and 8* (152 and 203 mm) module deck. + 2 adjacent webs for 12" (305 mm) module deck. This constorod single opening, Typical acjacent toeach cut web 41, Angles shall be placed on top of the FORMLOK deck. 2, Angles shall extend 3 webs past the deck opening (ypica). 3, if Dimension As »4D,, 402, or 32" (813 mm) whichever is larger, there is no restriction on Dimension B. 4. If Dimension B is >4D,, 4D, or 32" (813 mm) whichever i larger, there is no restriction on Dimension A. 5. IfDimensions A and B are <4D,, 40, or $2" (813 mm) whichever is larger, the opening group shall be considered asa single hole, and shail be relnforced as required forthe larger opening as shown in Figure 15. FIGURE 14 26 VERCO MANUFACTURING CO. Catalog VF2(continued from page 26) + ‘Individual holes less than 6 in. (152 mm) in diameter and cutting no more than one web need no reinforcing. + Figure 14 illustrates recommendations for holes 6 in, (152 mm) in diameter, those cutting more than one web, or groups of small holes, ‘Figure 15 illustrates recommendations for larger openings. + Header beams should be placed around openings or groups of open- ings larger than 24 in. (610 mm) The critical dimension for an opening or groups of openings is the width measured perpendicular to the deck span as shown in Figures 14 and 15. The length of an opening or hole measured parallel to the direction of the deck span is not limited. Larger holes, rectangular or square Re ‘upper fate beyond 1 Min of ‘opening (ypical) (typical) Adjacentto each \ 4 Gat web (nica TIF — Notes: emeerecmam Tetie Conversions Tubes shalbe placed on top ofthe deck. Note: Availity may suggest the use of tomate members such as channels o angles wih comparable svength for Figures 14nd 15 _ 2. Add rebar at comers of opening above te tubes. _« 3mm Ifthe opening or group of openings occurs in one FORMLOK deck unl, the opening or opening group may be eut before pouring concrete. itn opening or group of openings cuts trough two FORMLOK deck unis, the deck shall note cut ntl concrete has been placed and cured. At the time of pouring, sullable sloaves of bulkheads shall be placed around the opening, When the maximum dimension ofan opening or opening group exceeds 24” (610mm), pace header bears around opening. Catalog VF2 VERCO MANUFACTURING CO. erFORMLOK Deck Fire Resistance Ratings Table 8 Bg |u| FRAME ConcRETE a B Z5= in, (mm) 8], E a eo Formokoeck'| 2 | # | g | 3 BRE g/3/5| 4 ues Byjerwawan| & | zs | Fl a 74] OE} Beam) SFU I tv pe] Yes) Yes] CEM | Yor +3 [073] Beam 2 (61), NW viv] | yes | ves | cem | Yeo 2° | 0750" Beam axons ly v7] vv] yes | Yes | Cem | No 23 | o7ss| Bearwoir | 2er(onunnw |v |v|v|v|v| Yes | Yes | cem| Yeo 433° ‘D758 BeamiJoist zur(esylwNW | |v te | si} Yes | Yes | CEM} Yes 24 | 0700] — Bearwoir | 2xrconumnw |v |v |v |v] | ves | Yes. | cem| No 2 D764 | BeamiJoist. 2%" (64)LWNW | |v iv fv) Yes.| Yes | CEM | Yes +4 | p767] —Bearwoist | 2urienuwnw |v |v |v |v|v| ves | ves | ccm | Yes 2 | 077s | © Beam awreniwnw ly fy trl sz} yes | ves | cam | no +4 | 0779] Beomuoist | 2xr(enu.nw |v |v lv fv] | Yes | Yee | cem| No ta | rer | Beare | 2ureyuwnw [yl ly [ye veer | ves | OEM | Yes 2 | pa26 | Beam 3 (63) Te Te Tele] ves | ves | oF | Yes 49° | De92"|P")" Beam aut eauw nw ye] 72] vey, fovea | Yas ese] Yes 2 | ps0] Beam (veres) LW viv fe fy [7] ves | ves |’ sF | Yeo seas | pase [ > Beam g ram eouwaw Lely {vite | ves yes |: see} Yes +3 | 0859} Beam ceyuwnw lv |v lv |v fv | ves | Yes | sF | Yes at | esr fie Beam aurioauwnne fey) 4 |e fy | yee" | Yee: | see “yes +3 | osri| Beam 246" (64), NW wie] | ves | vee] s | Yes F377 | DeOa | Beam TT | Waris) OW, NW] 93] 7 Ts 4s] a9] Ves] ves] No] Yes 2 | peor 310 (09)LW vee le ty| ves | ver | No | Yes MA Det4 236" (64) LW V\o iv |e hy | Yes | Yes No’ |” Yes: ya | vee] Beanwort | (varesyiw.nw |v |v |v |v |v | ves | Yes | No | Yes 43:4] D919] Beam Gvaresyuw. nw re] vo] ve fyel eves: | ovee |: Noo | ves 2 | 920] Beam 510 (9) LW |Z |Z ]" [ves | ves | no | ves a2)? | Daze: | © Beadle’ ?| aves) uw: wwe fy |x| 4] |v: |) Yes] Cees | NB | Yes Y%3 | 0925] Beam (varesyun,nw |v |v |v fv ]v| ves | ves | no | Yes 233s | Deze 42" Beam (varies) uw wwe feeb pz] v efeves | No] No |” Ne Yea | 0925 | Beamwort | (varies)iw, nw |-43| v |43|43|43| Yes | Yes | No | Yes ya | pear | Beanwdoit >} (varies) uw, nes by |v |v] fy | Yea" | Year |) No | yes +3 | 0820] Beam ivoiesyiwin |v |v |v {v [fv] Yes | Yee | No | Yes 2) | pat f° Beam varies) uw nwt bedy [ey | ves]: yes |) Now| Yee 1-3 | poss |" BearwJoit | varies)uminw |v |v |v |v |v | ves | ves |_no | Yes 775" = PLB and 8 FORMLOK “W2" = BLW2 and W2 FORNLOK IN" = PLN and N FORMLOK “Wa = PLUS ang WS FORMLOK 2. Spray-appled tho resistive materials: Cementiious (CEM), Sprayed Fibor (SF). 3. Denotes that FORMLOK profile may be futed or cellar. References: UL Fire Resistance Directory (2004 editon used above) ICBO Evaluation Service Report ER-2078? for Verco Steel Deck Gity of Los Angeles Research Report RRZ37E9 Notes: 1. Refer to UL Fire Resistance Directory, ICBO Evaluation Service Report ER.2078° for Verco Steel Deck, oF Muniipalty requirements for full deals of construction, including concrete thickness and strength requirements, and span lnitatons, 2. Code-compliant VERCO gray primer paint is formulated for compatibility with spray-applied fireproofing, 3. Concrete thickness is measured from top of deck to top of slab. 4, VERCO MANUFACTURING CO. assumes no responsibilty for adhesion of any spray-appliedfreproofing material nor for any treatment, cleaning, of surface preparation of the deck surface required for adhesion offre protection material 5. Protected assemblies have spray-appled fireproofing applied ditecty tothe underside ofthe deck, Unprotected (D3XX Series) assembles do net require spray-appiledfreprooting applied tothe underside ofthe deck. 8, Blended Deck refers tothe allowed combination of celular anc non-celular deck forthe floor system, 7. Side-ap fastening by ether button punch or seam wel is required, except for D858, which also allows screws; D871, \hich requires seam welds or sora: and D743 and DBS, which requir Wold. 280 \VERCO MANUFACTURING CO. Catalog VF2Steel Floor Deck Specification 05321 ‘The following suggested specification for Verco floor deck is in the Standard Form CSI 3-Part Section Format. Text copies are available in popular word processing formats. SPECIFICATION 05821 STEEL FLOOR DECK Notes to Specifier PART.1—GENERAL 1.01 WORK INCLUDED ‘A, The extent of steel decking is shown on the drawings, including basic layout and type of deck units required. 1.02 RELATED WORK SPECIFIED ELSEWHERE L. Structural Steel Framing: Section 05100. 2, Conerete: Section 08300. 8. Concrete Reinforcement: Section 08200, 4. Temporary Shoring: Section 01524. 5. Fireproofing: Section 07250. 1.03 QUALITY ASSURANCE ‘A, Codes and Standards: 1. AISI, “Specification for the Design of Cold-Formed ‘American Iron and Steal Institute Steel Structural Members” 2, AWS D1.8, “Structural Welding Code ~ Sheet Stee!” American Welding Society 3. ASTM, designations as specified. ‘American Society for Testing and Materials 4, IOBO ES Report ER-2078P. International Conference of Building Officials 5. 1997 Uniform Building Code, Chapter 22, Division VIL, Chapter 22, or 2000 International Building Code, Chapter 22, Specification for the Design of Cold-Formed Stoel Structural Members. 1.04 SUBMITTALS ‘A. Shop Drawings 1. Deck layout, framing, and supports, with dimensions and sections. 2, ‘Type and location of attachments. 8, PunchLok® sidelap connection spacing. Delete if PunchLok® System is not futon punch "*OR* Top seam weld. 4, Details of accessories. 5. Deck manufacturer with profiles, properties, load and shear capacities. 1.05 PRODUCT DELIVERY, STORAGE AND HANDLING ‘A. Steel Deck: 1. Store off ground with one end elevated for drainage, 2. Cover deck with waterproof material, ventilated to avoid condensation. Catalog VF2 VERCO MANUFACTURING CO. © 23oar _ PART 2— PRODUCTS oy | [422 2.01 MATERIALS | A. Cola Rolled Steet: ASTM A 1008, 88 Grade 83 (minimum), | Seg with minimum yield strength of 38 ksi. mt 1. Phosphatized/painted finish: Thoroughly cleaned and = chemically pretreated steel with phosphatized side in 5 sontact with concrots andthe boom (expose) aide it primer painted. The rust inhibitive light gray primer is applied by a roller coat process and oven cured. 0.3 mil nominal dry film thickness. ORM ‘A. Galvanized Steel: ASTM A 653 - SS Grade 33 (minimum), with minimum yield strength of 88 ksi, 1. Zine coated per ASTM A 653, G60 *OR* A. Galvanized Stecl: ASTM A 653 - SS Grade 80 OR 88 Grade 50 1. Zine coated per ASTM A 653, G90 2,02 FABRICATION ‘A. General: Form deck units in lengths to span 8 or more supports, with butted or nested end laps and interlocking side laps formed with standing seam allowing connestion with the PunchLok® tool. B, Floor Deck Units: Provide configuration as manufactured by ‘VEROO as follows: FORMLOK™ composite deck shall have deformations and_ ‘lepine ig provide s mechanical bond with te source, ‘PLB™-36 FORMLOK™, ” having minimum =n Ss" infyand_—— psf ‘superimposed load for span. ORM 1. B-36 FORMLOK™, __ gage, 36" wide, 1%" deep having minimum I=___inS=___in8, and __ psf, superimposed load for __"span. *ORM 1. PLW2™.36 FORMLOK™, having minimum I= ind, superimposed load for *ORM 1. W2-86 FORMLOK™, ___ gage 36" wide, 2" deep having __ gage 36" wide, in, and __ po ‘Wide, 14" deep ‘Notes to Specifier for phosphatized/painted FORMLOK™ deck. Formerly A 611, Grade C. for galvanized FORMLOK™ deck. Formerly A 446, Grade A. Formerly A 525. For Deep or Shallow VERCOR™ deck, Formerly A 446. For Deep VERCOR™ deck. For Shallow VERCOR™ deck. Delete if VERCOR™ deck. Delete if PunchLok® System not utilized and insert button punches: seam welds, Deleve if VERCOR™ deck only. Designate gage: 22, 20, 18, or 16. Designate I & S values and load. Designate span. Designate gage: 22, 20, 18, or 16. Designate I & S values and load. Designate span. Designate gage: 22, 21, 20, 19, 18, or 16. Designate I & $ values and load. Designate span. Designate gage: 22, 21, 20, 19, 18, or 16. minimum I= ind, 8=__ in’, and__ psf Designate I & S values and load. superimposed load for _span. Designate span. ORM 30.8 VERGO MANUFACTURING CO. Catalog VF2SPECIFICATION 05321 STEEL FLOOR DECK (cont) | Notes to Specifier | 1. PLW3™.36 FORMLOK™, __gage 36% wide, 2" deep | Designate gage: 22, 21, 20, 19, 18, or 16. having minimum I= ___in‘, $= __in®, and____ psf Designate I & S values and load. eee 1. W3-36 FORMLOK™, gage, 36” wide, Designate gage: 22, 21, 20, 19, 18, or 16. minimum int, 8 in’, and pat Designate I & S values and load. cond | 1 PUA 2LFORMLORD. gage, 26 wit, up | Deiat gage an 20,191,018 Tingaoum ae Seer ata ote | Bele PS ma ala eon minimum I inf, $=___in§, and ___ psf Designate I & S values and load. | peer as EEE hoe | eet } ‘1%s" deep having minimum I=____ in‘ and S=___in’.| Designate I & 8 values. aa | 1 Suan vERCORS, ge 8 wite arenes, | Dest gas 29226028 | io" deep having minimum I=____in¢andS=___ in?, Designate I & S values. 2.08 ACCESSORIES ‘A, Metal Accessories: Same gage as decking except where noted| or specified to be heavier material on drawings. B, Vent Tabs: Provide factory punched vents projecting up- For FORMLOK™ deck. Delete if not ‘wards in interior low flutes approximately 6 inches on required. center, ©. Sidelap Vents: Provide factory rolled-in sidelap vents. For Deep or Shallow VERCOR™ deck, PART $ — EXECUTION 3.01 INSPECTION ‘A. Check supporting members for eorrect layout and alignment. B. Verify that surfaces to receive floor deck are free of debris C. Do not proceed with installation until defects are corrected. 3.02 INSTALLATION ‘A. General: Install floor deck units and accessories in accordance with approved shop drawings. B, Placing Floor Deck Units: 1. Position on supporting steel framework and adjust to final position with ends bearing minimum 2 in. on supporting members. 2. Place units end to end before permanently fastening, 8. Align ribs over entize length of run, ©. Fastening Deck Units: 1. Secure to supporting members with in. effective For FORMLOK™ deck only. diameter are spot welds. If studs are welded through deck to structural steel, stud welds can replace are spot welds. *OR* 1. Secure to supporting members with are spot welds For VERCOR™ deck only. through % diameter hole in 14 gage weld washer. Catalog VF2 VERCO MANUFACTURING CO. astSPECIFICATION 05321 STEEL FLOOR DECK (cont.). 2. Connect sidelaps with Verco PunchLok® tool to create interlocking VSC connection at _" on center. VSCs may be made in either direction. OR 2. Connect sidelaps with button-punches at __" on center. 8, Comply with AWS requirements and procedures for welding sheet steel in structures. 3.08 PROTECTION ‘A. Do not use deck units for storage or working platforms until permanently secured in position. B, Construction loads must not exceed carrying capacity of deck, ©. Concrete must be placed with care, avoiding impacts by dropping or dumping. Runways must be planked if using buggies. Heavy concentrated loads of concrete or crews and uniform loads exceeding 20 psf must be investigated for shoring consideration. D, Calcium chloride and concrete admixtures containing chloride salts shall not be used with FORMLOK™ deck. *END OF SECTION* . VERCO MANUFACTURING CO. Notes to Specifier For FORMLOK™ deck only. Designate spacing. VSC = Verco Sidelap Connection made with the PunchLok® tool. Designate spacing. Replace with top ‘seam welds if bution punches not Note: Maximum sidelap connection spacing for VSCs, BPs, ox TSWs is 36" on center. Catalog VF2PLN™ ang N FORMLOK™ = 6 in. (152 mm) TOTAL SLAB DEPTH = Normal Weight Concrete 4 Welds 145 pef (2,320 kg/m’) 46.4 psf (2,222 N/m?) = Galvanized or Phosphatized/Painted Deck Weight and Section Properties ‘Weight ist, Nin?) Propertios perf (m) of With ‘Alowable Reactions perf (fm) of Wiath (ib, N) ee ; a : End Bearing Interior Bearing G60 Painted = int ind ind 2 3 e e = z100 mat mam? __amm?_ Simm _ 7mm _102mm ‘102mm __127-mm 22 21 081s Ose1 046 949 ~~ «419 ~«B]S~SC«TOSSSCT 22 1059 1005 _as7.408 19408 «23978 508 7.136 16st? «18,782 28 25 0760 0466 0848 486. ~—&72 501882 —~—~«CT2 20 teas 10.7 _4065,150 25054 20.462 _—7.009 «MB x7 23,0808 28678 Allowable Superimposed Loads (psf, kN/im?) ‘Span (tin, mm) oe 100 1S INO Ihe" 120" 126 190 Tee 140 ae 18 24402500 2740 2900 3050 3.200 3,350 3510 3600 3810 3.960 4110 4270 4420 4570 Bis 27 TA aa eB aD.SCS tA 0s) Ow BST Hy 104093 74. 67 80. 8B A, 4B 4s 87, Gage Spans. yee et ar ar | ss Mae es ines na ta| eer 00 88 48 ae yma at aay air | 1s Ee we esr fais tava | ra or ea noe | a as a ee ee OS a or oy pte as as) aad Ow] GE oT ewww a ee a 6 8 144132 120 1101039286 | 58 83 48 44) 40. 38 33 30 Shorig require shaded areas tonight of hsv Ine Diaphragm Shear Values, q (plf, kN/m) and Flexibility Factors, F ((inJ/lb)x10®, (mm/N)x10°) Span (fn, mm) g Boor 10-0" We 120 128 19" 14-6" 15-0" 2480 3.050 3510 3.650 3810 3,960 427044204570 wu ne 2105 2078 2068 2085 2045 2095 22 3174 sore 9028 3014 2999 2984 2070 fa 086 ge 089 089 090 00 091 007 092 50 81 51 $1 $1 82 82 83 7 2150 210 2118 2098 2085 2070 2080 2060 2040 2030 2020 2010 20 ! 31989109 9087 3087 9049 90.21 9008 2092 2077 263 2048 20.39, a 07 080 081 081 082 062 089 083 O84 084 084 085 4445 45 45 48 48 BAT 4 ATA BBB 94 8 VERCO MANUFACTURING CO. Catalog VF2