Engineering Defects

Defect
Defect Description
Code

DE001 Name Plate details not Shown

DE002 Lifting angles details not shown

Engraved plate provided but Drawing shown

DE003
Anodized plate
Panel Lock provided not matching with
DE004
Drawing

DE005 Panel Colour Shade not provided in GA

DE006 Drawing Pouch not mentioned in GA

Canopy Mesh not as per IP Requirement in

DE007
drawing

DE008 Canopy dimension not as per drawing

DE009 PVC Mesh deatails not shown

Panel Doors are not as per the

DE010
drawing/General Notes
Drawing Pouch details not mentioned in
DE011
drawings.

DE012 Earth busbar extension is not as per GA

DE013 General Notes details not available in drawing

GA Component not provided/not as per

DE014
Requirement
Legends / Component details not mentioned
DE015
in IGA

DE016 Mounting Plate Colour not mentioned

Mounting Plate Cutouts not as the

DE017
requirement

DE018 Component description not as per BOM

DE019 Component Make not as per BOM

Logo Name Plate Provision not shown in the

DE020
drawing

DE021 Extra components Provided in BOM

Spare Component details not shown in the

DE022
BOM

# Classified as Business
DE023 Gland plate details not mentioned

DE024 Gland plate to Termination length not shown

DE025

Option card not mentioned in Drive Wiring

DE026
Diagram

DE027 Option card details not Matching

DE028 Option Card Slots wrongly shown

DE029 Cable Entry details not shown

Cable not shown in BOM(Power,Control &

DE030
FOC)

DE031 Drive terminals provided wrongly

DE032 Colour Shade Wrongly Mentioned

DE033 Control Logic not as per Requirement

DE034 Power Earthing not Shown

DE035 Drive control wiring not Shown

DE036 Terminal No.Wrongly Mentioned

DE037 Ferrule No.not Mentioned

DE038 Control Cable Color not Shown

DE039 DC Circuit Connection Shown wrongly

DE040 ShieldCable Requirement not Shown in BOM

Tapping of Control supply from Transformer

DE041
Wrongly Shown
Power Component Earthing not Shown in
DE042
Circuit
Door Access(Hinged / Bolted Type) Wrongly
DE043
Mentioned

DE044 Spare TB Requirment not Shown

DE045 Panel Tag.No Details not Provided

Anti Vibration Pad Requirement not Shown in

DE046
GA

# Classified as Business
 Phase Barrier Requirement not Provided in
DE047
BOM

DE048 Part code not as per BOM

DE049 Signals(mA) Earthing not Shown

CT Wiring Wrongly Shown(for Wound and

DE050
Ring Type)

DE051 Ammeter details wrongly Shown

DE052 Voltmeter details wrongly shown

DE053 RPM details wrongly shown

DE054 MFM meter details wrongly shown

DE055 LCS Box details not shown in drawings

Material not Shown in Control/SLD/Power

DE056
Wiring

DE057 Interloopings of Control TB not Shown

DE058 LCS Control wiring not Shown

DE059 Transformer Tappings wrongly shown

Wiring not shown as per Required

DE060
Components
Component description Wrongly Mentioned in
DE061
Circuit Diagram
Component description not Mentioned in
DE062
Circuit Diagram
Legends / Component details not mentioned
DE063
in BOM

DE064 Legend Details Repeatedly Shown

DE065 Busbar details not Shown

DE066 Inter Panel Partition not shown

DE067 Feedback Logic content Wrongly Shown

DE068 Plinth Cover not Shown in GA & IGA

Busbar Shown in Drawing but Power Cable

DE069
Used

DE070 Customer Scope not Shown in Drawing

# Classified as Business
DE071 Control TB Grouping Repeatedly Shown

DE072 IP Class not Mentioned in GA/IGA

DE073 Digital Inputs content not shown in drawing

Rating wrongly mentioned in power wiring

DE074
circuit

DE075 Seperation sheet not shown

DE076 Access of component inside panel is difficult

DE077 Stiffner not ordered (below DRA kit )

Power Sequence of Busbar identification not

DE078
shown

TOTAL

# Classified as Business
 Production Defects

Defect
Defect Description ###
Code

DP001 Cabinet Damage / Scratch Marks Observed

DP002 Cabinet Found dirty / Cleanliness not OK

DP003 Door Gasket Damaged

DP004 Logo Plate not fixed Properly alignment

DP005 Label fixing Screws damage

DP006 Fixing of Main Name plate not done

DP007 Fixing of door labels not done

Fixing of component identification Labels not

DP008
done

DP009 Wrong Component identification done

DP010 GA assembly not as per drawing

DP011 IGA assembly not as per drawing

Panel door lock Mishandled / Not working

DP012
properly

DP013 DRA Kit not fixed Properly

As per Drwg logo not required but fixed in the

DP014
Panel

DP015 Door Swing operation not proper

DP016 Side door screws not fixed

DP017 Indication Lamp Label not Aligned Properly

DP018 Main Name plate fixed in wrong position

Main Name Plate Description not Matched

DP019
with GA

DP020 Main Name plate not fixed

DP021 Earth busbar Bolt not fixed

DP022 Earth busbar gasket not fixed

# Classified as Business
DP023 Earth busbar Label not fixed

DP024 Earth Busbar label fixed not properly

DP025 Earth Busbar and Earth Wiring not OK

DP026 GA Component not fixed firmly

DP027 Serial No. plate fixed in wrong Place

SFU/SDU/MCCB/COS Operating Handle not

DP028
Aligned Properly

DP029 Selector switch knob not fixed

DP030 Drive Cover screw not fixed properly

DP031 Component Legend Label are not as per IGA

Component Legend Label on top of

DP032
component not fixed

DP033 Panel illumination lamp & holder not fixed

DP034 Phase Barrier & shrouding not fixed

DP035 Busbar insulator not Tightened properly

DP036 Earth/Neutral Busbar not Provided

DP037 Busbar Tightness (Torque)Marking not done

DP038 Busbar bolt not tightned properly

DP039 Busbar sleeve Damage

DP040 Busbar bending not OK-Poor Aesthetic

DP041 Ph-Ph Busbar Clearance not Achieved

DP042 Ph-E Busbar Clearance not Achieved

DP043 Ph-N Busbar Clearance not Achieved

Clearance b/w Incomer & Outgoing Terminals

DP044
not Achieved
Shrouding b/w Input & Output Busbar not
DP045
done

DP046 Gasket not provided for internal cutout

# Classified as Business
DP047 PVC Mesh fixed near component

Danger/Caution/Maintainance Instruction
DP048
Label not Provided

DP049 Cable troff not properly fixed

DP050 Serial no Plate not fixed properly

DP051 Routing of Cables not done properly

DP052 Cable routing Incomplete

DP053 Cables Spiral not done

Cable Spiral not looking good (Aesthetic

DP054
Issue)

DP055 Cable terminated in Wrong Position

DP056 Extra cable tie not removed

DP057 Extra cable not removed

DP058 DRA Kit screws not fixed

DP059 RS 232 cable screw not fixed

DP060 RS 232 cable routing not proper

DP061 RS232 cable door Earthing not done

DP062 Component Legend Label not fixed

DP063 Component Fixed Closed to Live Conductor

DP064 Component Abused or Mishandled

DP065 Component Not Available

DP066 Component not fixed properly

DP067 Component not provided as per the drawing

DP068 Panel Coupling Gasket Not provided

DP069 Louvers Mesh gasket not provided

Component Identification stickers alignment

DP070
not properly done

# Classified as Business
DP071 Internal Cleanliness of panel not Maintained

DP072 TB(Terminal Block) End clamp not fixed

DP073 TB positioning not as per drawing

DP074 TB name label & Marker not fixed

DP075 TB end clamp not tightened

DP076 Extra Holes not closed

DP077 Extra DLS Clamp not removed

DP078 Drive Control card Clamp not fixed

DP079 Drive Grommet not fixed

DP080 IGA Component not tightened

DP081 Gland plate Damaged

DP082 Gland Plate not provided as per the drawing

DP083 Toggle Switch Screw not tightened

Control Cable Connection not tightened

DP084
Properly

DP085 Power cable not tightened

DP086 Potentiometer wiring wrongly done

DP087 Cooling Fan Finger Guard not Fixed

DP088 Cooling Fan Wiring Interchanged

DP089 Cooling fan terminal cover not fixed

DP090 Earth Connection not complete

DP091 Drive Earthing not Done

DP092 Drive wire connection Interchanged

DP093 Option Card not Fixed / Wired

DP094 Crimping not Done properly

# Classified as Business
DP095 Control Wire connection wrong

DP096 Unsized Power Cable lugs used

Dressing and routing of control cables are not

DP097
properly done.

DP098 Drive Power Wiring not completed

DP099 Drive Control Wiring not completed

DP100 Orientation of DLS is not OK

DP101 Ferrules Number not as per Drawing

DP102 Belden Cable Wiring not Done

DP103 Component Description Mismatched with BOM

Power Wiring Wrongly Done / Not as per

DP104
Circuit

DP105 CT Position (P1-P2) Fixed Wrongly

DP106 Busbar Fixing not OK

Color coding of control wirings are not as per

DP107
the drawing

DP108 DC Termination not OK/Interchanged

DP109 Short Circuit in Auxiliary Supply Wiring

Wrong Wiring to Product Terminal

DP110
(ACB,Timers,Relays…)

DP111 Analog Input Wiring Polarity Interchanged

DP112 TB number not as per Drawing

DP113 TB Quantity not as per BOM

DP114 Power Cable Make not as Per BOM

DP115 Control Cable Color Code Mismatching

Drive Control Wiring Connection in Wrong

DP116
position

DP117 Control Component Earthing not Done

DP118 Short Circuit of Power Cable Termination

# Classified as Business
DP119 Scratches Found in Drive Cover

DP120 Serial No.Plate not Fixed - Missed

DP121 Over Tightness of Power Cable

DP122 TB Marker Legend not as per Drawing

DP123 Control Wiring not Done

DP124 Power Cable Ferruling not Done

DP125 Interchanged in Control Wiring

DP126 Power Component Damage

DP127 Control Component Damage

DP128 Pre Charging Circuit Wiring Wrongly Done

DP129 Interchanged of GA Component

DP130 LCL Filter Wrong Control Wiring

Control Cable were Contacted with Panel

DP131
Body

DP132 Indication Lamp Wiring Interchanged

Drive String Label not Pasted in Control Unit-

DP133
Missed

DP134 Ferruling not Done(Control/Power)

DP135 End Clamp not Fixed

DP136 PLC Wiring Wrongly Done

DP137 Less in Size of Earth Busbar Bolt

DP138 Interpanel Wiring Wrongly Done

Interchange of dual (110V & 230V) Supply

DP139
Voltage Wiring

DP140 Mishandling of Control Unit

DP141 Power cable size not as per drawing/BOM

DP142 Over Size cable truph fixed

# Classified as Business
DP143 Door earthing should be brided copper

DP144 End plate not fixed

Seperation of AC,DC & Shield Cables not

DP145
done

TOTAL ###

# Classified as Business