BALCO HSE SYSTEM Job Safety&Environment Analysis : ae Page tof 23 JOB SAFETY&ENVIRONMENT ANALYSIS WORKSHEET Plant / SBU: Balco ,Korba ,Chhattisgarh Department iLocation: | Power / CPP-2 Date of preparation: 10.02.2022 JSEA number: 2 | ‘Associated documents: | Work Permit, Procedure on lifting and SHIFTING, LIFTING, DISMANTLING, ERECTION & Brief description of work: | Con yryysiQNING OF THE GENERATOR- STATOR le .Lift Plan, Work Permit | replacement of generator stator etc. JSEA Team Leader: ; pope a i r, AGM, Reliability Pr | ere pesinationy | ANTan/an Kumar, AGM, Reliobity Projects | a si Name Position | Signature | ana | | 1. | ANeanjan Kumar aay [ 7 Bere | |All aneenvare Be | 7 ¥ | incharge - EMD, y Site Supervisor ‘ 2. | Manish Lakhera peeeaical Facies 5. | Vinod Jaiswal pes Ne a ie oo Area Incharge — 3 | Ravindra MMD, BALCO | Personal protective clothing and equipment required Oo OOG000000 ‘This format cannot be modified without the approval ofthe HSE Department. This document is UNCONTROLLED once printed peers | Cv Ovrot | Bear vey | Bling | Bran | Blvieas | Blvowst | Clvrece | Clvcuards | Corespie Visbity | Protecion | protecion | protection | protection | protecion | Protection mask Proteton | mustbein | ator i ie z ai Bs pace Document Ne: BALCOMSE'SafetyiNSID0Ci027 VerslonNo: 00 scacie! Rae eee Soa Hse Date Revewes: agatz018Job /&Environment Anal — 5 a Se eee Task Planning (Controls identified in the checklist below need to be added to the JSEA) ‘Safe ly Point : | JSEA Check List 5 | List Isolation points to be locked out below.NA -) First Aiders... CPP-2 First Aider. 4.Safety work permit required YINE ma First Aid Point...CPP-2 First Aid.... | 2Lockout tag out required YNO ie eee td a 2 ‘6 Available. 3.MSDS available for chemicalsY/NL) 4, Specialized PPE required YN Consequence (C) RISK MATRIX LIKELIHOOD X CONSEQUENCE vases) | seosl) | eataone ro] ro) rer) Document No: BALCOMSE/SafetyINS'O0C027 Version No: Document Owner. Hse This format cannot be modified without the approvuw. | ContRoLs POTENTIAL HAZARDS ae ‘What could go wrong/cause harm at | “eorisx How do we control the hazard? ‘each step? What if? +25 | What contingency plans if it goes wrong? CXL Document No: BALCOMSESaiyiMS:00C027 Version No: 0 Scheduled Review go 2008 Docemeat Hse Date Revie: Agni 2018 “Tis format cannot be mode without the approval of he HSE Deparment. This documents UNCONTROLLED once printedles le PPE’ advance by site engineer / supervisor along with Safety Engineer and the same shall be reviewed & approved by Project Manager & Safety Manager. Work permit to be obtained before starting the activity. All workmen planned for this work shall be screened for medical fitness. Competency level/certificate of Hydra Operators. Job specific training shall be imparted by the supervisor in presence of site in charge and site sofety engineer before start of activity. Identified hazards and control measures shall be explained to Excavation team/work men through too! box talks every day in the morning before the start of the activity till the completion of job. Ensure the Tool Box Talk before issue the work permit. Ix2=2 BALCOMSE'Satetyims;OOCI027 | Version No: | 00 Appropriater@iits swalwas, helmet {chin a Sere oma civ te wnt ont on pane A SOME Bo EL BALCO HSE SYSTEM Job Safety&Environment Analysis Page 4 of 23 Deployment of Persons _| Lake of Awareness of ‘Engineering Control: Mr. Abhimanyu * Working area to be cordoned off with Arya (JBE india Ltd) a. PPEs hard barricade warning singes to be A Niranjan Kumar b. Procedures | displayed avoid entry of unauthorized (BALCO) / Manish . Signage’s persons. Lakhera Administrative Control: (BALCO)/Mr. Vinod * Risk assessment shall be done well in Jaiswal (JBE India) re errr eer reece approver errrBALCO HSE SYSTEM Job Safety&Environment Analysis Page 5 of 23 Unfamiliar with site condition Administrative controls ‘Mr. Abhimanyu and emergency procedures © Task Supervisor shall ensure (and ‘Arya (JBE India Ltd) | ‘communicate during TBM): 7A Niranjan Kumar | (© All works, including those (BALCO) / Manish | carried out by contractors, are Lakhera (BALCO)/ adequately risk assessed, Mr. Vinod. / supervised and executed; (BE India) © All worker are fit to work, and feeling well; © All worker understand their scope of work and associated hazards; © Allworker are competent in their assigned task (possess necessary certification, skill, experience and attitude); © No worker are assigned to work alone (lone working not allowed); © New worker are attached to a ‘mentor / buddy and not assigned to high risk task; © Firefighting equipment is installed near flammable substances; © Alllocal emergency contact numbers are clearly displayed and appointed first aider is available at site; > PPE + Basic PPE like- High ankle safety hose, Safety Helmet, Jacket and Mask shalll be provided before entering Work Premises. 1x2=2 Se BALCOMSE:SatetyMS/00C027 Version No: apni 2003 ‘apni 2018 ‘Scheduled Review « Date: Dato Reviewed: This format cannot be modified without the approval ofthe HSE Department. This document is UNCONTROLLED once printedBALCO HSE SYSTEM Job SafetyBEnvronment Analysis Page 6 of 23 Zdentifying Work Area? | Sharp edges (including cutting | ie |__| Mr Abhimanyu Materials Power tools,Hand tools, ‘Engineering controls Arya (JBE india Ltd) Materials and Thorns of Plant) * Allsharp edges identified, covered with 7 A Niranjan Kumar protective cap, rubber lining or gunny {BALCO) / Manish bag at sharp ends. Lakhera (BALCO)/ |S anne Sued a ee Loker (BAlcOY | (BE India) ing shall be imparted safety engineer before start | 2x2=04 | we: explained to work am | ‘oo! box talks every day in 1g before the start of the | coctivity Housekeeping shall be done on daily inspected before use | | PPE ‘© Ensure all cut resistance hand gloves be | >. : _used a 10d working condition. ee sicaataianccces wan: Sede Review yg 2z3 — Hse Date Reviewed poet 2018 “Tis format cannot be modified witnout the approval of the HSE Department. This documents UNCONTROLLED once printed eeetripping and damage; Designated storage area are assigned and kept tidy; Replace the damaged hose pipe with new one to prevent water spillage. * Engineering controls * The ground path from stores to erection place to be properly compacted. ‘Administrative controls © Cordon the work and storage area and | posted with warning signage. | chemical) are cleaned * All slippery/uneven work surface and tripping hazard are identified, and immediate action taken to remove these Martials. * All tools, equipment, and materials are tidy. tools, equipment, and materials are | returned to storage area immediately after use. ‘© Where not possible to remove any such Materials, clearly demarcate the area, post signage and 1x2=2 | fument No: BALCOIHSE/SatetyiMsi0CI027 | Version No the bee ‘This format cannot be modified without the approval ofthe of PPE pon 2023 © High anble nevatioakid safety 2sbo0s Departmenpreayiheurtent BUNCONTRDLUEbendapietelike ——safery retmer, reftective ves | * Uneven ground Elimination Ir. ‘© Slippery work surface * Don’t perform the work on the sli y + Poor Housekeeping may ee ra 7A tenor Romar results slip, trip & fall. + Substitution (BALCO) / Manish * Where not possible to remove any such Lakhera (BALCO)/ hazards, Diversion route to be provided. Mr. Vinod Jaiswal * Cables and hoses are raised and tied up (BE india) or covered and taped down to prevent2x2=4 foundany defective or substandard remove from site. Use good quality tools. © Removed mushroom head type of hand tools ‘Engineering controls * Allrotating parts are covered. © Select only double insulated, CE marked power tools instead of using single one. ° ee ive controls of tools & tackles as per the tag tools must be used at “PPE + Ensure PPEs like safety helmet, high ankle sofety shoes & reflective vest etc 2n2=2 during handling or inspection. Arya (BE India Ltd) A Niranjan kumar (BALCO) / Manish Lakhera (BALCO)/ Mr. Vinod Jaiswal (OBE India)ae © Sharp edges/ corners/ projected parts/ protruding nail © Fall of Materials 2x2=04 “+ Administrative controls * Work permit shall be obtaining before start the Job. * Follow Safe Manual Handling techniques. Think before lifting/handling, keep the load close with feet apart and one leg forward to maintain balance, start ina good posture, keep the head up when handling, avoid twisting the back or leaning sideways * Discuss correct manual lifting method and work posture during toolbox meeting as per ABB Way manual handling SA-S-304-07. ‘© Work should not be allowed during ‘adverse weather conditions. times, avoid distraction. Ensure that max. load for ABB employee is 25k Refer to step No: 2 for sharp edges control measures. Job rotation /breaks should be given to work I2=2 ren simentNo:BALCOMSE:Selzyins00C027 | Verton no: | oo PPE Seteila Review oad + Use high @akikesalew shoes andaatis DepartmentSHimClesisie hd BNEDA IRONS printed ree HSE SYSTEM Environment Analysis eee a — Ems te, Ay * Wrong Bey posture + Substitution cae Mr. Abhimanyu ‘Manual Handling © Inadequat ‘© Seek help; ensure adequate ‘Arya (BE India Ltd) manpower. manpower to carry the items. /A Niranjan Kumar + Lackof ‘* Use material shifting cart as possible. (BALCO) / Manish concentration in Engineering controls Lakhera (BALCO)/ group. | © Ensure for obstruction free in path. Mr. Vinod Jaiswal © Lifting error. | * Ensure Safe access and egress. (BE India)Ce __ BALCO HSE SYSTEM Job Safely&Environment Analysis Poae 100f29 Pinch / Crush point “Substitution ‘Mr. Abhimanyu ‘© Ensure provision and use of tools to ‘Arya (JBE India Ltd) oe work instead of using hand /ANiranjan Kumar (BALCO) / Manish inspection, identify Lakhera (BALCO)/ ich/crush points Mr. Vinod Jaiswal workers during (BE India) Hing. on agreed work coordination method statement during toolbox 3x1=3 ‘ond workers must 2x2=4 nication at al ind placement ions during + Ensure that there is no any worker working without 's(cotton he gloves, shoulder pad, ze mark = : | Mr. Abhimanyu ‘Structure Cutting Burn hazard , Cut injury, Fire hazard Arya (JBE India Ltd) /ANiranjan Kumar uld be placed on | (BALCO) / Manish Lakhera (BALCO)/ Mr. Vinod Jaiswal | (BE India) Document Ne: BALCOIHSE/SafeyIMS:DOCIC27 Version No Document Owner” US a ‘Scheduled Review 0 —_ ‘apni 2028 Date Reviews: ort 2018 ‘This format cannot be modified without the approval ofthe HSE Department. This document is UNCONTROLLED once printed———— (so gp epee ae BALCO HSE SYSTEM Job Safety&Environment Analysis : oa Page 11 of 23 6. Fabrication of Frame by Burn hazard, Cut injury, Fire hazard, | | % a) Daily update check list of welding Mr. Abhimanyu ae ee ea haiard | ‘machine. 8) Use apron set. c)Use fire ‘Arya (JBE India Ltd) ae | extinguisher d)Check RCCB and cable //A Micarjan Kumar | and earth ground properly e)Use goggles | (BALCO) / Manish | and mask f)Use of leather hand gloves , text £) No earthing for welding to be taken re (BALCONY) from Railway system while working at Me. Vinod teed z e | Track side pipe laying work ane 7. Shifting of statoron + Hitby Objects Engineering controls ‘Mr. Abhimanyu ie rec BE canes . on ust area is properly ie (BE India Ltd) arricade ‘A Niranjan Kumar + Caught in between tools ‘+ Ensure the ground level is proper and | (BALCO) / Manish « Fallof tools/equipment able to take load of the generator Lakhera (BALCO)/ | se Mr. Vinod Jaiswal Administrative controls (BE India) ‘© Pre-start checking of all the hydraulic Jacks for their healthiness ‘© Check and verify all test certificates of the hydraulic equipment, lifting tools and other special tools if any used. © Provide waring signage around excavated pit ‘Provide Training / tool box talk before stating of the activity. PPE Use full sleeve shirt, pant & PPEs like safety helmet, high ankle safety shoes, reflective vest, ear plug, safety goggle. Document No: Version No: Document ‘Owner: BALCOMSE/SafetyINS/O0CI027 HSE ‘This format cannot be modified without the approval of the HSE Department. This decumer % Date: Scheduled REV ages 2023 Date Reviewed Api 2018 UNCONTROLLED once printedBALCO HSE SYSTEM ‘Job Safety&Environment Analysis = Page 12023 8. Dismantling of pipelines and | railing hazards , cut injury ‘© Experience technician deputed for the ‘Mr. Abhimanyu Generator Body oa Arya (JBE India Ltd) ope 7A Niranjan Kumar a pege eam | (BALCO) / Manish | © Usage of hand gloves is mandatory | Lakhera (BALCO)/ | | Mr. Vinod Jaiswal es ae | | (BE India) ‘9. Lifting of Generator stator * Hit by Objects “+ Engineering controls Mr. Abhimanyu using 100T hydraulic jacks (4 , i © Ensure wok area is properly | ‘Arya (IBE india Ltd) 100T hydraulic jacks) and EOT barricaded | /A Niranjan Kumar SmecaniiTetoen took © Ensure the ground level is proper and (BALCO) / Manish * Fallof tools/equioment able to take load of the generator | Lakhera (BALCO)/ |, _ stator. | Mr. Vinod Jaiswal isohg | UBE India) 3x2=6 | 2x1=2 | . | | . ing / too! box talk before | stating of the activity | > PPE | + Use full sleeve shirt, pant & PPES like sofety | shoes, ref | goggle. = ‘Scheduled Review No: BALCOMSEISaeyiMS1000027 Version No: CO — Document ee icetaoeet Sumer this formet cannot be modified without the approval of the HSE Department. This document is UNCONTROLLED once printed io donee bbwee BALCO HSE SYSTEM Job Satety&Environment Analysis = Page 13.0128, T - 10. lifting and shifting of |. 1 by Ovjects | coe ee ene wooden blocks / sleepers | . istance of shifting activi rya (JBE India /. Bie out by sharp Edge: | by shifting wooden blocks nearest to the /A Niranjan Kumar + Caught in between tools | cece eed (BALCO} / tanksh «Fallot objects ‘> Substitution Lakhera (BALCO)/ Bs ottnges /100 ‘© Use mechanized shifting wherever Mr. Vinod Jaiswal possible. BE India) ° Ree eee crio 2x2=4 * Check and confirm the surface of wooden blocks are solid, smooth and {free from cracks and damages. Ensure surface of the floor is uniform and wooden blocks are placed on even surface. Administrative controls All persons will be imparted proper training / tool box talk before stating the activity Supervisor will be present and supervise the activity throughout. PPE Full PPEs (Helmet, High ankle safety shoe, vest, Hand gloves, safety goggles, ear plugs provided to the work force & supervisor. 1x3=3 Document No: Document Owner: Hse BALCOMSE:SefetyIMS/D0C027 VersionNo: 00 ‘Scheduled Review oy ent 2023 Date Reviewed: ont 2018 ‘This format cannot be modified without the approval ofthe HSE Department. This document is UNCONTROLLED once printod: ALCO HSE SYSTEM Job Safety& Environment Analysis. “This format cannot be modified without the approval of the HSE Department. This document 's UNCONTROLLED once printed ie Page 14.023 " ‘ Engineering controls Mr. Abhimanyu rator ° Hit by Objects A1-Relecsiog Aptana oo | Ensure wok reas prope ‘Arya (JBE India stator load from © Cutby sharp Edges on Miieoen borricaded Ltd)/A Niranjan Jacks and loading + Caught in between tools © Ensure the ground le Kumar (BALCO)/ blocks/sleepers ie + Falof objects ‘ake load of the generator Manish Lakhera + Crushing of fn (BALCO)/ Mr. | & rative controls Vinod Jaiswal (JBE . ‘checking of all the hydraulic India) | 3x2=06 | | 1x3=3 excavated pit © Provide Training / tool box talk before stating of the activity PPE | Use fll sleeve shirt, pant & PPES like safety helmet, high ankle safety shoes, let reflective vest, ear plug, sofety goggle. DocumentNe: BALCOSE'SamyMSD0CI7 Versione: 00 Scheduled Review ag za a HSE Date Reviewed: ‘Apnl 2018ee BALCO HSE SYSTEM Job Safety&Environment Analysis See ao thestatorfrom |. ii by Objects % Engineering controls ‘Mr. Abhimanyu an en vo. Ensure wok area is properly ‘Arya (IBE India Ltd) eavice pet Peas barricaded 7A Niranjan Kumar 7/Hydraul '* Ensure the ground level is proper and (BALCO) / Manish Jacks/wooden blocks ‘ake load of the generator lakhera (BALCO)/ Bete ot ingen /ice | Mr. Vinod Jaiswal rative controls (BE India) 3x2=6 ant & PPEs like safety helm fety shoes, reflective vest, Document Ne: BALCONSE:SatetyiMS/00Ci027 Version No: 00, oor Hse Date Reviewed: ort 2018 Owner. This format cannot be modifies without the approval ofthe HSE Department. This document ls UNCONTROLLED once printed ‘Scheduled Review a Date: waeALCO HSE SYSTEM Safety&Environment = ae — ee Page 16 of 23 13. Lifting the Stator from «Hit by Objects | Engineering controls ‘Mr. Abhimanyu unloading area meterto9 =|, curby shorp Edges I Renee on Cee eben Arya (JBE India Ltd) meter TG deck with help of barricaded * Caught in between tools /A Niranjan Kumar EOT/Hydraulic jacks/wooden ‘© Ensure the ground level is proper and (BALCO) / Manish blocks * Fall of objects able to take load of the generator | Lakhera (BALCO)/ © Crushing of fingers / toe stator. Mc Vncdiog ae * Administrative controls (BE India) © Pre-start checking of all the hydraulic Jacks for their heal © Check and verify 3x2=6 the hydraulic equipment, lifting tools | and other special tools if any used. * Provide waring signage around excavated pit * Provide Training / tool box talk before stating of the activity. PPE | Use fl sleeve shirt, pant & PPEs like safety | helmet, high ankle safety shoes, reflective vest, | ear plug, safety goggle. E Scheduled Review Document No: BALCOIMSE/SafetyiMS/D0C1027VersionNo: 00 ou ‘ot 2023 con Hse Date Reviewed ‘ei 2018 Owner: in format unnot ts modied without the approval of the HSE Depertt. This documenta UNCONTROLLED one PANE| | 14.Other common activities at a a © Barricade the work % rigmainpahstt és piaats Electrical Equipment. | | , ha ae rn ts a considering ical clearance. Job Safety&Environment Analysis ; el | ‘equipment. “ Administrative Control Lakhera (BALCO)/ i | . i re Mr. ew GEICO || * No person of the team working in ph unloading activity of generator stator will enter into any electrical rooms No person will go near any rotating equipment ‘No person from the team will enter into | other plant area, other than area of | working (Unloading Boy of CPP| S40MW). Same will be ensured by supervisor. Vehicle movement area to be defined, All the operators should having valid authorization card & form-35 In vehicle chain arrangement should be there for earth of vehicle if| electrocution happen, | 11. Basic steps of ‘electrocution training to be given, Only authorized and trained operators areallowed, Training on Electrical Safety must be conducted for the person entering the live Switch yard. Work Permit, Stop take 5 and TBT is in | the place. Hazard signage must be displayed in the switchyard gate. Work should be done under adequate supervision Ensure work specific tool box training to all the workmen conducted by contractor Engineer & sup.in presence 13-3 peument No: BALCOVHSE/SafetyimS/DOCIO2T Sheer Version No: Hse ~ ‘his frmatcannt be made witout te apne of he HSE Depa of ABB begoreastiantethian work d nl EB, cRBERRES Fis document is UNCONTR verificatian of work nlare in line of <_<