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Practice Questions in Class

12 Tasks to 4 Workers
Consider the following tasks that must be assigned to four workers on a conveyor
paced assembly line (i.e., a machine paced line flow).Each worker must perform at
least one task. There exists unlimited demand unless stated otherwise. Time to
Complete Task (seconds) :

Task1 : 30
Task2: 25
Task3: 15
Task4: 20
Task5: 15
Task6: 20
Task7: 50
Task8: 15
Task9: 20
Task10: 25
Task11: 15
Task12: 20

Current conveyor paced assembly line configuration assigns the workers in the
following way:

•Worker1:Tasks1,2,3
•Worker2:Tasks4,5,6
•Worker3:Tasks7,8,9
•Worker4:Tasks10,11,12

1. What is the capacity of the current line?


2. What is the direct labor content?
3. Now assume that the tasks can be reallocated to maximize capacity of the line, a
worker can perform any adjacent operations and all tasks need to be done in
their numerical order, what is the capacity of this line now?
4. Now assume that the tasks can be reallocated to maximize capacity of the line,
and the tasks can be performed in any order, what is the capacity now?
5. Assume a demand rate of 20 units per minute. What would be the takt time
of the process?
6. Assume a demand rate of 20 units per minute. What would be the target man
power?

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