SUBJECT REF NO

MAINTENANCE SCHEDULE 2015-MAT- 01738

APPLICABLE MODEL(s) GROUP
MAT - Maintenance
727 – SUPRO MAXITRUCK T2/T4/T6;
MONTH OF ISSUE
728 – SUPRO LX/VX/ZX
October 2015
APPLICABLE CHANNEL(s) VERBATIM CODE TYPE
Commercial -- MAINTENANCE
CIRCULATE TO:
GENERAL MANAGER [ ] SERVICE MANAGER [ ] PARTS MANAGER [ ]
SERVICE ADVISOR [ ]
SALES MANAGER [ ] SERVICE SUPERVISOR [ ]
RELATIONSHIP MANAGER [ ]

SALES CONSULTANT [ ]
TECHNICAL SPECIALIST [ ] TRAINER [ ]
EXPERIENCE EXECUTIVE [ ]

CoTEK [ ] WARRANTY MANAGER [ ] TECHNICIAN [ ]

eTEK [] BODY SHOP MANAGER [ ]

CHANGE / IMPROVEMENT

Launch of New models SUPRO MAXITRUCK AND SUPRO

EFFECTIVITY: VIN / EIN (MM/YY)

MANUFACTURING PLANT
MODEL(s)
MUMBAI NASHIK ZAHEERBAD IGATPURI HARIDWAR CHAKAN
SUPRO MAXITRUCK and
- - - - - 10/2015
SUPRO

Servicing Instruction:
The brief specifications, applicable warranty policies and the maintenance schedules are enclosed.

Applicable Group codes

Group Group Group
Description Description Description
Code Code Code
BRK BRAKES FUE FUEL WHT WHEELS & TYRES
CLN COOLING GEN GENERAL MCC MONOCOQUE CHASSIS & CABIN
CLU CLUTCH INT AIR INTAKE SYSTEM LT5 LTV TRANSMISSION 5 SPEED
DRL DRIVELINE MAT MAINTENANCE HVA "HEATING,VENTILATION & AIRCONDITIONING"
ELC ELECTRCALS STG STEERING HT2 MHAWK 2 CYL TURBOCHARGED ENGINE
EXH EXHAUST SUS SUSPENSION

Model Family Code - 727 AND 728

2015-MAT- 01738
Ref:
MQS/CC/F/22
©2015 Mahindra & Mahindra Ltd. 1 of 3
BRIEF SPECIFICATIONS – SUPRO MAXITRUCK AND SUPRO

ENGINE “2 Cylinder Turbocharged DI engine”

Power (34 ± 2% kW) @ 3750 RPM
Torque (98 Nm) @ 1600 – 3000 RPM
Emission Norms BHARAT STAGE III and BHARAT STAGE IV
Emission control system CATALYTIC CONVERTOR and EGR Cooler
Diagnostics i Smart Tester/Maxximo Minismart/Commercial Minismart
CLUTCH Hydraulic
TRANSMISSION 5R98M
GEARS Gear Ratio
First 5.846 : 1
Second 2.929 : 1
Third 1.546 : 1
Fourth 1.000 : 1
Fifth 0.792 : 1
Reverse 4.72 : 1
T2/LX - Manual Steering — T4/VX - EPS — Rack and T6/ZX - EPS — Rack and
STEERING
Rack and Pinion type Pinion type Pinion type
BRAKES (Fr/Rr) Disc/Drum
SUSPENSION Front McPherson Strut with Coil spring and stabiliser bar
Rear Leaf Spring
FRONT AXLE NA
REAR AXLE Banjo Type
Axle Ratio 4.57 : 1
WHEEL RIM 4.5J x 13"
TYRE P155/80 R13

POLICIES

WARRANTY
Standard warranty 2 Years OR 60000 Kms, Whichever is earlier
Emission warranty 1 Years OR 80000 Kms , Whichever Is earlier
For Exide & Amaron12 Months from Date of Sale OR 15 months from Battery Mfg. Date
Battery Warranty
Provided by Battery Manufacturer
For MRF – Provided by Tyre Manufacturer
Tyre Warranty
For Maxxis – Covered under M&M Single Window Warranty
Fuel Injection System (CR) Bosch - Covered under M&M Single Window Warranty
MAINTENANCE SERVICES
First Free 3000 Kms
Second Free 10000 Kms
Third Free 20000 Kms
Fourth Paid 30000 Kms
Fifth Paid 40000 Kms
Sixth Paid 50000 Kms
Seventh Paid 60000 Kms
Eighth Paid 70000 Kms
Ninth Paid 80000 Kms
Tenth Paid 90000 Kms
Eleventh Paid 100000 Kms

2015-MAT- 01738
Ref:
MQS/CC/F/22
©2015 Mahindra & Mahindra Ltd. 2 of 3
MAINTENANCE – 727 AND 728 – SUPRO MAXITRUCK AND SUPRO

ENGINE mHAWK 909 cc

ENGINE OIL Grade SAE 15W40, API CG-4
Capacity @ 3.25 Lit
Brand MAXIMILE PREMIUM
Replacement interval Oil 3000, 10000 Kms, then every 10000 Kms
Replacement interval Oil filter Change with oil change - 0303BAU00110N
Auto Tensioner & Belt - Alternator/Water Pump GATES 4PK ; 1115 mm
AC Compressor Belt GATES 4PK ; 723 mm
Replacement interval Every 100,000 kms
AIR FILTER Replacement interval Every 30,000 Kms - 0313AAU02101N
FUEL FILTER Replacement interval Every 30,000 Kms - 1001CAB00411N
COOLANT Capacity @ 5 Lit for Non AC and @ 6 Lit for AC
Brand MAXIMILE ULTRA COOL
Replacement interval 60,000 Kms , 140,000 then every 80,000 Kms
TRANSMISSION
Transmission Oil Grade SAE 80W-90, API GL- 4
Capacity @ 1 Lit
Brand MAXIMILE SYNCHRO UV2
Replacement interval 10000, 50,000 Kms, then every 40,000 Kms
REAR AXLE
Rear Differential Oil Grade SAE 80W90, API GL5
Capacity @ 1.50 Lit
Brand MAXIMILE ELITE
Replacement interval 10000, 70000 Kms, then every 60000 Kms
BRAKE
BRAKE FLUID Grade MAXIMILE DOT 3 or TVS MAKE GIRLING DOT 3
Capacity @ 0.75 Lit
Replacement interval Every 30,000 Kms (or 12 months)
FUEL
Capacity 33 Lit
Grade Diesel conforming to Indian standard IS 1460; 2010
HVAC BEHR Compressor/ 110 cc
AC Gas Grade R 134 a
Recommended Supplier
SRF - FLORON 134a # - In Semi-automatic gas charging machines,
DuPONT - SUVA 134a extra quantity needs to be added for taking care
Capacity 470 ± 20 gms # of extra volume in the machine (hoses etc). Check
with the equipment manufacturers
Compressor Oil Oil 120 ml specifications.
Brand/Specification FD46XG (PAG)
AC Particle Filter PAPER POLLEN - 1203CAA05161N
TYRE PRESSURES - PSI (Kg/cm ) 2
LADEN
Front, PSI (bar) 57 (4.0)
Rear, PSI (bar) 64 (4.5)
Tyre Rotation Every 10,000 Kms

2015-MAT- 01738
Ref:
MQS/CC/F/22
©2015 Mahindra & Mahindra Ltd. 3 of 3
 SUPRO MAXITRUCK
MAINTENANCE SCHEDULE
AND SUPRO
DISTANCE COVERED IN KM / MONTHS IN SERVICE WHICHEVER IS EARLIER

100000
10000

20000

30000

40000

50000

60000

70000

80000

90000
MAINTENANCE ITEM CHANGE INTERVAL

3000
ENGINE INSPECT/REPLACE INTERVAL FREE SERVICES PAID SERVICES

ENGINE OIL 1 FIRST 3000, 10000 KM, THEN EVERY 10000 KM R R R R R R R R R R R

ENGINE OIL FILTER FIRST 3000, 10000 KM, THEN EVERY 10000 KM R R R R R R R R R R R

AUTOTENSIONER /BELT REPLACE EVERY 100000 KM I I R

AC COMPRESSOR BELT REPLACE EVERY 100000 KM I I R

COOLANT LEVEL 2 REPLACE EVERY 40000 KM I I I I R I I I R I I

AIR, FUEL & EXHAUST

AIR FILTER ELEMENT EVERY 30000 KM C C C R C C R C C R C

FUEL FILTER ASSEMBLY EVERY 30000 KM R R R

FUEL TANK & STAINER C

WATER SEDIMENTS DRAIN-FUEL FILTER I I I I I I I I

CLUTCH

CLUTCH FREE PLAY A A A A A A A A A A A

HVAC

HVAC FILTER R R R R R R R R R R

TRANSMISSION
2
TRANSMISSION OIL FIRST 10000, 50000 KM, THEN EVERY 40000 KM R R R

AXLES, WHEELS & TYRES

DIFFERENTIAL OIL 2 FIRST 10000, 70000 KM, THEN EVERY 60000 KM R I R I

TYRE ROTATION INSPECT EVERY 10000 KM I I I I I I I I I I

BRAKES
B
BRAKE FLUID - LEVEL & LEAK REPLACE EVERY 30000 KMS OR EVERY YEAR I I I R I I R I I R I

BRAKE PADS /CALIPERS/DISC INSPECT EVERY 10000 KM I I I I I I I I I I

BRAKE LINERS/DRUMS INSPECT EVERY 10000 KM I I I I I I I I I I

PARKING BRAKE ADJUST AT 10000, 20000KM ,THEN EVERY 20000 KM A A A A A A

SUSPENSION

SUSPENSION ARMS & LINKS INSPECT EVERY 10000 KM I I I I I I I I I I

STEERING

WHEEL ALIGNMENT * INSPECT EVERY 20000 KM I I I I I

ELECTRICALS

BATTERY ELECTROLYTE LEVEL INSPECT EVERY SERVICE I I I I I I I I I I I

BATTERY ELECTROLYTE SPECIFIC GRAVITY INSPECT EVERY SERVICE I I I I I I I I I I I

ALL LIGHTS, HORNS, WIPERS & WASHERS INSPECT EVERY SERVICE I I I I I I I I I I I

FINAL INSPECTION

TYRE PRESSURE INSPECT EVERY SERVICE I I I I I I I I I I I

UNDER CHASSIS NUTS AND BOLTS FOR TIGHTNESS INSPECT EVERY SERVICE I I I I I I I I I I I

DOOR LATCHES, DOOR LOCK LUBRICATE EVERY SERVICE L L L L L L L L L L L

EXHAUST PIPE MOUNTINGS & DAMAGE / LEAKAGE INSPECT EVERY SERVICE I I I I I I I I I I I

ROAD TEST INSPECT EVERY SERVICE I I I I I I I I I I I

1- CHANGE AS PER THE KM OR 1 YEAR WHICHEVER EARLIER

2- CHANGE AS PER THE KM OR 2 YEARS WHICHEVER EARLIER * ON CHARGEABLE BASIS
B - CHANGE BRAKE FLUID AT 30,000 KM OR 1 YEAR WHICHEVER EARLIER
I - INSPECT AND CORRECT. REPLACE IF WORN OUT OR FAULTY
NOTE - A = ADJUST R = REPLACE L = LUBRICATE C = CLEAN
IF THE VEHICLE IS USED IN DUSTY CONDITION CLEAN THE AIR FILTER ELEMENT REGULARLY