2/12/2020 P0806, P0807, P0808

СИСТЕМА МЕХАНИЧЕСКОЙ
ТРАНСМИССИИ "MULTIMODE", Diagnostic
DTC:P0806, P0807, P0808
DTC Code DTC Name
P0806 Clutch Position Sensor "A" Circuit Range / Performance
P0807 Clutch Position Sensor (Low)
P0808 Clutch Position Sensor (High)

DESCRIPTION

The clutch stroke sensor is mounted on the clutch actuator, and detects the clutch master cylinder position of the
clutch actuator. The sensor consists of a sensor arm, a magnetic yoke and 2 Hall ICs. This sensor is a non-
contact type, and uses Hall-effect elements (Hall ICs: main and sub), in order to yield accurate signals.

When the clutch actuator is operating, the magnetic yoke that is coaxially positioned on the sensor arm is rotated
and the magnet position changes. The Hall ICs convert the magnet position change into the voltage signals and
send them to the TCM. The TCM judges the clutch condition (whether the clutch is engaged, disengaged, or
partially engaged) based on the signal from the clutch stroke sensor.

The main and sub circuits in the clutch stroke sensor have the same output characteristics.

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DTC Detection Warning

DTC Detection Condition Trouble Area MIL Memory
No. Item Indicate

Clutch
stroke
Deviation between sensor signal 1 sensor
Clutch
Position (main) and sensor signal 2 (sub) Open or
is 2.0 mm (0.078 in.) or more for Does not DTC
P0806 Sensor "A" short in Comes on
1.0 second or more come on stored
Circuit Range clutch stroke
/ Performance (1-trip detection logic) sensor
circuit

TCM

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DTC Detection Warning

DTC Detection Condition Trouble Area MIL Memory
No. Item Indicate

Clutch stroke sensor (main) Clutch

signal voltage is 0.2 V or stroke
less for 0.5 seconds or more sensor

Clutch (1-trip detection logic) Open or

DTC
P0807 Position short in Comes on Comes on
Clutch stroke sensor (sub) stored
Sensor (Low) clutch stroke
signal voltage is 0.2 V or sensor
less for 0.5 seconds or more circuit

(1-trip detection logic) TCM

Clutch stroke sensor (main)

signal voltage is 4.8 V or Clutch
more for 0.5 seconds or stroke
more sensor

Clutch (1-trip detection logic) Open or

DTC
P0808 Position short in Comes on Comes on
Clutch stroke sensor (sub) stored
Sensor (High) clutch stroke
signal voltage is 4.8 V or sensor
more for 0.5 seconds or circuit
more
TCM
(1-trip detection logic)

WIRING DIAGRAM

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Table 1.
*a Sub
*b Main
*c Clutch Stroke Sensor

CAUTION / NOTICE / HINT

Note:

When installing parts related to the multi-mode manual transaxle system, perform the initialization and learning
and synchronization position calibration procedures. In addition, the required operations differ according to the
parts to be installed. Proceed with the operation in the order shown in the table below.

Table 2. After Installation

Part Installed Part Installed See Procedure

Transaxle assembly 1. Initialization of multi-mode Нажмите здесь

manual transaxle system
Transaxle parts (inside gear
box) [Tester display: Initialization of
ECU]
TCM

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Part Installed Part Installed See Procedure

Clutch actuator assembly 2. Learning of multi-mode manual
transaxle system
Clutch disc and clutch cover

Clutch release with bearing

cylinder assembly
3. Synchronization position
Flywheel calibration

Crankshaft

Shift and select actuator
Shift stroke sensor
1. Initialization of multi-mode
manual transaxle system
[Tester display: Initialization of
transmission]

Select stroke sensor 2. Learning of multi-mode manual

transaxle system
3. Synchronization position
calibration

1. Initialization of multi-mode
manual transaxle system

Clutch stroke sensor [Tester display: Initialization of

clutch]

2. Learning of multi-mode manual

transaxle system

If the sensor or actuator is installed without the initialization and learning procedures, it may cause driving
performance degradation or system component breakage.

PROCEDURE

1. INSPECT TCM (VCR1 AND VCR2 VOLTAGE)

a. Disconnect the clutch stroke sensor connector.

b. Turn the ignition switch to ON.

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Front view of wire harness connector

*a
(to Clutch Stroke Sensor)

c. Measure the voltage according to the value(s) in the table below.

Standard Voltage
Tester Connection Condition Specified Condition
A106-2 (E2R1) -
Ignition switch ON 4.7 to 5.3 V
A106-3 (VCR1)
A106-5 (E2R2) -
Ignition switch ON 4.7 to 5.3 V
A106-6 (VCR2)
Result
Proceed to
OK
NG
NG Нажмите здесь

OK

2. INSPECT CLUTCH STROKE SENSOR

a. Remove the clutch stroke sensor.

b. Measure the voltage between the terminals of the clutch stroke sensor connector (main).

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*1 Sensor Arm

Component without harness connected

*a
(Clutch Stroke Sensor)

*b Main

i. Prepare 3 dry cell batteries (1.5 V) and 2 leads for connecting the batteries and the sensor.

ii. Connect the batteries in series.

iii. Connect the positive battery terminal to sensor terminal 3 (VCR1), and the negative battery
terminal to sensor terminal 2 (E2R1).

iv. Measure the voltage according to the value(s) in the table below.

Standard Voltage (combined dry cell battery voltage of 4.5 V)

Condition(Sensor Specified
Tester Connection
Angle) Condition
55° 3.6 to 4.5 V
1 (VSR1) - 2
0° 1.8 to 2.7 V
(E2R1)
-55° 0.27 to 0.63 V
Reference Voltage (combined dry cell battery voltage of 5.0 +/- 0.3 V)
Condition(Sensor Specified
Tester Connection
Angle) Condition
55° 4.0 to 5.0 V
1 (VSR1) - 2
0° 2.0 to 3.0 V
(E2R1)
-55° 0.3 to 0.7 V

c. Measure the voltage between the terminals of the clutch stroke sensor connector (sub).

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*1 Sensor Arm

Component without harness connected

*a
(Clutch Stroke Sensor)

*b Sub

i. Connect the positive battery terminal to sensor terminal 6 (VCR2), and the negative battery
terminal to sensor terminal 5 (E2R2).

ii. Measure the voltage according to the value(s) in the table below.

Standard Voltage (combined dry cell battery voltage of 4.5 V)

Condition(Sensor Specified
Tester Connection
Angle) Condition
55° 3.6 to 4.5 V
4 (VSR2) - 5
0° 1.8 to 2.7 V
(E2R2)
-55° 0.27 to 0.63 V
Reference Voltage (combined dry cell battery voltage of 5.0 +/- 0.3 V)
Condition(Sensor Specified
Tester Connection
Angle) Condition
55° 4.0 to 5.0 V
4 (VSR2) - 5
0° 2.0 to 3.0 V
(E2R2)
-55° 0.3 to 0.7 V
Note:

Do not apply more than 6 V.

Do not use a sensor which has been dropped.

Result
Proceed to
OK
NG
NG Нажмите здесь

OK
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3. CHECK HARNESS AND CONNECTOR (CLUTCH STROKE SENSOR - TCM)

a. Disconnect the TCM connector.

b. Measure the resistance according to the value(s) in the table below.

Standard Resistance
Tester Connection Condition Specified Condition
A106-1 (VSR1) -
Always Below 1 Ω
A108-26 (VSR1)
A106-4 (VSR2) -
Always Below 1 Ω
A108-34 (VSR2)
A108-26 (VSR1) -
Always 10 kΩ or higher
Body ground
A108-34 (VSR2) -
Always 10 kΩ or higher
Body ground
Result
Proceed to
OK
NG

NG REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

4. REPLACE TCM

a. Replace the TCM.

for LHD: Click here Нажмите здесь

for RHD: Click here Нажмите здесь

Result
Proceed to
NEXT
NEXT

5. PERFORM INITIALIZATION

a. Perform the initialization and learning procedure.

Click hereНажмите здесь

Result
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Proceed to
NEXT

NEXT END

6. REPLACE CLUTCH STROKE SENSOR

a. Replace the clutch stroke sensor.

Click here Нажмите здесь

Result
Proceed to
NEXT
NEXT

7. PERFORM INITIALIZATION

a. Perform the initialization and learning procedure.

Click hereНажмите здесь

Result
Proceed to
NEXT

NEXT END

8. CHECK HARNESS AND CONNECTOR (CLUTCH STROKE SENSOR - TCM)

a. Disconnect the TCM connector.

b. Disconnect the clutch stroke sensor connector.

c. Measure the resistance according to the value(s) in the table below.

Standard Resistance
Tester Connection Condition Specified Condition
A106-2 (E2R1) -
Always Below 1 Ω
A108-25 (E2R1)
A106-3 (VCR1) -
Always Below 1 Ω
A108-27 (VCR1)
A106-5 (E2R2) -
Always Below 1 Ω
A108-33 (E2R2)

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Tester Connection Condition Specified Condition

A106-6 (VCR2) -
Always Below 1 Ω
A108-35 (VCR2)
A108-25 (E2R1) -
Always 10 kΩ or higher
Body ground
A108-27 (VCR1) -
Always 10 kΩ or higher
Body ground
A108-33 (E2R2) -
Always 10 kΩ or higher
Body ground
A108-35 (VCR2) -
Always 10 kΩ or higher
Body ground
Result
Proceed to
OK
NG

NG REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

9. REPLACE TCM

a. Replace the TCM.

for LHD: Click here Нажмите здесь

for RHD: Click here Нажмите здесь

Result
Proceed to
NEXT
NEXT

10. PERFORM INITIALIZATION

a. Perform the initialization and learning procedure.

Click hereНажмите здесь

Result
Proceed to
NEXT

NEXT END

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