SYS-6010 Service Manul V1.0

SYS-6010 Infusion Pump
Service Manual
Version 1.0 English

Intellectual Property and Statement
Intellectual Property Rights

The intellectual property right of this product and its Service Manual belongs to
SHENZHEN MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD. (hereinafter short as
MEDCAPTAIN).
©2014-2015 All rights reserved. SHENZHEN MEDCAPTAIN MEDICAL TECHNOLOGY
CO., LTD.
Without prior approval from MEDCAPTAIN in writing, this Service Manual shall not be
photocopied, modified or translated, fully or partially, by any individual or
organization. , MEDCAPTAIN and are registered

trademarks or trademarks of MEDCAPTAIN.
Statements
MEDCAPTAIN reserves the right for final interpretation of this Service Manual.
MEDCAPTAIN reserves the right to modify the contents of this service manual for a
more accurate and effective service quality. The modified contents should be reflected in
the newly published service manual version.
MEDCAPTAIN is responsible for safety, reliability and performance of this equipment
only in the condition that:
 All disassembly, replacement, test, modification and repair are conducted by
qualified personnel approved by MEDCAPTAIN.
 All replacement parts, supporting accessories and consumables during the
maintenance are provided by MEDCAPTAIN;
 Maintenance records for product are reserved.
Version Information
content language version Publish time code
SYS-6010 Infusion English V1.0 March,2014
Pump Service Manual

Contents
1 IMPORTANT INFORMATION.................................................................... 1
1.1 SERVICE PERSONNEL ............................................................................. 1

1.2 THE LIMITATIONS OF THE SERVICE MANUAL .............................................. 1
1.3 DEVICE MAINTENANCE AND INSPECTION .................................................. 1
1.4 QUALITY CONTROL ................................................................................. 2
1.5 SAFETY INSTRUCTION ............................................................................. 2
1.6 LIST OF ABBREVIATED ............................................................................. 2
1.7 LIST OF SYMBOLS ................................................................................... 3
1.8 CONTACTS ............................................................................................ 3
2 SYSTEM INTRODUCTION ....................................................................... 4
2.1 INTRODUCTION ...................................................................................... 4

2.2 THE COMPOSITION OF THE INFUSION PUMP .............................................. 4
2.3 APPEARANCE ........................................................................................ 5
2.4 CIRCUIT BLOCK DIAGRAM ....................................................................... 8
2.5 THE SOFTWARE ................................................................................... 19
2.6 SPECIFICATIONS .................................................................................. 19
3 MAINTENANCE ...................................................................................... 22
3.1 CLEANING AND STERILIZING .................................................................. 22

3.2 PERIODIC MAINTENANCE ...................................................................... 22
3.3 REPLACING THE BATTERY ..................................................................... 24
4 SOFTWARE UPGRADE ......................................................................... 25
4.1 HOW TO UPGRADE THE DRIVER SOFTWARE ............................................. 25

4.2 HOW TO DOWNLOAD UI SOFTWARE ........................................................... 31
5 ALARM, FAULT AND TROUBLESHOOTING ........................................ 34
5.1 THE ALARM INFORMATION ..................................................................... 35

5.2 THE DEVICE FAULT CHECKING AND TROUBLE SHOOTING ......................... 37
5.3 THE DEVICE MAINTENANCE ................................................................... 42
6 THE DISASSEMBLING AND INSTALLING ............................................ 46
6.1 ATTENTIONS ........................................................................................ 46

6.2 ASSEMBLY TOOLS ................................................................................ 46
6.3 DISASSEMBLY ...................................................................................... 47
6.4 INSTALLATION ...................................................................................... 54
6.5 CLEANING AFTER MAINTENANCE ........................................................... 61
7 THE SAFETY TEST ................................................................................ 62
7.1 ELECTRIC LEAKAGE TEST OF ENCLOSURE ............................................. 62

7.2 ELECTRIC LEAKAGE TEST OF GROUND .................................................. 63
7.3 ELECTRIC LEAKAGE TEST OF PATIENT.................................................... 63
8 MAINTENANCE SPARE PARTS LIST ................................................... 64

Important information
1 Important Information
1.1 Service personnel
This service manual is for the information of service personnel only. Service may only
be conducted by personnel who
 Has basic knowledge of electronic circuit and mechanical.
 Has basic knowledge of medical devices and clinic.
 Has received proper training of maintenance service of MEDCAPTAIN and has
certain knowledge of device principle, structure, performance and operation.
 Has the necessary equipment and instruments.
 The permission of MEDCAPTAIN.
1.2 The Limitations of the Service Manual

This service manual describes all performance and configurations of the device. Some
other devices performance and configurations are not included here. There are
differences between the published manual and the actual status of the device, especially
when device has been modified, a corresponding maintenance information is needed.
Therefore, this service manual may be used together with some follow-up complementary
information.
MEDCAPTAIN will complement the relevant information timely according to the actual
situation of the device modification.
Service personnel should also refer to the Operation Manual.
1.3 Device Maintenance and Inspection

 The power supply of this device can reach to 100-240V. Maintenance against the
requirements of the service manual may cause an electric shock hurt or death.
 Maintenance against these requirements of this service manual may seriously
damage the device.
 The service personnel must be trained and permitted by MEDCAPTAIN.
 The maintenance must be of electrostatic discharge (ESD) protection conditions. Do
not touch PCBA or semiconductors by hand without any protective measure.
 Do not operate on the display by using sharp objects. Otherwise, the display may be
damaged.
 Do not disinfect the infusion pump by using the high-pressure steam sterilization
method.
 Before internal battery operation, check the battery to ensure that sufficient power is
available. Recharge, if required.
 Liquid intrusion into the AC power socket, USB or nurse call socket may cause
short-circuit. While connecting the power cable, check if the connecting parts are dry.
If liquid spills on the infusion pump, clean the pump with a dry cloth. And then check.
1
 Use the maintenance parts and accessories provided by MEDCAPTAIN to replace
and maintain the device.
 Do not use the infusion pump in a flammable environment.
 High-frequency surgical equipment, mobile phone, wireless device and defibrillator
may have interference on the infusion pump. Keep away from them while operating.
 After maintenance, have a safety test and cleaning according to this manual.
1.4 Quality control

MEDCAPTAIN satisfies ISO9001 and ISO13485 Certificate of Quality System. The
relative products have also obtained the CE Certification, in line with the requirements of
MMD instruction.
1.5 Safety instruction

Warnings:
 The power supply of this device can reach to 100-240V. Maintenance against the
requirements of this Service Manual may cause an electric shock hurt or death.
 Maintenance against the requirements of this Service Manual may seriously damage
the device.
1.6 List of abbreviated

ESD Electro-Static discharge
PCBA Printed Circuit Board Assembly
ISO International Standardization Organization
CE Council of Europe
MDD Medical Device Directive
IPX2 Level of Protection from Liquid instruction
ON/OFF ON/OFF key
HOME Main Menu Key
CPU () Central Processing Unit
N/A (Not Applying) Not Applying
2
1.7 List of symbols
Symbol Description Symbol Description
CAUTION! Read the accompanying

Type CF equipment
document.
Level of protection from

Alternating current IPX2
liquid instruction
Direct current ON/OFF
Manufacturer Date of manufacture
HOME
1.8 Contacts
a） When the infusion pump is used and maintained normally and regularly, we provide
18 months free maintenance (replacement of battery and appearance parts are not
included). For failure caused by other factors, part replacement will be charged
accordingly.
b） If you have any question when using the infusion pump, please contact local
distributor or directly contact us at any time.
The after-sales service contact details of Medcaptain Medical Technology Co., Ltd.
are asfollows:
Address: 12th Floor, Baiwang Research Building, No.5158 Shahe West Road, Xili,
Nanshan District, Shenzhen, P.R.China
Telephone: 0755-26953369
Fax: 0755-26001651
Postal: 518055
Website:http://www.medcaptain.com
E-mail:info@medcaptain.com
3
System Introduction
2 System Introduction
2.1 Introduction
2.1.1 Purpose
This product is intended for hospitals to infuse liquid at constant speed or liquid medicine
continuously through the veins of patients.
2.1.2 Product Features

MEDCAPTAIN SYS-6010 is a micro-continuous infusion pump. It ensures constant
infusion speed and accurate dosing volume during longtime infusion.
 Support all disposable IV sets conform to the standard.
 You can customize other IV sets conform to the standard.
 Three occlusion levels can be selected from three levels. The pressure status of
tubing also display.
 The maximum infusion rate can be set to 1200mL /h
 Calibration function for infusion accuracy
 Safety design by monitoring infusion status.
 Multiple modes of infusion
 Multi-channel IV delivery system, realizing relay infusion function
 Touch screen, providing quick and convenient man-machine interface.
 Display night mode, reducing light interference to patients and environment.
 Connection to bar code scanner function.
 Providing three types of power supply: AC power supply, DC power supply, and
internal lithium battery. The lithium battery can power the infusion pump for no less
than 5 hours (when infusion is run at 25mL/h).
 Double CPU and redundancy design for key units.
 Two-way alarm for monitoring the main control circuit and motor drive circuit at any
time.
 Independent motor driving CPU and motor subdivided drive chip design.
 Setting and automatic prompt of maintenance interval.
 Modular installation design enables multi-channel pumps among pumps.
 Handle, pole clamp, bar code scanner, relay infusion function are optional,
depending on the user’s need.
2.2 The Composition of the Infusion Pump

The SYS-6010 infusion pump mainly consists of the pump shell, display and operating
system, monitoring system, alarm system, motor drive system, tubing peristaltic module,
power supply system, drop sensor, the handle (optional), and pole clamp (optional).
The infusion pump adopts dual processor structure, controls the motor precisely,
4
drives the peristaltic sheet to infuse through the mechanical drive device, monitors the
sensors and infusion process, and provides sound and light alarms.
2.3 Appearance
Figure 1
1 –Touchscreen 2 – [HOME] key 3 – [ON/OFF] key
4 -[OPEN] key 5 – Pump door 6 – Shell
7 – Alarm indicator 8–Place shelf of drop sensor
5
1 –IV groove 2 –Peristaltic Pump Tablet 3 –lighting lamp
4 –depressor 5 –door catch 6 –air bubble sensor
7 – pressure sensor 8 –anti-Free-Flow clamp 9 –Anti-Free-Flow Clamp Button
Figure 2
1 –Cover of Battery 2 –Pole clamp Hole 3 – Loud speaker
4 - Auxiliary Alarm 5-external inlet 1 6 –AC power supply Inlet
7 –External Inlet 2 8 –External Inlet 3 9 – shell
10 – Shell
6
2.3.1 Drop Sensor
1
2
4
3
1 – Button 2 –Drop Hole 3 – Cable
4 – Socket
2.3.2 Pole Clamp

1 2
Figure 4
1 – Mounting Screw 2 - Mounting Knob of Infusion Stand
2.3.3 Nurse Pager
Figure 5
1 –Button 2 –Cable 3 –Socket
7
2.4 Circuit Block Diagram
The whole circuit block diagram of SYS-6010 is shown as Figure 6. The parts are as
follows:
V2.0
Alarm/voice horn buzzer

USB1 USB2 RJ11
J2
4PIN
Interface board Battery pack
8PIN 8PIN
CON2 CON1
CON2 CON1
8PIN 8PIN
1PIN
3PIN
14PIN 14PIN
J16
J3
J2 J5
socket
4PIN
J8
AC
AC/DC power board DC/DC power board Power control board Pin board
4PIN
J7
3PIN
J8 J8
J2
4PIN
J7
14PIN 14PIN
小3PIN
J10
3PIN 3PIN 7PIN 24PIN 8PIN NA 8PIN 7PIN 6PIN 小4PIN 3PIN 4PIN 4PIN
J1 J1 J4 J2 J3 J9 J2 J1 J6 J3 J5 J4 J9
J2 Air
control sensor
24PIN bu-
M
Pump tablet
Air-bubble
Pump door
Speed test
test board
Auto door
Pressure
bbl
sensor
sensor
sensor
board
30PIN
30PIN
Stepper motor of peristaltic pump
Stepper motor of auto door

JP1
JP1
WIFI voice board SYS02 board -e

test
8PIN 24PIN bo-
J3 J1
ard
Keyboard 24PINAlarm
J1 Lamp
cover lamp board
board
Figure 6
2.4.1 AC/DC Power Board
a. Circuit Introduction:
The AC/DC power board has adopted the medical level power supply with low
leakage current and high-insulation voltage. It satisfies the requirements of EMC. The
AC/DC power board has an input alternating voltage ranging from 90 to 240V, 50/60Hz,
direct output voltage of 13.6V and the maximum output current of 2A. The AC/DC power
board mainly consists of AC inlet, fuse, EMC filter circuit, rectifier, high voltage DC filter
capacitor, switching tube, pulse width modulator, transformer, rectifier and absorbing
circuit, DC filter circuit, stabilized light decoupling feedback control circuit, etc.
b. Main Testing Point

No. Testing Description Range Unit Remark
point
1 TP9 DC Output Voltage 13.5-13.7 V
8
c. Circuit Socket Number and Definition
No. Socket Description Pin-out Range Explanation
No. Description
1 J1 DC output 1: DC output 13.0~13.7V Connect J1 in the
voltage inlet 2:Voltage 2.78~2.94V DC/DC Power board
sampling
3: Ground Output DC
ground
2 J2 AC input 1: Live line AC L line input Connect AC power
inlet 2: NC / input inlet
3: Neutral line AC N line
input
3 J3 Ground 1: Ground / Connect AC power
connecting input inlet
inlet
d. Caution:
 The AC/DC power board can reach to a high voltage of 400V. The workbench is
required to be isolated and avoid touching the high voltage circuit parts. High voltage
may cause electric shock hurts.
 While using a multimeter or oscilloscope to test, the pens cannot short out the live
parts in the circuit board, or the circuit board would be damaged.
 While using an oscilloscope or multimeter powered by mains to test the circuit of
mains in the AC/DC power board (primary non-isolated side circuit), the isolated
differential voltage probe must be used to measure, or it will damage the board and
test instrument.
 While using an oscilloscope multi-channel probe to test the circuit, all ground loops of
the probe in the oscilloscope must be connected to the same potential point, or it will
damage the board and test instrument.
2.4.2 The DC/DC Power Board

a. The Circuit Introduction
The DC/DC power board is from the AC/DC power board with main functions as
follows:
(1) Management circuit of battery charge: the charging current of lithium battery is
limited at around 200mA. As charging voltage boots, charging current gradually decreases.
A fully charge for 1500mA battery generally needs 8-10 hours.
(2)18V stepper motor driving power supply: 18V DC power supply is provided to the
stepping motor. The maximum current is 600mA.
(3)5V DC power supply: provides power supply to the digital circuit, CPU, the sensor
circuit. A maximum input current is 3A.
(4)3.7V maintaining power supply: provides maintaining power supply to CPU and
9
clock circuit in the shutdown situation. The input is from battery.
(5)The stepper motor driving circuit: adopts the specialized stepper motor controlling
circuit. Under the control of CPU, the speed, subdivision, current ratio and damping ratio
can be adjusted, depending on requirements.
b. The Main Testing Points

point
1 TP5 4.0V DC output voltage 4.0-5.0 V
2 TP6 5V DC output voltage 4.9-5.2 V
3 TP7 18V DC output voltage 17.5-18.5 V
c. Number and Definition of the Circuit Board Sockets

No. Socket PIN Description Explanation
No.
1 J1 3 Socket to inlet the DC Connect J1 in the AC/DC board
output voltage
2 J2 14 Socket to connect the Connect J5 in the power board
power board
power board
4 CON2 8 Socket to connect the Connect CON2 in the interface
interface board board
2.4.3 The Power Board

a. The Circuit Introduction
The power control has follows main functions:
(1) Control the CPU circuit: controls on/off and stepper motor, receives and processes
signals from the compression bar sensors, and communicates with interface CPU of
SYS02 circuit.
(2)A function of signal switch board: collects signals from every sensor and all kinds of
DC power, distributes the corresponding signal to SYS02 circuit board, DC/DC power
board, stepper motor, alarm light and speaker, RS485 serial port and external interface,
etc.
(3)Charging circuit and boosted circuit of the super-capacitor.
(4)MCU control circuit of buzzer alarm.
b. The Main Testing Points: none.

No.
1 J2 24 Socket to connect the Connect J2 in the SYS02 board
10
SYS02 board
2 J3 8 Socket to connect the Connect J2 in the pressure
pressure speed auto-door speed auto-door driving board of
driving board of the the infusion pump
infusion pump
infusion pump
4 J5 14 Socket to connect the Connect J2 in the DC/DC board
DC/DC board
infusion pump
6 J8 14 Socket to connect the Connect J8 in the DC/DC board
DC/DC board
7 J9 3 Not used Apply in the infusion pump
8 J10 3 Socket to connect the Connect bubble sensor
bubble sensor
9 J16 3 Socket to connect the Connect the battery pack plug
power supply
10 CON1 8 Socket to connect the Connect in the CON1 interface
interface board board
2.4.4 Battery Pack

a. Introduction
SYS-6010 adopts the 11.1V/1500mA lithium-ion battery pack. Connect battery pack
to the power board with a connector. Disconnecting the connector, you can separate the
battery pack and connecting wire.
b. The Main Testing Points

point
1 Black-blac Short circuit test The two wires
k wire should be
shorted
2 Red-black Battery pack 9-12.5 V Battery level influence
wire voltage the voltage
Note: The quality of battery pack is not judged by its voltage. Connecting the infusion
pump to test the actual operating time is needed.
11
c. Number and Definition of the Sockets
No.
1 / 3 Socket to connect the Connect J16 in the power board
power board
2.4.5 Interface Board

a. Circuit Introduction
The interface circuit has following main functions:
(1) Provides the interface to connect SYS-6010 to peripherals, including the switching of
power supply, correspondence, drop sensor signal, bar code scanner and the external
power supply.
(2) Provides the speaker and buzzer driving circuit.
(3) Transfers the program recording signal of the power board CPU.
b. The Main Testing Points:none
No. Socket PIN No. Description Explanation
1 J2 4 Socket to connect Connect speaker and buzzer
speaker and buzzer
2 CON1 8 Socket to connect Connect CON1 in the power
power board board
3 CON2 8 Socket to connect Connect CON2 in the DC/DC
DC/DC power board power board
4 BUS1 5 USB2.0 socket The interface to connect
peripherals including power
input/output, correspondence and
drop sensor; Connect MP-80
workstation, or individually
connect the external power
supply and drop sensor; Program
update of CPU in the SYS02
board.
input/output, correspondence,
drop sensor, and nurse call.
Program update of CPU in the
SYS02 board.
input/output, correspondence,
drop sensor, and nurse call.
12
Program update of CPU in the
power board and SYS02 board.
1 J2 4 Socket to connect Connect speaker and buzzer

speaker and buzzer
2 CON1 8 Socket to connect Connect CON1 in the power

power board board
3 CON2 8 Socket to connect Connect CON2 in the DC/DC

DC/DC power board power board
2.4.6 Interface Socket

a. Socket Introduction
(1)USB1 socket (BUS1): USB2.0 socket interface. To connect the external DC power
supply, bar code scanner of RS485 serial port, power supply of the intravenous
workstation with RS485 correspondence, drop sensor signal, program update of SYS02
board CPU. The external power supply should be used with the matched cables. The DC
input power is 9-15V and the current is 1A.
The definition of socket signal
+V A B Drop GND
(2)USB2 socket (BUS2): USB3.0 socket interface. To connect the external DC power
supply, bar code scanner of RS485 serial port, drop sensor signal, nurse call, and
program update of SYS02 board CPU. The external power supply should be used with the
matched cables. The DC input power is 9-15V and the current is 1A.
The Definition of Socket Signal

Mic_call
+V A B Drop GND
13
Remark: When the voltage of external power supply connecting to the USB1 and USB2
socket is over 13.6V, the external battery in SYS-6010 can be fully charged. If the voltage
is under 13.6V, the battery may not be fully charged or not charged.
(3)USB3 socket (BUS3):USB3.0 socket interface. To connect the external 5V DC power

supply, bar code scanner of RS485 serial port, drop sensor signal, nurse call, program
update of the power board and SYS02 board CPU.
The Definition of Socket Signal
Mic_call /MCLR-VPP DA CLK
+V A B Drop GND
b. The Main Testing Points: none
2.4.7 SYS02 Board

a. Circuit Introduction
The SYS02 board has follows main functions:
(1)The man-machine interactive operation and management: the touch screen and
keyboard input processing; interface and menu display; connecting to the power board
serial ports, to obtain the infusion pump parameters, alarm information, the sensor signal
14
display and alarm output; output the infusion parameters set by the user to power board to
make a driving operation.
(3)2.4 inch TFT color display: with a resistance to touch. The screen resolution is
320X240 with FPC welded at the circuit board.
b. The main testing points: none
c. Number and definition of the sockets
1 J1 24 Socket to connect the Connect J1 in the alarm light
alarm light board board
power board
3 J3 8 Socket to connect the Connect the button cover
button cover
2.4.8 Button cover

a. Button cover introduction
(1) Buttons: [ON/OFF] for switching on/off,[HOME] for returning to main
screen,[OPEN] for opening the pump door.
(2) Indicator light: 2 LED lights of green and yellow are built in the cover. While the
machine is power off and AC inputting, yellow light works. While the power is on, green
light works. The indicator lights works as follows:
State of SYS-6010 State of yellow light State of green light
Power off and no AC OFF OFF
Power off and AC ON OFF
Power on OFF ON
Remark: “ON” means light is on, “OFF” means light is out.
b. The main testing points:none
c. Number and definition of the socket
No.
1 FPC 8 Socket to connect SYS02 Connect J3 in the SYS02 board
block board
2.4.9 Alarm light board

a. The circuit introduction
3 groups of LED lights are installed in the alarm light board. The colors are green,
yellow and red, each group of 2 LED lights, to indicate the states of working, high, middle
and low level alarm. The states of indicators are as follows:
State of indicators Meaning of lights indicate
Green light flashing The infusion pump is normally working, flash frequency
indicates infusion speed
15
Yellow light illuminating Lower level alarm
Yellow light flashing Middle level alarm
Red light flashing High level alarm
No.
1 J1 24 Socket to connect SYS02 Connect J1 in the SYS02 board
board
2.4.10 The pressure speed auto-door driving board

Main functions are as follows:
(1)Process the pressure sensor signals: amplify and filter signals from the pressure
sensor, output to the power board.
(2)Collect and transfer signals: the peristaltic pump tablets signal, the stepper motor
speed signal, the pump door-open signal, the pump door-off signal and the hall switch
signal are all collected to the pressure speed auto-door driving board through two cables
to the power board.
(3)Switch the driving signal: switch the driving signals from the door-open motor and
infusion motor through controlling the relay.
Note: the pressure sensor and the infusion pump pressure speed auto-door driving board
should be adjusted and tested together, therefore, they need to be replaced one to one
correspondence, or there be a new debugging.
c. Number and definition of the sockets
No.
power board
power board
3 J3 4 Socket to connect the Connect the pressure sensor
pressure sensor
4 J4 4 Socket to connect the Connect the stepper motor
stepper motor speed speed board
board
5 J5 3 Socket to connect the Connect the pump tablets testing
pump tablets testing board board
6 J6 6 Socket to connect the hall Connect the hall switch board
switch board
16
power board
8 J8 4 Socket to connect the Connect the open motor
open motor board
9 J9 4 Socket to connect the Connect the infusion motor
infusion motor board
2.4.11 The infusion motor
a. The motor introduction: adopts a stepper motor with 42mm diameter and 48 steps, 2
phases driving.The working voltage is 18V.
b. Number and definition of the socket
No.
1 / 4 Socket to connect the Connect J8 in the infusion pump
infusion pump pressure pressure speed auto-door
speed auto-door driving driving board
board
2.4.12 Stepper motor speed board
Motor speed function: two light couplings collect the guiding and shading light signals A
and B from the optical disc connecting on the stepper motor. You can judge the speed and
rotating direction of the stepper motor according to the order of A and B and if there are
A and B.
b. The testing points:none
No.
1 J1 4 Socket to connect the Connect J4 in the infusion pump
board
2.4.13 The pump tablets position testing board
The peristaltic pump position testing function: the light coupling collects the guiding
light signals from the optical disc connecting on the peristaltic pump and judge the position
of the peristaltic pump during the rotation.
b. The main testing points: none.
No.
1 J1 3 Socket to connect the Connect J5 in the infusion pump
17
board
2.4.14 The pressure sensor
a. The pressure sensor introduction
The pressure sensor adopts the resistive Wheatstone bridge strain gauge pressure
sensor. When strain gauge pressure changes, the bridge will be out of balance, the
voltage will output and the pressure signal is received.
Note: The pressure sensor is a very sensitive and precision device. Do not touch the
surrounding parts or pull the connecting lines while dismounting.
No.
board
2.4.15 Bubble sensor
a. Bubble sensor introduction
The bubble sensor adopts the ultrasonic testing method. Its testing is not affected by the
color of infusion line. It has high-sensitivity (greater than or equalto 30ul bubbles) and a
fast response speed.

No.
1 / 3 Socket to connect the Connect J10 in the power board
power board
2.4.16 Hall switch board

a. The circuit function introduction
(1) To output the open and close signals of the pump door through the two micro
switch opening or closing. Then according to the distance between hall parts and hall
switch to output signals and eventually output to the power board so as to judge the open
or close of the pump door.
(2)Press the micro switch button to control the open and close the anti-free-flow
clamp.
c. Number and definition the socket
No.
18
board
2.4.17 The open motor

c. The motor introduction: adopts a stepper motor with 25mm diameter and 24 steps, 2
phases driving. The working voltage is 24V.
d. Number and definition of the socket
No.
board
2.5 The software
The SYS-6010 consists of 3 softwares.

The power board software: to obtain all kinds of sensor signals, control and calculate
of the stepper motor, obtain self-testing information and process the alarm information. It
corresponds with the UI software and power failure alarm software.
The UI software: to be used in the monitor interface display, button operation, function
setting and operating of the human-computer interaction, data storage, nurse call and
voice function. It corresponds with the power board.
The power failure alarm software: under the situation of built-in battery failure and
external power is cut-off, to control the device to output a light and voice high-level alarm.
It corresponds with the power board.
2.6 Specifications
Power supply AC power supply: AC 100-240V,50/60 Hz, power,
consumption 25 VA
External DC power supply: DC 12 V
Internal battery: lithium battery 11.1 V 1500 mAh
19
Time of continuous use: no less than 5 hours (for infusion at 25
mL /h with a new battery)
Compatible IV sets All disposable infusion sets of 20d/mL and 60d/mL conform to the
standards.
Infusion mode 6 infusion modes: rate, drop, time, standard weight, weight,
multi-rate
Infusion setting 0.1-1200.0mL /h or (1-400d/min) (20d/mL IV set)
range 0.1-200.0mL /h or (1-200d/min) (60d/mL IV set)
Least increment of 0.1 mL /h(or 1d/min)
Total volume 0.0-99999.9mL
display
Accuracy ±5%
Purge operation 400.0mL /h (20d/mL IV set)
200.0mL /h (60d/mL IV set)
Bolus operation 35.0-1200.0mL /h(20d/mL IV set)
35.0-400.0mL /h(60d/mL IV set)
Auto-calculating the speed by the bolus volume
KVO rate 0.1-5.0mL /h
Occlusion level 3 levels are available:300±100mmHg (40.0±13.3kPa)
II: 550±150mmHg (73.3±20.0kPa)
III: 900±200mmHg (120.0±26.7kPa)
Alarm Near End, Infusion End, Occlusion Alarm, Low Battery, Battery
Empty, No Battery, No Power Supply, Door open, Air Bubble, No
Drop Sensor, No Drop Signal, Drop Error, Reminder Alarm, and
alarms during self-test and running.
Special function
Repeat alarming: If there is still alarm after mute alarm sound, it
will alarm again in 2 minutes.
Event recording: can store and playback 1000 events maximum
Alarm volume setting: 5 levels of alarm voice are available.
Power supply switching: When AC/DC power supply is cut off,
the infusion automatically switches
to internal battery supply.
Barcode scanning: Input the patient information by barcode
scanning.
Operating
Ambient temperature: 5℃-40℃ Relative humidity: 15%-95%,
conditions
nocondensation Atmospheric pressure: 70.0 kPa-106.0 kPa
20
Storage conditions
Ambient temperature: -20℃-60℃ Relative humidity:
10%-98%,
no condensation Atmospheric pressure: 22.0.0 kPa-107.4.0 kPa
Classification Class I, Type CF, IPX2
21
Maintenance
3 Maintenance
3.1 Cleaning and Sterilizing
 Before cleaning the pump, be sure to turn off the power and disconnect the AC or DC
power cables.
 If any solution spills on the pump or the pump gets heavily soiled, wipe it with wet soft
cloth dampened with cold or lukewarm water.
 Use a piece of dry soft cloth to clean the AC power supply socket, USB socket or the
nurse call socket，ensure that the socket is dry before using it.
 If the pusher and clutch need to be dismantled and cleaned, contact your distributors
or manufacturer.
 Do not use organic solvent such as alcohol or thinner.
 If disinfection is necessary, using the common disinfectors such as Chlorhexidine
gluconate and Benzalkonium chloride. After using the agent with a soft cloth，wipe off
it with a soft cloth dampened with water or warm water. When using the disinfecting
agent， follow the caution of each agent.
 When sterilize the system，use EOG(Ethylene Oxide Gas) at the temperature of 50°C
or less and relative humidity of 60% or less. After sterilize，ventilate the room for over
24 hours or place system in aerator for 8 hours. The above is only a guideline，use
adequate method to check sterilization results.
 The infusion pump cannot be autoclaved.
 Never use a dryer or similar device to dry the infusion pump.
 If liquid spills onto the pump, check whether the pump still functions normally. Test the
insulation and leakage current when necessary.
 Do not soak the infusion pump into water.
3.2 Periodic Maintenance
Perform a periodic maintenance inspection to ensure safe operation and the longest
possible life of the infusion pump, and check the infusion pump once every six months.
You can maintain some items by yourself and contact your local distributor to maintain
some other items.
3.2.1 Checking the appearance (before every use)
 Appearance checking: There are no cracks and damages.
 Key operations: Keys response smoothly and effectively.
 No abnormal noise during the peristaltic plate working.
3.2.2 Checking the power cable (before every use)
 Check the appearance of the power cable. If the appearance is damaged and the
plug and the socket are in poor contact, contact the distributor for replacement in
time.
 Connect the infusion pump to the AC/DC power and there is no indication of powering
on, contact the distributor for maintenance in time.
22
3.2.3 Checking the iInfusion rate (every 6 months)
Check the infusion flow once every 6 months by the graduate and timer.
Checking method: Use the preset brand IV set with a 60 mL /h rate, fill the infusion
bag with distilled water and access the graduate. Start, run 10 minutes at a 60mL /h rate
and observe the liquid volume in the graduate where 9.5-10.5mL is qualified.
3.2.4 Alarm (every 6 months)

1) Air bubble in tubing
Checking method: Simulate the infusion process and create a bubble by tilting the
drip chamber during the infusion. There should be a visible alarm [Air Bubble] on the
screen, red alarm light flashing, and audible alarm cycling every 15 seconds like
beep-beep-beep …beep-beep…beep-beep-beep …beep-beep….
2) Occlusion
Checking method: Use the preset brand IV set with a 25 mL /h rate, set the occlusion
检 level to be P2, and then close the roller clamp of the IV set. Start the infusion. Within 1
minute, there should be a visible alarm [Occlusion] on the screen, red alarm light flashing,
and audible alarm cycling every 15 seconds like
beep-beep-beep …beep-beep…beep-beep-beep …beep-beep….
3.2.5 Electric and mechanical safety (every 12 months)

To ensure safety, test the insulation voltage, leakage current and earthing resistance
according to the IEC 60601-1.
3.2.6 Checking the internal battery (every 6 months)

Perform the following inspections on the battery every 6 months:
 Connect to the AC power supply to recharge the battery for over 10 hours.
 Turn on the power.
 Set the infusion rate to 25 mL/h and start the infusion. Record the start time.
 Operate the system until it stops infusing due to low battery alarm. Record the finish
time.
If the time from the start of the infusing to end of operation is 4 hours or more, the
battery condition is good.
If the time from the start of the infusing to end of operation is 1 to 1.5 hours, the
battery condition is reaching its service life.
If the time from the start of the infusing to end of operation is less than 1 hour, the
battery has reached its service life. Replace the battery. You are advised to contact
the distributor to replace the battery.
 When the battery lever check is complete, recharge the battery for next use.
23
3.3 Replacing the Battery
 Remove an internal battery.
(1) Use a screwdriver to loosen the battery cover fixing screws at the bottom of the
pump.
(2) Remove the battery cover.
(3) Disconnect the battery cable connector.
(4) Remove the battery.
 Install the internal battery

(1) Insert the connector of the battery cable into the battery.
(2) Insert the new battery into the battery compartment.
(3) Attach the battery cover.
(4) Use a screwdriver to tighten the screws securing the battery cover.
24
Software Upgrade
4 Software Upgrade
SYS-6010’s software upgrade involves two parts, Driver and UI.
4.1 How to upgrade the driver software

1.1 How to connect the PICkit 3 package.
The PICkit 3 package includes 4 parts as shown in Figure 1 (from left to right): PC cable,
PICkit 3 module, convert cable, and pump cable.
Figure 1 Figure 2
1) Connect the PC cable to the PICkit 3 module as shown in Figure 2.
2) Connect the PICkit 3 module to the convert cable as shown in Figure 3. Please note
that green line of the convert cable must be at the same side of the white triangle of
the PICkit 3 module.
Figure 3 Figure 4
3) Connect the convert cable to the pump cable as shown in Figure 4.
1.2 Connect the PC cable of the PICkit 3 package to the PC.
1.3 Connect the pump cable of the PICkit 3 package to the shown interface on the
back of the pump as shown in Figure 5.
25
Figure 5 Figure 6
Figure 7
1.4 How to upgrade the driver software

1) Install the software installation package “MPLAB IDE v8.86” to the PC to support the
PICkit 3. Open “MPLAB IDE v8.86”.
2) Click “Configure” -> “Select Device” in the menu, select “PIC16F1527” as shown in
Figure 6 & 7, and click “OK” to exit.
3) Click “Programmer”->“Select Programmer”->, select “6 PICkit 3” as shown in Figure 8.
A window pops up as shown in Figure 9. Click “Programmer”-“Settings…” as shown in
Figure 10, click the checkbox of “Power target circuit from PICkit 3”, and select “应用
(A)” -“确认” to confirm as shown in Figure 12. After the connection, the chip ID is
recognized as shown in Figure 13. If fails, check whether the cables are connected
properly.
26
Figure 8
Figure 9
Figure 10
27
Figure 11 Figure 12
Figure 13
Figure 14
4) Import the .hex file of corresponding product by selecting “File”->“Import” successfully
28
as shown in Figure 14. For example, to download the power board program of MP-30,
find “MP30_POWER.hex” from the file and open.
5) The power board program of MP-30 is imported successfully as shown in Figure 11.
Figure 14
6) Click “Configure”->“Configuration Bits...” as shown in Figure 15；
Figure 15
7) Remove the check mark of “Configuration Bits set in code” in the “Configuration Bits”
dialog box as shown in Figure 16.
Figure 16
8) Click the Setting column line by line, and check whether each line shows the same
information as shown in Figure 17. If not, click the relevant line and select from the
drop-down list to make sure each line shows the same information as shown in Figure
17.
29
Figure 17
9) After the confirmation, mark the check box of “Configuration Bits set in code” again to
shut down the dialog box as shown in Figure 18.
Figure 18
10) Click the Program mark as shown in Figure 19 to start the download.
Figure 19
11) After download, the software prompts as shown in Figure 20.
30
Figure 20
Figure 21 Figure 22
4.2 How to download UI software

1) Make sure the pump is turned off, connect the end of UI update cable indicated in
Figure 21 to the shown interface on the back of the pump as shown in Figure 22, and then
connect the other end of the cable(with block) to the PC.
2) Install and , and then open software
“STM32IAP.exe”
3) Right-click “My Computer”, open “Device Manager”, check the COM of USB serial port.
For example, it is shown as COM7 in Figure 23 on current PC.
Figure 23
4) Enter the COM No. found into the “串口” (serial port) box as shown in Figure 24. For
example, enter the “COM7” as shown, and click “打开”(open) as shown in Figure 25.
31
Figure 24 Figure 25
5) Click “导入”(Import) as shown in Figure 26 to select the corresponding .bin document
from the file and import.
Figure 26 Figure 27
6) Import the document, and then press [ON/OFF] key on the pump to start the pump.
Figure 28
7) The program will be downloaded to the pump automatically.
8) Wait until the “Download succeeds” shows on the windows of STM32IAP.
32
9) Disconnect the pump cable, click the “clear the display” as shown in Figure 27 on the
windows of STM32IAP and close.
10) Press the [ON/OFF] key to turn off the pump, and then restart to check whether the
program is downloaded successfully.
Figure 29
11) Click “Setting” -> “Maintenance” to check the UI Version and Driver version.
33
Alarm, fault and troubleshooting
5 Alarm, fault and troubleshooting
Warning!
 There are 90-240V AC high-voltage current inside the SYS-6010 and 400V DC
high-voltage current produced by the switching power supply. A careless touching
may cause serious personal injury to the maintainers when they are conducting the
checking and troubleshooting. Please be strictly in accordance with the requirements
of the rules and regulations to maintain the device by professional maintainers.
 When using equipment to check power board or other parts, short-circuit or incorrect
measurement may cause serious personal injury or a severe damage to the device.
 After each disassembling and maintenance, check the safety and function of the
device. See details in section 7.
The basic instruments of maintaining and checking
 PC (to download software and fill in forms)
 Software download connector
 Infusion set for users
 Digital multimeter
 20-50mL graduate (accurate to 0.2mL )
 Stopwatch device
Note!
 The graduate to inspect the infusion precision, is just used for general
maintenance.
 The special materials for disassembling should refer to the requirements in the
disassembling and installing chapter.
 The safety project inspection needs specialized testing equipments. After
disassembling and installing the device, the safety project must be tested.
The instruction of unit maintenance:

The unit maintenance consists of 3 parts: Check, Calibration and Trouble Shooting.
The whole process of maintenance is conducted step by step according to the subdivision
step, called Unit Test Step (UTS), Calibration Step (CS) and trouble Shooting(TS). It is
illustrated as follows:
34
5.1 The alarm information
During the device running, it can generate visible and audible alarm to remind users
to deal with the alarms in time.
The alarm can be sorted into clinical alarm and technical alarm. Clinical alarm is
generated according to the operating state during the general using of the device. It is not
an equipment failure but to remind users to deal with the device working in time, such as
the infusion is finished and reminder alarm. A clinical alarm is showed as concrete word
information.
Technical alarm is caused by abnormal data inside the device during the general
using of the device. It can be an equipment failure or not, showing as ERR-XXXX.
5.1.1 The Alarm Levels

Alarm Sound Light
Low-level alarm Give out a beep at the time of The yellow indicator
each alarm. illuminates.
Mid-level alarm Give out three beeps at intervals The yellow indicator
of 15 seconds. flashing.
High-level alarm Give out a series of beeps at The red indicator
intervals of 15 seconds. flashing.
Prompt Give out two short beeps. The corresponding
message indicator flashing.
35
5.1.2 The Clinical Alarms and Troubleshooting
Alarm Symptoms Alarm Causes Troubleshooting
level
No Power Supply Low No external AC/DC Immediately connect the
power supply is AC power supply or the
connected. external DC power
supply.
No Battery Middle The infusion pump has Replace the internal
no internal battery or the battery.
internal battery operates
abnormally.
Low Battery Middle The internal battery is Immediately connect an
running critically low. AC power supply or an
external DC power
supply.
Near End Low The infusion will finish Wait until the infusion
within 3 minutes. finishes.
Occlusion Alarm High 1. The tubing is Click [STOP] to clear the
occluded. alarm, troubleshoot, and
2. Low occlusion level then continue the
has been set during infusion.
high viscosity.
Door Open High Door is open during Click [STOP] to clear the
infusion. alarm. Check whether
the pump door has been
closed.
Air Alarm High 1. Air bubble in the Click [STOP] to clear the
infusion line. alarm. Check the tubing
36
Alarm Symptoms Alarm Causes Troubleshooting
level
2. The flatten tube is to release the air bubble.
fixed inside the air
bubble detector.
Infusion End High The VTBI or the infusion Click [STOP] to clear the
time set finishes. alarm.
Reminder Alarm Middle Operation forgotten (no Click any key to clear the
operation on any key for alarm.
2 minutes after the IV set
loaded.
5.1.3 Technology alarms and troubleshooting

No. Trouble Possible Cause Troubleshooting
1 ERR-0003 Door position fault TS20
2 ERR-0004 Pressure sensor is falling or TS23
abnormal pressed.
3 ERR-0005 Stepper motor speed error TS51
4 ERR-0006 The 5V power supply voltage or TS10
18V motor drive voltage is
abnormal.
5 ERR-0007 Pump tablets fault TS25
6 ERR-0008 SYS02 board and power board TS53
correspondence fault
7 ERR-0009 System fault Update software
8 ERR-0010 EEPROM fault TS9
5.2 The Device Fault Checking and Trouble Shooting

The device fault checking:
UTS Checking Result If yes If not
1 The device is plugged UTS2 UTS3
into the MP-80
workstation, or the upper
infusion pump is
connected to the lower
37
infusion pump
2 Unplug the device from UTS3
the MP-80 workstation,
or remove the failed
device
3 Press [open] The door opens normally UTS4 TS44
4 Press Anti-Free-Flow The Anti-Free-Flow Clamp opens UTS5 TS47
Clamp, remove the normally
infusion line
5 Connect AC power The light shows yellow UTS6 TS1
supply, observe the
ON/OFF light
6 Press [ON/OFF], start Gives out “beep-beep” sound UTS7 TS27
7 Shows LOGO UTS8 TS32
8 New Patient screen appears and UTS9 TS50
not shows the high-level alarm
9 ON/OFF light shows green UTS10/U TS33
TS11
10 Click [NO] The operation screen appears, UTS16 TS35
and shows data in rate and total
amount
11 Press [HOME] ， select Patient Information screen UTS12 TS26
[patient information] appears
12 Click [Age] Digital screen appears UTS13
13 Click any two figures, like 19 appears UTS14
1 and 9
14 4 Click [OK] 19 appears in the Patient UTS15
Information screen
15 Click [HOME] The operation screen appears， UTS16
and shows data in rate and total
amount
16 Check the information bar in the UTS17
upper screen: Shows the IV set
brand and specification, occlusion
bar empty, AC input icon, battery
full or charging status.
17 Click[Start] The speaker gives out a “Beep” UTS18 TS43
and the yellow alarm light
illuminates normally. The
information bar on the interface
shows “No IV set”
18 Load a 20d IV set of the Check the information bar in the UTS19 TS43
38
using brand upper screen: the specification
Attention: make sure the shows “20d”, other information
IV set brand in the remains the same. The yellow
information bar is the alarm light is off and no “No
same as the using brand. Infusion Line”.
19 Load a 60d IV set of the Check the information bar in the UTS20 TS43
using brand upper screen: the specification
Attention: make sure the shows “60d”, other information
IV set brand in the remains the same. The yellow
information bar is the alarm light is off and no “No
same as the using brand. Infusion Line”.
20 Not any operation more The speaker gives out a UTS21 TS24
than 2 minutes “beep-beep-beep” cyclically and
the yellow alarm light flashes. The
information bar on the interface
shows “REMINDER”
21 Press [HOME] twice No sound and light alarm, no UTS22 TS24
reminder alarm
22 Press [HOME] Display “function setting” screen UTS23
23 Click [INFUSION] Display “infusion setting” screen UTS24
24 Click [Mode] Display “infusion mode” screen UTS25
25 Double click [Rate Mode] Display “Rate Mode” screen UTS26
26 Click [Rate] setting Digital screen appears UTS27
display
27 Click figures 2,0,0 and Digital screen shows “200”, click UTS28
Click [ENTER] enter and Rate” screen appears.
28 Press [HOME] Display main screen and rate of UTS29
“200mL /h”
29 Click [Start] Arrows to scroll from right to left. UTS30 TS38
Green alarm light flashes and
total volume data accumulates.
Check the drip in the drip
chamber.
30 Cut off AC input power The speaker gives out a “beep”, UTS31 TS39
supply the green alarm light flashes as
before, yellow light illuminates.
The information bar shows “no
external power supply” and the
infusion is normal.
31 Connect AC power No yellow lights on and no “No UTS32
supply external power supply”
32 Press [OPEN] The screen shows “Infusing! Sure UTS33
39
to open the door?”
33 Select [NO] Return to the previous screen, UTS34
continue the infusion
34 Press [OPEN], Select The door opens and the infusion UTS35 TS24
[YES] stop
35 Close the door and Click Arrows to scroll from right to left. UTS36
[START] Green alarm light flashes and
36 Click [STOP], setting View the drip in the drip chamber. UTS37 TS24
the limitation of 2mL, When the total volume equals to
Click[CLEAR] and the limitation, green light flashes,
[START] high-level sound and light alarm
generates and the information bar
alternately shows “infusion end”
and “KVO infusion”.
37 Click [EXIT] No alarm, return to the operation UTS38
screen.
38 Set the occlusion level to Arrows to scroll from right to left. UTS39
be P1, click [START] Green alarm light flashes and
View the drip in the drip chamber.
39 The roller clamp of the IV The pressure bar in the UTS40
set blocks infusion line information bar rises slowly.
slowly
40 Completely blocks the Continue to observe. When P1 UTS41 TS43
infusion line pressure bar is full, the speaker
gives out
“beep-beep-beep,beep-beep,bee
p-beep-beep,beep-beep”
cyclically. Red light flashes, red
“occlusion” appears in the
information bar and the infusion
stop.
41 Click [EXIT], loose the No alarm and return to operation UTS42
roller clamp of the IV set, screen.
set the occlusion level to
be P3, Click [START].
42 The roller clamp of the IV The pressure bar in the UTS43 TS43
set blocks infusion line information bar rises slowly.
slowly
43 Completely blocks the Continue to observe. When P1 UTS44 TS43
infusion line pressure bar is full, the speaker
40
gives out “beep-beep-beep,
beep-beep, beep-beep-beep,
beep-beep” cyclically. Red light
flashes, red “occlusion” appears
in the information bar and the
infusion stop.
44 Replace a new IV set, The speaker gives out a “beep” UTS45 TS42
Click [START] and the information bar shows
“Air bubble in the infusion line”.
45 Click [PURGE] Purges normally UTS46 TS24
46 After air bubbles are Infuses normally UTS47 TS11
removed, Click [START]. 0
47 Press [HOME] ， then The speaker sound increases by UTS48
Click [INFUSION] degree. 1 is the smallest and 5 is
setting，and continuously the loudest.
Click [ALARM] sound
from 1-5 by circularly.
48 Click [OK] to return, and The brightness increases by UTS49
Click [SETTING], then degree. 1 is the darkest and 5 is
Click [SCREEN the brightest.
DISPLAY]
49 Continuously Click 7 color appears cyclically UTS50
[SCREEN COLOR]
50 Click [OK] to return, Click The “medical record No.” in the UTS51 TS11、
[PAITIENT screen shows the corresponding TS12
INFORATION], connect bar code data. 、TS9
the bar code scanner to in turn
USB1 port and scan the
bar code.
51 Connect the bar code The “medical record No.” in the UTS52 TS11、
scanner to USB2 port. screen shows the corresponding TS12
bar code data. 、TS9
in turn
52 Press [ON/OFF] The screen shows “Sure to turn UTS53
off?”
53 Click [NO] Return to operation screen UTS54
54 Press [ON/OFF], select The screen gets dark and the UTS55
[YES] ON/OFF light turns from green to
yellow.
55 Battery maintenance The battery operates normally. UTS56 TS14
56 Precision calibration The precision is normal. UTS57
57 Disassembling and Disassemble and re-install the UTS58
41
installing device
58 Safety test Test qualified UTS59
59 Fill in the maintenance Check if the contents are correct UTS60
records
60 The maintenance Finished
finishes
5.3 The device maintenance

Steps of the device maintenance:
TS Maintenance operation result If yes If not
1 Check the AC power supply is Confirm the AC input TS2 TS1
90-240V.
2 Cut off the AC power supply. The Check if the ON/OFF yellow TS3 TS4
USB connect an external DC light is on.
voltage of 12.5V.
3 Preliminary judge: AC/DC board Check if the fuse is normal TS10 TS7
is failed. Disassemble the and the DC voltage is normal.
device, test the AC/DC output
voltage.
4 Using a multimeter to connect or If the yellow light is on. TS8 TS5
disconnect. The red pen
connects 3 feet of Q3 in the
power board and the black pen
connects the ground.
5 Preliminary judge: the yellow If the yellow light is normal. TS12 TS6
LED is failed. Disassembles the
panel and test the yellow LED
light.
6 Replace button cover After replacement, check if UTS4
the cables connect normally.
7 Replace the AC/DC power board After replacement, check if UTS4
8 Replace the power board After replacement, check if UTS4
9 Replace the SYS02 board and After replacement, check if UTS4
LCD light the cables connect normally.
10 Replace DC/DC power board After replacement, check if UTS4
11 Replace the interface board After replacement, check if UTS4
12 Replace the FRC cable for 24pin After replacement, check if UTS4
42
13 Replace the speaker After replacement, check if UTS4
14 Replace the battery After replacement, check if UTS4
15 Replace the air bubble sensor After replacement, check if UTS4
16 Replace the stepper motor After replacement, check if UTS4
speed board the cables connect normally.
17 Replace the stepper motor Check the screw tightening, UTS4
not omissions and drive
smoothly.
18 Replace the connecting lines in After replacement, check if UTS4
corresponding positions. the cables connect normally.
19 Replace the door-open motor After replacement, check if UTS4
20 Replace the hall switch board After replacement, check if UTS4
21 Fasten the corresponding After fastening, check if the UTS4
connecting lines cables connect normally.
22 Replace the door-driving After replacement, check if UTS4
components the cables connect normally.
23 Replace the pressure sensor After replacement, check if UTS4
and the infusion pressure speed the cables connect normally.
auto driving board.
24 Update the software UTS4
25 Replace the peristaltic pump After replacement, check if UTS4
tablets position test board the cables connect normally.
26 Check if the [HOME] is poor The key is normal. TS9 TS6
connected.
27 Press [ON/OFF], check if there There are boot interface and TS28 TS32
are boot interface and indicator indicator light.
light.
28 Keep boosting for 5 minutes, If the speaker gives out an TS29 TS31
then unplug the AC line and alarm sound.
battery respectively.
29 Check the cable connecting J2 The cable connects normally. TS9 TS12
in the power board with J2 in the
SYS02 board.
30 After the speaker replacement, if It is normal after the UTS4 TS11
the testing is normal. replacement.
43
31 Check if the [ON/OFF] is poor The key is normal. TS38 TS6
connected.
32 Test TP5, TP6, TP7 voltages in The voltages are normal. TS29 TS10
the DC-DC power board.
33 Open the board cover, test the If the green light is normal. TS34 TS6
green LED light
34 Check the cable connecting J2 The cable connects normally. TS8 TS12
in the power board with J2 in the
SYS02 board.
35 Check the touch keys operation Not keys response TS9 TS36
36 Check the touch keys hand The hand feeling is accurate TS24 TS37
feeling and sensitive.
37 Enter the setting menu, calibrate If the touch screen is normal. UTS4 TS9
the touch screen
38 Check if there is high-level alarm The information article shows TS17 N/A
EER-0005, high-level alarm.
39 Check the display and operation The infusion screen is dark TS40 N/A
state after cutting off the AC and the device turns off.
power supply.
40 Check the battery open circuit More than 9V. TS41 TS14
voltage
41 Check the battery connecting The connecting is firm. TS10 TS18
cable and connectors
42 Disassemble the device, test the The voltage is between 0-1V TS8 TS15
pressure sensor output voltage
43 Disassemble the device, check The connecting line is TS23 TS21
the J3 connecting line of the normal.
infusion pressure speed auto
door driving board
44 Disassemble the device; check if The battery is good. TS45 TS14
the battery is good.
45 Press [OPEN], check the The door-open motor drive. TS22 TS46
door-open motor.
46 Press [OPEN], check the The infusion motor motor TS19、 TS10
infusion motor. drive. TS23 first
TS8
later
47 Check the connecting cable The cable connects normally. TS48 TS21
between the hall switch board
and J6 in the infusion pressure
speed auto door driving board.
44
48 Check the connecting cable The cable connects normally. TS49 TS21
between J2 in the power board
and J2 in the SYS02 board.
49 Check the micro switch of The micro switch is broken. TS20 TS8
controlling the Anti-Free-Flow
clamp in the hall switch board.
50 According to the alarm Is normal after maintenance. UTS4 N/A
information showed in the
information bar, take some
measures.
51 Disassemble the device, press The infusion motor does not TS52 TS16
[ON/OFF], check the infusion drive.
motor.
52 Press [OPEN], check the The door-open motor does TS10 TS17
door-open motor not drive.
53 TS12 EER-0008 failure to be UTS4 TS54
removed
54 TS8 EER-0008 failure to be UTS4 TS55
removed
55 TS9 EER-0008 failure to be UTS4 N/A
removed
Remark: N/A represents no further operation is necessary. Reassemble the device
according to the install steps and return it to the manufacturer to have a further checking
and trouble shooting.
45
The disassembly and installation
6 The disassembling and installing

6.1 Attentions
Please do the disassembling in an anti-static environment. To avoid damage to the
components, please wear wrist strap or other anti-static equipment.
Before each disassembling, please carefully record the fixed way and layout of the
board connectors and their cables to ensure consistent before and after the
disassembling.
During reinstallation, use screws removed from the original position, otherwise, it can
cause a weak installing or damage to the position, involve other positions to be weakly
installed or damaged and eventually damage the device; And during use after the
reinstallation, the screws and components might fall off, thus causing unpredictable
damage or injury to the product or human body.
Disassemble the device in a correct order. Incorrect order or forcible assembly might
cause irreversible damage to the device.
Before separating the components, please be sure that all connections are plugged
off. During separation, take care not to break the connection wire and damage the
connectors.
Please store the removed screws and other parts by category for easy reach during
reinstalling, and avoid dropping, contaminating oer losing them.
During disassembly and reinstallation, pay attention to protecting the waterproof seal
and do not pull the seal strip hard. Please do not miss or damage it during installation.
After assembling, check if there are extra screws or other components, If there are, a
reassembling is needed.
Warnings!
 Before and after each assembling, be sure to cut off the external AC power
supply to avoid causing a human body injury.
 During assembling, avoid touching the circuit board and connection

cables by sharp instruments and avoid shorting and breaking circuits, or it may
cause a serious damage to the device.
6.2 Assembly Tools

6.2.1 General Tools
 Philips Screwdriver
46
 M3 inner hexagon screwdriver M3
 Pliers
 M3 nut spanner M3
 Diagonal cutting nippers
 Anti-static wrist strap
 Several Nylon cable ties
6.2.2 Special instruments and materials
 Several screw cover caps
6.3 Disassembly
6.3.1 Remove the battery
Figure 6.3-1 Note:

Code name
1 –Cover of battery
2 – PB2.3 tapping screw
3 –battery pack
1) Use phillips screwdriver to take out the 4 PB2.3 tapping screws (figure 6.3-1/code name
2) in the cover of battery (figure 6.3-1/code name 1).
2) Remove the cover of battery.
47
3) Take out the battery pack lightly (figure 6.3-1/code name 3)
Attention: pull out the battery pack lightly for there are connection wires between the
battery pack and the device.
4) The connection wires connect the battery and the device by a connector .Press the
block button in the connector and separate the plug and socket.
6.3.2 Remove the rear cover
Figure 6.3-2 Notes:

Code Name
1 –Rear Cover 2 – PB2.3 PB2.3 tapping screw
3 – PT3.0 tapping screw
1) Use phillips screwdriver to take out the 6 PB2.3 tapping screws (figure 6.3-2/code name
2) in the rear cover (figure 6.3-2/code name 1).
2)Use phillips screwdriver to take out the 6 PT3.0tapping screws (figure 6.3-2/code name
3) in the rear cover.
3)Balance the rear cover with left hand, then use screwdriver with right hand to stick the
inner side of the AC power socket. Use a uniform force to inner cover and separate the
rear cover carefully.
Attention: be careful to remove the rear cover, avoid pulling out other components inside
the device. After removing the rear cover, please take a picture first to know well the circuit
connections and wire bindings.
48
6.3.3 Remove the Baffle
Figure 6.3-3 Notes

Code Name
1 –PCBA stand component 2 –PCBA stand board
3 –PB2.3 tapping screw 4–FRC flat cable
5 –Middle plate
Attention: please connect the power supply, press [OPEN] to open the pump door, then
remove the battery.
1)Use the short edge of 2# inner hexagon spanner to push-out a certain space between
baffle-axis (figure 6.3-3/code name 2) and round decorative cover (figure 6.3-3/code
name 3), take out the round decorative cover.
2)Use pilers tip to clamp the pushed-out baffle-axis, pull it out completely.
3)Remove the baffle (figure 6.3-3/code name 1).
49
6.3.4 Remove the Bracket for PCB
Figure 6.3-4 Notes:

Code Name
1 –Round Decorative Cover
2 – PB2.3 Tapping Screw
3 –Square Decorative Cover
4 –Cover Board
5 –Panel
6 – FPC Flat Cable
7 – Medium plate
8 –Flat Cable Sealing Groove
9 – PCB Bracket for PCB
1)Use pilers to take down the 9 round decorative covers (figure 6.3-4/code name 1) and 2
square decorative covers (figure 6.3-4/code name 3) in the cover board (figure 6.3-4/code
name 4).
Attention: use pilers tip to insert between the decorative covers and stick them up, avoid
breaking the cover board.
2)Use phillips screwdriver to remove the 7 PB2.3 tapping screws.
3)Take out the cover board lightly.
Attention: Do not miss the magnets in the cover board.
4)Remove the FRC flat cable (figure 6.3-4/code name 6) inside the cover board (figure
6.3-4/code name 5).
5)Remove the flat cable sealing groove (figure 6.3-4/code name 8) in the middle board
(figure 6.3-4/code name 7).
6)Pull out the bracket for PCB (figure 6.3-4/code name9) lightly, and pull out the FPC flat
cable at the same time.
Attention: take care the FPC flat cable not to be hung.
50
6.3.5 Remove the pump door components
Figure 6.3-5 Notes:

Code Name
1 –Spring 2 –Door Shaft
1)Use pilers to take out the spring (figure 6.3-5/code name 2) in the door shaft (figure
6.3-5/code name 2).
Attention: move the door shaft for a certain distance in the direction of spring to ensure
the pilers tip can stick in and stick up the spring. Take care not to scratch the surface of the
door shaft, once the surface of the door shaft is scratched, it is easy to be stuck in the
shaft sleeve.
2)Use pilers to take out the door shaft.
Attention: move the door shaft for a certain distance in the direction of spring, stick the
pilers tip into the groove of the door shaft and pull it out. Take care not to scratch the
surface of the door shaft.
3)Remove the cover board (figure 6.3-5/code name 5).
51
6.3.6 Remove Components of the Peristaltic Pump
Figure 6.3-6 Notes:

Code Name
1 –Pressure sensor 2 –M4 Machine Screw
3 – M4 Spring Washer 4 – M4 Flat Washer
5 –Middle board Label 6 –M3.0 Machine Screw
7 – M3.0 Spring Washer 8 –Components of the Peristaltic pump
1) Use phillips screwdriver to take out the M4 machine screws (figure 6.3-6/code name 2)
in the pressure sensor (figure 6.3-6/code name 3).
2)Remove the pressure sensor.
Attention: Do not break off the connection wire of the pressure sensor and take down
the pressure from the board.
3)Use pilers to tear down the middle board label (figure 6.3-6/code name 5).
Attention: Do not break the surface.
4) Use phillips screwdriver to take out the 6 M3.0 machine screws (figure 6.3-6/code name
6).Remove the M3.0 spring washer (figure 6.3-6/code name 7).
5) Remove components of the peristaltic pump (figure 6.3-6/code name 8).
52
6.3.7 Remove the Door Drive and Components of the Middle board
Figure 6.3-7 Notes:

Code Name
1 –Alarm lamp board 2 –PB2.3 tapping screw
3 –SYS02 module and display screen 4 – Lamp shade
5 –Lamp board 6 –Baffle
7 –FPC flat cable 8 –Panel
9 –M3 machine screw 10 –M3 spring washer
11 –Door catch 12 –Baffle spring
13 –Baffle block 14 –Membrane
15 –Baffle shaft
1)Use phillips screwdriver to remove 2 M3 machine screws (figure 6.3-7/code name 9) in
the baffle block (figure 6.3-7/code name 13), take down the 2 M3 spring washer (figure
6.3-7/code name 10).
Attention: hand press on the baffle, avoid the baffle spring pushes out it.
2)Take down the baffle block.
3)Turn up the baffle (figure 6.3-7/code name 6),take down the 2 baffle springs(figure
6.3-7/code name 12).
4)Use pilers to take down the baffle shaft (figure 6.3-7/code name 15).
Attention: use the pilers tip to push out it backward for a length and pull put it.
5)Take down the baffle.
6)Use phillips screwdriver to remove the 2 PB2.3 tapping screws (figure 6.3-7/code name
2) in the lamp shade(figure 6.3-7/code name 4).
7)Take down the lamp shadeand lamp board (figure 6.3-7/code name 5).
8)Take down the FPC flat cable (figure 6.3-7/code name 7).
53
9)Remove the connection wire in the alarm lamp board (figure 6.3-7/code name 1)from
SYS02 module board (figure 6.3-7/code name 3) lightly.
10)Use phillips to remove the 2 PB2.3 tapping screws in the alarm lamp board and take
down the alarm lamp board and lamp shadelightly.
11)Take out the SYS02 module board and display screen lightly.
Attention: put the display screen upward, avoid scratching or pollute it.
12) Use phillips to remove the 4 machine screws in the 2 door catches (figure 6.3-7/code
name 11) and take down the 4 M3 spring washers.
Attention: do not miss the plastic chips under the door catch,2 pieces of each door
catch.
13) Take down the door catch.
14) Tear down the membrane (figure 6.3-7/code name 14) from the panel (figure
6.3-7/code name 8).
6.4 Installation
6.4.1 Install Parts of the Pump Door
Figure 6.4-1 Notes

Code Name
1 –Alarm Lamp Board 2 –PB2.3 Tapping Screw
3 –SYS02 Module Board and Display Screen 4 –Lamp Shade
5 –Lamp board 6 –Baffle
7 –FPC flat cable 8 –Panel
9 –M3 Machine Screw 10 – M3 Spring Washer
11 – Door catch 12 –Baffle spring
13 –Baffle block 12 –Membrane
15 –Baffle shaft
54
1)Use cleaning water to clean the panel (figure 6.4-1/code name 14) .
Attention: make sure the panel need to be suck is clean and tidy.
2)Stick the membrane (figure 6.4-1/code name 11) to the panel.
Attention: the plat cable in the membrane should across the flat cable hole in the panel,
stick the membrane in the middle of the panel.
3)Install the SYS02 module and display screen (figure 6.4-1/code name 3).
Attention: before the installation of circuit and display screen, check if the screen is dirty.
If yes, use a non-dust cloth to clean it, take care not to scratch the screen and check if the
protective film in the transparent window of the membrane is torn off to ensure the
transparent window clean and dustless.
4)Install the alarm lamp shade (figure 6.4-1/code name 10) and alarm lamp board (figure
6.4-1/code name 1).Use phillips screwdriver to fix the PB2.3 tapping screws and
connect the wires to the SYS02 module board.
5)Install the FPC flat cable(figure 6.4-1/code name 7).
Attention: pay attention to the flat cable trend and broken line direction.
6)Install the lamp board (figure 6.4-1/code name 5) and lamp shade (figure 6.4-1/code
name 4), use phillips screwdriver to fix the PB2.3 tapping screws.
Attention: Pay attention to the wire trends.
7)Install the baffle (figure 6.4-1/code name 6).
8) Install the baffle shaft (figure 6.4-1/code name15).
9)Install the baffle spring (figure 6.4-1/code name12).
10)Install the baffle block (figure 6.4-1/code name 13), use phillips screwdriver to fix the
M3 machine screws (figure 6.4-1/code name 9) and M3 spring washer (figure 6.4-1/code
name 10).
Attention: When fixing screws,hand press on the baffle block ,avoid pushing up the baffle
spring.
11)Install the door catches (figure 6.4-1/code name 11), use phillips screwdriver to fix the
M3 machine screws and M3 spring washer.
Attention: Do not forget to install the plastic pads under the door holders, 2 pieces of
each door catch.
55
6.4.2 Install the Door Drive and Components of the Middle board
Figure 6.4-2 Notes

Code Name
1 – PB2.3 Tapping Screw 2 –Air Bubble Sensor
3 –M2 Flat Washer 4 –M2 Spring Washer
5 –M2 Machine Screw 6 –Components of the Door Drive
7 –Sliding Board 8 –M3 Machine Screw
9 –M3 Spring Washer 10 –PT3.0 Tapping Screw
11 –Cover of Anti-Free-Flow Clamp 12 –Anti-Free-Flow Clamp
1) Install the Anti-Free-Flow clamp (figure 6.4-2/code name 12)

2) Install the sliding plate (figure 6.4-2/code name 7)
Attention: When installing the sliding plate, clench the both sides of the sliding plate
with hands, put a force inward and upwards inclined. Be careful not to break the micro
switch in the plate.
3)Install the Anti-Free-Flow clamp cover (figure 6.4-2/code name 11),use phillips
screwdriver to fix the 3 M3 machine screws (figure 6.4-2/code name 8) ,3 M3 spring
washers (figure 6.4-2/code name 9)and 1 PT3.0 tapping screws. (Figure 6.4-2/code
name 10).
4）Install the door drive components (figure 6.4-2/code name 6), use phillips screwdriver
to fix the 3 M2 machine screws (figure 6.4-2/code name 6), 3 M2 spring washers (figure
6.4-2/code name 4) and 3 M2 flat washers (figure 6.4-2/code name 3).
5）Install the air bubble sensor (figure 6.4-2/code name 2), use phillips screwdriver to fix
the 2 PB2. 3 tapping screws (figure 6.4-2/code name 1).
56
Attention: Do not break the air bubble sensor, especially the connection wire of the
sensor. Do not forget to install the silicone pad under the air bubble sensor.
6.4.3 Install Components of the Peristaltic Pump
Figure 6.4-3 Notes

Code Name
1 –Pressure sensor 2 –M4 Machine Screw
3 –M4 Spring Washer 4 –M4 Flat Washer
5 –Middle board Label 6 –M3.0 Machine Screw
7 –M3.0 Spring Washer 8 –Components of the Peristaltic pump
1) Install the components of the peristaltic pump (figure 6.4-3/code name 8), use phillips
screwdriver to fix the 6 M3 machine screws (figure 6.4-3/code name 6) and M3 spring
washers (figure 6.4-3/code name 7).
2）Install the pressure sensor (figure 6.4-3/code name 1), use phillips screwdriver to fix
the M4 spring washers (figure 6.4-3/code name 3) and the M4 flat washers (figure
6.4-3/code name 4).
Attention: Do not break off the connection wire of the pressure sensor.
3) Stick the label in the middle board (figure 6.4-3/code name 5).
57
6.4.4 Install Components of the Pump Door
Figure 6.4-4 Notes

Code Name
1 –Round decorative cover 2 –PB2.3 tapping screw
3 –Cover board 4–Square decorative cover
5–Clamp spring panel 6–Door shaft
7–Panel 8–FPC flat cable
9–Short door shaft 10–middle plate
1) Thread the FPC flat cable (figure 6.4-4/code name 8) through the hole in the cover
board (figure 6.4-4/code name 3), then thread through the hole in then middle board
Attention: look at the front and back, do not install in the wrong direction.
2) Install the panel (figure 6.4-4/code name 7) to the middle board.
3) Install the door shaft (figure 6.4-4/code name 6) and short door shaft (figure
6.4-4/code name 9).
Attention: The door shaft should be inserted into the hole between the panel and shaft
sleeve smoothly. If not, don’t force hard. Check it if the hole is aimed, the surface of the
door shaft is smooth or the door shaft can across the holes in the pane and middle board
separately.
4) Fix the clamp spring (figure 6.4-4/code name 5).
Attention: For the space is small, use the pilers to press in, take care not to break the
panel.
5) Close the cover board, and use the philips screwdriver to fix the 8 PB2.3 tapping
screws (figure 6.4-4/code name2).
6) Install the round decorative cover (figure 6.4-4/code name1) and square decorative
cover (figure 6.4-4/code name4).
58
6.4.5 Install Bracket for PCB
Figure 6.4-5 Notes:

Code Name
1 – FPBA bracket component
2 –FPBA bracket
3 –PB2.3 tapping screw
4 –FPC flat cable
5 –Middle board
1）Install the FPC flat cable (figure 6.4-5/code name 4) to the FPBA bracket component
Attention: the FPC flat cable shoule across the cable hole in the bottom of the FPBA
bracket component.
2）Take down the PCBA bracket (figure 6.4-5/code name 2), use use the philips
screwdriver to fix the 3 PB2.3 tapping screws (figure 6.4-5/code name 3).
3）Fix the PCBA bracket to the middle board (figure 6.4-5/code name 5).
4) Install the FPC flat cable sealing plug.
Attention: install the FPBA bracket component totally. Connect the battery and close the
pump door, then dismantle the battery.
59
6.4.6 Install the Rear Cover
Figure 6.4-6 Notes

Code Name
1 –Rear cover 2 –PB2.3 tapping screw
3 –PT3.0 tapping screw
1) Install the rear cover (figure 6.4-6/code name 1).
Attention: when installing the rear cover, take care the external connetion wires, avoid
breaking off them.
2）Use philips screwdriver to fix the 6 PT3.0 tapping screws (figure 6.4-6/code name 3).
3）Use phillips screwdriver to fix the 6 PB2.3 tapping screws (figure 6.4-7/code name 2) .
Attention: Tighten the screws lightly.
60
6.4.7 Install the Battery
Figure 6.4-7Notes:
Code Name
1 –Cover of battery
2 –PB2.3 Tapping Screw
3 –Battery Pack
1) The connection wires connect the battery pack (figure 6.4-8/code name 3) and the
device by a connector.Press the block button in the connector and insert the plug and
socket.
2）Install the battery pack
Attention: Tuck the interface inside the device through the hole, and tuck the wires in
the gaps surrounding the battery pack. Avoid jacking up the battery pack.
3） Install the cover of the battery (figure 6.4-8/code name 1), use phillips screwdriver to
fix the 4 PB2.3 tapping screws (figure 6.4-8/code name 2) .
Attention: Tighten the screws lightly.
6.5 Cleaning after Maintenance

See details in the maintenance chapter of this service manual.
61
The Safety Test
7 The Safety Test

Warning!
 The electric and safety test is used to check the abnormal electric hazards.
If the hazards can not be discovered timely, it might cause injury to the
patient and operator.
 The equipment of the electric and safety test adopts the safety analyzer,
maintainers should master the usage.
 The electric and safety test completely complies with the standard of
IEC/EN60601-1.
 Please conduct the electric and safety test in a normal circumstance

(including temperature, humidity and atmosphere).
 The electric and safety test in the chapter takes the example of 601 safety
analyzer. Different brands of the safety analyzer might have a different
analysis.
 If the electric and safety test fails, please contract our after-sales service
engineers.
7.1 Electric Leakage Test of Enclosure

1. Connect the 601 safety analyzer to 264 VAC/60 Hz power source.
2. Connect the applied part of the tested equipment by using the applied part
connection tooling. The SUM end of the connection tooling for applied part is
connected to the RA end of the safety analyzer.
3. Via power cord, connect the tested equipment to the auxiliary power output port
on 601 safety analyzer.
4. Connect one end of the red testing wire to the “Red input terminal” on the safety
analyzer, and clip another end tightly onto the metal foil on the surface of tested
equipment enclosure.
5. Turn on the power source of 601 safety analyzer and press “5－Enclosure
leakage” on the panel of 601 safety analyzer to enter the enclosure leakage
current testing interface.
6. The enclosure leakage current shall not exceed 100μA under normal conditions
and shall not exceed 300μA in event of a single fault.
62
7.2 Electric Leakage Test of Ground
2. Connect the tested applied part to the the RA end of the safety analyzer.
4. Turn on the power source of 601 safety analyzer and press “4－Ground leakage”
on the panel of 601 safety analyzer to enter the ground leakage current testing
interface.
5. The enclosure leakage current shall not exceed 500μA under normal conditions
and shall not exceed 1000μA in event of a single fault.
7.3 Electric Leakage Test of Patient

1. Connect the applied part of the tested equipment by using the applied part connection
tooling. The SUM end of the connection tooling for applied part is connected to the
RA end of the safety analyzer.
2. Via power cord, connect the tested equipment to the auxiliary power output port on
601 safety analyzer.
3. Turn on the power source of 601 safety analyzer and press “6－Patient leakage” on
the panel of 601 safety analyzer.
4. Keep pressing “APPLIED PART” key to select AC or DC measuring. If DC is selected,
“DC" is displayed behind the limit value.
5. The patient leakage current shall not exceed 10μA under normal conditions and shall
not exceed 50μA in event of a single fault.
63
Maintenance
6. Spare Parts List
8 Maintenance Spare Parts List
Code Name
1 Cover of Battery a Interface Board
2 Battery Pack b Speed Test Board
3 Rear Cover c Power Controll Board
4 PCB Bracket Component d DC-DC Power Board
5 Sliding Block e AC-DC Power Board
6 Cover of Anti-Free-Flow Clamp f Pressure Sensor
7 Anti-Free-Flow Clamp g Alarm Lamp Board
8 Middle Board h SYS02 Module Board
9 Cover Board i Peristaltic Pump Control Board
10 Panel j Peristaltic Tablets Test Board
11 Baffle Block k Air Bubble Sensor(figure6.3-8/code name 6)
12 Baffle l Lamp Board (figure6.3-8/code name 5)
13 Door Driver Component n Hall Board(figure6.3-8/code name 13)
o Air Bubble Inductor (figure6.3-8/code name 2)
64
MADCAPTAIN TECHNOLOGY CO., LTD
The after-sales service address: 12th Floor, Baiwang Research Building, No.5158
Shahe West Road, Xili, Nanshan District, Shenzhen, P.R.China
Telephone: 0755-26953369
Fax: 0755-26001651
Postal: 518055
Website:http://www.medcaptain.com
E-mail:info@medcaptain.com
2014 All rights reserved. SHENZHEN MEDCAPTAIN MEDICAL
NOLOGY CO., LTD.
65

SYS-6010 Service Manul V1.0

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SYS-6010 Service Manul V1.0

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SYS-6010 Infusion Pump

Version 1.0 English

Intellectual Property Rights

©2014-2015 All rights reserved. SHENZHEN MEDCAPTAIN MEDICAL TECHNOLOGY

organization. , MEDCAPTAIN and are registered

 All disassembly, replacement, test, modification and repair are conducted by

qualified personnel approved by MEDCAPTAIN.

 All replacement parts, supporting accessories and consumables during the

maintenance are provided by MEDCAPTAIN;

 Maintenance records for product are reserved.

SYS-6010 Infusion English V1.0 March,2014

Pump Service Manual

1.1 SERVICE PERSONNEL ............................................................................. 1

2 SYSTEM INTRODUCTION ....................................................................... 4

2.1 INTRODUCTION ...................................................................................... 4

3.1 CLEANING AND STERILIZING .................................................................. 22

4 SOFTWARE UPGRADE ......................................................................... 25

4.1 HOW TO UPGRADE THE DRIVER SOFTWARE ............................................. 25

5 ALARM, FAULT AND TROUBLESHOOTING ........................................ 34

5.1 THE ALARM INFORMATION ..................................................................... 35

6 THE DISASSEMBLING AND INSTALLING ............................................ 46

6.1 ATTENTIONS ........................................................................................ 46

7 THE SAFETY TEST ................................................................................ 62

7.1 ELECTRIC LEAKAGE TEST OF ENCLOSURE ............................................. 62

8 MAINTENANCE SPARE PARTS LIST ................................................... 64

1.2 The Limitations of the Service Manual

1.3 Device Maintenance and Inspection

1.4 Quality control

1.5 Safety instruction

1.6 List of abbreviated

Symbol Description Symbol Description

CAUTION! Read the accompanying

Level of protection from

Direct current ON/OFF

Manufacturer Date of manufacture

2.1.2 Product Features

2.2 The Composition of the Infusion Pump

1 –Touchscreen 2 – [HOME] key 3 – [ON/OFF] key

4 -[OPEN] key 5 – Pump door 6 – Shell

7 – Alarm indicator 8–Place shelf of drop sensor

4 –depressor 5 –door catch 6 –air bubble sensor

7 – pressure sensor 8 –anti-Free-Flow clamp 9 –Anti-Free-Flow Clamp Button

1 –Cover of Battery 2 –Pole clamp Hole 3 – Loud speaker

4 - Auxiliary Alarm 5-external inlet 1 6 –AC power supply Inlet

7 –External Inlet 2 8 –External Inlet 3 9 – shell

1 – Button 2 –Drop Hole 3 – Cable

2.3.2 Pole Clamp

1 – Mounting Screw 2 - Mounting Knob of Infusion Stand

2.3.3 Nurse Pager

1 –Button 2 –Cable 3 –Socket

Alarm/voice horn buzzer

Stepper motor of peristaltic pump

Stepper motor of auto door

WIFI voice board SYS02 board -e

b. Main Testing Point

2.4.2 The DC/DC Power Board

b. The Main Testing Points

c. Number and Definition of the Circuit Board Sockets

2.4.3 The Power Board

b. The Main Testing Points: none.

2.4.4 Battery Pack

b. The Main Testing Points

2.4.5 Interface Board

1 J2 4 Socket to connect Connect speaker and buzzer