FERBECK QUALITY PLAN for lowe: DNECIOA on INTERNATIONAL STACK (Shop Inspection) evn ane 105 owNeR AIT STEIN GROUP PROJECTINAME |: CO17-20 DOUBLE SKIN STEEL STACK, AL JUBAIL, SAUD ARABIA ‘QUALITY PLAN FOR STACK ( Shop Inspection) 7 — [ora fee ora ls ceo cing Br] ao CRCRPTON PREPARED ‘Giecxeo | —TEPROWED‘esa Manat & Can Bhd ‘ust Pan Procedure Ho: DNEC/OA-001 Revision No: Page <1 of ‘Sco This Quality Plans applicable to the abication of ne unit oF 5 metre double skin Stack or A AL ball ia KSA. 2.0 REFERENCES = Ferbeck Purchase Order No 001 / C047 -20, Spectcation and Qualification of welding procedures for mettle materials 180 15616-1/ASME = Qualfcation for testing oF welders: IO 9606 1 / ASK General tolerance for welded construction: 18012920, Metalic Products Type of inspection documents: 10208, Hot rolled produets of structural steels £10025 -2 Hot rolled steel lates Tolerance on almensions and shape EN 10029. Welding consumable EN 756 / ASME Visual and dimensional examination ESO 1763 / EN SE17/ ASME IN OV Radiography examination : ASME V/ ASME DW 1 Painting System 25-1 $3.0 DEFINITIONS, ABBREVIATIONS AND INITIALS TP Inspection and Test Pla, WPS: Welding Procedure Speciation. NOT: Non Destructive Testing NCR Non Conformance Report ‘WP: Welding Plan PAR : Procedure Qualification Recor 10 PROCEDURES ‘Special processes ike welding, painting ete salle donein accordance with the ulesof Specification issued according tothe applicable codes ‘All welds wil be made according the instructions of the welding procedure speciation {15 andthe welding plan (WP supported by approved welding procedure {POR and by certified welders according to the applicable code, Nondestructive test shall be performed by certified operators (evel II-ASNTSHT-IC-14 ‘or EN 473/80 9712 and according to the applicable code ‘Ainspction steps shal be indicated nthe Inspection and Test Plan (1.Desa Nikmat & €Sdn Bhd ‘ualty Pan Procedure No:DNEC/QA-001 rage : of 4 ‘0: DOCUMENTS AND DATA CONTROL The company possess of the methodologies forthe contol ofthe documents and das as er the duality Control Manual ‘The Manwal served as. upport forthe documents and register of Qual ar elaborte and approved according tothe imputed respons. The documents are elaborated, approves, Issued, distributed, gathered and reviewed by sauthodzed eat 0 PURCHASING ‘Te company possess ofthe methodologies in order to assure thatthe purchased preuc i Inconformity withthe specified requisites. The methodologies are in accordance with the ‘uty Control Manual ‘2.0 IDENTIFICATION AND TRACEABILITY OF THE PRODUCT ‘Te company possess ofthe methodologies for the products entication from theta tage unt is completion. These are in accordance with the QualtyContol Mana 8.0 PROCESS CONTROL ‘he company dentils and organizes its production methods and installation methods that alecs the quay ofthe products ‘The main methods of production are Cut and conformation of pats, profs an pipes. Welding “Assembly “surface treatments painting) Machin. the processes are cared outin accordance withthe procedures that define the method nd practices wed which assures the control ofthe sme processes For some processes, namely welding the company guarantees the operator's ualifeaton.Desa hikmat & Cdn Bhd ‘vatty Pan Procedure No:DNEC/QA-001 Revision No: A Page : 1 of a {CTION AND TEST PLAN ‘he company wil prepare inspection and Test Plan (TP) that define the quality contol Inspections actions tobe performed to the product during the diverse phased of production ‘The lnspecton actives wil cried out rom the receipt of rw materials onwards inorder to make sure that purchased materials willbe used ony ster the verification of conformity ofthe spectied requirements Inspection and tex actions are performed according ta inspection and Test Plans, sing to Ceri the utflment of the product in each of its procedure phase. Final inepection and test wil be cared aut to confem the conformity of he final product with the spectied requisites. Inspection ane test plan record shall be eatabished and maintain records which provide evidence thatthe product has been inspected 10.0 CONTROL OF INSPECTION, MEASURING AND TEST EQUIPMENT ‘The company will ensure al Inspection, measuring and est equipment have been calbated Callration records shal be maintained ‘The company wl ensure thatthe preservation an storage handing of inspection, measuring, and test equipments such thatthe accuracy and tings for use are maintained. 111.0 INSPECTION AND TEST STATUS ‘The identification of inspection and tes status shall be maintained as defined in the quay plan and document procedure to ensue that ony product that has passed the required Inspection and test, 2. CONTROL OF NON CONFORMANCE REPORT | NCR: ‘The company possess the methodologies forthe identification and treatment ofon conformance report as per the Quality Control Manu Provict which doesnot conform to specified requirement sis prevented from using for production.Desa Nikmat€ & Cdn hd uatty Pan Procedure No:ONEC(QR-0O1 fevislon No: A Page 21 of 4 Ton conforming product sal be reworked ta meet the speolied requrements acaable with or without repair by concession regraded appeation or eject or scrapped ‘Repaired and ceworked product shale inspected in accordance with the Inpetion& Test 13.0 CORRECTIVE AND PREVENTIVE ACTIONS “The company possess the methodologies fr corrective and preventive ations as pethe ‘Quality Control Manual ‘The company ill ensue of application corrective actions taken and that effect ‘The company wil take necessary preventive action, to ensure the potential of man- conforment not repeated a0 (ING PRESERVATION AND DELIVERY. Handling The company wll ensure methods of handing produc that prevent damage oF deterioration Storage Designated storage area to prevent damaged or deterioration of products Packing & Preservation - Shall done according to customer requirement. Delivery: Upon completion af testing ad inspection, the quality produc shall be devered with protection as per customar's requirement 15.0. CONTROL OF QUALITY RECORD ‘The company wil ensure that ll quality record shall be legible and stored, an retained in Such a way that they are readily retrievable in facts that provide a suitable environment te prevent damaged o deterioration and os