York Water Cooled

Centrifugal VSD Chiller

Training
By:
York Indonesia

⚫ MALL ARMADA TOWN SQUARE -

MAGELANG YORK INDONESIA – SERVICE DEPARTMENT
1. Unit Control dan Pengoperasian
2. Trouble Shooting

YORK INDONESIA – SERVICE DEPARTMENT

 Unit Control & Pengoperasian
Optiview control center

YORK INDONESIA – SERVICE DEPARTMENT

 Unit Control & Pengoperasian
Optiview control center _ Home Screen
Didalam Menu Home Screen terdapat item
berikut :
Chilled Liquid Temp. Return
Chilled Liquid Temp. Leaving
Condenser Liquid Temp. Return
Condenser Liquid Temp. Leaving
Motor Run (LED)
% Full Load Ampere
Operating Hours
Input Power (Kw)
Heating Condenser Liquid Temperature –
Leaving (Software version C.OPT.01.23.307
and later)

YORK INDONESIA – SERVICE DEPARTMENT

 Unit Control & Pengoperasian
Optiview control center _ System Screen
Didalam Menu System Screen terdapat item
berikut :
Chilled Liquid Temp. Return
Chilled Liquid Temp. Leaving
Chilled Liquid Temp. Set point
Condenser Liquid Temp. Return
Condenser Liquid Temp. Leaving
Condenser Liquid Temp. Set point (Software
version C.OPT.01.23.307 and later)
Evaporator Pressure
Evaporator Saturation
Condenser Pressure
Condenser Saturation
Oil Sump Temperature
Oil Pressure
Discharge Temperature
% Full Load Ampere
Current Limit

YORK INDONESIA – SERVICE DEPARTMENT

 Unit Control & Pengoperasian
Optiview control center _ Evaporator Screen
Didalam Menu Evaporator Screen terdapat item
berikut :
Chilled Liquid Temp. Return
Chilled Liquid Temp. Leaving
Evaporator Small Temp. Difference
Evaporator Pressure
Leaving Chilled Liquid Temp. Set point
Leaving Chilled Liquid Temp. Shutdown
Leaving Chilled Liquid Temp. Restart
Leaving Chilled Liquid Temp. Remote Range
Leaving Chilled Liquid Temp. Effective offset
Leaving Chilled Liquid Temp. Offset
Evaporator Saturation Temp.
Evaporator Refrigerant Temp.
Chilled Water Flow Switch
Chilled Liquid Pump
Sensitivity
Smart Freeze
Heat Pump (Software version
C.OPT.01.23.307 and later)

YORK INDONESIA – SERVICE DEPARTMENT

 Unit Control & Pengoperasian
Optiview control center_Condenser Screen
Didalam Menu Condenser Screen terdapat item
berikut :
Condenser Liquid Temp. Return
Condenser Liquid Temp. Leaving
Condenser Saturation Temp.
Condenser Small Temp. Difference
Condenser Pressure
Heat Pump Set point (Software version
C.OPT.01.23.307 and later)
Drop Leg Refrigerant Temp.
Sub Cooling Temp
High Pressure Switch
Condenser Liquid Flow Switch
Condenser Liquid Pump
Refrigerant Level Position
Refrigerant Level Set point
High Pressure Warning Treshold

YORK INDONESIA – SERVICE DEPARTMENT

 Unit Control & Pengoperasian
Optiview control center _ Refrigerant Level Control Screen
Didalam Menu Refrigerant Level Control Screen
terdapat item berikut :
Refrigerant Level Position
Refrigerant Level Control Mode
Set point
Period
Proportion Limit Open
Proportion Limit Close
Rate Limit Open
Rate Limit Close

YORK INDONESIA – SERVICE DEPARTMENT

 Unit Control & Pengoperasian
Optiview control center _ Compressor Screen
Didalam Menu Compressor Screen terdapat item
berikut :
Oil Pressure
Oil Sump Temperature
Discharge Temperature
Discharge Superheat
% Full Load Ampere
Pre Rotation Vane Position
Pre Rotation Vane Mode
Hot Gas Bypass Position
Oil Pump Drive Command Frequency
High Speed Thrust Bearing Limit Switch
LED
Vane Motor Switch LED
Oil Return Solenoid LED

YORK INDONESIA – SERVICE DEPARTMENT

 Unit Control & Pengoperasian
Optiview control center _ Surge Protection Screen
Didalam Menu Surge Protection Screen terdapat
item berikut :
Delta P/P
Surge Window Time
Surge Window Count
Surge Avoidance Surge Count
Surge Avoidance Surge Detected LED
ACC Surge Detected LED

YORK INDONESIA – SERVICE DEPARTMENT

 Unit Control & Pengoperasian
Optiview control center _ Oil Sump Screen
Didalam Menu Oil Sump Screen terdapat item
berikut :
Oil Pressure
Oil Sump Temperature
Oil Saturated Condenser Temperature Diff.
Pump Oil Pressure
Sump Oil Pressure
Oil Pump Frequency
Oil Pressure Setpoint
Variable Speed Drive oil Pump Mode
Oil Heater LED
Oil Return Solenoid LED
Oil Pump Run Output LED

YORK INDONESIA – SERVICE DEPARTMENT

 Unit Control & Pengoperasian
Optiview control center _ VSD Screen
Didalam Menu Solid State Starter Screen
terdapat item berikut :
% Full Load Ampere
Current Limit Setpoint
Pull Down Demand Limit
Input Power
KW Hours
Starter Model
Voltage
Current
Temperature
SETPOINT
Local Motor Current Limit
Pull down Demand Limit
Pull down demand Time
Full Load Ampere
Voltage Range
Starting Current
Open SCR
Shorted SCR

YORK INDONESIA – SERVICE DEPARTMENT

 Unit Control & Pengoperasian
Optiview control center _ Set Point Screen

YORK INDONESIA – SERVICE DEPARTMENT

 Unit Control & Pengoperasian
Optiview control center _ Comms Screen

YORK INDONESIA – SERVICE DEPARTMENT

 Unit Control & Pengoperasian
Optiview control center _ Comms Screen

YORK INDONESIA – SERVICE DEPARTMENT

 Unit Control & Pengoperasian
Optiview control center _ Comms Screen

YORK INDONESIA – SERVICE DEPARTMENT

 Unit Control & Pengoperasian
Optiview control center _ Comms Screen

YORK INDONESIA – SERVICE DEPARTMENT

 Unit Control & Pengoperasian
Optiview control center _ Comms Screen

YORK INDONESIA – SERVICE DEPARTMENT

Maintenance
MAINTENANCE ADALAH SUATU TINDAKAN PREVENTIVE YANG DILAKSANAKAN SECARA DAILY,
WEEKLY MAUPUN ANNUALLY (ANNUAL SHUTDOWN SERVICE). LINGKUP KERJA YANG
DILAKUKAN PADA DAILY, WEEKLY, MAUPUN ANNUALLY DISESUAIKAN DENGAN KEBUTUHAN.

BERIKUT INI ADALAH CONTOH LINGKUP KERJA DALAM KEGIATAN MAINTENANCE, YAITU:

- PENGECEKAN KEBOCORAN PADA SETIAP ANNUAL SHUTDOWN DAN PERBAIKAN KEBOCORAN

JIKA
PERLU
- PENAMBAHAN FREON DENGAN MEMPERHATIKAN PARAMETER UNIT SAAT OPERASI
- CLEANING CONDENSER APABILA ADA INDIKASI TUBE CONDENSER KOTOR
- CLEANING COOLER APABILA ADA INDIKASI HEAT TRANSFER YANG TIDAK OPTIMAL
- MEGGER MOTOR, GREASING BEARING DAN REFURNISH GULUNGAN
- PEMERIKSAAN PARTIKEL LOGAM SAAT GANTI OIL FILTER (DALAM CASING OIL FILTER)
- GANTI OIL FILTER BILA TEKANAN DIFFERENTIAL FILTER MENDEKATI 30 PSI
- GANTI OIL SETIAP 5000 JAM OPERASI ATAU BILA WARNANYA BERUBAH GELAP

Annual Shutdown
ANNUAL SHUTDOWN SERVICE DIREKOMENDASIKAN UNTUK
DILAKUKAN SETIAP 5000 JAM OPERASI ATAU 1 TAHUN TERGANTUNG
YANG MANA YANG TERCAPAI TERLEBIH DAHULU .
YORK INDONESIA – SERVICE DEPARTMENT
Trouble Shooting
Chiller Control Message
Status Message
- System ready to start
- Cycling shutdown – auto restart
- Safety shutdown – manual restart
- System Pre-lube (With countdown timers)
- System run (With countdown timers)
- System Custdown (With countdown timers)
- Start inhibit
- Vanes Closing Before Shutdown
- System lockout delay

Run Message
- Leaving chilled liquid control
- Current Pulldown Limit

YORK INDONESIA – SERVICE DEPARTMENT

Start Inhibit Message
- Anti – Recycle XX Min / sec
- Motor Current > 15% FLA
- Vane Motor Switch Open

Warning Message
- Warning – Real time clock failure
- Warning – Set point override
- Warning – Condenser – High pressure limit
- Warning – Evaporator – Low pressure limit
- Warning – Stand by lube – low oil pressure
- Warning – Condensor or Evaporator Transducer Error
- Warning – Setpoint Override
- Warning – Vane Uncalibrated
- Warning – Motor High Current Limit
- Warning – Refrigrant Level Out – of Range

YORK INDONESIA – SERVICE DEPARTMENT

Routine Shutdown Message
- Local stop
- Remote stop
- Place Compresor Switch In Run Position

Cycling Shutdown Message

- Multi unit cycling – contacts open
- System cycling – contacts open
- Control panel – power failure
- Leaving chilled liquid – low temperature
- Leaving chilled liquid – flow switch open
- Condenser – flow switch open
- Motor controller – contact open
- Motor controller – loss of current
- Power fault
- Control panel - schedule

YORK INDONESIA – SERVICE DEPARTMENT

Safety Shutdown Message
- Evaporator – low pressure
- Evaporator – low pressure – smart freeze
- Evaporator – transducer or leaving liquid probe
- Evaporator – transducer or temperature sensor
- Condenser – high pressure contact open
- Condenser – high pressure
- Condenser – pressure transducer out of range
- Auxiliary safety – contacts closed
- Discharge – high temperature
- Discharge – low temperature
- Oil – high temperature
- Oil – Low differential pressure
- Oil – Low differential seal pressure
- Oil or condenser transducer transducer error
- Oil – clogged filter
- Oil – high pressure
- Oil separator – low level
- Control panel – power failure
- Motor or starter – current imbalance
- Watchdog – software reboot

YORK INDONESIA – SERVICE DEPARTMENT

Safety Shutdown Message
- VSD Shutdown – Request Fault Data
- VSD – Stop Contact Open
- VSD – 105 % Motor Current Overload
- VSD – High Phase A,B,C Inverter Heat – Sink Temperature
- VSD – Precharge Lock Out
⚫ MALL ARMADA TOWN SQUARE
MAGELANG