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Wax Deposition Modeling with Considerations of Non-Newtonian


Characteristics: Application on Field-Scale Pipeline
Sheng Zheng,† Mohamed Saidoun,‡ Thierry Palermo,§ Khalid Mateen,‡ and H. Scott Fogler*,†

Department of Chemical Engineering, University of Michigan, 2300 Hayward Street, Ann Arbor, Michigan 48109, United States

TOTAL E&P, 1201 Louisiana St. Suite 1800, Houston, Texas 77210, United States
§
TOTAL E&P, Avenue Larribau, 64018 Pau Cedex, France
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ABSTRACT: Wax removal by pigging is costly in sub-sea oil production. Cost-effective scheduling of pigging can be achieved
based on the deposition rate predicted by wax deposition models. Conventional wax deposition models predict wax deposition
rates on the basis of Newtonian fluid mechanics. Such an approach can become invalid for highly waxy crude oils with non-
Newtonian rheology. In this investigation, different simulation techniques, including large eddy simulation, Reynolds-averaged
Naiver−Stokes equations, and the law of the wall, were applied to model non-Newtonian pipe flow. It was discovered that the
law of the wall method is the best method to calculate the velocity profile, shear stress and the turbulent momentum diffusivity in
turbulent non-Newtonian pipe flow of waxy oil. An enhanced wax deposition model considering the non-Newtonian
characteristics of waxy oil using the law of the wall method was developed and applied to predict wax deposition rates in a field-
scale pipeline.

1. INTRODUCTION wax deposition modeling studies have been carried out based on
1.1. Wax Deposition in Sub-sea Pipelines and Wax oils with relatively low wax contents, e.g., <5 wt%.5−7 As a result,
Deposition Modeling. During sub-sea oil transportation, the the non-Newtonian flow characteristics are not significant in the
crude oil is cooled by the seawater. Dissolved wax molecules published investigations. However, some crude oils can have a
contained by the crude oil will precipitate when the temperature wax content >15 wt%, and it is expected that such waxy oils can
of the fluid is below the wax appearance temperature (WAT). become highly non-Newtonian due to the precipitation of wax at
Precipitation of wax is expected to be the most profound at the temperatures below the WAT.9 The effect of the non-Newtonian
pipe wall where the lowest temperature is encountered among all fluid characteristics on the modeling of flow, heat transfer, and
radial locations, generating a radial concentration gradient of the mass transfer is not well-understood.
dissolved wax and a net flux of dissolved wax toward the wall.1 Applications of wax deposition models to real-world oil
Radial diffusion of wax molecules causes wax to deposit on the transportation pipelines are extremely rare in published
inner pipe wall, reducing the effective pipe diameter and posing investigations. Moreover, a large number of adjustable
severe risks to oil production. Wax remediation techniques parameters are usually required to achieve reasonable predictions
including mechanical removal, thermal insulation, chemical at field scale due to the large uncertainties associated with field
treatment, etc. need to be implemented to address the wax operations.9,10 Continuing efforts have been dedicated to
deposition issue during production.2 The design of these wax improving wax deposition modeling capabilities, especially
remediation techniques, such as the pigging operation, is a upscaling from laboratory-scale predictions to field applications.
nontrivial task. It should be noted that frequent pigging will 1.2. Non-Newtonian Characteristics of Waxy Crude Oil.
generate significant operational costs while insufficient pigging A dynamic yield stress and shear thinning characteristics can be
will lead to thick and hard deposits that are impossible to observed for waxy crude oils when the temperature is below the
remove.3 Therefore, determination of a proper pigging frequency WAT. Such unique non-Newtonian characteristics originate
is crucial to sub-sea oil production. Determination of a proper from the precipitation of wax at temperatures below the WAT
pigging frequency relies on estimated wax deposition and aging and the resulting wax-in-oil suspension. The complex rheology of
rates during the design phase of oil field development. Wax waxy crude oil below the WAT has been extensively studied.11−15
deposition is a process depending on various parameters, These investigations show that various constitutive equations,
including the oil flow rate, oil and ambient temperatures, shear including the Cross model,16 the Casson model,17 and the
stress, oil composition, and so on.4 In order to investigate the Herschel−Bulkley model,18 can usually be used to fit the non-
effects of the interplay between these parameters on the wax Newtonian flow curves of waxy crude oils. Furthermore, it has
deposition rate, wax deposition models need to be constructed. been found that the non-Newtonian rheology of waxy crude oil
Academic wax deposition models have been developed on the has a significant impact in the modeling of pipeline restart.19,20
basis of the mechanism of molecular diffusion.1 Virtually all
exiting wax deposition models simulate the heat loss of the oil Received: February 18, 2017
flow to the ambient and the radial diffusion of wax in order to Revised: March 24, 2017
predict the wax deposition rate in pipelines.5−8 A majority of the Published: March 27, 2017

© 2017 American Chemical Society 5011 DOI: 10.1021/acs.energyfuels.7b00504


Energy Fuels 2017, 31, 5011−5023
Energy & Fuels Article

Unfortunately, the role of non-Newtonian fluid characteristics of the wall shear stress of both Newtonian and non-Newtonian
waxy crude oil in wax deposition modeling is not well- fluids can be analytically derived as a function of the pipe
understood. The next subsection discusses the steps involved diameter, the flow rate and the rheological parameters of the fluid
in wax deposition modeling and the potential roles of non- of interest. However, transportation of crude oil in sub-sea
Newtonian fluid characteristics in these steps. pipelines usually occurs in turbulent flow regime. Therefore, it is
1.3. Wax Deposition Modeling Considering Non- imperative to establish reliable methods to calculate the wall
Newtonian Fluid Mechanics. A wax deposition model shear stress for industrial-scale field pipeline transporting waxy
consists of three steps: (1) hydrodynamic calculations and (2) crude oils. At temperatures above the WAT, a waxy crude oil
heat and mass transfer calculations, which then allow for (3) behaves as a Newtonian fluid23 and the calculation of wall shear
calculation of the deposit thickness. The hydrodynamic stress for Newtonian turbulent pipe flow can be readily achieved
calculation predicts the pressure drop along the pipeline. using a friction factor correlation such as the one by Blasius,24
Pressure drop predictions can be used to compare with the shown in eq 1.
measured pressure drop in experiments/field operations to
benchmark the wax deposition model. In addition, hydro- fD = 0.316Re−1/4 (1)
dynamic calculations predict the radial velocity profile and the
eddy momentum diffusivity to be used in the subsequent heat where
and mass transfer calculations. Heat and mass transfer
calculations simulate the heat loss from oil to the surroundings fD = Darcy friction factor
and the radial molecular diffusion of wax, followed by
calculations of deposit growth and aging. These steps in the Re = Reynolds number
wax deposition modeling algorithm need to be enhanced to
capture the non-Newtonian characteristics of waxy crude oil. The wall shear stress can then be calculated using the friction
Benallal et al. and Zheng et al. first attempted to model wax factor defined in eq 1:
deposition with non-Newtonian fluid mechanics in laminar flow
regime.21,22 In this investigation, we analyzed non-Newtonian ρoil U 2
turbulent characteristics to enable turbulent applications such as τwall/interface = fD
8 (2)
industrial-scale pipe flow.
The following section, i.e., section 2, discusses two existing where
numerical techniques, including large eddy simulation (LES) and
Reynolds-averaged Navier−Stokes (RANS) simulation, for:
τwall/interface = shear stress imposed by the fluid at
• hydrodynamic modeling to calculate the shear stress at the
wall/deposit‐fluid interface (Pa)
wall/deposit-fluid interface as well as the radial velocity
profile and eddy diffusivities ρoil = density of the oil (kg/m 3)
• heat and mass transfer modeling
U = superficial velocity of the oil (m/s)
Predictions from the theoretically advanced LES are used as
benchmarks to assess the more commonly used RANS. It was
Unfortunately, methods to calculate the wall shear stress of
found that RANS cannot be used to model non-Newtonian
turbulent non-Newtonian pipe flows are not well-established.25
turbulent flow.
The most common approach is to calculate the shear stress at the
In section 3, we will develop a method to model hydro-
wall on the basis of friction factors correlations. However, friction
dynamics, heat transfer, and mass transfer by adapting the law of
factor correlations are available only for non-Newtonian fluids
the wall method. The predictions from the modified law of the
whose flow curves follow simple rheological models such as the
wall agree well with those from LES. Section 4 discusses the
power law model26,27 and the Herschel−Bulkley model.28,29 The
modeling of wax deposit formation based on first principles of
complexity of the rheological behavior of a waxy crude oil can be
the rheology of waxy oil. It should be noted that this workflow
developed for non-Newtonian flow, heat and mass transfer beyond these classical rheological models.11,30 Friction factor
modeling is based on single-phase oil flow. Extension of the correlations for non-Newtonian fluids with complex rheological
methodology to multiphase flow regimes is beyond the scope of behaviors do not exist at this time. In addition, different friction
this investigation. Finally, the wax deposition model developed factor correlations can give drastically different predictions for
by combining findings from sections 2−4 will be applied to the wall shear stress, even for the same non-Newtonian fluid.
simulate deposit build-up in a real-world field pipeline, discussed Under extreme conditions, the prediction of the wall shear stress
in section 5. obtained from one correlation can be twice as high as the
prediction from another correlation.25 Therefore, it is imperative
2. HYDRODYNAMIC MODELING WITH to develop reliable methods to model the hydrodynamics of non-
Newtonian turbulent pipe flow.
NON-NEWTONIAN CHARACTERISTICS
The turbulent characteristics of non-Newtonian pipe flow can
The hydrodynamic calculations will predict the pressure drop be modeled from first principles with direct numerical simulation
and the radial velocity profile as well as the eddy momentum (DNS). This simulation can be achieved by numerically solving
diffusivity. The pipeline pressure drop, or equivalently, the shear the Navier−Stokes equations, shown in eq 3.
stress at the pipe wall/deposit-fluid interface, is a critical
parameter for pipeline design. Moreover, as will be discussed ∂U
in section 4, the prediction of the deposit growth rate is achieved ρoil + U ·∇U = −∇p + ∇·τ
∂t
by comparing the shear stress imposed by the fluid and the
dynamic yield stress of the deposit. In the laminar flow regime, = −∇p + ∇·μ[∇U + (∇U)T ] (3)

5012 DOI: 10.1021/acs.energyfuels.7b00504


Energy Fuels 2017, 31, 5011−5023
Energy & Fuels Article

where can be used to account for the non-Newtonian fluid mechanics in


wax deposition modeling. The governing equations of LES and
t = time (s) RANS are included in Appendix A.
U = velocity vector (m/s) 2.2.1. Input Parameters for LES. Sub-sea pipelines are usually
with the length scale of tens of kilometers. Along the length of a
p = pressure (Pa) sub-sea pipeline, the temperature of the fluid can change by as
much as 50 °C, leading to a drastic change in the volume fraction
τ = stress tensor (Pa) of solid wax of the fluid along the axial direction. Consequently,
μ = viscosity of the oil (Pa·s) the rheological parameters of the fluid can vary significantly along
the pipe from upstream to downstream locations. In order to
The viscosity of the fluid can be described by a non-Newtonian demonstrate this unique development of the hydrodynamics
constitutive equation, such as the Herschel−Bulkley equation along the sub-sea pipeline associated with the change in the local
shown in eq 4. rheological parameters, large eddy simulations were performed at
five difference axial locations, i.e., locations 1−5, with location 1
τy + K |γ |̇ n
μ= representing the inlet of the pipeline.
|γ |̇ (4) The Newtonian fluid mechanics approach is used in this
preliminary simulation in order to estimate the solid volume
where fraction in the bulk and the rheological parameters associated
with the local solid wax volume fraction. In the complete wax
τy = dynamic yield stress (Pa)
deposition model presented later in the manuscript, the heat/
K = consistency (Pa·sn) mass transfer simulations are integrated with non-Newtonian
hydrodynamic simulations.
|γ |̇ = strain rate magnitude (s−1) We begin the analysis by using the Herschel−Bulkley model
for the LES, as this simple rheological model accurately fits the
n = flow index measured shear stress-shear rate curves of the oil of interest. The
It should be noted that in order to resolve the motions of rheological parameters in the Herschel−Bulkley equation,
turbulent eddies, the size of the computational grid needs to be namely the dynamic yield stress, τy, the consistency, K and the
smaller than the size of the turbulent eddies.31 For an industrial flow index, n were obtained on the basis of the measured
pipeline, the Reynolds number can be on the order of 106. The viscosity−temperature curves at various shear rates. The
size of the smallest eddies associated with this Reynolds number Herschel−Bulkley model parameters at a particular temperature
will be on the order of 10−3 m. Consequently, resolution of all the were obtained by fitting the viscosity measurements at this
turbulent eddies in a 10-km industrial-scale pipeline with an inner temperature under various shear rates using the Herschel−
diameter of 12 in. will require a computational mesh with as Bulkley equation. All input parameters discussed in this section
many as 1012 computational cells. Simulations with such were included in Appendix B.
computational intensity are not feasible. As a result, turbulence 2.2.2. Computational Specifications. The LES was imple-
modeling approaches, such as DNS, are usually prohibitive in mented with a commercial computational fluid dynamic
engineering applications, e.g., wax deposition modeling in sub- software, FLUENT 16. The computational mesh represents a
sea pipelines, due to the computational intensity. In comparison 1.5-m-long section of pipeline with an inner diameter of 0.305 m.
with DNS, large eddy simulation (LES) is more promising to be In order to reduce the required length of the computational
adapted to model the turbulence characteristics in industrial- domain to achieve fully developed turbulent flow, a pair of
scale pipelines owing to its relatively more tolerable computa- periodic boundary conditions is used at the inlet and outlet of the
tional intensity. In LES, only the turbulent eddy motions larger computational domain. The entire computational mesh contains
than the computational cell size are resolved, thereby 7 000 000 computational cells. Fine computational mesh grids
significantly reducing the computational intensity and cost of were used in the vicinity of the pipe wall.
LES. With the existing computational power, LES is the best A transient LES with a time step of 4 ms is performed to model
available approach to investigate the turbulence characteristics the evolution of the fluctuating velocity field. With this time step,
for non-Newtonian pipe flow at field scale. However, the it will take 2.5 h to simulate one residence time (∼2 s) using 48
computational intensity associated with LES still does not allow CPUs in parallel. It usually takes a simulation with five residence
it to be applied on the entire pipeline with a length scale of times to reach a statistical steady state, after which five additional
kilometers. Therefore, we will first perform LES for sections of a residence times are simulated to collect statistics. Therefore, each
field-scale pipeline (not the entire pipeline) in order to gain simulation to obtain time-averaged velocity profile and pressure
insights on the turbulent characteristics of non-Newtonian pipe drop in a 1.5-m pipe section will require 25 h. This computational
flow. We will then use LES to evaluate the turbulent time required to model a 1.5-m pipe section prohibits the direct
characteristics predicted by more computationally efficient scale-up of LES to industrial-scale wax deposition modeling
approaches for hydrodynamic modeling including Reynolds- where the pipeline is usually several kilometers in length.
average Navier−Stokes (RANS) method and the law of the wall Detailed procedures to perform LES were included in Appendix
to see if they can be used. C.
2.1. Large Eddy Simulation. In this section, we will perform It should be noted that the viscosity defined by the Herschel−
large eddy simulation (LES) to uncover the turbulent character- Bulkley model approaches infinity as the shear rate approaches
istics of the non-Newtonian oil flow in an industrial-scale zero. As a result, this mathematical singularity can cause
pipeline. The findings from LES will be compared with the divergence in the CFD solver. In order to overcome this
predictions from the more commonly used Reynolds-averaged numerical challenge, the Herschel−Bulkley−Papanastasiou
Navier−Stokes (RANS) method to assess if the RANS method model32 shown in eq 5, is used instead of the conventional
5013 DOI: 10.1021/acs.energyfuels.7b00504
Energy Fuels 2017, 31, 5011−5023
Energy & Fuels Article

τy the comparison between the viscosity calculated with LES and


μ= ̇ + Kγ ṅ − 1
[1 − exp(−mγ )] RANS simulation.
γ̇ (5)

Herschel−Bulkley model. This model preserves the non-


Newtonian characteristics by the conventional Herschel−
Bulkley model but continuously approaches an upper bound
mτy instead of infinity as the shear rate approaches zero. In this
simulation, the constant m is set to be 104 s.32
2.2. Numerical Results from LES at Axial Locations 1−3:
Turbulent Flow. It should be noted that the crude oil is
Newtonian at the inlet, i.e., location 1, as the inlet temperature is
higher than the WAT. Flow characteristics, such as velocity
profile and pressure drop for Newtonian pipe flow have been
extensively investigated and are readily available.33 Using the
parameters at the inlet, we compared the pressure drop as well as
the velocity profile predicted by LES and RANS and confirmed
that the LES was correctly implemented. These comparisons are Figure 2. Comparison between the instantaneous viscosity predicted by
included in Appendix D. LES and the time-averaged viscosity predicted by RANS.
At locations 2 and 3, the flow is expected to be non-
Newtonian, as the temperature is below the WAT at these two As can be seen from Figure 2, the RANS simulation predicts a
locations and thus wax particles will form, causing the fluid to plug with an extremely high viscosity in the central region of the
become non-Newtonian. The LES results from locations 2 and 3 pipe. It should be noted that the prediction of a plug is a numerical
are qualitatively identical. We will now analyze the velocity artifact because the RANS approach cannot resolve the
profile predicted with rheological properties at location 3 as an instantaneous fluctuating strain rate in the central region.
example. Consequently, RANS can significantly under-estimate the
Figure 1 shows an instantaneous velocity profile plotted at a intensity of turbulent mixing during heat and mass transfer
cut-plane along the axial direction. It can be seen that the velocity simulation, leading to unreliable predictions for the temperature
field fluctuates spatially, indicating that a non-Newtonian and concentration profiles. In order to demonstrate this
turbulent flow regime is encountered at this location. As one shortcoming of RANS, RANS is used to solve the heat/mass
approaches the centerline, the shear stress decreases and can transfer governing equation shown in eq 6, and the predicted
potentially be lower than the local dynamic yield stress of the radial temperature/concentration profile is compared with
fluid.34 It was previously speculated that a plug could form prediction from LES. Detailed implementations of RANS and
around the centerline. Based on Figure 1, it can be seen that the LES to numerically solve eq 6 are included in Appendix E.
instantaneous fluctuation constantly breaks up the fluid micro-
structure near the centerline and therefore preventing this central ∂ϕ ∂ ∂ ⎛⎜ ∂ϕ ⎞⎟
+ (Ujϕ) − Γ =0
plug from forming. ∂t ∂xj ∂xj ⎜⎝ ∂xj ⎟⎠ (6)
In comparison with LES, RANS is more computationally
economical and commonly used for turbulent modeling.35−37 where
Therefore, it is of interest to evaluate whether RANS can be used
to calculate the velocity and turbulent diffusivity profiles of non- ϕ = temperature or wax concentration
Newtonian turbulent pipe flow. It should be noted that the time- Γ = thermal or mass diffusivity (m 2/s)
averaged strain rate is used to calculate the strain rate-dependent
viscosity in the RANS governing equations because RANS only Figure 3 shows the predicted radial temperature/concen-
tracks time-averaged quantities. Therefore, the calculation for tration profile by RANS and LES. It can be seen that the
viscosity is different in LES and RANS simulation. Figure 2 shows prediction by RANS differs significantly from that by LES. It can

Figure 1. Snapshot of the instantaneous velocity magnitude generated from turbulent non-Newtonian pipe flow simulation performed with rheological
parameters at location 3.

5014 DOI: 10.1021/acs.energyfuels.7b00504


Energy Fuels 2017, 31, 5011−5023
Energy & Fuels Article

be observed that RANS predicts a large gradient near the central


region of the pipe flow due to the under-estimation of the
effective diffusivity in this region.

Figure 4. Comparison between the analytical and numerical velocity


profiles of Herschel−Bulkley fluid with a laminar velocity profile
expected for Newtonian pipe flow.

Figure 3. Predicted radial profile of temperature/concentration with Moreover, the nonfluctuating velocity profile predicted by LES
RANS and LES. corresponds well with the analytical solution for the radial
velocity profile of laminar Herschel−Bulkley fluid pipe flow. It
A dimensionless number, Δ, characterizing the relative rate of should be noted that a plug is predicted in the center region of the
convective and diffusive transfer, defined in eq 7, is also pipe. Different from the artificial “plug” predicted due to
calculated on the basis of the temperature/concentration profiles numerical artifacts associated with RANS, this plug in laminar
predicted by RANS and LES, respectively. Note that Δ is flow can be observed in laminar pipe flow experiments.38
identical to the Nusselt number in the context of heat transfer It should be noted that being able to capture the transition
and Sherwood number for mass transfer. from turbulent to laminar flow along the axial direction is critical
∂ϕ
in the modeling of heat and mass transfer as turbulent flow has
h D − ∂r |wall D significant lower heat/mass transfer resistance than laminar flow.
Δ = int = In order to understand the impact of flow regime prediction on
Γ ϕbulk − ϕwall (7) heat and mass transfer modeling, two heat transfer simulations
where were performed with (Case 1) a Newtonian viscosity model and
(Case 2) a non-Newtonian viscosity model. Table 1 shows the
Δ ≡ Nu, Nusselt number for heat transfer parameters used in these two simulations.
Δ ≡ Sh, Sherwood number for mass transfer
Table 1. Input Parameters for Heat Transfer Simulation with
h int = internal convective transfer coefficient (m/s) Newtonian and Non-Newtonian Approaches
D = pipe diameter (m) Case 1 Case 2

r = radial coordinate (m) viscosity model Arrhenius non-Newtonian


diameter, D (m) 0.3048
ϕbulk = temperature/concentration in the bulk length, L (m) 1.524 (L = 5D)
velocity (m/s) 0.75
ϕwall = temperature/concentration at the wall
inlet temperature (°C) 30
The value of Δ predicted by LES is 823, whereas that predicted ambient temperature (°C) 5
by RANS is 80. It can be seen that, for the non-Newtonian case external heat transfer coefficient (W/m2/K) 20
with the RANS method, the predicted Δ value is significantly predicted internal heat transfer coefficient
(W/m2/K)
460 60
lower, indicating under-estimation of the heat/mass transfer in
the central region due to the artificial plug. As a result, RANS
cannot be used for heat/mass transfer modeling. The conventional wax deposition model predicts a turbulent
2.3. Numerical Results from LES Simulation at Axial flow regime with the Newtonian viscosity−temperature depend-
Locations 4 and 5: Transition from Turbulent to Laminar ence calculated using a form of the Arrhenius equation. However,
Flow. Figure 4 shows the instantaneous steady-state radial the actual viscosity of the wax-in-oil suspension is significantly
velocity profile obtained with rheological properties at location 5. higher than the value calculated by the Arrhenius temperature
It can be observed that the velocity profile at axial location 5 is dependence, as the Arrhenius temperature dependence does not
nonfluctuating, indicating that the flow field has become laminar account for the effect of suspended solid on viscosity. Due to the
at this downstream location. The significant amount of solid wax under-estimation of the viscosity with the Arrhenius equation,
in the bulk at this location leads to a high viscosity in the bulk, conventional wax deposition models fail to predict the correct
dampening the turbulent eddies and causing transition from (i.e., laminar) flow regime. The internal heat transfer coefficient
turbulent to laminar flow. In order to support this claim, the associated with the turbulent flow predicted from Case 1 using
dampening of the turbulent kinetic energy of a fluid packet Newtonian fluid mechanics is 460 W/m2/K while that from a
traveling along the centerline is included in Appendix F. laminar flow in Case 2 is 60 W/m2/K. We note that an
5015 DOI: 10.1021/acs.energyfuels.7b00504
Energy Fuels 2017, 31, 5011−5023
Energy & Fuels Article

approximately 700% over-estimation in the internal heat transfer This friction factor correlation is first utilized to predict the
coefficient is observed by neglecting the transition from flow regime. The transition point is defined as the intersection of
turbulent to laminar discussed above. This over-estimation can the wall shear stress−mean velocity relationship generated by
translate into an over-estimation in the rate of heat transfer. As a assuming laminar and turbulent flows, respectively. The
result, it is essential to incorporate the modeling of non- rheological parameters taken at location 5 of the pipeline were
Newtonian fluid mechanics in wax deposition modeling. used to generate an example for the flow pattern prediction,
shown in Figure 5.
3. A COMPUTATIONALLY EFFICIENT METHOD FOR
HYDRODYNAMIC MODELING TO BE USED IN WAX
DEPOSITION MODELING
As was discussed in the previous section, neither LES nor RANS
can be applied to model wax deposition in a pipeline. LES is
unacceptably time-consuming, and RANS can generate numer-
ical artifacts. Therefore, it is imperative to develop a reliable and
computationally efficient method to predict the wall shear stress,
velocity, temperature and concentration profiles to be used to
predict wax deposition. This desired method should be able to
capture the flow characteristics uncovered by LES simulations,
recapitulated below:
• a flow pattern that can transit from turbulent to laminar
flow due to the increase in viscosity
• a plug in the near center line region that can be expected in
the laminar flow regime but is likely to be broken up by Figure 5. Prediction of wall shear stress based on the laminar and
turbulent eddies in the turbulent flow regime turbulent Chilton−Stainsby friction factor correlations and the
• a laminar boundary layer that can be observed in the definition of the onset for turbulent−laminar transition.
vicinity of the wall in the turbulent flow regime, while the
local velocity fluctuates with time outside this boundary A sensitivity analysis was also performed to understand the
layer effect of rheological parameters, τy, n, and K, on the prediction of
We now propose a reliable and computationally efficient laminar−turbulent transition. It was found that the transition
method to perform hydrodynamic, heat transfer, and mass occurs at a higher mean velocity with larger values of τy and K and
transfer modeling of non-Newtonian pipe flow. This method with smaller values of n. Details with respect to this sensitivity
consists of three steps: analysis are included in Appendix G.
Table 2 shows the flow pattern predictions (laminar or
• prediction of flow regime
turbulent) based on the Chilton−Stainsby friction factor
• calculation of velocity profile
correlation as well as predictions by LES.
• calculation of turbulent diffusivity for heat and mass
transfer modeling
Table 2. Predictions of Flow Regime with LES and Chilton−
These three steps will be discussed individually in the three Stainsby (C-S) Friction Factor Correlation
subsections to follow.
3.1. Prediction of Flow Regime. Chilton and Stainsby flow pattern
developed a friction factor correlation that can predict the wall location LES C−S axial location (% total length)
shear stress based on the fluid rheological parameters, the 1 turbulent turbulent 0
pipeline diameter and the flow rate,29 shown in eq 8. 2 turbulent turbulent 16
⎡ R ⎤−0.25 3 turbulent turbulent 21
fHB = 0.079⎢ 2 HB 4 ⎥ 4 laminar laminar 38
⎣ n (1 − X ) ⎦ (8) 5 laminar laminar 55

where
ρoil UD 3.2. Calculation of Velocity Profile. For the laminar flow
RHB = regimes, an analytical solution for the velocity profile and
μwall ( 3n4+n 1 )( 1 − aX −1bX − cX )
2 3 pressure drop can be obtained. Therefore, we will now focus on
developing a computationally efficient approach for the hydro-
τy 1 2n dynamic modeling of turbulent flow. In this subsection, we will
X= , a= , b= ,
τwall 2n + 1 (n + 1)(2n + 1) explore modifications of the conventional law of the wall that are
necessary in order for it to be applicable to non-Newtonian pipe
2n2 flow. The conventional law of the wall can be expressed with eqs
c=
(n + 1)(2n + 1) 9 and 10.
fHB = friction factor for a Herschel−Bulkley fluid ⎧ y+ y+ ≤ 5


RHB = Reynolds number for a Herschel−Bulkley fluid U z+ = ⎨ 5 ln y+ − 3.05 5 < y+ ≤ 30

⎪ 2.5 ln y+ + 5.5 y+ ≥ 30
μwall = viscosity of oil at wall (Pa·s) ⎩ (9)

5016 DOI: 10.1021/acs.energyfuels.7b00504


Energy Fuels 2017, 31, 5011−5023
Energy & Fuels Article

Uz y τwall shear stress or equivalently the pressure gradient needs to be


U z+ = , y+ = predicted. As is shown in Appendix H, it was verified that reliable
τwall /ρoil ν ρoil (10)
wall shear stress/pressure gradient predictions for non-New-
where tonian pipe flow can be achieved with the Chilton−Stainsby
friction factor correlation. Figure 7 shows the dimensionless
Uz = axial velocity magnitude (m/s) radial velocity profile predicted by the modified law of the wall
y = distance from the wall (m) and LES. As can be seen, the dimensionless radial velocity profile
predicted by LES corresponds well with the law of the wall in the
ν = kinematic viscosity of oil (m 2/s) laminar region as well as the buffer region but deviates in the
outer region. This small deviation is potentially due to the fact
The conventional law of the wall is derived on the basis of the that viscosity increases as the distance to the wall distance
ideas that increases.39
• A thin laminar sub-layer exists in the immediate vicinity of
the wall within which velocity changes drastically. In the
laminar layer, the shear stress is mainly contributed by
viscous stresse.
• Outside this laminar layer, velocity fluctuation is
significant, and the shear stress is mainly contributed by
Reynolds stress.
In order to check these two assumptions for non-Newtonian
turbulent flow, a representative instantaneous radial velocity
profile is generated from LES performed with non-Newtonian
turbulent flow, shown in Figure 6. It can be seen that these two
qualitative turbulence characteristics are preserved in the non-
Newtonian turbulent pipe flow, with the laminar-like boundary
sub-layer in the vicinity of the pipe wall and a turbulent core in
the central region of the flow.
Figure 7. Comparison between the dimensionless velocity profiles
predicted by LES and by the law of the wall.

Figure 8 shows the predicted velocity profiles by LES and the


law of the wall. It can be seen that the radial velocity profile

Figure 6. Representative instantaneous radial velocity profiles for a


turbulent non-Newtonian pipe flow.

Consequently, we can analogously derive a modified law of the


wall for non-Newtonian turbulent flow. It should be noted that in
the laminar sub-layer, the shear stress equals viscous stress.
Therefore, velocity profile of non-Newtonian flow obeys the
conventional law of the wall in the laminar region if the viscosity Figure 8. Radial velocity profiles predicted by LES and the law of the
at wall (r = R) is used in place of the Newtonian viscosity in the wall.
definition for the dimensionless distance-to-wall, shown in eq 11.
y τwall predicted by the law of the wall only differs from LES predictions
y+ =
νwall ρoil by ∼10%, showing that the law of the wall method is reliable to
(11)
generate predictions for the velocity profile to be used in heat and
where mass transfer modeling.
In this section, we developed a rapid method to perform
νwall = kinematic viscosity at wall (m 2/s) hydrodynamic modeling in order to generate input parameters
In the conventional law of the wall with this modified for the heat and mass transfer modeling. The key findings from
definition of the dimensionless distance-to-wall, y+ will be this section are summarized below:
implemented to predict the velocity profile of non-Newtonian • The flow regime of non-Newtonian pipe flow can be
turbulent pipe flow. In order to initiate this prediction, the wall readily predicted by the Chilton−Stainsby correlation.
5017 DOI: 10.1021/acs.energyfuels.7b00504
Energy Fuels 2017, 31, 5011−5023
Energy & Fuels Article

• The modified law of the wall can generate reliable


predictions for the radial velocity profile.
3.3. Calculation of Turbulent Diffusivities for Heat and
Mass Transfer Modeling. Solving the heat/mass transfer
equation is a critical step in wax deposition modeling. In order to
generate reliable predictions for the temperature and concen-
tration profiles, the turbulent heat/mass diffusivity needs to be
calculated accurately. As was shown in section 2.2, RANS fails to
predict the correct temperature and concentration profiles as it
significantly under-predicts the turbulent diffusivities. The
turbulent heat/mass diffusivity depends on the turbulent
momentum diffusivity, shown in eqs 12 and 13, as the mixing
of heat and mass is caused by turbulent eddy motions.
εM Sc νT
=
Dwo Sc T νwall (12) Figure 9. Predicted radial profile of temperature/concentration with the
law of the wall and LES.
εH Pr νT
=
α PrT νwall (13) − ∂r
∂ϕ
D
h D
where Δ = int = wall
Γ ϕbulk − ϕwall
εM = eddy mass diffusivity (m 2/s)
For heat transfer, Δ is the Nusselt number, and for mass
Dwo = molecular diffusivity of wax in oil (m 2/s) transfer, Δ is the Sherwood number. The values of Δ calculated
Sc = Schmidt number on the basis of LES and the law of the wall, respectively 823 and
1116, agree well with each other.
Sc T = turbulent Schmidt number
In summary, the modified law of the wall discussed in this
εH = eddy thermal diffusivity (m 2/s) section is appropriate for hydrodynamic, heat transfer, and mass
transfer modeling for non-Newtonian turbulent pipe flow. The
α = material thermal diffusivity of oil (m 2/s) algorithm based on the modified law of the wall to be
Pr = Prandtl number incorporated in the wax deposition model is summarized in
Figure 10. It should be noted that Figure 10 includes another
PrT = turbulent Prandtl number
advancement in the wax deposition modeling, i.e., accounting for
νT = turbulent diffusivity (m 2/s) the effect of shear stress at wall on the calculation of deposition
rate, which will be discussed in detail in the following section.
The modified law of the wall is again used to calculate the
turbulent momentum diffusivity, shown in eqs 14
⎧ ⎡ + ⎤2
⎪(κy+ )2 ⎢1 − exp⎛⎜ − y ⎞⎟⎥ y+ ≤ 5
⎪ ⎢⎣ ⎝ A ⎥
⎠⎦

⎪ ⎡ ⎛ y + ⎞⎤ 5
2
νT ⎪
= ⎨(κy+ )2 ⎢1 − exp⎜ − ⎟⎥ + 5 < y+ ≤ 30
νwall ⎪ ⎢⎣ ⎝ A ⎠⎥⎦ y

⎪ ⎡ ⎛ y+ ⎞⎤ 2.5 +
2
⎪(κy ) ⎢1 − exp⎜ − ⎟⎥
+ 2
⎪ + y ≥ 30
⎩ ⎢⎣ ⎝ A ⎠⎥⎦ y
(14)
with κ = 0.4, A = 26.
Figure 9 shows the predict temperature/concentration profile
using the modified law of the wall. As can be seen, the
temperature/concentration profile predicted by law of the wall is
virtually identically with that predicted by LES, indicating that
the law of the wall is appropriate for the calculation of turbulent
diffusivity to be used in heat/mass transfer modeling.
In order to compare results from the law of the wall and LES to
further validate the law of the wall method, the important
dimensionless number, Δ, characterizing the relative rate of
convective and diffusive transfer, defined in eq 7 and repeated
below, is again calculated on the basis of the temperature/ Figure 10. Summary of the hydrodynamic, heat transfer, and mass
concentration profiles predicted by the law of the wall and LES. transfer modeling algorithm based on the law of the wall.

5018 DOI: 10.1021/acs.energyfuels.7b00504


Energy Fuels 2017, 31, 5011−5023
Energy & Fuels Article

4. MODELING OF GELATION IN THE IMMEDIATE


VICINITY OF THE WALL/DEPOSIT-FLUID INTERFACE
Conventional wax deposition models simulate deposit growth
solely on the basis of the molecular diffusion mechanism. Wax
deposition is initiated by the precipitation of wax molecules at the
wall (t = 0+)/deposit-fluid interface (t > 0) when the surface
temperature is below the wax appearance temperature (WAT).
Precipitation of wax generates a radial concentration gradient
and a net diffusive flux of dissolved wax molecules to the cold
solid surface. A fraction of the dissolved wax molecules reaching
the deposit-fluid interface precipitate and form an interlocking
network with entrapped oil, leading to deposit growth.1 The rest
of the wax molecules continue to diffuse into the existing deposit
layer, causing an increase in the wax content of the deposit.1
Modeling efforts have been mostly concentrated on the
calculation of radial diffusion of wax molecules toward the pipe Figure 11. Comparison between the deposit solid wax contents from
wall (t = 0+)/deposit-fluid interface (t > 0) and the internal two runs with similar concentration driving forces but drastically
different wall shear stresses.
diffusion of wax molecules into the deposit, as these variables are
essential for the calculation of the growth rate of wax deposit,
shown in eq 15.
compositions of the solid deposits in these two experiments
dδ are drastically different. A deposit layer forms when its dynamic
ρwax Ω wax = Jwax,to interface − Jwax,into the deposit
dt (15) yield stress exceeds the shear stress imposed by the flow. As the
dynamic yield stress of the deposit increases with the solid
where content of the deposit, the deposit formed at the higher flow rate
ρwax = density of the wax (kg/m 3) (high wall shear stress) contains a significantly larger amount of
solid wax than the deposit formed at the lower flow rate.
Ω wax = volume fraction of solid wax in the gel Both rheometric and flow loop experiments suggest that the
deposit solid content can vary significantly with shear stress.
δ = deposit thickness ( m) Despite the overwhelming experimental evidence suggesting that
t = time (s) the deposit solid content changes with imposed shear stress, it
has remained unclear how the solid volume fraction the
Jwax to interface = wax diffusive flux to the interface (kg/m 2/s) depositing layer can be modeled rigorously. We now introduce
a rigorous method to model the formation of a gel deposit and
Jwax into the deposit = wax diffusive flux into the deposit predict the solid volume fraction of the depositing layer on the
basis of first principles of rheology.
(kg/m 2/s)
The solid wax-in-oil suspension in the immediate vicinity of
In existing wax deposition models, the solid volume fraction of the wall gradually develops a yield stress (τy) as the solid volume
the depositing layer, Ωwax, is either assumed to be a constant or fraction, Ωwax, increases due to molecular diffusion of wax toward
determined empirically. As a result, existing models cannot the wall and into the deposit. The wax-in-oil suspension in the
capture the variation of deposit solid wax volume fraction with immediate vicinity of the wall cease to flow when the yield stress,
changing operating conditions, such as the imposed shear stress τy of the suspension exceeds the shear stress (τs) imposed by the
by the fluid and fail to predict the correct deposit growth rate and fluid flow. Figure 12 provides an illustration of the process of
solid fraction at high and low oil flow rates.40 gelation described above associated with the mathematical
Multiple experimental evidence suggests that the deposit solid implementations.
volume fraction increases with increasing shear stress imposed by
the fluid. Singh et al. measured the gelation temperature of a
model wax-in-oil mixture under various shear stresses and
cooling rates with a controlled stress rheometer.41 In Singh et al.’s
study, the gelation temperature is defined as the point when the
loss and storage modulus equal each other. It was discovered that
the gelation temperature of the oil of interest decreases with
increasing imposed shear stress, suggesting that a larger amount
of solid has precipitated at gelation under a higher shear stress. In
addition to rheometric characterizations, the variation of the
solid content in the deposit was also observed from flow loop wax
deposition experiments. 42 Figure 11 shows the deposit
composition obtained from two flow loop wax deposition
experiments performed with the same crude oil and with similar
diffusive fluxes of dissolved wax, but with different oil and wall
temperatures.
As can be seen from Figure 11, despite the similar mass flux of Figure 12. Illustration of gelation process in the immediate vicinity of
dissolved wax between the two experimental runs, the the wall and the mathematical implementation.

5019 DOI: 10.1021/acs.energyfuels.7b00504


Energy Fuels 2017, 31, 5011−5023
Energy & Fuels Article

Figure 13. (a) Evolution of solid volume fraction in the immediate vicinity of the wall. (b) Evolution of dynamic yield stress of wax-in-oil suspension in
the immediate vicinity of the wall to the point of deposit formation.

Figure 14. Comparison between the predicted pressure drop evolutions and that observed in field.

Figure 13a shows the predicted increase of the solid volume 5. APPLICATION OF THE ENHANCED WAX
fraction in the oil in the immediate vicinity of the wall in a field- DEPOSITION MODEL ON A FIELD-SCALE PIPELINE
scale simulation. In order to calculate the change of dynamic The enhanced wax deposition model is applied to predict wax
yield stress as a function of time, the solid volume fraction at each deposition in a real-world field-scale pipeline off the shore of
time step shown in Figure 13a is entered into the relationship Indonesia.9 This pipeline transports waxy crude oil from a central
between the dynamic yield stress and the solid volume fraction. processing platform to floating production storage offloading.
The relationship between the dynamic yield stress and the solid The sub-sea pipeline has an inner diameter of 12 in. and a length
volume fraction was obtained by fitting of the viscosity− of 23 km. The pressure drop across the entire pipeline is
temperature curves measured at different shear rates using the monitored over the production period. It was observed that wax
Herschel−Bulkley equation. The increase in the dynamic yield deposition causes the pressure drop to increase from ∼200 to
stress of the wax−oil suspension is shown in Figure 13b. This ∼300 psi over a production period of 7 days.9 Detailed
field-scale simulation will be described in detail in the following description of this field as well as the monitored operating
Section 5. variables, such as flow rate, temperature, and pressure drop can
As can be seen from Figure 13a, the solid volume fraction of be found in the article by Singh et al.9 The simulation parameters
the wax-in-oil suspension in the immediate vicinity of the wall and configurations are summarized in Appendix I.
continuously increases as time elapses due to accumulation of The wax deposition model is first used to calculate the pressure
drop along the pipeline without wax deposit attached to the pipe
solid wax, leading to a continuous increase in the dynamic yield
wall. The calculated pressure drop, 180 psi, corresponds well with
stress of the solid−liquid suspension, shown in Figure 13b. This
the pressure drop recorded right after pigging, ∼200 psi, thereby
layer gels to form a deposit when the dynamic yield stress reaches validating the hydrodynamic calculation. The heat transfer
or exceeds the shear stress imposed by the fluid at the interface of simulation predicts an average outlet temperature of 30 °C,
∼3.5 Pa. which corresponds well with the field observation of an outlet
At this point, the modeling of hydrodynamics, heat transfer, temperature varying from 27 to 29 °C during production.9 Wax
and mass transfer as well as the deposit formation was enhanced deposition modeling was then performed after the hydrodynamic
with non-Newtonian fluid mechanics. In the following section, and heat transfer calculations were validated by comparison
the enhanced wax deposition model will be applied on a real- between predictions and field observations. Figure 14a shows the
world field-scale pipeline. predicted pressure drop−time trajectory by assuming two
5020 DOI: 10.1021/acs.energyfuels.7b00504
Energy Fuels 2017, 31, 5011−5023
Energy & Fuels Article

Table 3. Summary of Non-Newtonian Model Predictions and shown in Table 3. Figure 15 shows the predicted average wax
Field Observations deposit thickness over the entire length of the pipeline as well as
the axial deposit thickness profile.
field
prediction observation It should be noted that predictions such as those shown in
pressure drop right after pigging (psi) 180 200
Figure 15 are virtually impossible to measure in a field-scale
pressure drop with Newtonian approach (psi) 160 200
pipeline. Therefore, such insights on the average deposit
pipeline outlet temperature (°C) 30 27−29
thickness evolution and the axial deposit thickness profile are
deposit wax content (wt%) 24 27 ± 2
extremely valuable for pigging design. In order to highlight the
difference between the Newtonian and non-Newtonian wax
deposition models, the change of pressure drop as a function of
limiting scenarios for the bulk precipitation kinetic constant, i.e., time as well as the axial deposit thickness profile were generated
the Chilton−Colburn approach9 and the solubility approach.43 with the Newtonian wax deposition model, shown in Figure 16.
As can be seen from Figure 14a, the Chilton−Colburn analogy It should be noted that exact same input parameters, except the
significantly over-predicts the pressure drop build-up rate while viscosity, used for wax deposition modeling with the non-
the solubility method is more representative for the bulk Newtonian model are also used in the Newtonian model. An
precipitation kinetics in this field-scale simulation. The bulk Arrhenius temperature dependency was used for the viscosity in
precipitation kinetic constant is adjusted to achieve agreement the Newtonian model without the consideration for the increase
between the predicted pressure drop−time trajectory and that in viscosity due to suspended solid.
observed in the field, shown in Figure 14b. As can be seen from As can be seen from Figure 16a, the Newtonian model
Figure 14b, the predicted pressure drop matches the observed significantly under-estimates the pressure drop increase over
pressure drop evolution with an adjusted bulk precipitation time due to the under-estimation in the viscosity. Misinter-
kinetic constant of 2 × 10−2 s−1. This value is consistent with the pretation of this under-estimation of the pressure drop build-up
range of bulk precipitation kinetic constant reported by Lee et al., generated from the Newtonian model can lead to overly
i.e., 10−2−1 s−1.44 It is noticed that the predicted starting pressure optimistic assessment of the wax deposition risk. As can be
drop is slightly lower (10%) than the observed pressure drop. seen from Figure 16b, the Newtonian model also significantly
This discrepancy is likely due to the fact that a certain amount of under-predicts the deposit thickness. This under-estimation is
wax deposit remains attached to the pipeline after the pigging, due to the fact that the Newtonian model assumes the solid
therefore leading to a higher pressure drop right after the pigging fraction of the deposit to be always greater than total wax content
than the pressure drop associated with a completely bare of the oil, i.e., 17 wt% for this particular crude, while based on
pipeline. This enhanced wax deposition model is the first model analysis from rheology, it takes only ∼6 wt% of solid wax to
that can generate reasonable field predictions from first principles immobilize the wax-in-oil suspension and form a deposit.
of fluid mechanics, transport and rheology. The enhanced wax
deposition model predicts a wax content of 24 wt%, which
6. CONCLUSIONS
corresponds well with the wax content of the pig return deposit,
i.e., 27 ± 2 wt%. Table 3 summarizes the comparisons between In this investigation, we assessed the role of non-Newtonian
predictions and field observations. characteristics on wax deposition modeling. Non-Newtonian
As can be seen from Table 3, excellent agreement between the hydrodynamics as well as heat and mass transfer modeling were
model predictions and field observations of pressure drop, investigated with large eddy simulations (LES). With LES, the
temperature as well as the wax content presented in this section effects of non-Newtonian turbulent characteristics on hydro-
indicate that the enhanced wax deposition model can provide dynamics as well as heat and mass transfer models were studied
wax deposit predictions with a high level of confidence. If the from first principles. The computational cost of applying LES to
Newtonian approach is used to predict the pressure drop right model wax deposition in a field-scale pipeline was calculated. It
after pigging, a more severe under-prediction can be observed, as was discovered that LES is too computationally intensive for the

Figure 15. (a) Predicted average deposit thickness evolution over a production period of 7 days. (b) Predicted axial deposit thickness profile after 7 days
of production.

5021 DOI: 10.1021/acs.energyfuels.7b00504


Energy Fuels 2017, 31, 5011−5023
Energy & Fuels Article

Figure 16. (a) Comparison between the pressure drop−time trajectories predicted by non-Newtonian and Newtonian approaches. (b) Comparison
between the axial deposit thickness profiles predicted by non-Newtonian and Newtonian approaches.

modeling of wax deposition in a field-scale pipeline. The option


of using common turbulent modeling technique, i.e., Reynolds-
■ ASSOCIATED CONTENT
* Supporting Information
S
averaged Navier−Stokes (RANS), for wax deposition modeling The Supporting Information is available free of charge on the
in industrial-scale pipeline was explored. Comparison between ACS Publications website at DOI: 10.1021/acs.energy-
LES and RANS predictions revealed that commonly used RANS fuels.7b00504.
models lead to numerical artifacts in the hydrodynamic and Appendix A, governing equations for large eddy
transport modeling results. Based on the insights provided by simulations and Reynolds-averaged navier stokes simu-
LES, computationally efficient and reliable methodologies, i.e., lations; Appendix B, input parameters for LES and RANS;
Appendix C, steps to perform large eddy simulations;
the modified law of the wall, for the calculations of velocity
Appendix D, validation of the implementation of LES;
profile, temperature, and concentration profiles were developed Appendix E, governing equations for heat and mass
to enhance hydrodynamic, heat transfer, and mass transfer transfer modeling using LES and RANS; Appendix F, time
calculations in existing wax deposition models. The key findings evolution of the turbulent kinetic energy leading to
from the hydrodynamic modeling as well as heat and mass turbulent-to-laminar transition; Appendix G, effects of
transfer modeling using the three simulation techniques, i.e., rheological parameters on flow regime transition;
LES, RANS, and the law of the wall, are summarized as follows: Appendix H, validation of the pressure gradient prediction
Key point 1: The previously suspected plug in the central from the Chilton−Stainsby correlation; and Appendix I,
input parameters for field-scale wax deposition simulation
region of the flow is constantly destroyed by turbulent eddies (PDF)
Key point 2: Transition of turbulent flow to laminar flow can
occur as the fluid flows and cools along pipeline.
Key point 3: The computational cost of using LES for wax
deposition modeling in an industrial-scale pipeline is intolerable.
■ AUTHOR INFORMATION
Corresponding Author
*E-mail: sfogler@umich.edu.
Key point 4: RANS generates numerical artifacts in both
ORCID
velocity profile prediction and temperature/concentration
profile predictions due to its limitation that it cannot resolve
Sheng Zheng: 0000-0001-5948-7325
the instantaneous fluctuating shear rates near the central region Notes
The authors declare no competing financial interest.


of the flow.
Key point 5: The modified law of the wall approach can ACKNOWLEDGMENTS
generate rapid and accurate predictions for the velocity profile,
The authors would like to thank Total for the permission to
temperature and concentration profiles. Therefore, the modified publish this work. The authors acknowledge financial support
law of the wall approach is used for wax deposition modeling. from the University of Michigan Industrial Affiliates Program
The enhanced wax deposition model is applied to predict wax sponsored by Assured Flow Solutions LLC, Chevron, Con-
deposition in a real-world field-scale pipeline. The wax ocoPhillips, Multichem a Hallibruton Service, Phillips66, Statoil,
deposition model generates reliable predictions for the increase and Total. The authors would also like to thank Prof. Ronald G.
of pressure drop due to deposit build-up over time, the Larson for the helpful discussion during the preparation of this
manuscript.


temperature at the outlet of the pipe as well as the wax content
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