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ABSTRACT Enhanced oil recovery (EOR) is an increasingly important process in oil-gas fields. Several
techniques have demonstrated their capability to recover a substantial amount of oil. This paper discusses the
main field and laboratories developments achieved so far with ultrasonic-assisted EOR as well as different
electronics and mechanical subcomponents designs of such probes. While encouraging results were achieved
in the fields, most of the studies suggest to combine the ultrasonic devices with chemical agents, gas, or other
fluids to significantly enhance the efficiency of recovery. In addition of their potential for EOR, powerful
ultrasonic probes have another important area of application in oil fields which consists to remove recurrent
plugs that may build up within the well. The paper also addresses different related emerging technologies
which have been developed as prototypes in laboratories, mainly in the areas of medical field and process
control and which can be potentially extended for EOR application. Ultrasonic-assisted EOR should take
advantage of these studies to potentially widen its field deployment.
I. INTRODUCTION 114 CO2 -assisted EOR projects were installed overall the
In oil fields, a substantial amount of oil is still trapped within country to raise the oil production by 281,000 barrels of oil
the reservoir and can’t be extracted using exclusively sub- per day, which constitutes 6% of the US oil production. How-
mersible pumps. This corresponds to a secondary oil recovery ever, one of the major disadvantages of CO2 -assisted EOR is
process which precedes the primary oil recovery, after which the high mobility of CO2 which alters the volumetric sweep
a substantial amount of crude oil is still trapped. This can efficiency. Alternating CO2 and water injection (WAG) was
be due to the high viscosity of the trapped oil or to its low used as an alternative to overcome this difficulty. However,
pressure, especially if the surrounding formation features the problem is to find an optimal water-CO2 ratio since a
low permeability or low porosity (e.g. case of limestone and high volume of water may cause an increase in the water-cut
heterogeneous formations). Hence a tertiary EOR technique of the produced oil, and eventually a substantial amount of
which is mainly based on surfactant-polymer flooding, gas emulsion as well. Chemical injection using for instance qua-
injection (i.e. CO2), and steam injection is required. Usu- ternary ammonium adduct of polyepihalohydrin is one of the
ally several injection wells are used to carry one of these main technique used for in-situ emulsion mitigation. Overall,
agents/fluids in order to move the trapped oil towards another the afromentioned conventional EOR techniques, including
production well. The distance between the injection wells and CO2 assisted EOR, are costly, not environmental friendly,
the production well is dictated by the physical properties of bulky, and require heavy logistics, leading to high overall
both the formation and the fluid (i.e. compressibility, perme- CAPEX and OPEX costs. In addition the highly heterogene-
ability, fluid viscosity, porosity, and fluid saturation). In case ity and complex structure of the formation (e.g. limestone),
of horizontal wells, the injection wells are usually above the which is a frequent case in many oil fields, may not lead
production well so that when the oil is stimulated, it trav- to an effective oil recovery. Conventional EOR techniques
els in downward direction by gravity towards the produc- may also cause formation damage since they induce depo-
tion well. CO2 -assisted EOR is one of the widely deployed sition of paraffin near the well bore which may decrease the
technique dues to its high efficiency. In the US alone, formation permeability and consequently the production rate
2169-3536
2018 IEEE. Translations and content mining are permitted for academic research only.
51110 Personal use is also permitted, but republication/redistribution requires IEEE permission. VOLUME 6, 2018
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M. Meribout: On Using Ultrasonic-assisted EOR: Recent Practical Achievements and Future Prospects
FIGURE 12. Distribution of the acoustic field near the downhole tool with
FIGURE 14. Wireline truck for carrying the ultrasonic downhole tool [15].
a diameter of 102 mm according to the studies performed using a
hydrophone at a distance of 500 mm from the lateral radiating
surface [16].
deliver a power of up to 100 kW to an array 10-35 kHz ultra- FIGURE 20. Results of oil-Water De-emulsification using ultrasonic
sonic probes using a multicore cable that consists of twisted wavest: (a) water droplet distribution in crude oil before demulsification
copper wires covered by polythene cover and 30 galvanized (b) water droplet distribution in crude oil using ultrasonic waves [22].
V. CONCLUSION
While chemical and Co2 injections are the most widely used
techniques for EOR, their exorbitant cost and other environ-
mental issues they are causing have led scientists to con-
sider the usage of new technologies such as ultrasonic-based
devices for EOR, with or without the usage of the additional
chemical or CO2 agents. Few tests which have been con-
ducted either in the field or in laboratories reveal the high
potential of this technique, in terms of oil recovery and energy
FIGURE 22. Acoustic Emission device using electromagnetic efficiency. Nevertheless, prior to their wider deployment in
induction [20]. oil fields, some recurrent challenges need to be solved such
as the power losses induced in the cables and the inefficiency
of ultrasonic radiation, where the waves ranges do not exceed
design phase and has yet to be tested in the field. Another dis- 1 m. Several researchers have suggested to combine this
advantage of the legacy EOR ultrasonic probes is the power technique with legacy, gas, water or chemical injection-based
losses dissipated by the power cables since the downhole EOR methods. Haliburton Company has already suggested a
transducers are supplied with high AC voltage by the power similar apparatus but using mechanical device with moving
supply located at the surface of the well. In [20], a device that parts, instead of ultrasonic probes [25]. An electronic solu-
emits radial acoustic seismic waves at low frequencies using tion using ultrasonic actuator would be more sustainable and
electromagnetic induction, without the need of an AC voltage reliable. Other studies have revealed the advantage of using
from the surface power supply is proposed (Figure 22). Hence downhole powerful ultrasonic probes to remove eventual
a variation of the cross section of the tube holding the oil and obstructions caused by clogging particles that may occur in
which is in contact with the medium to stimulate (i.e. the well the screen and gravel packs and even in formation pores at rel-
log) is caused by a magnetic coil which is supplied with a atively low range. These clogging particles can be caused by
relatively low intensity current, I1 that is generated at the well drilling mud, drilled solid invasion, paraffin, or even porous
head by the power module. This would induce an induction formation medium. Hydraulic fracturing and acidizing which
current, I2 , which generates a magnetic force along the tube, are the most traditional methods used for well clogging par-
inducing S-waves pressure. ticles removal are costly and requires the operator to con-
In [10], it was suggested that the simultaneous usage tinuously inject customized fluid into the well. A process
of ultrasonic and microwave heating can lead to a wider that is invasive, and difficult to control, not environmental
and deeper region than the sole usage of microwaves and friendly, and may cause corrosion of the tools which may be
in contact with the injected fluid (which requires an additional [17] Z. Jia, ‘‘Research on the technology of paraffin-controlling and viscosity-
cost linked with injecting corrosion inhibitors into the well). reducing for crude oil based on the utransonic transducer array,’’
M.S. thesis, Dept. Mech. Manuf. Automat., Harbin Inst. Technol., Harbin,
Another alternative low cost solution is to use brine solution China, 2009.
to flush screens, pre-slotted liners and gravel packs. However, [18] R. F. DeLaCroix and D. R. Courtright, ‘‘System and method for enhanced
frequent flushing may damage the formation as well and oil recovery using an in-situ seismic energy generator,’’ U.S. Patent
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decrease the production. [19] W. Han, R. Birchak, W. Trainor, T. Ritter, K. Yoo, D. Van Batenberg,
and D. Kusmer, ‘‘Apparatuses for generating acoustic waves,’’ U.S. Patent
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for altering the viscosity of oil during recovery and pipeline transporta- embedded systems design and imaging systems.
tion,’’ Ultrason. Sonochem., vol. 35, pp. 389–396, Mar. 2017.