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Received May 29, 2018, accepted July 11, 2018, date of publication August 10, 2018, date of current

version October 8, 2018.


Digital Object Identifier 10.1109/ACCESS.2018.2859774

On Using Ultrasonic-assisted Enhanced


Oil Recovery (EOR): Recent Practical
Achievements and Future Prospects
MAHMOUD MERIBOUT , (Senior Member, IEEE)
Electrical and Computer Engineering Department, College of Engineering, Khalifa University of Science and Technology, Abu Dhabi 2533, United Arab Emirates
e-mail: mahmoud.meribout@ku.ac.ae

ABSTRACT Enhanced oil recovery (EOR) is an increasingly important process in oil-gas fields. Several
techniques have demonstrated their capability to recover a substantial amount of oil. This paper discusses the
main field and laboratories developments achieved so far with ultrasonic-assisted EOR as well as different
electronics and mechanical subcomponents designs of such probes. While encouraging results were achieved
in the fields, most of the studies suggest to combine the ultrasonic devices with chemical agents, gas, or other
fluids to significantly enhance the efficiency of recovery. In addition of their potential for EOR, powerful
ultrasonic probes have another important area of application in oil fields which consists to remove recurrent
plugs that may build up within the well. The paper also addresses different related emerging technologies
which have been developed as prototypes in laboratories, mainly in the areas of medical field and process
control and which can be potentially extended for EOR application. Ultrasonic-assisted EOR should take
advantage of these studies to potentially widen its field deployment.

INDEX TERMS Ultrasonic-based enhanced oil recovery, ultrasonic transducer.

I. INTRODUCTION 114 CO2 -assisted EOR projects were installed overall the
In oil fields, a substantial amount of oil is still trapped within country to raise the oil production by 281,000 barrels of oil
the reservoir and can’t be extracted using exclusively sub- per day, which constitutes 6% of the US oil production. How-
mersible pumps. This corresponds to a secondary oil recovery ever, one of the major disadvantages of CO2 -assisted EOR is
process which precedes the primary oil recovery, after which the high mobility of CO2 which alters the volumetric sweep
a substantial amount of crude oil is still trapped. This can efficiency. Alternating CO2 and water injection (WAG) was
be due to the high viscosity of the trapped oil or to its low used as an alternative to overcome this difficulty. However,
pressure, especially if the surrounding formation features the problem is to find an optimal water-CO2 ratio since a
low permeability or low porosity (e.g. case of limestone and high volume of water may cause an increase in the water-cut
heterogeneous formations). Hence a tertiary EOR technique of the produced oil, and eventually a substantial amount of
which is mainly based on surfactant-polymer flooding, gas emulsion as well. Chemical injection using for instance qua-
injection (i.e. CO2), and steam injection is required. Usu- ternary ammonium adduct of polyepihalohydrin is one of the
ally several injection wells are used to carry one of these main technique used for in-situ emulsion mitigation. Overall,
agents/fluids in order to move the trapped oil towards another the afromentioned conventional EOR techniques, including
production well. The distance between the injection wells and CO2 assisted EOR, are costly, not environmental friendly,
the production well is dictated by the physical properties of bulky, and require heavy logistics, leading to high overall
both the formation and the fluid (i.e. compressibility, perme- CAPEX and OPEX costs. In addition the highly heterogene-
ability, fluid viscosity, porosity, and fluid saturation). In case ity and complex structure of the formation (e.g. limestone),
of horizontal wells, the injection wells are usually above the which is a frequent case in many oil fields, may not lead
production well so that when the oil is stimulated, it trav- to an effective oil recovery. Conventional EOR techniques
els in downward direction by gravity towards the produc- may also cause formation damage since they induce depo-
tion well. CO2 -assisted EOR is one of the widely deployed sition of paraffin near the well bore which may decrease the
technique dues to its high efficiency. In the US alone, formation permeability and consequently the production rate

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M. Meribout: On Using Ultrasonic-assisted EOR: Recent Practical Achievements and Future Prospects

as well. This has encouraged researchers and oil companies


to consider other non-conventional EOR techniques, such
as ultrasonic-assisted EOR which are substantially cheaper
(e.g. up to 230,000 US$ for polymer injection device versus
90,000 US$ for ultrasonic-based EOR device). In addition,
they require much lower energy and they allow a better con-
trol of the ultrasonic wave propagation to focus stimulating
only zones of interest. This is not the case of other conven-
tional EOR techniques where the agents and fluids can flow in
any direction, possibly leaving the zones of interest depleted.
Furthermore, they do not accelerate the corrosion rate of the
equipments and pipeline downstream the wells, which may be FIGURE 1. Section of a porous formation.
the case of conventional EOR techniques, especially in case
of CO2 -assited EOR. While lot of research works have been
conducted on ultrasonic-assisted EOR in laboratories, mainly
mud and sand) in the near well bore environment of the
using saturated cores and exclusively laboratory equipments,
production well.
relatively very few trials have been done in the field. The
An important factor to consider for an efficient ultrasonic
main difficulty arises on designing a feasible electronic sys-
wave propagation through the formation is the impedance
tem that takes into consideration the constraints associated
matching between the probe and the area of contact. Since
to oil wells, such as the relatively small well sizing, and
the ultrasonic waves are expected to propagate through liq-
high downhole temperature and pressure. In addition, most
uid phase and other high dense medium (i.e. limestones),
of the previous experimental studies focused on heavy oil
the ultrasonic probe should be adopted to its high acoustic
where the main goal was to reduce the oil viscosity. To our
impedance, which requires to have a layer of liquid between
knowledge, no work considered light crude oil where the
the probe and the formation. Thus, a prior injection of water
objective of EOR would be to extract this oil trapped in low
into the formation is sometimes required. Few field imple-
porous and low permeable formations, which is the case in
mentations have used the same cable, of around 10 cm
many places of the world. Compared to traditional EOR tech-
diameter to simultaneously carry the power and signal wires
niques, ultrasonic-assisted EOR consider the same well for
required for the downhole transducer and also injected water
production and injection. This is due to the relatively limited
from the surface to the formation [1], [2].
range of ultrasonic radiation (1 to 2 m maximum), at the
operational resonance frequency which usually ranges from
20 to 40 KHz. Hence, ultrasonic-assisted EOR still requires A. THEORY OF ULTRASONIC WAVES PROPAGATION
good amount of design efforts prior to its field deployment. INTO AN HETEROGENEOUS MEDIUM
This paper discusses the main field and laboratories develop- The propagation of ultrasonic waves within a medium create
ments achieved so far with ultrasonic-assisted EOR. It also mechanical oscillations, the fundamental frequency of which
review different electronics and mechanical subcomponents is within the resonance frequency of the ultrasonic transduc-
designs of these probes. Finally it suggests few emerging ers. The amplitude of the induced vibrations is proportional
technologies which have been lately used in medical field and to the waves’ intensity (i.e. level of power applied on the
which seem to have a great potential for EOR as well. ultrasonic transducer) and also to the degree of closeness
of the wave frequency with the resonance frequency of the
medium which depends on both its effective mass and stiff-
II. THEORETICAL BACKGROUND ON ness. While their penetration depth is inversely proportional
ULTRASONIC-ASSISTED EOR to their frequency, the amount of dissipated heat they gen-
A porous formation is usually composed of wetting phase erate is proportional to the frequency of ultrasonic waves.
(i.e. gas or liquid which is in contact with the solid material This is why ultrasonic frequencies considered so far in the
of the formation), non-wetting phase (i.e. liquid or gas phase fields does not exceed 50 KHz. The following Helmholtz
that lies in the channels and interstices and is separated from equation is usually considered to model the propagation of
the solid formation by wetted phase) (Figure 1). A typical acoustic waves of natural frequency f (f = ω/2π ) and acous-
example of wetted phase is the asphalt which accumulate tic pressure p[N/m2 ] into a medium of density ρm with a
when the carrying liquid encounters low pressure. The pur- velocity c [3], [4]:
pose of ultrasonic-assisted EOR is to let the non-wet phase
ω2 p
 
to move through the pores to reach the borehole. This can be 1
v − ∇p − = 0, (1)
done by emitting intermittent or continuous ultrasonic waves ρm ρm C
2

into the formation. Another suitable domain of application of


ultrasonic-assisted EOR is to mitigate the migration of fine The velocity of a longitudinal wave for a medium of
grained solid particles or other layers of plugs (e.g. drilling bulk modulus K and shear modulus G, can be defined as

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M. Meribout: On Using Ultrasonic-assisted EOR: Recent Practical Achievements and Future Prospects

polymer plug [5]. Some other interesting works have inves-


tigated the theory of propagation of acoustic wave within a
porous formation to deduce the suitable acoustic frequency to
apply within a formation [12]. Their findings is that when a
formation containing a pore fluid is subject to a sound wave,
both the formation (i.e. rock) and the fluid will oscillate in
the direction of the propagation of the sound wave. They also
revealed that in case of slow frequency ultrasonic waves, fc ,
the porous rock and the fluid will respond completely in
phase, which results in no net motion of the pore fluid with
respect to the surrounding fluid. The frequency of the acoustic
FIGURE 2. Intensity of sonication dependency on the threshold frequency slow wave mode, fc , when it propagates with a formation of
for aerated water (left-hand graph) and air-free (right-handed graph) [4].
porosity φ, permeability k and containing a fluid of density
ρf and viscosity η, can be determined as follows [12]:
follows: fc = ηφ/(2π kρf ) (5)
s
K + 4G/3 Both sonic and density (neutron) logs can be used to estimate
Cp = , (2) the porosity and fluid density respectively prior to ultrasonic
ρm
EOR radiation. With higher sound frequencies, the porous
While the velocity of the transverse wave is determined as fluid motion lags slightly behind that of the rigid solid. This
follows: leads to fluid motion through pores in the rock. Using the
s
G above equations, various models of ultrasonic wave inter-
Cs . (3) action with fluids were suggested in the recent past. Some
ρm
of them were even validated experimentally in a Lab-scale
For EOR applications, only longitudinal wave velocity is lab [7]–[10]. In [6], a 60 minutes experiments were con-
taken into account. When ultrasonic waves hit crude oil, cav- ducted, within which the first 30 minutes revealed a mismatch
itation effect takes place and heavy large paraffin molecules with theory, due, according to authors, to the instability of the
are broken into light hydrocarbon molecules, which leads output power of the ultrasonic device. A good match occurred
to a substantial decreases of the oil viscosity. Assume τp as in the remaining 30 minutes. The studies also revealed that in
the time to destroy one molecular bond, it can be inversely addition to the merit of ultrasonic waves to reduce the viscos-
proportional to the stress σu caused by the ultrasonic wave ity of the fluid due to temperature and pressure changes, they
according to the following equation [3]: also have the potential to mitigate the interfacial tension in
the emulsion medium, and to increase the fluid mobility.
E0 − γ (σc + σu )
 
τp = τ0 exp (4)
kT B. ULTRASONIC DEVICES FOR EOR
Where τ0 is a constant time which depends on the material While most of the frequencies used so far in the field or exper-
properties, σc the static stress, γ a constant that characterize imentally are around 20 KHz, most ultrasonic transducers
the transmission of the average stress to one bond of the used for EOR are based on either magnetoresistive or lithium
object and k the Boltzman constant. For ultrasonic frequen- niobate materials. Magnetoresitive material features rela-
cies exceeding few MHz, the production of cavitation bub- tively low operating temperature (i.e. less than 150 ◦ C) and
bles becomes more difficult compared to lower frequencies low operating pressure [1], [2], whereas the more recent
(in the range of KHz) [4] (Figure 2). This is explained by lithium niobate material has a much higher Currie tem-
the fact that for high frequencies, the cycle of compression perature (i.e. up to 1210 ◦ C). In addition, it features light
and decompression becomes so brief that the liquid molecules weight, is more environmental friendly (i.e. lead free) and
can’t be separated to form a void an thus a void can no its mechanical factor exceed 105. This has the led these
longer be obtained. Some studies have demonstrated that types of ultrasonic transducers to be successfully used for
for the same excitation frequency, sonochemical treatment EOR process in few Chinese oil fields [11], [11]. Some
leads to a better recovery than standalone ultrasonic-based other probes were made of titanium material which has the
EOR [1], [2]. Other studies have also demonstrated that the drawback to contaminate the formation with metals such as
increase of the amplitude of ultrasonic waves leads to smaller Al or Cr [13]. Silica ultrasonic probe where also suggested
diameter of paraffin crystalline (higher crack of long C-C for EOR since they feature the advantage of non-particle
bonds) and consequently to a better fluidity of the associated intrusion in addition of bearing high chemical and physical
crude oil. shocks [2]. However, they produce weak cavitation due to
They have also revealed that ultrasonic waves can also the fact that they can work at most of 50% of the power
remove other types of plugs that may buildup within the which corresponds to a maximum amplitude of oscillations
well such as drilling fluid plug, paraffin deposition plug, and of 12 µm. In addition, they are fragile and can’t be placed

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M. Meribout: On Using Ultrasonic-assisted EOR: Recent Practical Achievements and Future Prospects

1 MHz and operate either in continuous or pulsed modes to


deliver a density power that exceeds 10 KW/cm2 at the target
area. The technology is mainly used in medical field to treat
tumors. However, it has great potential for EOR.

III. ULTRASONIC-ASSISTED EORs: FIELD DEVELOPMENTS


In few Russian’s field where the permeability and porosity
FIGURE 3. Basic structure of the stepped plate and stepped-grooved exceeded 20 mD and 15% respectively, two downhole
plate ultrasonic transducers [7]. tools, namely SP-42/1300 (for light crude oil recovery)
and SP-102/1270 (for heavy crude oil recovery), were
deployed and tested [1] to successfully recover up to 50%
of oil. In other USA’s field, another downhole tool, namely
PSMS-102 was tested downhole to recover around 4.45 tons
(32.7 barrels) per day by generating oscillations resonance
of 19.963 kHz [2]. Figure 6 (a) shows the block diagram of
the tool, while Figure 6(b) shows its field deployment within
a well.

FIGURE 4. Schematic of transducer with cylindrical radiator and FEM


simulation of the vibration of the probe [7].

in contact to solid surface. Most ultrasonic probes used in


EOR include a temperature sensor to avoid emitting ultra-
sonic waves in case of high temperature of the surrounding
medium. This is due to the fact that high temperature is
usually not adequate for cavitation process: Higher is the
temperature, and higher is the volume of evaporated gas bub-
bles which fill the cavitation areas which make the sonication
less efficient. Figures 3 and 4 show the basic structures of
the ultrasonic probes. They are mainly composed of stack of
piezoelectric sensors which can be arranged either as stepped
plates or cylinders. While the grooved stepped plates are
designed to generate a directional and focused beam with a
good homogeneous distribution of the vibration amplitude,
the stepped plate radiator provide a piston-like directivity of
the acoustic beam which leads to poor directivity, however FIGURE 6. The PSMS-102 tool: (a) Schematic diagram of general structure
of underground ultrasonic transducer PSMS-102. 1-reducer NKT-60,
they are easier to design. On the other hand, cylindrical trans- 2-cable lug, 3-magnetostrictive radiator, 4-hydrocompensator of excess
ducers (Figure 4) are more suitable for high intensity radia- pressure, 5-housing of the tool, 6-housing of the magnetostrictive
tion. Another emerging technology for high power ultrasonic radiator, and 7-tip. (b) The composition of CSYY60H10 type complete sets
of equipment for high power ultrasonic oil production. 1-anchor,
radiation, is the High-Intensity Focused Ultrasonic (HIFU) 2-ultrasonic generator, 3-downhole tool, 4- casing, 5-tubing, 6-producing
technology. It consists to generate ultrasonic waves towards formation, 7-ultrasonic field, 8-perforated zone, 9- sucker-rod pump, and
10-power cable for the downhole tool [2].
a focused point using an array of phased array ultrasonic sen-
sors (Figure 5). The operational frequency usually exceeds
The tool, which is encapsulated within an IP67 enclosure
consists of a waveguide made of titanium allow BT6 with
magnetoresistive transducers to operate at temperature of
up to 100 ◦ C. During the period from 2010 to 2012, more
than 100 operations were performed to achieve an average
of oil recovery of 4.4 tons per day in Western Siberia and
10.2 tons /day in Samara region. In addition, a decrease of 4%
of water cut, and an increase of a bottom pressure by up
to 30 bars was obtained in both fields. Figure 7 shows the
block diagram of the 10 KW ultrasonic generator which
was used at the surface. It consists of three main units: the
FIGURE 5. Principle of High-Intensity Focused Ultrasonic (HIFU)
technology. The technology is mainly used in medical field to treat power supply block unit that is fed to a 3 phase 308 V/50Hz
tumors. However, it has great potential for EOR. power supply, the control block unit that receives borehole

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M. Meribout: On Using Ultrasonic-assisted EOR: Recent Practical Achievements and Future Prospects

coherent wave field which has the advantage to increase the


radius of influence.
In [15], an ultrasonic-based device was tested in the per-
foration area of a horizontal well to reduce the amount of
water-cut in the produced crude oil downto 20%. In three
other horizontal wells located in western Siberia, a sono-
chemical treatment (e.g. using a combination of ultrasonic
and chemical agents) was successfully used to increase the
oil production from 23 to 33 tons per day and the same study
revealed that the methods leads to a higher efficiency than
using ultrasonic alone [16]. In the paper, three 20 KHz ultra-
FIGURE 7. Block diagram of the ultrasonic generator TS10W. sonic equipment of 6 Kw each were suggested to deploy an
integrated solution for EOR: two well head equipment to per-
form acoustic treatment after oil extraction and one downhole
tool of 102 mm diameter and 7000 mm length and comprising
three (3) magnetoresistive transducers to target heavy crude
oil. Experimental tests on a 500 Bars, temperature-controlled
two phase pilot plant (Figure 10) showed a significant oil
recovery.
FIGURE 8. Schematic diagram of general structure of underground
ultrasonic transducer. 1-the upper connector, 2-inductance matching
section, 3-sound wave radiation section, 4- pressure balancing
section [14].

FIGURE 10. Schematic of the experimental setup for ultrasonic-assisted


EOR [16].

FIGURE 9. The structure diagram of lithium niobate piezoelectric


vibrator: Cross section view (a) and 3D view (b).

data (i.e. downhole pressure and temperature) to optimize the


ultrasonic excitation into the reservoir, and the power block
unit. In [14], another 20 KHz ultrasonic tool, namely the
CSYY60H10, was suggested (Figure 8). The tool features a
special low-loss, water-proof power cable and a piezoelectric
transducer made of lithium neonate crystal that has better
piezoelectric properties than common piezoelectric ceramic.
Figure 9(a) shows the structure of the ultrasonic transducer.
It is made of 36◦ Y-cut lithium niobate (which is the commer- FIGURE 11. Arrangement of ultrasonic equipment in the well during field
tests: 1 – anchor, 2 – ultrasonic generator, 3 – downhole tool (102 mm),
cial available type of LiNbO3 which is close to the optimal 4 – casing, 5 – tubing, 6 – reservoir, 7 – area of acoustic impact, 8 –
cut of 38.9◦ for thickness displacement. The probe consists perforation zone, 9 – cable [16].
of two electrodes: island electrode, which is connected to
the signal wire, and ring electrode, which is connected to an Further tests were conducted in Demkinskoe oil field
aluminum alloy shell. Both electrodes are made of copper and (Figure 11), where the initial oil production was around
the piezoelectric vibrator is designed based on the theory of 1.51 tons/day for an initial bottom hole pressure of around
air backing. Figure 9(b) shows the three dimensional view of 25.93 bars, formation pressure of 49.64 bars a temperature
the probe. It consists of several piezeoelectric vibrators placed of 23 ◦ C and water cut of around 10.3 %. The results indicated
at different cross sections of the tool in order to produce a that following a 24 hours well treatment, an increase of the

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M. Meribout: On Using Ultrasonic-assisted EOR: Recent Practical Achievements and Future Prospects

FIGURE 12. Distribution of the acoustic field near the downhole tool with
FIGURE 14. Wireline truck for carrying the ultrasonic downhole tool [15].
a diameter of 102 mm according to the studies performed using a
hydrophone at a distance of 500 mm from the lateral radiating
surface [16].

bottomhole pressure by 2 atm was observed which led to an


increase of oil production by around 0.4 tons/day. Further FIGURE 15. Configuration of downhole equipment during treatment [15].
rheological study on a sample taken from the reservoir indi-
cated that the oil viscosity decreased from 183 to 154 mPa∗ s,
which is in good agreement with the theory. Figure 12 shows
an interesting result of the vibration amplitude distribution of
the downhole tool within a tank (500 mm x 1800 mm area)
that mimics the same well condition. Further studies have
demonstrated that ultrasonic hydrodynamic treatment leads
to higher oil recovery by up to 30% and also helps reducing
the water-cut.
It is also suggested that sonochemistry treatment can leads
to even higher recovery. This led the researchers to design and
fabricate an integrated cable that includes power cable, and
armored channel to induce chemical agents (Figure 13). The
usage of such cable has the advantage to avoid interrupting
the ultrasonic radiation within the well and remove all the FIGURE 16. Results of geophysical studies of the well.
associated equipment in order to proceed with the sonochem-
ical treatment.
radiation of the rock, flow of the fluid, magnetic locations
of the couplings, soil/water content, and the resistance of
the fluid. A dedicated cable was used to deliver up to 5 kW
of power to sensors which operated at an average power
of 1.5 kW. Figure 15 shows the configuration of the tool
while Figure 16 shows the geophysical plots of the well.
The existence of a flow of the fluid would correspond to a
change of temperature, while the existence of water would
FIGURE 13. Possible design of a cable for sonochemical treatment of correspond to low resistance. Hence, the tool indicated that
wells with highviscosity oil on a permanent basis [16].
the zone ranging from 1955 m to 2010.48 m produces mainly
water and thus only the zone between 1892 and 1909 m was
The authors have also suggested the usage of a simi- chosen for ultrasonic treatment and using the jet pump. This
lar probe to reduce the water-cut around the perforation has led to a reduction of the water cut from 80 % to 59.3%.
zones in horizontal wells with an online geophysical study In China, an ultrasonic-based EOR device, namely ZYQZ
of the surrounding zone in one of Western Siberia reser- device, which was manufactured by Hanwei Petroleum
voirs which was characterized by a relatively high water- Machinery Research Institute was used in several oil fields
cut [15]. The tool which is 40 mm diameter consists of a to recover up to 9% of crude oil, as well as to inhibit paraffin
stack of 18 KHz magnetoresitive transducers and a special deposition [17]. The instrument that consists of a stack of
jet pump for horizontal well. It was deployed into one of several piezeoelecric sensors (PZT-4) can only operate for
Samtor oil field wells of 102 mm diameter casing using a relatively short period of time due to the low Currie temper-
wireline truck (Figure 14). The tool is also equipped with a set ature. More recently, another PZT-5 based ultrasonic sensor
of sensors to measure online pressure, temperature, natural that features magnetic orientation was designed and built to

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FIGURE 17. Power cable used in an ultrasonic-assisted EOR [17].

FIGURE 19. Results of oil-Water De-emulsification using chemical


agent: (a) water droplet distribution in crude oil before demulsification
(b) water droplet distribution in crude oil using chemical demulsifier [22].

FIGURE 18. An ultrasonic probe used for EOR [17].

deliver a power of up to 100 kW to an array 10-35 kHz ultra- FIGURE 20. Results of oil-Water De-emulsification using ultrasonic
sonic probes using a multicore cable that consists of twisted wavest: (a) water droplet distribution in crude oil before demulsification
copper wires covered by polythene cover and 30 galvanized (b) water droplet distribution in crude oil using ultrasonic waves [22].

steel wire of 1.54 mm diameter (Figure 17). The usage of


multicore cable is justified by its high tensile strength as well
as its excellent bending resistance, even though its overall up to 20 % increase of recovery in case of light crude oil
length is slightly higher. Figure 18 shows a photograph of (crude oil of viscosity around 5.39 cp), it reduces the EOR
the ultrasonic probe that was able to operate at temperatures recovery in case of higher viscos crude oil (crude oil of
ranging from −10 to 150 ◦ C to recover up to 30% of oil. viscosity around 74 cp). This can be explained by the fact
The results have revealed that a long lasting decrease of oil that for the case of high viscos crude oil, ultrasonic radiation
viscosity can be obtained if ultrasonic treatment is combined causes asphaltene aggregation in a toluene-pentane mixture
with chemical agents. and consequently the disintegration of asphlatene micelle
In addition to field trials, other laboratory tests were also structures of the oil and its dissolution in the fluid which
conducted to assess the performance of ultrasonic-assisted leads to an increment in the oil viscosity. However, this can
EOR under controlled conditions. Hence, in [21], it was be beneficial with CO2-EOR to lower its flow rate in the
demonstrated that CO2 combined with ultrasonic waves formation.
leads to higher efficiency. In [22], a laboratory experimental
study was conducted on man-made cores of 2.5 cm diam- IV. EMERGING TECHNOLOGIES FOR
eter and 7 cm length, with permeability of 30, 80, and ULTRASONIC-ASSISTED EORs
150 mD respectively to investigate the potential of ultra- A Common disadvantage which can be stated from the
sonic waves on removing different kind of plugs that may aforementioned field tests is the relatively short range of
occur in oil reservoirs: drilling fluid plug, paraffin deposition ultrasonic waves, which usually does not exceed 1 m. Dynam-
plug, polymer plug, and inorganic scale plugs. It was con- ically reconfiguring and reducing the frequency of the waves
cluded that ultrasound–chemicals composite plug removal down to few KHz or even Hz may improve their range
provides a better removal effect than using ultrasonic tech- above 100 meters [18]. Thus, in [19], a new reconfigurable
nique alone, where the recovery increases by up to 30%. ultrasonic device for EOR was suggested using a different
A suggested explanation is that chemical agent reduce the approach. Unlike other devices, the ultrasonic waves radi-
adhesion strength of plugs which will enhance the effect of ated by this device into the formation are generated by a
ultrasonic removal. Another interesting research was con- vibration plate, which in its turn is driven by two stack of
ducted to investigate the potential of ultrasonic excitation piezoelectric sensors; which are activated at 180◦ out of phase
for oil de-emulsification over chemical agents. As shown to maximize the amplitude of vibrations (Figure 21). Thus,
in Figures 19 and 20, ultrasonic method provides a better vertical vibrations are translated into horizontal vibrations.
de-emulsification. In [25], it was demonstrated experimen- The frequency of the ultrasonic waves that propagate into the
tally in the lab that EOR recovery with ultrasonic depends formation depends on the geometry of the vibration plate and
on the type of crude oil in the formation: While it can reach ranges from 10 to 50 KHz. The probe is still in its conceptual

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M. Meribout: On Using Ultrasonic-assisted EOR: Recent Practical Achievements and Future Prospects

ultrasound which has the advantage of reducing the input


power of microwave and ultrasound. A substantial amount of
research work was also conducted on high power ultrasonic
in the medical field, mainly to treat tumors and cancer, as well
as for targeted drug delivery, mitigating internal bleeding, and
stimulating the growth of microvessels after a heart attack.
HIFU is one of the emerging technologies which was suc-
cessfully used for this purpose to allow emission of power
reaching up to 50 KW/cm2 . The same concept can be used
for EOR as well where the actual ultrasonic probes emit
ultrasonic waves at 360◦ directions which may reduce the
power efficiency towards the target area. In [23], the ultra-
sonic excessively high power measurement was accurately
conducted by calorimetric method using water as heating
material, instead of Radiation force Balance (RBF), which
has thermal limitations. The results indicated a reduction of
the relative standard deviation from 20% to 5%. In [24],
it was demonstrated that the acoustic pressure distribution,
FIGURE 21. Block diagram of a frequency reconfigurable ultrasonic under HIFU (and consequently the cavitation activity) is very
c-assisted EOR [19].
sensitive to small temperature variations. A huge amount of
other works are being conducted in HiFU applied to medical
field to optimize the power efficiency and to reduce the over-
all size of the associated equipment. This can be beneficial
for future ultrasonic-assisted EOR.

V. CONCLUSION
While chemical and Co2 injections are the most widely used
techniques for EOR, their exorbitant cost and other environ-
mental issues they are causing have led scientists to con-
sider the usage of new technologies such as ultrasonic-based
devices for EOR, with or without the usage of the additional
chemical or CO2 agents. Few tests which have been con-
ducted either in the field or in laboratories reveal the high
potential of this technique, in terms of oil recovery and energy
FIGURE 22. Acoustic Emission device using electromagnetic efficiency. Nevertheless, prior to their wider deployment in
induction [20]. oil fields, some recurrent challenges need to be solved such
as the power losses induced in the cables and the inefficiency
of ultrasonic radiation, where the waves ranges do not exceed
design phase and has yet to be tested in the field. Another dis- 1 m. Several researchers have suggested to combine this
advantage of the legacy EOR ultrasonic probes is the power technique with legacy, gas, water or chemical injection-based
losses dissipated by the power cables since the downhole EOR methods. Haliburton Company has already suggested a
transducers are supplied with high AC voltage by the power similar apparatus but using mechanical device with moving
supply located at the surface of the well. In [20], a device that parts, instead of ultrasonic probes [25]. An electronic solu-
emits radial acoustic seismic waves at low frequencies using tion using ultrasonic actuator would be more sustainable and
electromagnetic induction, without the need of an AC voltage reliable. Other studies have revealed the advantage of using
from the surface power supply is proposed (Figure 22). Hence downhole powerful ultrasonic probes to remove eventual
a variation of the cross section of the tube holding the oil and obstructions caused by clogging particles that may occur in
which is in contact with the medium to stimulate (i.e. the well the screen and gravel packs and even in formation pores at rel-
log) is caused by a magnetic coil which is supplied with a atively low range. These clogging particles can be caused by
relatively low intensity current, I1 that is generated at the well drilling mud, drilled solid invasion, paraffin, or even porous
head by the power module. This would induce an induction formation medium. Hydraulic fracturing and acidizing which
current, I2 , which generates a magnetic force along the tube, are the most traditional methods used for well clogging par-
inducing S-waves pressure. ticles removal are costly and requires the operator to con-
In [10], it was suggested that the simultaneous usage tinuously inject customized fluid into the well. A process
of ultrasonic and microwave heating can lead to a wider that is invasive, and difficult to control, not environmental
and deeper region than the sole usage of microwaves and friendly, and may cause corrosion of the tools which may be

VOLUME 6, 2018 51117


M. Meribout: On Using Ultrasonic-assisted EOR: Recent Practical Achievements and Future Prospects

in contact with the injected fluid (which requires an additional [17] Z. Jia, ‘‘Research on the technology of paraffin-controlling and viscosity-
cost linked with injecting corrosion inhibitors into the well). reducing for crude oil based on the utransonic transducer array,’’
M.S. thesis, Dept. Mech. Manuf. Automat., Harbin Inst. Technol., Harbin,
Another alternative low cost solution is to use brine solution China, 2009.
to flush screens, pre-slotted liners and gravel packs. However, [18] R. F. DeLaCroix and D. R. Courtright, ‘‘System and method for enhanced
frequent flushing may damage the formation as well and oil recovery using an in-situ seismic energy generator,’’ U.S. Patent
8 113 278 B2, Feb. 14, 2012.
decrease the production. [19] W. Han, R. Birchak, W. Trainor, T. Ritter, K. Yoo, D. Van Batenberg,
and D. Kusmer, ‘‘Apparatuses for generating acoustic waves,’’ U.S. Patent
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[6] M. Mohsin and M. Meribout, ‘‘An extended model for ultrasonic- in Proc. 38th Annu. Symp. Ultrason. Ind. Assoc., Mar. 2009, pp. 1–5.
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[11] Z. Wang, X. Yuanming, and G. Yuting, ‘‘Lithium niobate ultrasonic trans- MAHMOUD MERIBOUT (M’91) received the
ducer design for enhanced oil recovery,’’ Ultrason. Sonochem., vol. 27, B.Eng. degree in 1985 and the Ph.D. degree in
pp. 171–177, Nov. 2015. electronics engineering from the University of
[12] J. E. White, Seismic Waves: Radiation, Transmission, and Attenuation. Technology of Compiegne, Compiegne, France,
New York, NY, USA: McGraw-Hill, 1965. in 1995. He was with Nippon Telegraph and Tele-
[13] K. S. Suslick, D. A. Hammerton, and R. E. Cline, ‘‘Sonochemical hot phone Corporation, Tokyo, Japan, and NEC Cor-
spot,’’ J. Amer. Chem. Soc., vol. 108, pp. 5641–5642, Sep. 1986. poration, Tokyo, from 1995 to 2000, where he was
[14] W. Yin, P. Wang, H. Dong, Z. Jiang, and Y. Li, ‘‘The development and involved in several projects related to embedded
application of a complete set of equipment for high-power ultrasonic oil systems design. In 2008, he joined the Electri-
production,’’ China PET Mach., vol. 35, no. 5, pp. 142–150, 2007.
cal Engineering Department, Petroleum Institute,
[15] V. O. Abramov, A. V. Abramova, V. M. Bayazitov, A. V. Marnosov,
where he is currently an Associate Professor. His current research interests
S. P. Kuleshov, and A. S. Gerasin, ‘‘Selective ultrasonic treatment of
perforation zones in horizontal oil wells for water cut reduction,’’ Appl. include embedded systems, imaging systems (THz, MPI, optical, electrical,
Acoust., vol. 103, pp. 214–220, Feb. 2016. and magnetic tomography), instrumentation, and multiphase flow metering,
[16] V. O. Abramov, A. V. Abramova, V. M. Bayazitov, M. S. Mullakaev, and enhanced oil recovery using electrical mean. In 1998, he received the
A. V. Marnosov, and A. V. Ildiyakov, ‘‘Acoustic and sonochemical methods NTT Best Award for his research and development efforts in the areas of
for altering the viscosity of oil during recovery and pipeline transporta- embedded systems design and imaging systems.
tion,’’ Ultrason. Sonochem., vol. 35, pp. 389–396, Mar. 2017.

51118 VOLUME 6, 2018

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