BIOGAS

POWER
PROJECT

GEON
ENGINEERS
Suite No. 302, A-10/11,
Complete Bhandari House, Batra Complex,
Dr. Mukherjee Nagar,
Energy Delhi 110009, India.
Tel: + 91-11-27652310, 43306985
Cell: +91- 8368948619
Engineering Mail: geonengineers@gmail.com
Web: www.geonengineers.com
PROJECT DETAILS

GENERATOR & OTHER MACHINERY

ORGANIC FERTILIZER

FINANCIAL ANALYSIS

GEON PROFILE

REPRESENTATIVE PROJECTS
 GEON ENGINEERS

PROJECT DETAILS

2018

GEON ENGINEERS, Cell: +91-8368948619, Mail: geonengineers@gmail.com

 PROJECT DETAILS 2018

BIOMETHANATION TECHNOLOGY

BIOMETHANATION
Biomethanation is the process of conversion of organic matter in the waste (liquid or solid) to biomethane and
manure by microbial action in the absence of air. The components of Bio-methane are CH4 (55%-70%) & CO2
(25%-40%) and trace levels of other gases such as hydrogen, carbon monoxide, nitrogen, oxygen, and hydrogen
sulfide. The relative percentage of these gases in biogas depends on the feed material and management of the
process. Sources of Biomethane are from animal operations where manure can be collected and the Biomethane
is generated from anaerobic digesters where the manure decomposes.

Biomethane, after installation of the requisite equipment, is essentially free, as opposed to buying natural
gas. Bio-Methanogenesis is the production of CH4 and CO2 by biological processes that are carried out by
methanogens. Bio-methane is a renewable energy resource, as opposed to natural gas (methane), which is a non-
renewable energy resource. Bio-methane has similar qualities of methane and both are used in interchangeably,
and each may be a substitute for the other.

Organic matter + anaerobic bacteria ---- CH4 + CO2 + H2S+ NH3 + other end products + energy

Biogas is a mixture of gases composed of following:

• Methane (CH4) 40 - 70 % by volume,
• Carbon dioxide (CO2) 30 – 60 % by volume,
• Other gases 1 – 5 % by volume including hydrogen (H2) 0-1 % by volume and hydrogen sulphide (H2S) 0 –
3 % by volume.

BIO-METHANE FROM ANAEROBIC DIGESTERS

Anaerobic processes could either occur naturally or in a controlled environment such as a biogas plant. Organic
waste such as livestock manure and various types of bacteria are put in an airtight container called digester so
the process could occur. Depending on the waste feedstock and the system design, biogas is typically 55 to 75
percent pure methane. State-of-the-art systems report producing biogas that is more than 95 percent pure
methane.

The primary component of an AD system is the anaerobic digester, a waste vessel containing bacteria that digest
the organic matter in waste streams under controlled conditions to produce Biomethane. As an effluent, AD
yields nearly all of the liquid that is fed to the digester. This remaining fluid consists of mostly water and is
recycled to flush manure from the swine building to the digester.

ELECTRICITY GENERATION
Commercial electricity generation systems that use biogas typically consist of an internal combustion (IC)
engine, a generator, a control system. IC engines designed to burn propane or natural gas are easily converted
to burn Bio-methane by adjusting carburetion and ignition systems.

GEON ENGINEERS, Cell: +91-8368948619, Mail: geonengineers@gmail.com Page 1

 PROJECT DETAILS 2018

Such engines are available in nearly any capacity, but the most successful varieties are industrial engines that
are designed to work with wellhead natural gas. A biogas-fueled engine will normally convert 35 to 40 percent of
the biogas Btu value to electricity. Bio-methane based engines reject approximately 60 percent of the energy
input as waste heat.

BIOGAS PRODUCTION POTENTIAL OF VARIOUS TYPES OF ANIMAL WASTE

FEED STOCK COMPARATIVE AVERAGE EXCRETA
POTENTIAL OF FRESH WEIGHT
BIOGAS (KG/DAY)
PRODUCTION
COW DUNG 100 % 15
PIGGERY WASTE 390 % 2.5
POULTRY DROPPINGS 250 % 0.07
BUFFALO DUNG 100 % 20.0
HF TYPE COW WASTE 100 % 25.0
HORSE DUNG 125% 20.0

USING THE EFFLUENT

The material drawn from the digester is called sludge, or effluent. It is rich in nutrients (ammonia, phosphorus,
potassium, and more than a dozen trace elements) and is an excellent soil conditioner. It is being used widely as
organic fertilizer. Any toxic compounds (pesticides, etc.) that are in the digester feedstock material may become
concentrated in the effluent. Therefore, it is important to test the effluent before using it on a large scale.

BENEFITS OF BIOGAS PLANTS

• A non-polluting and renewable source of energy is created in biogas plants. Under the process organic waste
is converted to useful fuel. It is an excellent way of energy conversion. Electrical power can be feed to the grid.

• It leads to energy security via conservation of natural resources (coal, etc.).

• Many types of raw material (other than dung) can be used in the plant: Poultry droppings, Agro & Farm Waste,
Kitchen Waste, Vegetable & Fruit Market Waste, Food Processing Waste and other Bio Degradable Waste.

• It destroys Methane, which is a potent greenhouse gas with a heat trapping capacity of approximately 21
times that of carbon-di-oxide. It thus leads to reduction of global warming.

• Biogas plants also produce enriched organic manure. This can be used as fertilizers. Liquid slurry is rich in
micro & macro nutrients along with NPK and can be directly applied in fields. It leads to soil improvement due
to high nitrogen contents.

• Biogas as a gas provides improvement in the environment, sanitation and hygiene by proper management of
waste. It improves ground water quality as anaerobic digestion provides several water quality benefits.

• Biogas digesters can destroy more than 90% of disease causing bacteria that can otherwise enter surface
water. Thus it reduces risk to human and animal health.

GEON ENGINEERS, Cell: +91-8368948619, Mail: geonengineers@gmail.com Page 2

 PROJECT DETAILS 2018

PROCESS FLOW DIAGRAM

Bio Degradable RECEIVING

Material
TANK
(Tank with stirrer)
Normal Water –
Underground water

DIGESTER
Exhaust heat recovery (Anaerobic Digester) Water recycle

EXCESS GAS
FLARING SYSTEM EFFLUENT BUFFER
TANK
Raw Biogas Biogas Slurry (Slurry evacuation)

DOUBLE MEMBRANE TOP BALLOON

(Gas storage system)
DECANTER CENTRIFUGE
(Slurry dewatering)

H2S SCRUBBER

Dried Slurry

BIOGAS ONLINE MONITORING

(Sensor based system)
SETTLING AND
AERATION TANK
GAS BASED POWER GENERATOR (Water recovery for recycle)
WITH WASTE HEAT RECOVERY
(Combined heat and power unit)

Electricity ORGANIC
MANURE /
FERTILIZER
BAGGING
NATIONAL
GRID

GEON ENGINEERS, Cell: +91-8368948619, Mail: geonengineers@gmail.com Page 3

 PROJECT DETAILS 2018

PLANT AND MACHINERY

1. RECEIVING TANK - The feed material like dung is gathered in the feed / mixing tank. Using sufficient water, the
material is thoroughly mixed till homogeneous slurry is formed. Manure is pumped from the receiving tank
into the digester. The slurry is moved into the digester through the inlet pipe.

2. DIGESTER – Inside the digester, the slurry is fermented. Biogas is produced through bacterial action.
Reinforced concrete digesters are heated to sustain an optimal environment for digestion of substrate by
bacteria. Temperature is maintained around 35°C.

3. AGITATOR - Agitators continuously mix the substrate, to sustain optimal bacterial proliferation and ensure
constant methane production and pathogen treatment.

4. DOUBLE MEMBRANE TOP BALLOON - To enable the gas generation to be evened out, so as to provide a
constant flow to power generation unit, a gas storage system is required. This storage unit acts as buffer
storage to match the load requirement with the generation rate of bio gas. The biogas thus formed gets
collected in the gas holder. It holds the gas till the time it is transported for consumption.

GEON ENGINEERS, Cell: +91-8368948619, Mail: geonengineers@gmail.com Page 4

 PROJECT DETAILS 2018

5. EFFLUENT BUFFER TANK: The slurry is discharged into the outlet tank. This is done through the outlet pipe
or the opening in the digester.

6. EXCESS GAS FLARING SYSTEM - The excess gas flaring system is provided to flare the bio gas when the
engine generator set is under maintenance & storage is full. As methane is a greenhouse gas and highly
flammable, it cannot be allowed to evacuate freely in to atmosphere.

7. H2S SCRUBBER – The Bio gas contains hydrogen sulfide (H2S), which is a corrosive gas. The corrosion will
reduce the life of machinery involved in the system. Hence, level of hydrogen sulfide needs to be reduced.
Desulphurization reduces high levels of hydrogen sulphide – which is also a foul-smelling, toxic and corrosive
gas that can severely damage machinery and result in frequent mechanical failures.

GEON ENGINEERS, Cell: +91-8368948619, Mail: geonengineers@gmail.com Page 5

 PROJECT DETAILS 2018

8. BIOGAS ONLINE MONITORING: A monitoring device is fitted after the filters to gauge the quantum of
different gases H2S, CO2, CH4 and Moisture present in the gas.

9. GAS BASED POWER GENERATOR - Biogas is burned and converted into electrical and thermal energy. Biogas
is burned in an IC engine to produce electricity. Electricity is fed into the public grid and sold to the local
utility company. Heat is recovered from the exhaust of the engine with the use of waste heat recovery
system.

10. DECANTER CENTRIFUGE: Slurry from effluent buffer tank is passed through DECANTER CENTRIFUGE or
screw press for Separation of coarse solids from fine & liquid matter.

11. SETTLING AND AERATION TANK: Residual Slurry is made to pass through settling tank, aeration tank &
secondary clarifier for recycling to process again.

12. BAGGING MACHINE: Solid waste created in decanter centrifuge and Clarifier is passed through drying yard
and bagged.

13. SUPERVISORY CONTROL AND DATA ACQUISITION (SCADA) - System is implemented for the precise and
efficient control over plant process and to collect and store data generated from various field instruments
such as digester pressure transmitter, Sewage gas flow meter, on line CH4 and on line H2S analyzer, various
engine generator set parameters, etc.

GEON ENGINEERS, Cell: +91-8368948619, Mail: geonengineers@gmail.com Page 6

PROJECT DETAILS 2018

BIOGAS PROJECT

BASIC DETAILS OF THE PROJECT

ITEM DETAILS
INTRODUCTION The main objective of the project is to set up a biogas based power
plant to sale the power to the state govt. via a long term PPA.
Power produced from biogas and fed to the grid gets preferential
rate of around Rs. 7.56/-. Biogas plant also produces organic
manure in large quantity which can be sold at about Rs. 1.5 per kg
in open market. Any amount of the power can be fed to the grid.
Similarly organic manure is always in short supply. It is needed
for fruits and vegetables and horticulture.

The plant can be set up in a place where cow dung AND Poultry
droppings is available in large quantity.

CAPACITY A standard biogas based generator of 1067 OR 635 kW power

capacity can be used. We also know that 1 CU M gas produces
about 2.5 kWh units. So, a Biogas plant will be installed to produce
10500 OR 6000 CUM biogas per day as per the Generator capacity.

PRODUCTS / BY- The plant will produce power for 24 hours a day. The total power
PRODUCTS AND units and bio manure produced per day as per the capacity are
CAPACITY following:

POWER POWER UNITS BIO MANURE

CAPACITY PRODUCED / PRODUCED /
YEAR YEAR
1067 kW 8963 MWH 12250 Ton
635 kW 5334 MWH 7000 Ton

NAME OF GEON ENGINEERS

CONSULTANT

GEON ENGINEERS, Cell: +91-8368948619, Mail: geonengineers@gmail.com Page 7

PROJECT DETAILS 2018

PLANT AND The entire plant and machinery is easily available from many
MACHINERY different suppliers. The know-how is also available from very
reliable sources.

ANNUAL INPUT The main raw material required for plant is cow dung AND
REQUIREMENT poultry droppings. This will be procured from dairies and farms
in nearby areas. Water is required for process. A tube-well will
be installed for meeting water requirements.

Below we are giving approximate quantities of the

requirements. Exact quantities can be stated only after analysis.
We can also vary these ratios:

POWER CAPACITY, KW 1067 635

DUNG REQUIRED DAILY 105 60
(TON)
And POULTRY DROPPINGS 35 20
(TON)

GOVERNMENT Govt. of India will provide a subsidy of Rs. 200 Lakh per MW
SUPPORT capacity installed of the plant. Govt. officials may visit during
project life to show it to others, as a model project.

IMPLANTATION Expected total time required for the implementation of the project
is about 12 months.

AREA The plot area required is 10,000 sq. meters per MW. The buildings
will consist of power plant, administrative office, security room,
etc. The provision for tube well, foundations for equipment’s,
internal roads etc. have also to be made.

OPERATION The unit will give employment to at least 6 to 14 persons. The

maximum capacity utilization taken is 90%. For marketing the
product we have to take care of requirements of the different bulk
consumers in horticulture in the north India.

GEON ENGINEERS, Cell: +91-8368948619, Mail: geonengineers@gmail.com Page 8

PROJECT DETAILS 2018

BASIC PARAMETERS FOR BIOGAS PLANT

SIZES OF THE BIOGAS PLANT ITEMS

BASIC CAPACITY OF THE PLANT 10500 6000

(Cubic Meter Raw Biogas Production)

SUITABLE POWER CAPACITY 1067 635

(kW)

GAS STORAGE CAPACITY 6000 3500

(Cubic Meter)

DUNG MIXING TANK WITH STIRRER 100 60

(Cubic Meter)

SLURRY FEEDING TANK 100 60

(Cubic Meter)

DIGESTER SLURRY EVACUATION TANK 200 100

(Cubic Meter)

RAW MATERIAL COW DUNG REQUIRED 105 60

(MT per day).

and

POULTRY DROPPINGS 35 20
(MT per day).

DAILY POWER GENERATION 25,608 15,240

(kWH)

COMPOST - FERTILIZER (30% moisture) 35 20

(MT/day)

OTHER REQUIREMENTS

AREA REQUIRED 10,000 5000

(Sq. Meter)

COVERED AREA REQUIRED 10,000 7,000

(Sq. ft.)

DAILY OPERATING HOURS 24 24

GEON ENGINEERS, Cell: +91-8368948619, Mail: geonengineers@gmail.com Page 9

 PROJECT DETAILS 2018

REGULATORY REQUIREMENTS

APPROVAL FROM STATE NODAL AGENCY

POLLUTION CONTROL APPROVALS:

We have to apply for obtaining following permissions from respective state pollution control boards:

 ‘Consent to establish’ (NOC) under the provisions of the Water (Prevention & Control of Pollution) Act, 1974
and Air (Prevention & Control of Pollution) Act, 1981.
 ‘Consent to operate’ u/s 25/26 of the Water (Prevention & Control of Pollution) Act, 1974 and/or u/s 21 of
the Air (Prevention & Control of Pollution) Act, 1981.
 Authorization under Rule 5 of the Hazardous Wastes (Management, Handling and Trans-boundary
Movement) Rules, 2008.

CHANGE OF LAND USE PERMISSION

We also have to get clearances under change of land use from state housing and urban development
department.

CANAL WATER/GROUND WATER USAGE APPROVAL

NOC FROM FOREST DEPTT.

STATE ELECTRICITY REGULATORY COMMISSION APPROVAL FOR PPA.

POWER PURCHASE AGREEMENT WITH THE CONCERNED POWER UTILITY.

NOC FROM VILLAGE PANCHAYAT

CLEARANCE FROM CHIEF ELECTRICAL INSPECTOR

NOC FROM DISTRICT FIRE OFFICER

GEON ENGINEERS, Cell: +91-8368948619, Mail: geonengineers@gmail.com Page 10

 PROJECT DETAILS 2018

GOVERNMENT SUPPORT

PROGRAMME ON ENERGY FROM URBAN, INDUSTRIAL AND AGRICULTURAL WASTES/RESIDUES

DURING 12TH PLAN PERIOD
The Ministry of New and Renewable Energy, Government of India supports Biogas Power Plants under above
program. Following projects for Production of Power from biogas produced from sewage and industrial wastes
or from Urban and Agricultural wastes through biomethanation gets subsidy under this programme.

i) Projects based on any bio-waste from urban, agricultural, industrial/agro – industrial sector (excluding
bagasse).
ii) Projects for co-generation /power generation and production of bio-CNG from biogas.
iii) Mixing of other wastes of renewable nature, including rice husk, bagasse, sewage, cow-dung, other biomass
and industrial effluents (excluding distillery effluents) will be permissible.

There will be no minimum / maximum limit on capacity of projects supported under this program;

AMOUNT OF CAPITAL SUBSIDY TO THE PROMOTERS:

WASTES/PROCESSES/TECHNOLOGIES CAPITAL SUBSIDY
1. Power Generation and / or production of bio- Rs.2.00 Crore/MW
CNG from Urban and Agricultural wastes /
residues

NO FEES CHARGED FOR CHANGE OF LAND USE PERMISSION - NO CONVERSION CHARGES FOR SETTING UP
OF RENEWABLE ENERGY PROJECTS IN AGRICULTURE ZONE.
We do not have to pay fees for application under change of land use from state housing and urban development
department.

LONG TERM PPA SIGNED BY THE STATE DISCOM AT THE GENERIC RATES DECLARED BY CERC
State discom will sign long term PPA at the generic rates declared by CERC.

CUSTOM DUTY CONCESSIONS

Equipment for the project can be imported WITH custom duty concessions.

INDUSTRY STATUS

GEON ENGINEERS, Cell: +91-8368948619, Mail: geonengineers@gmail.com Page 11

 PROJECT DETAILS 2018

ELECTRICITY DUTY EXEMPTED.

WHEELING & BANKING FACILITY

NO ROYALTY ON WATER USED FOR POWER GENERATION

PPA FOR 20 YEARS

LOCAL AREA DEVELOPMENT TAX EXEMPTED.

TARIFF TO BE DECIDED BY CERC

GEON ENGINEERS, Cell: +91-8368948619, Mail: geonengineers@gmail.com Page 12

 PROJECT DETAILS 2018

OTHER FINANCIAL SUPPORT

GOLD STANDARD CARBON CREDITS

As per the prevailing practices any effort by an organization to reduce Green House Gas emissions, will be
awarded with the carbon credits. These credits are sold in the advanced countries. This system is called the Gold
voluntary carbon market.

The Gold Standard (GS) seeks to provide a credible but simple set of criteria that will provide integrity to the
voluntary carbon market. In particular, the GS will ensure that all project-based voluntary emission reductions
that are independently verified to meet its criteria – defined as Carbon credits - represent real, quantifiable,
additional and permanent project-based emission reductions.

The Gold Standard was established in 2003 by WWF and other NGO to provide assurance of integrity, effective
regulation and strong governance in carbon markets and, more broadly, to define, demonstrate and drive best
practice in international compliance carbon markets. It is the only ‘compliance grade’ standard also operating
in the voluntary market and is structured to operate as a genuine regulator on behalf of civil society in these
markets.

A project of 10500 CU M capacity will receive about 50,000 carbon credits per year for next 20 years. It will
mean a gain of Rs 80 Lakh per year at the present market rates of carbon credits.

GEON ENGINEERS, Cell: +91-8368948619, Mail: geonengineers@gmail.com Page 13

PROJECT DETAILS 2018

IMPLEMENTATION SCHEDULE

PHASE ACTIVITIES TIME REQUIRED FUNDS REQUIRED

IN MONTHS FOR IN % OF THE
THE ACTIVITY PROJECT COST

1. COMPANY FORMATION
• Company name approval
• Company incorporation
• Issue of Certificate
• Commencement of Business certificate
TOTAL TIME AND COST FOR THE 1 0.25%
PHASE

2. PROJECT DEVELOPMENT
• Site selection 1 5.0 %
• Detailed Project Report 1 1.0 %
• PPA application 1 1.0 %
• Documentation for Loans and 1 3.0 %
financial closure
TOTAL TIME AND COST FOR THE 2 10.0 %
PHASE

3. DESIGN AND ENGINEERING

• Detailed design and engineering
TOTAL TIME AND COST FOR THE 1 3.0 %
PHASE

4. CONSTRUCTION AND COMMISSIONING

• Order for the Plant and Machinery
• Start of civil work
• Completion of the civil work of the
digester
• Completion of the entire mechanical
work of the digester and biogas holder
• Fabrication and commissioning of
purification unit
• Commissioning of the Generator
system
• Completion of the slurry system
• Commissioning of the complete biogas
power plant
TOTAL TIME AND COST FOR THE
PHASE
1 10.0 %
1 10.0 %
3 20.0 %
1
3 20.0 %
1 15.0 %
1 5.0 %
3 6.75 %
9 86.75 %

GEON ENGINEERS, Cell: +91-8368948619, Mail: geonengineers@gmail.com Page 14

PROJECT DETAILS 2018

NOTES

GEON ENGINEERS, Cell: +91-8368948619, Mail: geonengineers@gmail.com Page 15

 GEON ENGINEERS

GENERATOR AND
OTHER EQUIPMENT

2018

GEON ENGINEERS, Cell: +91-8368948619, Mail: geonengineers@gmail.com

Biogas
from Waste
Biogas Biogas from Waste
from Waste Disposal and treatment of biological
waste represent a major challenge
for the waste industry. For a wide
range of organic substances from
Clarke Energy is the authorised distributor and service agriculture, foodstuff of feed
partner for GE Energy’s gas engine division in a growing industries, anaerobic digestion is a
number of countries across the world. In addition to superior alternative to composting.
Biogas – a mixture of both methane
providing high-efficiency, reliable gas engines we combine
and carbon dioxide – is created
this with the expertise and resources to deliver unbeatable during anaerobic digestion and
product support. serves as a high-energy renewable
fuel that can be used as a substitute
Whether your requirement is for the supply of a single gas for fossil fuels. Biogas-fuelled gas
engine generator or a complete turnkey power generation engines improve waste
management while maximising the
facility, we can meet that need. Our ability to add value by use of an economical energy supply.
offering an end-to-end service, from initial proposal to
reliable long-term maintenance, has led to us becoming a
multi-national company with operations in ten countries Biogas Creation
across the globe. Our company prides itself on integrity,
delivering only the highest quality products whilst providing
Biogas results from anaerobic
a reliable accountable localised service. fermentation of organic materials.
As a metabolic product of the
Benefits of working with Clarke Energy participating methanogens and
Clarke Energy provides flexible solutions for your gas acidogenic bacteria, the
generation projects. Our services range from the supply of prerequisites for its production are a
lack of oxygen, a pH value from 6.5
a gas engine generator, through to the complete turnkey
to 7.5 and a constant temperature of
installation of a gas powered generation facility. Clarke Energy 35-45°C (mesophilic) or 45-55°C
has a dedicated, top-quality team of sales, engineering, (thermophilic). The digestion period
project management, commissioning and maintenance staff or retention period is typically
to meet your needs. We also offer long-term maintenance between 10 and 30 days depending
contracts backed up by a strong balance sheet, giving upon the type of digestion employed.
The anaerobic digestion systems of
peace of mind with respect to the long-term performance
today operate largely within the
of your GE gas generation equipment. mesophilic temperature range.
Biogas from Waste Schematic
Biogas
Gasometer
Digester
Gas flare
Biomass
Raw fertiliser for
agricultural use
Hygenisation
Primary pit
Benefits of Waste Biogas Plants
—
—
—
Production of renewable power
Treatment of a waste material
Reduced carbon emissions
— Economical embedded power
production and reduced
transmission losses
— Production of soil improver
— Cost effective proven technology
Waste Feedstocks
A variety of biodegradable waste
feedstocks can be used in digestion
facilities. At the outset the developer
should consider what contaminants
might be in this waste and how
could it affect the digestion process
or the operation of the gas engines.
Waste-based facilities range from
simple systems for the digestion of
contaminant free by products, such
as those in the food preparation
industry, up to mixed waste
digestion facilities such as
mechanical biological treatment
(MBT) facilities accepting household
waste. MBT facilities include
comprehensive pretreatment plants
or materials recovery facilties
(MRFs) to refine the waste materials
prior to digestion.
Exhaust gas
Heat
exchanger
Heat
consumer
Electrical
energy
Conversion Steps from
Waste to Power
The process of biogas generation is
divided into four steps:
1. Preparation of the input waste
material – including removal of
physical contaminants, particle
size reduction & pasteurisation
2. Digestion (fermentation),
consisting of hydrolysis,
acetogenesis, acidogenesis and
methanogenesis
3. Conversion of the biogas to
renewable electricity and useful
heat
4. Post-treatment of the digestate
Initially the feedstock to the
digesters is received in a primary pit
or liquid storage tank. From here it is
loaded into the digester by various
different means depending upon the
constitution of waste materials.
In the digestion tanks a series of
biological processes are harnessed
in order to produce biogas.
Hydrolysis is the process where the
organic material is solubilised into
the digestion liquid. It then
undergoes the intermediate steps of
acidogenesis and acetogenesis
which create the precursor
molecules for methanogenesis.
Methanogens feed off these
precursors and produce methane as
a cellular waste product.
The biogas containing this
biologically-derived methane is
contained and captured in a gas
storage tank which is located
separately to the main digester, or
alternatively can form its roof. The
gas storage tank acts as a buffer in
order to balance fluctuations in the
production of gas in the digesters.
Biogengreenfinch, Westwood, UK, 2 x JGMC320
Gas Quality Considerations
The biogas may contain high levels
of water (humidity) and sulphur,
depending upon the feedstock of
the digester. Developers of biogas
plants should consider the potential
for gas contamination when
designing their facility.
Please contact your local Clarke
Energy sales office to provide you
with GE Energy’s technical
instruction for fuel gas quality to
understand the required specific
limits.
Clarke Energy is able to supply fuel
gas treatment equipment either free
issue, or as part of a turnkey scope
of supply. These typically include
carbon filters, gas dehumidifiers and
gas boosters.
GE Jenbacher and Biogas Our Competence
The broad range of GE Jenbacher Clarke Energy has extensive
biogas engines is specifically experience in the engineering,
designed to run at full load with high installation and maintenance of
efficiency and high availability, generation facilities operating on
despite a low heating value and gas derived from biological sources.
fluctuating gas quality and pressure.
The high quality and specially The GE Jenbacher gas engine is
designed engine parts resist the known for having the highest levels
impurities that usually appear in of electrical efficiency on the market.
biogas and similar types of fuel. When coupled with a contractual
maintenance agreement with Clarke
Before the biogas can be fed into Energy, it will give peace of mind to
the gas engines, it needs to be dried the customer that they will achieve
and compressed. Severe the highest levels availability and
contaminants such as sulphur hence consistent returns from their
should be removed if exceeding a biogas plant.
certain level. Not only will these
measures considerably increase the
availability of the generator, but they
will also reduce the costs associated
with operation.
Please request a fuel gas quality
specification to understand
operational limits for gas
contaminants in the generator’s fuel.
Waste based biogas systems
typically gain revenue in the form of
gate fees and from the sale of
renewable electricity and heat. This
means that the gas engine is of
particular importance for the
success of the plant. Waste facilities
are typically required to operate at
specific times of day and have limits
on the levels of waste that is
permissible to be stored on site.
These factors make it essential for
the operator to have an engine with
the maximum levels of availability
(running time per year) and the
highest levels of electrical efficiency,
in order to convert the gas to the
maximum level of electrical output
and to ensure consistent plant
operation.
PDM Group (Refood) Doncaster, 2 x JGMC420 + waste heat boiler
If you would like to find out
more about how Clarke
Energy can help you
develop your waste sector
biogas project, please
contact your local office for
more details.

Algeria Ireland Tunisia

33 bis, rue des Pins Unit 7 Immeuble Saray

Hydra, Alger, Algérie
Tel. +213 2160 88 86
Fax. +213 2169 35 01
algeria@clarke-energy.com
Australia
Newtown Business Park
Newtownmountkennedy
County Wicklow
Ireland
Tel. +353 (0)1 281 0010
Fax. +353 (0)1 281 0520
ireland@clarke-energy.com
1er étage – Bureau n°B.2
Les Berges du Lac
1053 Tunis, Tunisie
Tel. +216 (0)71 65 50 62
Fax. +216 (0)71 65 50 59
tunisia@clarke-energy.com

Building 1 UK Head Office

2-4 Stirling Street
Thebarton
South Australia 5031
Adelaide
Australia
Tel. +61(0)8 8290 2100
Fax. +61(0)8 8443 5848
australia@clarke-energy.com
Bangladesh
New Zealand
Power House
Unit 5 Senator Point
56 Pavilion Drive South Boundary Road
Airpark II Knowsley Industrial Park
Mangere Liverpool L33 7RR
Auckland 2022 United Kingdom
New Zealand Tel. +44 (0)151 546 4446
Tel. +64 (9) 256 9910 Fax. +44 (0)151 546 4447
Fax. +64 (9) 256 9912 uk@clarke-energy.com
newzealand@clarke-energy.com

Lotus Kamal Tower TWO

Level -16 Nigeria
59 & 61, Gulshan South Avenue
Gulshan-1 28, Joel Ogunnaike Street
Dhaka-1212, Bangladesh GRA
Tel. +88–02–9841638 Ikeja
9857355 Lagos
9898837 Nigeria
Fax. +88–02–8826530 Tel. +234 (0)181 567 23
bangladesh@clarke-energy.com nigeria@clarke-energy.com

France South Africa

Botswana
Z. A. de la Malle Mozambique
RD6
Bouc Bel Air 13320 PO Box 1535
France Link Hills 3652
Tel. +33 (0)4 42 90 75 75 KwaZulu-Natal
Fax. +33 (0)4 42 90 75 76 South Africa
france@clarke-energy.com Tel. +27 31 763 3222
Fax. +27 31 763 3041
southafrica@clarke-energy.com
India

Shivkiran, Plot No. 160 Tanzania

CTS No. 632
Lane No.4 Regus Centre
Dahanukar Colony 7th Floor
Kothrud Amani Place
Pune 411038 Ohio Street, PO Box 38568
India Dar es Salaam
Tel. +91 20 30241777 Tanzania
Fax. +91 20 30241800 Tel. +255 (0) 222 196817
india@clarke-energy.com tanzania@clarke-energy.com
GE Power & Water
Distributed Power

Jenbacher type 3
Efficient, durable, reliable
Long service intervals, maintenance-friendly engine design and
low fuel consumption ensure maximum efficiency in our type 3
engines. Enhanced components prolong service life even when
using non-pipeline gases such as landfill gas. The new type 3D
generation offers an outstanding service interval with up to
80,000 operating hours until the major overhaul. This engine
type stands out in its 500 to 1,100 kW power range due to its
technical maturity and high degree of reliability.

Reference installations
Model, plant Key technical data Description
J312 Every system has its own landfill gas
Fuel Landfill gas
Containerized feeder line and exhaust gas treatment line.
solution Engine Type 2 x J312 The generated electricity is used on-site,
excess power is fed into the public grid. The
Landfill site;
Electrical Output 1,202 kW employ­­­­­ment of the CL.AIR* system ensures
Cavenago, Italy
the purification of the exhaust gas to meet
Thermal Output 1,494 kW stringent Italian emission requirements. As
a special feature, at this plant the thermal
Commissioning September 1999
energy is used for landfill leachate treatment,
as well as for greenhouse heating.
J316 Fuel Coke gas and natural gas This installation designed by GE’s Jenbacher
Profusa, product team enables Profusa to convert
Engine Type 12 x J316 the residual coke gas with a hydrogen
producer of coke;
Electrical Output content of approximately 50% into valuable
Bilbao, Spain
a) with biogas 5,642 kW electrical energy. Beginning 2008, the 12
b) with 60% coke gas engines reached a combined total of one
and 40% natural gas, million operating hours.
or 100% natural gas 6,528 kW
Commissioning November 1995
J320 Fuel Biogas and natural gas In Ecoparc I, organic waste is processed into
Ecoparc I; biogas, which serves as energy source for
Engine type 5 x J320 our gas engines. The generated electricity
Barcelona, Spain
is used on-site as well as fed into the public
Electrical output 5,240 kW
power grid. A portion of the thermal energy
Thermal output is used as process heat in the digesters, and
a) with biogas 2,960 kW the excess heat is bled off in the air coolers.
b) with natural gas 3,005 kW
Commissioning December 2001
to January 2002
J320 Fuel Natural gas The natural gas-driven units generate
Amtex Spinning electricity for spinning mills in one of
Engine Type 12 x J320 Pakistan’s most important textile centers.
Mills;
Special features of this Jenbacher plant
Faisalabad, Pakistan Electrical Output 12,072 kW
allow for high ambient temperature, dusty
Commissioning April 2003 (3rd engine) inlet air, and operation in island mode.
May 2003 (4th–7th engine)
April 2004 (8th engine)
April 2005 (9th, 10th engine)
March 2008 (11th, 12th engine)
*Trademark of General Electric Company
GE Power & Water
Distributed Power

Technical data
Configuration V 70° Dimensions l x w x h (mm)
Bore (mm) 135 J312 4,700 x 1,800 x 2,300
Generator set J316 5,200 x 1,800 x 2,300
Stroke (mm) 170
J320 5,700 x 1,700 x 2,300
Displacement/cylinder (lit) 2.43 J312 4,700 x 2,300 x 2,300
1,500 (50 Hz) Cogeneration system J316 5,300 x 2,300 x 2,300
Speed (rpm)
1,200/1,800 (60 Hz) J320 5,700 x 1,900 x 2,300
8.5 (1,500 rpm) J312 12,200 x 2,400 x 2,600
Mean piston speed (m/s) 6.8 (1,200 rpm) Container J316 12,200 x 2,400 x 2,600
10.2 (1,800 rpm) J320 12,200 x 2,400 x 2,600
Generator set, cogeneration system,
Scope of supply Weights empty (kg)
generator set/cogeneration in container
Natural gas, flare gas, propane, biogas, land- J312 9,300
Applicable gas types fill gas, sewage gas. Special gases (e.g., coal Generator set J316 11,000
mine gas, coke gas, wood gas, pyrolysis gas) J320 13,700
Engine type J312 J316 J320 J312 10,700
No. of cylinders 12 16 20 Cogeneration system J316 12,100
Total displacement (lit) 29.2 38.9 48.7 J320 14,200

Outputs and efficiencies

Natural gas 1,500 rpm | 50 Hz 1,800 rpm | 60 Hz 1,200 rpm | 60 Hz

NOx < Type Pel (kW)1 ηel (%)1 Pth (kW)2 ηth (%)2 ηtot (%) Pel (kW)1 ηel (%)1 Pth (kW)2 ηth (%)2 ηtot (%) Pel (kW)1 ηel (%)1 Pth (kW)2 ηth (%)2 ηtot (%)

J312 527 40.4 626 47.9 88.3

J312 637 41.1 734 47.4 88.4 633 38.1 832 50.1 88.2 435 39.7 503 45.9 85.6
500 mg/m3N
J316 851 41.0 979 47.2 88.2 848 38.3 1,113 50.2 88.5 583 40.3 655 45.2 85.5
J320 1,067 41.2 1,238 47.8 88.9 1,059 39.0 1,356 50.3 89.3 795 40.7 855 43.8 84.5
J312 637 39.8 758 47.3 87.1 633 36.8 895 51.9 88.7
250 mg/m3N J316 851 39.8 1,027 48.0 87.8 848 36.9 1,186 51.6 88.5
J320 1,067 40.4 1,289 48.5 88.7 1,059 38.1 1,417 51.0 89.1
J312 637 40.4 753 47.7 88.1 418 38.6 504 46.5 85.2
350 mg/m 3
N
J316 851 40.5 1,002 47.7 88.2 559 38.8 671 46.5 85.3
J320 1,067 40.4 1,271 48.1 88.5 730 39.2 853 45.8 84.9

1) Technical data according to ISO 3046

2) Total heat output with a tolerance of +/- 8%, Biogas 1,500 rpm | 50 Hz 1,800 rpm | 60 Hz
exhaust gas outlet temperature, for biogas
gas outlet temperature 180°C
NOx < Type Pel (kW) ηel (%) Pth (kW) ηth (%) ηtot (%) Pel (kW) ηel (%)1 Pth (kW)2 ηth (%)2 ηtot (%)
1 1 2 2 1

All data according to full load and subject J312 527 41.6 557 43.9 85.5 633 38.1 810 48.8 86.9
to technical development and modification.
Further engines versions available on request. J312 637 40.7 702 44.9 85.6
GE Power & Water 500 mg/m3N J316 703 40.5 774 44.6 85.1 848 38.3 1,084 48.9 87.2
Jenbacher gas engines Austria J316 850 40.7 935 44.8 85.6
(main production facility)
6200 Jenbach J320 1,067 40.9 1,179 45.2 86.1 1,059 39.0 1,321 48.6 87.6
T +43 5244 600-0 J312 633 36.8 860 49.9 86.7
250 mg/m 3
N
J316 848 36.9 1,147 49.9 86.9
J320 1,059 36.9 1,451 50.2 87.4
J312 367 39.3 730 45.1 84.4
350 mg/m3N
J320 1,063 40.2 1,165 43.9 84.2

GE Power & Water's Distributed Power business is a business unit of the General Electric Company. The GE brand, logo, and lumination
are trademarks of the General Electric Company. © 2015 General Electric Company. Information provided is subject to change without
Find your local support online: notice. All values are design or typical values when measured under laboratory conditions.
www.ge-distributedpower.com GEA-13689A

   

Membrane Type Gas Holders:

Membrane gas holders are the most flexible, economical, reliable and efficient
biogas storage solution available in market. The membrane gas holder is
fundamental to the process of anaerobic digestion by ensuring a regular supply of
biogas availability for the rest of the plant to operate consistently and efficiently.
The constant pressure gas holders are designed to store the biogas made from
the anaerobic digestion of the organic waste and sludge. They are made with biogas
resistant PVC or Polyurethane two side coated polyester fiber reinforced
fabric membranes, welded with high frequency electronic machines.

Main Features:
 High safety levels : Our patented system with 2 chambers and 3 overlapping membranes , avoid
in any case the formation of explosive mixture in the gas holder’s volume , because the biogas
chamber is completely divided from the air compensation chamber.
 Membrane gas holders can be manufactured significantly faster than any other biogas storage
solution and in addition are resistant to the corrosive nature of H2S gas.
 Low energy consumption : The compensation air blower unit starts only when the biogas is
going out from the gasholder to be used , while for the remaining time (when the gas is entering
in the gasholder ) is turned off.
 The blower unit , with pressure control ,coupled to the pneumatic air and gas valves on the
gasholders , ensure the constant pressure of the biogas throughout all the filling emptying cycle.
 The operational pressure control system only requires the air blower to operate when biogas is
being used and the gas holder will retain its pressure, shape and stability in the event of a power
failure.
 Volume Capacity: from 10 to 3000m3.

   

SCADA Screen of Biogas Power Plant:

GGE offers Supervisory control and data acquisition (SCADA) System:
SCADA system is implemented for the precise and efficient control over plant
process and to collect and store data generated from various field instruments
such as digester pressure transmitter, Sewage gas flow meter, on line CH4 and
online H2S analyzer, various engine generator set parameters, etc.

   

Gas Blowers & compressors:

Gas Blower:
We are renowned supplier of Biogas Blowers and Compressors of premium
quality. These blowers and compressors are widely used in sewage treatment
plants, water treatment plant, fertilizers, grain, sugar industries, gas boosting,
liquid agitation and sewage disposal etc.
Offered product is appreciated for its durability, energy conserving, stable
performance, low noise and high efficiency. These blowers and compressors are
in high demand nationwide.
Biogas Blowers have been specially developed for pumping of biogas. Gas is
sucked from the system and delivered to the desired destination against the
system pressure. These are generally used in biogas lines to boost the gas
pressures to meet the system input demand. Special material of construction,
lubrication and sealing arrangements make them ideal choice for biogas
applications. For inflammable and toxic gases leak tightness is ensured.

   

Gas conditioning and safety equipments for gas Line:

1)Flare System:

Biogas flares are used to safely burn biogas that is

surplus to the demand of energy recovery plant or where
recovery plant fails. They may also provide the only
means of safely disposing of biogas produced by
anaerobic bioprocesses where the economics of energy
recovery have not proved viable.

GGE offers wide range of flaring system and its

accessories for smooth and safe operation of flaring
system.

Main Features:

 Reliable Operation
 Increased destruction efficiency
 Semi & fully automatic system
 Easy maintenance
 Low operating cost

Applications:

 Sewage treatment plant

 Chemical & Petrochemical plant
 Process industries
 Biogas, landfill gas & producer gas,etc.
 Sugar mills.

   

3)Moisture Separator:
Water condenses in every biogas line and it is critical that this water is bled
out of the
Water system without
condenses in everygas loss. line
biogas Thisand
is the
it isfunction
critical of
thatthethis
line Moisture
water is bled
Trap
out and easily
of the incorporated
system without gasinto loss.
the pipe
Thiswork.
is the function of the line Moisture
Trap and easily incorporated into the pipe work.
When gas enter the in the Moisture Trap it impinges upon the special created
surface with flow reversals, this causes coalescence resulting conversion of
Working Principle:
moisture into water droplets which in turn falls into the base of Moisture
Trap.
When It gas
has enter
mechanical auto-drain
the in the Moisturesystem
Trap it (optional)
impinges uponwhichthedrains outcreated
special the
water as itwith
surface crosses
flow a certain levelthis
reversals, in the tank.coalescence resulting conversion of
causes
moisture into water droplets which in turn falls into the base of Moisture
Features:
Trap. It has mechanical auto-drain system (optional) which drains out the
water

Low as it crossesdrop.
pressure a certain level in the tank.

High efficiency.
Features:

With mechanical Auto-drain systems.


Customized
Low pressure material
drop. Selection.


Sizes
Highranges from 2" to 24".
efficiency.


Standalone system. Auto-drain systems.
With mechanical


NoCustomized
Electricity material
required.Selection.


Innovative
Sizes rangesdesign.
from 2" to 24".

Standalone system.

No Electricity required.

Innovative design.

   

Agitators, Pumps & Separators:

1) Agitators:
Agitators/Mixers are used in digesters to mix and to
make substrate alike, thus iincreasing the output of the
plant and prevent solids settting down which in the long
run might reduce the effficiency of the plant, for
instance by clogging its pipees.

Main Features:

GGE supplies agitators/m mixers of various models and

specification.

Three types of agitators/m
mixers are supplied by GGE i.e.
(a) Horizontal and Submeersible.
(b) Vertical and External (c) Lateral and External.

Agitators/mixers with auttomatic lubricator.

High efficiency agitators//mixers.

Agitators/mixers with adjjustable propeller.

Agitators/Mixers for highh temperature Conditions

GGE also supplied accessoriess for Agitators/Mixers for their

best operation.

1. Service Box
2. Biogas Bracket
3. Service Balcony
 SEPARATION
DI CONGLOMERATO
SOLIDS-LIQUID BITUMINOSO SEPCOM™ BIOGAS
Solids-Liquid Separators for Digestate
IMPIANTI

MULTIPLE PATENTS PENDING

SEPCOM™ BIOGAS
Solids-Liquid
Separators for Digestate The SEPCOM™ Separator range for BIOGAS plants includes a vertical and a
horizontal high performance version, which perfectly meet the requirements
of international safety standards for anaerobic digestion plants.

Benefits offered by SEPCOM™ BIOGAS

Vertical SEPCOM™ BIOGAS Horizontal SEPCOM™ BIOGAS
Various types of biomass
Pig manure
Cattle manure
Fruit and vegetable waste and other food waste
(potatoes, beetroots etc.) Wheat silage
Slaughtering waste
O.F.M.S.W.

No leakage of unprocessed digestate: High separation capacity

- Environmental protection Low power consumption
- Prevents sanctions by environment
supervisory authorities
- Prevents plant downtime
Significantly reduced assembly and maintenance time

High performance wear-resistant screens

Significant overall management cost reduction of solid-liquids
separation process in Biogas plants
Affordable spares

MANAGEMENT COST COMPARISON:

SEPCOM™ VS TRADITIONAL SEPARATORS
in 5 years*
Distinctive features of SEPCOM™ BIOGAS Separator
Vertical Separator SEPCOM™ BIOGAS
Patent Pending

Maintenance-friendly
Vertical screws drive unit position
manufactured from
engineering polymer
SINT™ ensure no clogging
and no solids plug loss
Diaphragm outlet:
self-adjusting counter-pressure

Compensator tank Patented in various countries

Vertical access to screen

for easy maintenance

Front chute for quick

collection of separated solids

Galvanized steel support LESS INSTALLATION SPACE REQUIRED:

Reduced overall dimensions along with easy assembly and process control makes
the vertical version of SEPCOM™ BIOGAS suitable for all types of plant

Horizontal Separator SEPCOM™ BIOGAS

Compensator tank:
available also as 1m3 version Sewage inlet
pre-arranged for level indicators

Overflow

Wear-resistant engineering SINT™

polymer or stainless steel screw
Patent Pending

Diaphragm outlet:
self-adjusting counter-pressure Drive unit design ensures
sturdiness of the screw
Patented in various countries

Galvanized steel support suitable

Liquid outlet for water pipe connection
 Vertical Separator SEPCOM™ BIOGAS Horizontal Separator SEPCOM™ BIOGAS

C
C

A B B
A

A B C Power Weight Max. Throughput

RANGE Diameter
mm mm mm kW kg m3/h *
SEPCOM® 0150 V 150 1,140 945 2,430 5.5 500 20
SEPCOM® 015 150 660 1,200 1,800 2.2 120 15
SEPCOM® 045 260 980 1,930 2,770 4.0 480 45
SEPCOM® 065 260 980 2,230 2,770 5.5 570 65
* Throughput rate depends on type of material, operating conditions and maintenance.
Rights reserved to modify technical specifications.
May 2015
063002267

www.wamgroup.com
BIOGAS PLANT ORGANIC FERTILIZER 2018

BIOGAS PLANT
ORGANIC
FERTILIZER

RAJU GUPTA
GEON ENGINEERS, +91-8368948619, GEONENGINEERS@GMAIL.COM.

GEON ENGINEERS, +91-8368948619, geonengineers@gmail.com. Page 0

BIOGAS PLANT ORGANIC FERTILIZER 2018

DESCRIPTION OF THE ORGANIC MANURE FROM BIOGAS SLURRY

One ton of slurry provides 44 kg of nutrients as compared to 19 kg through farmyard manure and 27 kg by
compost. Micro nutrients such as zinc (Zn), copper (Cu) and manganese (Mn) present in the original material are
also recovered in biogas slurry and can proved useful to crops when used as organic manure. The nutrient
composition of slurry manure is shown in Table:

S. NO. PARAMETER AMOUNT

1. Total Nitrogen (%) 1.40 – 1.84
2. Total Phosphorous (%) 1.10 – 1.72
3. Total Potash (%) 0.84 – 1.34
4. Organic Carbon (%) 35.0 – 38.4
5. Zinc (mg/kg) 103 – 116
6. Copper (mg/kg) 51 – 68
7. Manganese (mg/kg) 231 – 295
8. Iron (mg/kg) 3200 – 3600
9. Carbon / Nitrogen ratio 10 – 15
10. Organic matter 65%

The digested slurry can be fed directly to the crop through the irrigation channels or it can be stored and used
later whenever required. To derive maximum benefits from the stored digested slurry, it is essential to prevent
its exposure to the sun as any such exposure would result in loss of ammonical nitrogen content of the slurry. It
is advisable to dig, two or three manure pits near the biogas plant. The slurry is then carried and stored in these
pits which are covered with solid waste from the farm.

The fresh biogas slurry when used by mixing with irrigation water to growing crops gives better yields as
compared to other modes of its applications.

The organic manure produces is recommended for following crops:

• Short term crops: Vegetables and Fodder
• Mid-term crops: Wheat, cotton, Rice, Potato, Sugarcane and Maize
• Long term crops: Kinnow, Guava, Grapes, Mango, Lemon and Apple.

CROPS DOSES TIME OF APPLICATION

Wheat, Rice, Maize and Cotton 200-400 Kg/Acre During preparation of Land for Sowing
Half Dose of Manure during
Sugarcane, Potato 400-800 Kg/Acre preparation of Land and remaining
half after two-three months of sowing
Vegetable 200-400 Kg/Acre 20-30 Days after plantation
Kinnow, Guava, Grapes, Mango,
5-10 Kg/tree Two times in a year
Lemon and Apple.

GEON ENGINEERS, +91-8368948619, geonengineers@gmail.com. Page 1

 ANNAPURNA ORGANIC MANURE

अन्नपूणार् czk.M lUrqfyr dkcZufd tSfod [kkn

Marketed by:

GEON AGRO
1-E, Jia Sarai, IIT, Hauz Khas, New Delhi - 110016.
Tel: 8860733828, Email: geonagro@gmail.com
Manufacturing Unit:

HARGOBIND BIO ENERGY,

Village - Dakounda, Tehsil - Nabha, Distt. - Patiala, PUNJAB.
 अन्नपण
ू ार् czk.M lUrqfyr dkcZufd tSfod [kkn
laUrqfyr dkcZfud [kkn ds ykHk&
1- Hkwfe dh mRiknd {kerk esa o`f) djrh gS ,oa moZjdrk esa
c<+ksRrjh gksrh gSA
2- Hkwfe esa thok.kq mRiUu djrh gS ftlls dhM+ksa ij tSfod fu;U=.k
esa lgk;d gksrk gSA
3- dhVuk”kd nokbZ;ksa dks vko”;drk ugha gksrh gS] ftlls vkfFkZd
ykHk gksrk gSA
4- Hkwfe dh vknzrk ¼ueh½ dks cjkcj j[krh gS ,oa ty /kkj.k {kerk
c<+krh gSA
5- Qlyksa dk xEHkhj ladzk.ked jksaxksa ls cpko djrh gSA
6- jklk;fud [kkn dh rqyuk esa lLrh gSA
7- izkd`frd :Ik esa Qly dh mit esa o`f) gksrh gS QyLo:Ik
Qly Lokfn’V o ekuo ds LokLF; esa fy; ykHknk;g gksrh gSA
jklk;fud [kkn dh gkfu;kW&
1- Hkwfe dh mRiknd {kerk u’V djrh gSA
2- Hkwfe ds mi;ksxh thok.kqvksa dks u’V djrh gSA
3- Tkhok.kq u’V gksus ls Qly ij dhM+s T;knk yxrs gSAa
4- dhVuk”kd nokbZ;ka dk fNM+dko vko”;d gS] ftlls vkfFkZd
gkWfu gksrh gSA
5- Hkwfe dh vknzrk ¼ueh½ dh “kfDr dks u’V djrh gS] ftlls
vf/kd ikuh dh vko”;drk iM+rh gSA
6- Qlyksa esa xaHkhj ladzked jksx yxus ls ekuo] I”kqvksa ds
LokLF; ds fy, gkfuizn gS ,oa Qly Lokn jfgr gksrh gSA
7- dkcZfud [kkn dh rqyuk eagxh gSA

• iqjkus dky esa gekjs iwoZt [ksrksa esa ns”kh [kkn dk mi;ksx djrs Fks& ftlesa Hkwfe dh moZjk “kfDr o ueh {kerk esa o`f) gksrh FkhA
QyLo:Ik Hkjiqj Qly dk mRiknu gksrk FkkA blls Qlysa euq’; ds LokLF; o thou ds fy, gkfu jfgr gksrh FkhA
• tc ls jklk;fud [kkn dk mi;ksx izkjEHk gqvk gS] rcls Qlyksa esa xEHkhj jksx mRiUu gksus yxs gS] Qly dk Lokn u’V gks x;k
gS ,oa Hkwfe dh vknzrk ¼ueh½ “kfDr esa Hkkjh fxjkoV vkbZ gS QyLo:Ik ikuh dh vfrfjDr vko”;drk iM+rh gSA
• fdlku HkkbZ;ksa dh leL;k dks nwj djus dk le; vk x;k gS& bu leL;kvksa dks nwj djus dh fn”kk esa ge vkids le{k gekjk
अन्नपण
ू ार् czk.M lUrqfyr dkcZfud [kkn ysdj mifLFkr gq;s gSA ge vV~Vw fo”okl gS fd gekjs lUrqfyr dkcZfud [kkn ds mi;ksx
ls gekjs fdlku HkkbZ;ksa dks csgrj ifj.kke izkIr gksxs] ge ,oa 15 fdyks] o 50 fdyks dh iSfdx esa अन्नपूणार् czk.M lUrqfyr
dkcZfud [kkn miyC/k djok jgs gSaA vkils vuqjks/k gS fd bl [kkn dh miyC/krk ckcr~ vkids {ks= ds अन्नपूणार् czk.M
forjd@Mhyj ls lEidZ dj gesa lsok dk volj iznku djsaA
• अन्नपण
ू ार् czk.M lUrqfyr dkcZfud [kkn mi;ksx djus ls Hkqfe esa Hkkjh ek=k esa tSfod rRoksa dh mRifRr gksrh gS] ;g [kkn ekU;
yscksjsVjh esa VsLV fd;k x;k gS mlesa vko”;d lHkh rRoksa dh ek=k larqfyr Gsa

अन्नपण
ू ार् czk.M lUrqfyr dkcZfud [kkn esa mRiknu fuEu rRoksa dk larqfyr lekos”k fd;k x;k gSA
¼1½ fuEcksyh dh [ky ¼2½ rqEck[ky ¼3½ jk;M+k dh [ky
¼4½ vjaMh dh [ky ¼5½ rEckdq ikmMj ¼6½ tSfod fe thok.kq rFkk QQwWn

Qly dk uke mi;ksx esa ysus dk rjhdk Ekk=k@izfr ch?kk

Tokj] cktjk] eDdk] nkysa] vjsaMh] Ckht cksus ls igys 250 fd-xzk-
ljlksa] ewWxQyh] fry] lks;kchu] vjgj
xUuk] jk;M+k Ckht cksus ls igys 250 fd-xzk-
dsyk] iihrk] dikl] rEckdq] pkoy] Ckht cksus ls igys 250 fd-xzk-
thjk] xsagwW] ,oa eWwxQyh
Xkqykc]eksxjk] tSls Qwy ds ikS/ks Ykxkrs le; ,oa izR;sd 3 ekl ds ckn 250 fd-xzk-
Ykglqu ] I;kl] VekVj] vkyw] fepZ Ykxkus ls igys 250 fd-xzk-
lHkh rjg dh lfCt;kW
vke] phdw] vukj] larjk] tSls Qy ds 1 ls 5 lky rd 2 ls 5 fd-xzk-@ 1 isM+
ikS/ks ,oa lkxcku] ukfj;y] vathj] 6 ls 7 lky ckn 6 ls 10 fd- xzk@1 isM+
beyh] [ktwj] vkWoyk] uhacw
 GEON ENGINEERS

FINANCIAL
ANALYSIS

2018

GEON ENGINEERS, Cell: +91-8368948619, Mail: geonengineers@gmail.com

 FEASIBILITY OF BIOGAS POWER PLANT PROJECT

INSTALLED CAPACITY: 1067 KW

A CAPITAL COST ESTIMATE RS. IN LAKH

1 Land (10,000 SQ. MTR. @ 500/-) 50.00
2 Civil works & Building (1000 sq. mtr.) 75.00
3 Complete plant and machinery 980.00
4 Other fixed assets 40.00
5 Pre-operative expenses 50.00
6 Preliminary expenses 30.00
7 Contingencies 25.00
8 Margin money for working capital 50.00
TOTAL 1300.00

B MEANS OF FINANCE RS. IN LAKH

1 Equity of the promoters, 30% 330.00
2 Subsidy 200.00
2 Term loan, 70% 770.00
TOTAL 1300.00

C BASIS OPERATING YEARS

1ST 2ND 3RD
No. of working days 350 350 350
Power Production in MWHr 8066.52 8066.52 8066.52
Organic manure production in Ton 11025 11025 11025
% Utilization of the capacity 90% 90% 90%
No. of shifts 3 3 3

D COST OF OPERATION RS. IN LAKH

PLANT EXPENSES
Raw Material 110.25 110.25 110.25
Salary and wages (10% annual rise) 36.00 39.60 43.56
Utilities 61.31 67.44 74.18
Misc. plant expenses (5% annual rise) 24.00 25.20 26.46
Repairs and Maintenance 13.00 19.50 26.00
Insurance 12.00 11.00 10.00

OFFICE EXPENSES
Sales expenses 7.78 7.89 8.00
Professional fees (10% annual rise) 10.00 11.00 12.10
Administrative expenses (5% annual rise) 10.00 10.50 11.03
ESTIMATED COST OF OPERATION 284.34 302.38 321.58

E TOTAL SALES AS CALCULATED RS. IN LAKH

SALE PRICE OF RS. 1.5 PER kg 165.38 168.13 170.89
SALE PRICE OF RS. 7.6 PER kWh 613.06 621.12 629.19
TOTAL SALES AS CALCULATED 778.43 789.25 800.08

GEON ENGINEERS
 FEASIBILITY OF BIOGAS POWER PLANT PROJECT

F PROFITABILITY RS. IN LAKH

Gross profit before interest (E-D) 494.09 486.87 478.50
Depreciation @ 10% WDV 109.50 98.55 88.70
Interest on term loan and WC at 13% 119.60 105.30 91.00
Commissions or surcharges on loans 3.85 3.85 3.85
Financial expenses (Depr., Interest, Comm.) 232.95 207.70 183.55
NET OPERATING PROFIT 261.14 279.17 294.96

G CASH FLOW RS. IN LAKH

Income tax (MAT, 18.5%) 48.31 51.65 54.57
Less Dividend on equity capital (0%, 6%, 12%) 0.00 19.80 39.60
Retained profits 212.83 207.73 200.79
Term loan payment (Loan return in 7 years) 110.00 110.00 110.00
Include depreciation 109.50 98.55 88.70
Net cash accruals 212.33 196.28 179.48
CUMULATIVE CASH ACCRUALS 212.33 408.61 588.09

GEON ENGINEERS
 FEASIBILITY OF BIOGAS POWER PLANT PROJECT

INSTALLED CAPACITY: 635 KW

A CAPITAL COST ESTIMATE RS. IN LAKH

1 Land (7,000 SQ. MTR. @ 500/-) 25.00
2 Civil works & Building (700 sq. mtr.) 35.00
3 Complete plant and machinery 620.00
4 Other fixed assets 25.00
5 Pre-operative expenses 30.00
6 Preliminary expenses 20.00
7 Contingencies 20.00
8 Margin money for working capital 25.00
TOTAL 800.00

B MEANS OF FINANCE RS. IN LAKH

1 Equity of the promoters, 30% 210.00
2 Subsidy 100.00
2 Term loan, 70% 490.00
TOTAL 800.00

C BASIS OPERATING YEARS

1ST 2ND 3RD
No. of working days 350 350 350
Power Production in MWHr 4800.6 4800.6 4800.6
Organic manure production in Ton 6300 6300 6300
% Utilization of the capacity 90% 90% 90%
No. of shifts 3 3 3

D COST OF OPERATION RS. IN LAKH

PLANT EXPENSES
Raw Material 63.00 63.00 63.00
Salary and wages (10% annual rise) 25.00 27.50 30.25
Utilities 36.48 40.13 44.15
Misc. plant expenses (5% annual rise) 18.00 18.90 19.85
Repairs and Maintenance 8.00 12.00 16.00
Insurance 7.00 6.00 5.00

OFFICE EXPENSES
Sales expenses 4.59 4.66 4.72
Professional fees (10% annual rise) 6.00 6.60 7.26
Administrative expenses (5% annual rise) 6.00 6.30 6.62
ESTIMATED COST OF OPERATION 174.08 185.09 196.84

E TOTAL SALES AS CALCULATED RS. IN LAKH

SALE PRICE OF RS. 1.5 PER kg 94.50 96.08 97.65
SALE PRICE OF RS. 7.6 PER kWh 364.85 369.65 374.45
TOTAL SALES AS CALCULATED 459.35 465.72 472.10

GEON ENGINEERS
 FEASIBILITY OF BIOGAS POWER PLANT PROJECT

F PROFITABILITY RS. IN LAKH

Gross profit before interest (E-D) 285.27 280.63 275.26
Depreciation @ 10% WDV 68.00 61.20 55.08
Interest on term loan and WC at 13% 73.45 64.35 55.25
Commissions or surcharges on loans 2.45 2.45 2.45
Financial expenses (Depr., Interest, Comm.) 143.90 128.00 112.78
NET OPERATING PROFIT 141.37 152.63 162.48

G CASH FLOW RS. IN LAKH

Income Tax (MAT,18.5%) 26.15 28.24 30.06
Less Dividend on equity capital (0%, 6%, 12%) 0.00 12.60 25.20
Retained profits 115.21 111.79 107.22
Term loan payment (Loan return in 7 years) 70.00 70.00 70.00
Include depreciation 68.00 61.20 55.08
Net cash accruals 113.21 102.99 92.30
CUMULATIVE CASH ACCRUALS 113.21 216.21 308.51

GEON ENGINEERS
Suite No. 302, A-10/11, Bhandari House,
Batra Complex, Dr. Mukherjee Nagar,
Delhi 110009, India.
Tel: + 91-11-27652310, 43306985
Cell: +91-8368948619
Mail: geonengineers@gmail.com
Web: www.geonengineers.com
GEON ENGINEERS PROFILE

INTRODUCTION TO GEON ENGINEERS

GEON ENGINEERS is an organization based in New Delhi providing Energy Projects Engineering services. It takes a multi-
disciplinary approach and provides complete range of services from concept development to commissioning for energy
area.

MANAGEMENT
GEON is a professionally managed company with its strong intellectual capital of well-qualified result oriented managers
with vast experience in the industry. In last few years of operation the company has developed its own expertise and now
has its own team of experienced accredited electrical & mechanical engineers, technicians and researchers, social scientist,
environmentalists, marketing and financial managers.

In the management of the projects, the company depends a good deal on short-term consultants working on full time or
part time basis. GEON has been fortunate enough to get the co-operation of some of the best experts in their fields. The
company employs modern techniques of project management to ensure timely and speedy execution of the projects.

WORKING PROFESSIONALS AND FACILITIES

GEON team is drawn from various disciplines, like civil, electrical & mechanical engineering, infrastructure, economics,
science, planning, management, etc. All the personnel have wide experience in their field and are from good universities
and institutions. The company has adequate working place with working staff, communication and computational facilities
and is strategically located in the capital city of Delhi.

COLLABORATIONS AND CO-OPERATIONS

The Company maintains regular contact with leading industrial, research and academic organizations, working in energy
sector. A formal collaboration agreement is signed with these organizations for accessing their expertise either for an
individual project or for working in specific areas.

BUSINESS VERTICALS
GEON portfolio of services encompasses a broad domain. Following are the strategic & technical areas of Energy where
GEON is rendering its services:

Biogas plants, Small Hydro Power, Biomass based Co-generation, Solar Photovoltaic.

OUR VISION
Geon is a professionally managed company regarded by its customer, employees and vendors as dedicated to create values
by complete excellence.

OUR MISSION
GEON is committed to deliver innovative solutions through teamwork with sincerity to total customer satisfaction and
contributing to the success of its customers.

Cell: +91-8368948619, Mail: geonengineers@gmail.com www.geonengineers.com

GEON ENGINEERS PROFILE

SERVICES

WE PROVIDE FOLLOWING SUPPLIES AND SERVICES REQUIRED FOR SETTING UP OF THE BIOGAS PROJECTS:

SUPPLIES AND SERVICES

1. PROJECT PROFILE: The project profile will provide details on project system requirement, techno-economic
feasibility, technical specifications, analysis of investment, production costs, cash flow and profitability. Each
and every relevant aspect of the project has been included in the profile. All relevant snaps of the projects,
plants and equipment are also included.

2. DETAILED PROJECT REPORT: A detailed report will be prepared with following details: General information,
Promoters details, Particulars of the Industrial concern, proposed capacity of the plant, details of technical
process, Technical Arrangements, Location and Land, Buildings, Plant and Machinery, Utilities, Labour, Cost
of Project, Means of Financing and Profitability and Cash Flow.

3. ALL CLEARANCES INCLUDING DIC REGISTRATION, SUBSIDY, POLLUTION CONTROL, CLU AND PPA: All
necessary documentation for clearances / approvals necessary for the project and all other applications,
write-ups, clarifications etc., required by various authorities, at various stages of the project.

4. GOLD STANDARD CARBON CREDITS: All necessary documentation and work for approvals necessary for the
Gold Standard carbon Credits for the project.

5. FINANCIAL CLOSURE: We work to suggest the most appropriate financial structure and matching financial
agencies. We prepare the applications for debt financing, including preparation / review of responses to
queries of financial institutions, preparation and conclusion of preliminary term sheet, appraisal formalities,
negotiation of terms and conditions of pre-commitment and sanction, review of common loan and
securitization agreement and fulfilment of pre-disbursement conditions.

6. COMPLETE ENGINEERING, CIVIL CONSTRUCTION AND PLANT & MACHINERY SUPPLY AND ERECTION: We
manage basic development of P & I diagrams, plant layouts, equipment sizing, hazard studies and
optimization and do complete Engineering. With emphasis laid on single point responsibility the company
uses modern techniques for total construction management including selection of contractors, material
used and handling, store management, supervision and monitoring of site progress till mechanical
completion and pre‐commissioning checks.

7. PLANT OPERATION: We draw up an organizational plan, management structure, functional demarcation and
select & allocate proficient candidates for different jobs. We take up all type of operating services for
operation of industrial assets: Marketing, Operational, Personnel, Technical & Purchasing Services.

Cell: +91-8368948619, Mail: geonengineers@gmail.com www.geonengineers.com

GEON ENGINEERS PROFILE

BASIC TASKS SCHEDULE

1 PROJECT PROFILE
A Company formation

2 PROJECT DEVELOPMENT
A Site selection and Land acquisition
B Detailed Project Report
C Implementation Agreement
D Pollution
E Change of Land Use
F Power Purchase Agreement

3 FINANCIAL CLOSURE
A Loan Documentation
B Financial Closure

4 PLANT DESIGN
A Detailed Plant Design and Specifications

5 ENGINEERING, PROCUREMENT AND CONSTRUCTION

A Engineering
B Procurement
C Custom duty exemption
D Construction and commissioning
E Subsidy approval and disbursement
F Carbon Credits approval

6 PLANT OPERATIONS
A Operation set up
B Operations

Cell: +91-8368948619, Mail: geonengineers@gmail.com www.geonengineers.com

GEON ENGINEERS PROFILE

DATA REQUIRED FOR DETAILED PROJECT REPORT

1 PROMOTERS DETAILS Attach PAN, ID, ITR

Name of the promoter: Attach worth certificates of the promoters.
Post of the Promoter:
Education Qualification of promoter
Short profile and Experience of Promoter
Company or firm or individual:
Complete Address:
Email:
Contact Number:

2 COMPANY DETAILS
Short Introduction of the Company or firm:
Description of the Location:
Date of Establishment of the plant:
Company Registration papers: Attach.
Project will start functioning from which
date.
Attach Certificate of Incorporation. Attach
Registration number:
Some details of present business:
PAN NUMBER of company: Attach PAN number.
Last balance sheet of company or firm Attach bank details, balance sheet.

3 DETAILS OF THE LAND

Nearest Tehsil / Bock
Nearest Road Head
Nearest Railway Station
Nearest Airport
Nearest Grid
Area of the Land:
Land ownership papers Attach papers. and fard
Status of the land Attach if any paper available.

Cell: +91-8368948619, Mail: geonengineers@gmail.com www.geonengineers.com

 GEON ENGINEERS

REPRESENTATIVE
PROJECTS

2018

GEON ENGINEERS, Cell: +91-8368948619, Mail: geonengineers@gmail.com

GEON ENGINEERS PROJECTS

REPRESENTATIVE PROJECTS

M/S. BHATINDA CERAMICS PVT. LTD.,

Bhatinda Ceramics Pvt. Ltd., Bhatinda (Punjab) gave a contract to Geon for work on
development and design of a 2500 CU M capacity Biogas plant with 250 kW power generation
capacity. Geon prepared a detailed project report and design for the project. Geon also got an
approval from Ministry of New and Renewable Energy MNRE (Govt. of India) for a subsidy of
Rs. 82.5 Lakh for the project. Under the project 5 fixed dome type biogas digesters of 500 CU
M capacity each were constructed and commissioned. The project work was supervised by
Biogas development and Training Centre (BDTC) Punjab Agriculture University (PAU),
Ludhiana as per the direction of the Govt. of India. The total project cost was Rs. 3 Crore. The
subsidy was finally released by Govt. of India after successful commissioning of the project.

M/S. HARGOBIND BIO ENERGY

Hargboind Bio Energy, Patiala (Punjab) gave a contract to Geon for work on development,
approval and design of a 6000 CU M capacity Biogas plant with 635 kW power generation
capacity. Geon prepared a detailed project report and design for the project. Geon also got an
approval for the project and worked on signing a long term power purchase agreement with
state utility. Under the project one biogas digester of 6000 CU M capacity was constructed and
commissioned with a grid connected 635 kW gas based generator. The Ministry of New and
Renewable Energy, MNRE (Govt. of India) also gave approval for custom duty exemption for
the import of machinery for the project. Geon is working for the approval of the subsidy for the
project from the Ministry of New and Renewable Energy, MNRE (Govt. of India) for a subsidy
of around Rs. 100 Lakh. The total project cost is Rs. 6.5 Crore. Geon is also working for
validation and verification of Gold Standard carbon credits for the project.

Cell: +91-8368948619, Mail: geonengineers@gmail.com www.geonengineers.com