Professional Documents
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DE CUAUTITLÁN IZCALLI
The procedure of the entire project was of a great investigative nature because a large collection
of information had to be given with respect to all the sensors that we deal with such as internal
temperature and the environment, ultra-sonic for the level of water in our bioreactor, the census
of pH that in our case was based on the conductivity of the water for the agents that are diluted in
our water.
When making an intercommunication with the LabVIEW software, it was possible to throw a
dialog box where it indicates the temperature with respect to the milliseconds of census and thus
be able to have exact measurements in time and shape inside and outside our bioreactor.
HC-SR04 ultrasonic sensor
Also known as a proximity detector that works free of mechanical friction and that detects objects
at distances ranging from a few centimeters to several meters. The sensor beeps and measures
the time it takes for the signal to return. These reflect on an object, the sensor receives the echo
produced and converts it into electrical signals, which are produced in the evaluation device.
These sensors work only in the air and can detect objects with different shapes, colors, surfaces
and different materials. The materials can be solid, liquid or dusty, however, they must be sound
deflectors. The sensors work according to the echo time, that is, the time distance between the
emission pulse and the echo pulse is evaluated. The sensor works best by detecting objects at a
30-degree angle and at a distance of approximately 4.5 meters (Figure 3). Thanks to the given
programming, the sensor was configured to detect the level of water that is inside our bioreactor
and thus see in real time what is happening inside without altering the medium. Given the
distance we have from the initial point of water to the total point of the net capacity that was used,
in this distance it was divided between the different sizes for programming and thus counting is
for example half the tank, in its total capacity or if it is empty.
Conductivity cells (illustration 4) In metallic conductors, the transport of electric current takes
place due to the movement of electrons in the metal under the action of a potential difference. As
where is the resistivity of the solution (in ohm cm), A is the area through which the electric flux
occurs (in cm2) and l is the distance between the two planes considered (in cm). Resistivity,
which is normally a function of temperature, is a characteristic of the material in the cylinder and
is independent of the geometric shape of the material, while R depends on how long and thick the
cylinder is. Taking the reciprocal of the relation (2) we obtain
Figure 1: Cylinder of cross section A and length l. The cylinder can be a metal or an aqueous
solution of an electrolyte. The electrolytic conductance (L) is defined as the inverse magnitude of
the resistance (L = 1 / R),) whose unit is Siemens (S or -1). We define the inverse of resistivity
as conductivity, . Another name used for conductivity is specific conductance. We rewrite the
relationship (3)
The units of are, then, S cm -1. According to the equation, the expression of () the
conductivity of a solution is its conductance enclosed in a cube of 1 cm3 ( l = 1cm, A = 1cm2).
The ratio ( l / A) is defined as the constant of the conductivity cell, k. The relation (4) can now
be written:
Thanks to these conductivity sensors it was possible to replace it with a pH sensor based on all
the practice that was carried out.
Electric conductivity
Conductivity is a variable that is controlled in many sectors, from the chemical industry to
agriculture. This variable depends on the amount of dissolved salts present in a liquid and is
inversely proportional to its resistivity.
Only the 4-ring method can measure different ranges using a single probe. The advantages of
this method with respect to that of two points (ammeter method) are numerous: linear readings in
a wide range, without any polarization, and without the need for thorough cleaning due to scale.
INFOAGRO offers a wide range of Ammeter and Potentiometric meters. Particular models are
available for the measurement of many parameters with a single instrument (CE, TDS, pH and
temperature), or studied for specific applications (for example: thermo-hydraulics and agriculture).
The unit of measurement commonly used is the Siemens / cm (S / cm), with a magnitude of 10
raised to -6, that is, micro Siemens / cm (µS / cm), or 10 raised to -3, that is, milli Siemens (ms /
cm).
Water conductivity
Pure water: 0.055 µS / cm
Distilled water: 0.5 µS / cm
Mountain water: 1.0 µS / cm
Water for domestic use: 500 to 800 µS / cm
Max. for drinking water: 10055 µS / cm
Sea water: 52 ms / cm
In addition to normal conductivity meters, there are instruments that automatically convert the
conductivity value to ppm, directly offering measurements of the concentration of dissolved
solids. The conductivity of a solution is determined by molecular motion. Temperature influences
this movement, so it must be taken into account when making precision measurements.
Generally, for comparative measurements, the reference temperature is 20 c or 25 c. To correct
for the effects of temperature, a compensation factor ß is used. It is expressed in% / c that varies
according to the composition of the solution being measured. In most applications, the ß
coefficient is set at 2% / ºC. Conductivity measurement It is possible to differentiate the different
conductivity meters according to the measurement method they use, that is, ammeter or
potentiometric. The ammeter system applies a known potential difference (V) to two electrodes
and measures the alternating current (?) That passes through them. According to Ohm's law, the
two dimensions are subject to the relationship: I = V / R. Where R is the resistance, V is the
known voltage and I is the current going from one electrode to another. Therefore, the higher the
current obtained, the higher the conductivity. The resistance, however, depends on the distance
between the two electrodes and their surfaces, which can vary due to possible deposits of salts
or other materials (electrolysis). For this reason, it is recommended to limit the use of the
amperometric system for solutions with low concentration of dissolved solids, 1 g / L
(approximately 2000 µS / cm). The 4-ring potentiometric system is based on the induction
principle and eliminates common problems associated with the amperometric system, such as
the effects of polarization. An alternating current is applied to the two outer rings; while the two
inner rings measure the potential difference induced by the current flow, which depends on the
conductivity of the solution where the probe has been immersed.
A PP display keeps the current flow fixed and constant. With this method it is possible to measure
conductivity with ranges up to 200000 µS / cm and 100 g / L.
Dividing by 10 the measurements in ppm obtained with a dissolved solids meter, the hardness
value of the water is obtained in of. As noted above, 1 ppm = 2 µS / cm of conductivity, therefore:
1ºf = 20 µS / cm
Dividing the measurements in µS / cm by 20, the water hardness value is obtained in French
degrees.
Application Sector
Graphic arts Calibration baths, film processing
Beer and yeast production Cleaning and control of filters in the facilities, dosage of salt in the
yeast
Desalination Treatment of inlet water in the facilities, control of depletion of softening resins,
control of osmotic membranes
Heat generators / boilers Ion exchangers, salt reds in boiler water, loss control in humidifiers and
condensersGalvanic Chemical etching solutions, zinc plating, galvanic baths, rinsing in
semiconductor manufacturing
Testing sanitation levels and pH are the most important tests for pools. The chlorine level should
stay between 1.0 and 3.0 parts per million (ppm) to maintain a healthy pool. A pool's pH levels
should be maintained between 7.2 and 7.6.
Features
In the past LabVIEW was a graphic programming language that was developed to facilitate the
task of data acquisition in laboratories.
LabVIEW is very easy to use, just connect the cables from the controller to the computer and
start data acquisition, but LabVIEW is currently used for many more purposes than the previous
one:
In the image below we can see an example of a program (front panel) that performs the
temperature measurement process of a piece of equipment, compares the results with the
desired temperature (setpoint) and provides an output signal to the controller to try to control the
setpoint temperature
El LabVIEW Interface for Arduino (LIFA) Toolkit ayuda a establecer interfaz fácilmente con el
microcontrolador Arduino usando LabVIEW.
The Arduino microcontroller acts as an I / O motor that connects to LabVIEW VIs through a serial
connection. This helps to move information quickly from Arduino pins to LabVIEW without
adjusting communication, synchronization or even a single line of C code.
By using Open, Read / Write, Close in LabVIEW, we can access the digital, analog, pulse width
modulated, I2C and SPI signals of the Arduino microcontroller.
The Arduino microcontroller must be connected to the PC with LabVIEW via a USB, serial,
Bluetooth or XBee link. This toolkit does not make autonomous operation possible.
The Arduino cards supported are: Arduino UNO, MEGA, Nano and Leonardo (beta).
Arduino Configuration:
The Arduino configuration is done very simply, just upload a specific file and it will be ready for
connection to LabVIEW.
The file in question can be downloaded from here.
Once all the files have been downloaded and saved in the same folder, we open the
“LVIFA_Base.pde” file with the Arduino IDE, in this way, all the files linked to it will be
automatically opened.
The next step is to load the program into the Arduino as any other one loads.
Once we have installed the NI package, we must install the NI-VISA (Virtual Instrument Software
Architecture) drivers, which is a standard for configuring, programming and troubleshooting
instrumentation systems that use the GPIB, VXI, PXI interfaces, serial (RS232 / RS485), Ethernet
/ LXI, and USB.
The complete file weighs 641.1 MB.
Finally, we must download the VIPM (VI Package Manager) program that is responsible for
installing the LIFA.
To properly install the LIFA, we open VIPM. We wait for you to load all available applications and
look for the one we want to install.
And with all these steps we have already installed and configured the Arduino interface for
LabVIEW.
INTERFACE PROTOTYPE
On the front panel, observe the visualization of the interface that is running for the capture and
saving of the necessary data to be able to carry out a census of the voltage differences that are
being captured by the ARDUINO microprocessor, which helps us perform serial communication
with LabVIEW
In the image we visualize the pertinent connections to be able to make a serial connection which,
as already mentioned, will allow us to capture the signals, in the same way we are using the
Arduino tools to make, an input is observed, in the same way a pin input digital to help us capture
the signals by a voltage difference
The inputs for the sensors which will help us to have a data, for example, with the DHT11 sensor,
which will give us a temperature and humidity data to identify the response surface of the
temperature and humidity in the biorreactor
Pure water is not conductive of electricity, however, when certain substances are added to the
water the electric current is conducted. These substances are known electrolytes and form
negative and positive ions that will carry the electric current. The flow of the current depends on
the magnitude of the potential applied and the resistance of the solution between the electrodes.
Result of this conduction can characterize the electrochemical behavior, determine ionic
constants of dissociation, determine ionic mobility, measure the ionic content of solutions,
determine the endpoint of conductimetric titrations, detect elution of charged species in ionic
chromatography and monitor vapors of solutions
Said resistance or conductance measurements are traditionally performed with a Wheatstone
bridge and in general, the conductivity measurement of electrolytes such as salts, acids and
bases in aqueous solutions is obtained from them.
Conductivity is the ability of a material to let electrical current through it. To know the conductivity
of water you have to know what kind of water we talk about. Pure water, H2O, does not conduct
electricity. However, practically all the water with which we are in contact (in the tap, mineral, rain,
sea ...) is not pure water, but is water with a solution of salts in different concentrations. Salts in
water have the ability to transport electrical energy. Since all the water with which we are in
contact has dissolved salts, the water with which we are in contact if it conducts electricity. Given
this direct relationship between salinity and conductivity, conductivity is used to measure the
salinity of water.
The value given of the conductivity of a solution is referenced at 25 ° C. The units of measure for
conductivity are in unit of resistance / unit of length. The most commonly used are dS / m
(deciSiemens per meter), mmhos / cm (millimhos per centimeter) and mS / m (milliSiemens per
meter).
Water conductivity is measured with an EC conductivity meter. The conductivity in water is
measured through an ammeter (measuring current) or potentiometric (measuring power) system.
The greater the intensity passed or the greater the power generated, the greater the conductivity.
siemens per centimeter (s / cm) or millisiemens per centimeter (ms / cm).
Once we have the conductivity value it is possible to pass it to the salinity value by multiplying it
by a factor and it will give you the salinity in mg / L. This factor depends on the type of water you
are measuring, but as a reference value you can take 0.6 or 0.7 for this factor, in the next section
you can see examples of conversions for different types of water.
There are precisely measuring devices, called dissolved solids meters, TDS that gives you the
value directly of dissolved solids. This device works by conductivity and applies the factor to give
you the value of dissolved solids in ppm.
ULTRASONIC SENSOR FOR WATER LEVEL
MEASUREMENT
An application of ultrasound sensors that does not seem so obvious is the measurement of liquid
level in a container. In this post we will show you how you can make your own water level sensor
using an HC-SR04 ultrasonic sensor and your favorite arduino board.
We will measure the distance between an ultrasonic sensor placed on the top of a container and
the surface of the liquid it contains to know at all times the volume contained in the container and
calculate the filling percentage.
It is necessary to put sensor hc-sr04 emitting ultrasound towards the interior of the tank and this
will indicate the distance to which the water level is, with this information we will calibrate two
distances, one for full tank and another for empty tank.
If the distance is less than the empty tank, we will show a message by console «Empty tank»
If the distance is greater than the full tank, we will show a message by console «Tank full»
Sensors
A sensor is an object capable of detecting physical or chemical quantities, called instrumentation
variables, and transforming them into electrical variables. The instrumentation variables can be
for example: light intensity, temperature, distance, acceleration, inclination, pressure,
displacement, force, torque, humidity, movement, pH, etc. An electrical quantity can be an
electrical resistance (as in an RTD), an electrical capacity (as in a humidity sensor), an electrical
voltage (as in a thermocouple), an electrical current (as in a phototransistor), etc. In this practice
we will use the DHT11 which has a capacitive sensor to measure humidity and a thermistor, a
type of semiconductor.
HC-SR04
The HC-SR04 ultrasonic sensor uses sonar to determine distance to an object like bats or
dolphins
do. It offers excellent non-contact range detection with high accuracy and stable readings in an
easy-to-use package. From 2cm to 450cm or 1” to 16ft. Its operation is not affected by sunlight or
black material like Sharp rangefinders are (although acoustically soft materials like cloth can be
difficult to detect). It comes complete with ultrasonic transmitter and receiver module.
Features:
Technical Specifications:
Typical Application
When the connecting cable is shorter than 20 meters, a 5K pull-up resistor is recommended;
when the connecting cable is longer than 20 meters, choose an appropriate pull-up resistor as
needed.
Once DHT detects the start signal, it will send out a low-voltage-level
response signal, which lasts 80us. Then the programmed of DHT sets Data
Single-bus voltage level from low to high and keeps it for 80us for DHT’s
preparation for sending data.
When DATA Single-Bus is at the low voltage level, this means that DHT is
sending the response signal. Once DHT sent out the response signal, it pulls
up voltage and keeps it for 80us and prepares for data transmission.
When DHT is sending data to MCU, every bit of data begins with the 50us
low-voltage-level and the length of the following high-voltage-level signal
determines whether data bit is "0" or "1" (see Figures 4 and 5 below).
Data "0" Indicación
Eléctrica Características
VDD=5V, T = 25℃ (unless otherwise stated)
Conditions Minimum Typical Maximum
Power Supply DC 3V 5V 5.5V
Current Measuring 0.5mA 2.5mA
Supply
Average 0.2mA 1mA
Standby 100uA 150uA
Sampling Second 1
period
Note: Sampling period at intervals should be no less than 1 second.
Atentaos o aplicación
Operación condiciones
Applying the DHT11 sensor beyond its working range stated in this
datasheet can result in 3%RH signal shift/discrepancy. The DHT11 sensor
can recover to the calibrated status gradually when it gets back to the
normal operating condition and works within its range. Please refer to (3) of
this sec on to accelerate its recovery. Please be aware that opera ng the
DHT11 sensor in the non-normal working Condi ones will accelerate
sensor’s aging process.
Atención ti chemicol material
Vapor from chemical materials may interfere with DHT’s sense vet-
elements and debase its sense city. A high degree of chemical
contaminates on can permanently damage the sensor.
Restoration process when (1) & (2) happen
Step one: Keep the DHT sensor at the condi on of Temperature 50~60Celsius,
humidity <10%RH for 2 hours;
Step two: K keep the DHT sensor at the condi on of Temperature 20~30Celsius,
humidity
>70%RH for 5 hours.
Temperatura etc.
Real or humidity largely depends on temperature. Although temperature
compensate on technology is used to ensure accurate measurement of RH, it
is so strongly
advised to keep the humidity and temperature sensors working under the
same temperature. DHT11 should be mounted at the place as far as possible
from parts that may generate heat.
Long me exposure to strong sunlight and ultraviolet may debase DHT’s performance.
Connection wires
The quality of connect on wires will affect the quality and distance of
communicate on and high-quality shielding-wire is recommended.
Other attentions
* Welding temperature should be bellow 260Celsius and contact should
take less than 10 seconds.
* Avoid using the sensor under dew condi on.
* Do not use this product in safety or emergency stop devices or any other
occasion that failure of DHT11 may cause personal injury.
Storage: Keep the sensor at temperature 10-40℃, humidity <60%RH.
Arduino Uno
Arduino Uno R2 Front Arduino Uno SMD Arduino Uno Front Arduino Uno Back
Overview
The Arduino Uno is a microcontroller board based on the ATmega328 (datasheet). It has 14
digital input/output pins (of which 6 can be used as PWM outputs), 6 analog inputs, a 16
MHz ceramic resonator, a USB connection, a power jack, an ICSP header, and a reset
button. It contains everything needed to support the microcontroller; simply connect it to a
computer with a USB cable or power it with an AC-to-DC adapter or battery to get started.
The Uno differs from all preceding boards in that it does not use the FTDI USB-to-serial
driver chip. Instead, it features the Atmega16U2 (Atmega8U2 up to version R2)
programmed as a USB-to-serial converter.
Revision 3 of the board has the following new features:
1.0 pinout: added SDA and SCL pins that are near to the AREF pin and two other
new pins placed near to the RESET pin, the IOREF that allow the shields to adapt to
the voltage provided from the board. In future, shields will be compatible both with
the board that use the AVR, which operate with 5V and with the Arduino Due that
operate with 3.3V. The second one is a not connected pin, that is reserved for future
purposes.
Stronger RESET circuit.
Atmega 16U2 replace the 8U2.
"Uno" means one in Italian and is named to mark the upcoming release of Arduino 1.0. The
Uno and version 1.0 will be the reference versions of Arduino, moving forward. The Uno is
the latest in a series of USB Arduino boards, and the reference model for the Arduino
platform; for a comparison with previous versions, see the index of Arduino boards.
Summary
Microcontroller ATmega328
Operating Voltage 5V
Input Voltage (recommended) 7-12V
Input Voltage (limits) 6-20V
Digital I/O Pins 14 (of which 6 provide PWM output)
Analog Input Pins 6
DC Current per I/O Pin 40 mA
DC Current for 3.3V Pin 50 mA
Flash Memory 32 KB (ATmega328) of which 0.5 KB used by bootloader
SRAM 2 KB (ATmega328)
EEPROM 1 KB (ATmega328)
Clock Speed 16 MHz
Schematic & Reference Design
Power
The Arduino Uno can be powered via the USB connection or with an external power supply.
The power source is selected automatically.
External (non-USB) power can come either from an AC-to-DC adapter (wall-wart) or battery.
The adapter can be connected by plugging a 2.1mm center-positive plug into the board's
power jack. Leads from a battery can be inserted in the Gnd and Vin pin headers of the
POWER connector.
The board can operate on an external supply of 6 to 20 volts. If supplied with less than 7V,
however, the 5V pin may supply less than five volts and the board may be unstable. If using
more than 12V, the voltage regulator may overheat and damage the board. The
recommended range is 7 to 12 volts.
The power pins are as follows:
VIN. The input voltage to the Arduino board when it's using an external power
source (as opposed to 5 volts from the USB connection or other regulated power
source). You can supply voltage through this pin, or, if supplying voltage via the
power jack, access it through this pin.
5V. This pin outputs a regulated 5V from the regulator on the board. The board can
be supplied with power either from the DC power jack (7 - 12V), the USB connector
(5V), or the VIN pin of the board (7-12V). Supplying voltage via the 5V or 3.3V pins
bypasses the regulator, and can damage your board. We don't advise it.
3V3. A 3.3-volt supply generated by the on-board regulator. Maximum current draw is
50 mA.
GND. Ground pins.
Memory
The ATmega328 has 32 KB (with 0.5 KB used for the bootloader). It also has 2 KB of
SRAM and 1 KB of EEPROM (which can be read and written with the EEPROM library).
Each of the 14 digital pins on the Uno can be used as an input or output, using pinMode(),
digitalWrite(), and digitalRead() functions. They operate at 5 volts. Each pin can provide or
receive a maximum of 40 mA and has an internal pull-up resistor (disconnected by default)
of 20-50 kOhms. In addition, some pins have specialized functions:
Serial: 0 (RX) and 1 (TX). Used to receive (RX) and transmit (TX) TTL serial data.
These pins are connected to the corresponding pins of the ATmega8U2 USB-to-TTL
Serial chip.
External Interrupts: 2 and 3. These pins can be configured to trigger an interrupt
on a low value, a rising or falling edge, or a change in value. See the
attachInterrupt () function for details.
PWM: 3, 5, 6, 9, 10, and 11. Provide 8-bit PWM output with the analogWrite() function.
SPI: 10 (SS), 11 (MOSI), 12 (MISO), 13 (SCK). These pins support SPI
communication using the SPI library.
LED: 13. There is a built-in LED connected to digital pin 13. When the pin is HIGH
value, the LED is on, when the pin is LOW, it's off.
The Uno has 6 analog inputs, labeled A0 through A5, each of which provide 10 bits of resolution
(i.e. 1024 different values). By default they measure from ground to 5 volts, though is it possible
to change the upper end of their range using the AREF pin and the analogReference() function.
Additionally, some pins have specialized functionality:
TWI: A4 or SDA pin and A5 or SCL pin. Support TWI communication using the Wire
library.
AREF. Reference voltage for the analog inputs. Used with analogReference().
Reset. Bring this line LOW to reset the microcontroller. Typically used to add a
reset button to shields which block the one on the board.
See also the mapping between Arduino pins and ATmega328 ports. The mapping for
the Atmega8, 168, and 328 is identical.
Communication
The Arduino Uno has a number of facilities for communicating with a computer, another
Arduino, or other microcontrollers. The ATmega328 provides UART TTL (5V) serial
communication, which is available on digital pins 0 (RX) and 1 (TX). An ATmega16U2 on the
board channels this serial communication over USB and appears as a virtual com port to
software on the computer. The '16U2 firmware uses the standard USB COM drivers, and no
external driver is needed. However, on Windows, a .inf file is required. The Arduino software
includes a serial monitor which allows simple textual data to be sent to and from the Arduino
board. The RX and TX LEDs on the board will flash when data is being transmitted via the
USB-to-serial chip and USB connection to the computer (but not for serial communication on
pins 0 and 1).
A SoftwareSerial library allows for serial communication on any of the Uno's digital pins.
The ATmega328 also supports I2C (TWI) and SPI communication. The Arduino software
includes a Wire library to simplify use of the I2C bus; see the documentation for details. For
SPI communication, use the SPI library.
Programming
The Arduino Uno can be programmed with the Arduino software (download). Select
"Arduino Uno from the Tools > Board menu (according to the microcontroller on your
board). For details, see the reference and tutorials.
The ATmega328 on the Arduino Uno comes preburned with a bootloader that allows you to
upload new code to it without the use of an external hardware programmer. It communicates
using the original STK500 protocol (reference, C header files).
You can also bypass the bootloader and program the microcontroller through the ICSP
(In-Circuit Serial Programming) header; see these instructions for details.
The ATmega16U2 (or 8U2 in the rev1 and rev2 boards) firmware source code is
available. The ATmega16U2/8U2 is loaded with a DFU bootloader, which can be
activated by:
On Rev1 boards: connecting the solder jumper on the back of the board (near the
map of Italy) and then resetting the 8U2.
On Rev2 or later boards: there is a resistor that pulling the 8U2/16U2 HWB line
to ground, making it easier to put into DFU mode.
You can then use Atmel's FLIP software (Windows) or the DFU programmer (Mac OS X
and Linux) to load a new firmware. Or you can use the ISP header with an external
programmer (overwriting the DFU bootloader). See this user-contributed tutorial for more
information.
The Arduino Uno has a resettable polyfused that protects your computer's USB ports from
shorts and overcurrent. Although most computers provide their own internal protection, the
fuse provides an extra layer of protection. If more than 500 mA is applied to the USB port, the
fuse will automatically break the connection until the short or overload is removed.
Physical Characteristics
The maximum length and width of the Uno PCB are 2.7 and 2.1 inches respectively, with the
USB connector and power jack extending beyond the former dimension. Four screw holes
allow the board to be attached to a surface or case. Note that the distance between digital
pins 7 and 8 is 160 mil (0.16"), not an even multiple of the 100-mil spacing of the other pins.
To achieve the optimization of the bioreactor system, the following operating rules must be
followed strictly:
1. The bioreactor must be designed to prevent the entry of contaminating organisms and to
contain the desired organisms.
2. The cultivation volume must remain constant, that is to say that there are no leaks or
evaporation.
3. The level of dissolved oxygen must be maintained above the critical levels of aeration and
agitation of the crop for aerobic organisms.
4. Environmental parameters such as temperature, pH, etc., must be controlled, and the volume
of the crop must be well mixed. The standards of the materials used in the construction of
sophisticated fermenters are important.
Design of media for fermentation processes
Water is the center of all biotechnological processes and in most cases, it will be the dominant
component of the media in which microorganisms will grow. Once liquid fermentation processes
have reached optimum production levels, water removal is a major factor in the cost of bioproduct
recovery and subsequent processing. The quality of the water is very relevant, since it affects
microbial growth and the production of specific bioproducts. In the past, traditional beer-making
centers were established in locations where high-quality water was provided by natural sources,
thus avoiding having to resort to extensive pre-treatment.
Fermentation in solid substrate.
There are many biotechnological processes that involve the growth of microorganisms on solid
substrates in the total or almost total absence of free water. The most widely used solid
substrates are cereal grains, legume seeds, wheat fiber, woody materials such as straw,
sawdust, or wood shavings, and a wide range of plant and animal materials. Most of these
components are invariably polymeric molecules - insoluble or of very low solubility in water - but
which are mostly cheap and easily obtained and represent a source of concentrated nutrients for
microbial growth.
The microbiological components of solid substrate fermentations can be pure single cultures,
identifiable mixed cultures or fully mixed indigenous microorganisms.
Bioreactor scaling
Most biotech processes will have been identified on a laboratory scale and commercial success
will ultimately depend on the ability to scale the process first from the laboratory to a pilot plant
and then to a full commercial scale. Achieving success in a scaling up process must meet a
number of physical and economic constraints. Identification of some of the control parameters
can generally be done with laboratory scale bioreactors (5-10 liters) and then brought to the pilot
plant scale level.
A pilot plant is, in reality, a large-scale laboratory that has been designed to give flexibility to the
accommodation and adaptation of equipment for the operation of the process.
Pilot plant bioreactors range from a total volume of 100 to 10,000 liters and the largest can
occasionally be used as production units. Full-scale industrial bioreactors can range in volume
from 20,000 to 400,000 liters. Managing the scale-up process requires a high capital investment
in mixing and aeration, in monitoring and control systems, and in rigorous maintenance of
sterility.
Sewage Treatment
The main areas of application and research for bioreactors in wastewater treatment are to date
six: critical reviews, fundamental aspects, treatment of municipal and domestic wastewater,
industrial wastewater, treatment for water purification and others, which They include gas
removal, sludge treatment, and hydrogen production. With the above, it can be seen that the
application and research in this field is gaining extraordinary importance since the deepening of
the fundamentals of the technology is basic to achieve optimal performance of the bioreactors.
The application of these technologies allows the separation of the sludge and the liquid by means
of membranes, obtaining important advantages over the separation in traditional secondary
decanters. The increase in water demand has promoted the implementation of these systems on
a real scale, especially in those cases where the possibility of reusing water is raised.
The application of these technologies allows the separation of the sludge and the liquid by means
of membranes, obtaining important advantages over the separation in traditional secondary
decanters. The increase in water demand has promoted the implementation of these systems on
a real scale, especially in those cases where the possibility of reusing water is raised.
Mode of operation and cultivation systems.
The mode of operation of a culture system is synonymous with the mode of operation of the
bioreactor or fermenter. This not only influences the design of the reactor itself, but also the
kinetic model of crop growth and the production process. There are three modes of cultivation
together with three basic modes of operation:
Discontinuous (batch): batch or batch, no feed (F); the total load of each culture or fermentation
process (batch or batch) is placed inside the bioreactor and the production process or
fermentation is allowed to take place for as long as necessary; which is called retention time.
Semicontinuous (fed-batch): batch fed, with input feeding (F1); an inlet or feed line (F1) is fed so
that the culture system has a product (biomass) with maximum growth (exponential) and
increases productivity.
Continuous: by chemostat, an input line F1 or feed is fed and an output line F2 or wash is
drained; so that the flows or flows of both lines are equal and production is continuous.
Design of a bioreactor with aeration
A vented bioreactor is by definition a continuous reactor where inlet F1 is a sterile air (O2) feed
line; outlet F2 is a sterile air scrubbing line and the growth rate limiting substrate is dissolved
oxygen (DO).
There are two basic types or designs of aerated bioreactors; both are widely used: the first is a
stirred tank with aeration line and the second is an air lift or "air lift". Of the latter there is also a
variant that is used for aerobic crops that are highly resistant to shear and hydrodynamic
stresses, and is the bubble bed.
Transport phenomena analysis.
Thermal exchange systems
Heat transfer is a process in which energy in the form of heat is exchanged between different
bodies or between different parts of the same body that are at different temperatures. Heat is
transferred by a combination of two or more of these three processes: convection, conduction, or
radiation. One of the thermal mechanisms (process) usually predominates over the other two, it is
also possible that all three processes occur simultaneously. Driving is the dominant process in
shell and tube heat exchangers and coil tube. Although the exact mechanism of the conduction is
not understood, it is known that it is due to the movement (kinetic energy) of the free electrons
that move through the crystal lattice of the solid and transport energy when there is a temperature
difference (gradient).
Fourier's Law: J = KδT / δx Where J = energy current density (J / m²s); K = thermal conductivity
(constant characteristic of the material).
The rate of heat conduction (J) through a solid body (measured per unit of cross section) is
directly proportional to the negative of the temperature gradient that exists in that body.