PROJECT REPORT ON JUTTI

NAME- PARUL ASOPA

ROLL NO.- 1874011
BATCH NO. – B. Des. (FDP)2018-2022
SUBMITTED TO – Mr. RIKHIL NAGPAL

NAME OF THE PRODUCT: JUTTI FUSION

MONTH AND YEAR OF PREPARATION –
MAY,2021
PRODUCT CODE: 64035111
QUALITY & STANDARD: As per market demand and BIS
Specification.
FAUX LEATHER -2932, VT LEATHER- IS579.
INTRODUCTION:
Jutti was originated under the Mughal Empire and Rajputs Empire.
They were popularized under the Mughal King Saleem Shah.
Rajasthan and Punjab are the hub of making Jutti. Mostly Tanned
Leather is used for making Jutti. They are Eco friendly in nature and
need high skilled artisans. Usually decorated with mirrors, shells,
paints, embroidery threads etc. Famous Places- Jodhpur, Jaipur,
Udaipur, Bhinmal, Bikaner.

MARKET POTENTIAL:
Jutti’s are so aesthetically pleasant in looks and also provide good
comfort, but doesn’t have a great market share because people do not
purchase them much frequently just like sports shoes. Now a days it’s
getting more trendy as they are decorated with mirrors, shells,
embroidery etc. There are several companies who also offers
customized jutti’s for brides, or any other purpose. In this project
report synthetic and faux leather are used for making juttis.

BASIC PRESUMPTION:
1. The production target in the profile is based on 8 hours single
shift basis for 300 days in a year.
2. Labour wages are based on prevailing rates in the city (State).
3. Rate of interest on fixed and working capital are based on RBI
interest rates.
4. The cost of machinery & equipment are based on the prevailing
rates at the time of preparation of project profile.
5. The cost of raw materials and other griendries may vary from time
to time and place to place.
BUISSNES IDEA:
Juttis are specially worn on some special festivals or traditional
occasions. It provides and completes the traditional outfit. Generally
people do not spend much on buying variety in juttis because they
know that they won’t be able to wear them on daily basis just like
their other pairs of shoes. Due to this reason many people only have
one pair of juttis for traditional occasions. After seeing this problem
and experiencing the same with me, An idea came to my mind that
why not one pair of jutti can be used for several purpose like
according to their needs and outfits. I started researching more about
juttis and came to a conclusion that let’s make juttis with different
replaceable embellishments on it while keeping the upper of jutti
same traditional. For making it more traditional I used block printing
motifs which are famous prints of Rajasthan. With this fusion a
person can have both a basic casual jutti + a decorative heavy jutti in
only one pair.

Reference image showing

block printing design of my
jutti

Medium of attaching and

Embellishments
removing embellisments
(Tich buttons)

Process of manufacture:
TRACING OF UPPER AND COUNTER PATTERN OVER THE
FABRIC

CUTTING OF UPPER PATTERN AND COUNTER

ATTACHING STIFFINER ON FAUX LEATHER

PASTING OF BROCADE OVER LEATHER

CUTTING OF FAUX LEATHER PATTERNS

TRIMMING EXTRA LEATHER AWAY FROM FABRIC

SEWING THE BROCADE WITH FAUX LEATHER

U-BINDING OF 7mm ON THE INNER EDGE OF JUTTI AND

COUNTE TOPLINE

SOAK THE VT LEATHER IN WATER (10-15 MIN) FOR SOLE

MAKING
HAMMER THE SOAKED LEATHER

CUTTING OF SOLE WITH THE HELP OF HAND PRESS M/C

CUTTING OF FOAM
 PASTING OF FOAM ON THE SOLE

COVERING THE FOAM AND SOLE WITH LEATHER OR

REXIN

PASTING OF ALL PATTERNS TOGETHER

STITCHING THE UPPER WITH PREPARED SOLE

STITCHING THE BACK COUNTER WITH UPPER AND SOLE

PROVIDING LOCK STITCH OVER THE JOINING OF UPPER

AND BACK

EDGE TRIMMING

HEAT REACTIVATION PROCESS

FINISHING

QUALITY CHECK

FINAL PACKGING
Quality Specification:
As per the specification of BIS (Bureau of Indian Standards) and
buyer’s specification.
FAUX LEATHER –2932
VT LEATHER- IS 579

Production Capacity:
a) Quantity: 9000pairs
b) Value: Rs. 22,50,000/-

Pollution Control:
This company will not generate any pollution.

Financial Aspects:
It includes aspects related to cost of several areas, some of them are:

 Fixed Capital:
AREA VALUE

LAND AND BUILDING 3000 Rs.

RENT
500SQ. FT. AREA

 Machinery & Equipment:

S.N MACHINES QUANTI RATES( VALU
O. TY RS.) E
1. Sewing 1 20,000/- 20,000/-
 machine
2. Heat 1 10,000/- 10,000/-
reactivator
3. Sole press 3 2,000/- 6000/-
hand cutting
machine
4. Furniture - - 6,000/-
5. Tools & - - 7500/-
Equipment
6. Shoe lasts 35 300 10,500/-

TOTAL 60,000/-

 Working Capital:
Staff & Labour (per month):
S.N DESIGNATION NO. RATE VALUE
O.
1. DESIGNER 1 7000 7000/-
2. SKILLED
WORKERS 4 4000 16000/-
3. UNSKILLED
WORKERS 3 700 2100/-
4. ARTISANS 2 3000 6000/-
5. SEMISKILLED
WORKERS 3 1500 4,500/-

TOTAL 35,600/-

 Raw Material:
(For 30 pairs per day and 900 pairs per month)
S.N PARTICULAR QTY. RATES VALUE
O. S (PM) (RS)
1. Faux leather 170Mtrs 100/- 17000/-
2. VT leather 225kg 180/- 40,000/-
3. Cotton cloth 90Mtrs 60/- 5400/-
4. Lining synthetic 50Mtrs 60/- 3000/-
5. Foam sheets 30 70/- 2100/-
sheets
6. Embellishments 900pairs 50/- 4,500/-
7. stiffener 30sheet 40/- 1200/-
8. Adhesive,threads, 900/- - 20,000/-
buttons etc.
TOTAL- 93,200/-

UTILITIES (P.M.)
Power/electricity - 3000/-
Other Expenses (P.M.):
S.NO. EXPENSES RATES
1. Rent 3000/-
2. Telephone 1500/-
3. Postage/Stationery 2000/-
4. Repairs & Maintenance 1000/-
5. Packing & Forwarding (Transportation) 7000/-
6. Advertisement and publicity 4000/-
7. Miscellaneous 2000/-
8. Insurance 2500/-
TOTAL 23000/-
Working Capital (per month)
S.NO. PARTICULARS RATES
1. Salaries and wages 35,600/-
2. Raw material 93,200/-
3. Utilities 3,000/-
 4. Other expenses 23,000/-
TOTAL 1,54,800/-

Working capital for three months = 1,54,800 x 3 = 4,64,400/-

Total Investment:
Fixed capital 60,000/-
Working capital of 3 months 4,64,400/-
Total 5,24,400/-

Cost of Production (Annum):

Total recurring cost per year 18,57,600/-
Depreciation on machinery @10% 3600/-
Depreciation on furniture and tools@10% 1350/-
Depreciation on lasts@5% 1050/-
Interest on total investment @ 14% (Rs.5,24,400) 73,416
Total 19,37,016

Turn Over (Per Annum):

By sale of 9000 Pairs @ Rs.250/- per pair = Rs.
22,50,000/-

Net Profit (Annual):

Total Turn Over - Cost of Production
22,50,000 Rs. - 19,37,016 = Rs.
3,12,984/-

Profit on Total Investment:

Actual profit X100 3,12,984 X 100 =
59.6%
Total Investment 5,24,400
Profit on Sales:
Actual profit X100 3,12,984 X 100 =
13.9%
Annual sales 22,50,000

Fixed Cost (Annual):

1. Rent (Annual) 36,000/-
2. Salary and wages 30% 1,28,160/-
3. Other expenses 20% 55,600/-
4. Depreciation on machinery 10% 3600/-
5. Depreciation on last, tools, furniture 15% 15,075/-
6. Interest on capital investment @ 14% 73,416/-
TOTAL 3,11,851/-
Break Even Point:
Fixed Cost (Annual) X 100 3,11,851 X 100 =
49.9%
Fixed Cost (Annual) + Annual Profit 3,11,851 + 3,12,984

Name & Address of Suppliers:

Machines: M/s Singer Sewing Machine, The mall, LIC Building, Kanpur.
M/s Raj Machine Home, 35/44, Lashkarpur, Karbala Road, Agra-
282005.
Leather/Synthetic Materials: M/s Local Market (Kanpur)
Shoe Lasts: M/s Sun Footwear Industries Pvt. Ltd.,F-1/A Panki Industrial
Estate Kanpur.