Professional Documents
Culture Documents
The material presented in this publication is for general information only and should
not be used without first securing competent advice with respect to its suitability for
any given application. The publication of the material contained herein is not intended
as a representation or warranty on the part of American Iron and Steel Institute-or of
any other person named herein-that this information is suitable for any general or
particular use or of freedom from infringement of any patents. Anyone making use ot this
information assumes all liability arising from such use.
Published by
ii
Introduction
Part II deals with the particular carbon steels applicable to tanks for
liquid storage.
Part III covers the design of carbon steel tanks for liquid storage.
iii
Contents
iv
Part I
Materials-General
Designation chemical reaction is the combination of carbon and
oxygen to form a gas. If the oxygen available for this
OSt of the steel specifications referred to in
2
1250F, furnace cooling until the temperature has and special requirements for which are outlined
reduced to about 600F and then cooling in air. under separate specification numbers such as A36,
Residual stresses will be reduced by this procedure. A283, A514, etc.
NORMALIZING consists of heating the steel to Similarly, ASTM designation A20, General
between 1600F and 1700F, holding for a sufficient Requirements for Steel Plates for Pressure Vessels,
time to allow transformation, and cooling in air, covers a group of common requirements and
primarily to effect grain refinement. tolerances which apply to a list of about 35 steels,
QUENCHING consists of rapid cooling in a the chemical composition and special requirements
suitable medium from the normalizing temperature. - for which are outlined under separate ASTM
This treatment hardens and strengthens the steel specification numbers.
and is normally followed by tempering. Both A6 and A20 define tolerances for thickness,
TEMPERING consists of reheating the steel to a width, length, and flatness, but for the designer the
relatively low temperature (which varies with the important difference is in the quality of the finished
particular steel and the properties desired). This product as influenced by the difference in the extent
temperature normally lies between 1000F and 1250F. of testing. A general comparison of the two qualities
Through the quenching and tempering treatment, follows:
many steels can attain excellent toughness, and at 1. Chemical Analysis - The requirements for
the same time high strength and good ductility. phosphorus and sulfur are more stringent for
To illustrate the effect of heat treatment on pressure vessel quality than for structural quality.
toughness and strength, refer to Figure 1-1. The Both A6 and A20 require one analysis per heat plus
numerical values shown apply only to the specific the option of product analysis. Product analysis
steel described. For other steels, other values would tolerances for structural steels are given in A6.
apply, but the trends would be similar. 2. Testing for mechanical properties.
Referring to Figure 1-1, if the designer has a) In general, all specifications for structural
selected a Charpy V Notch value of "x" ft.-Ibs, as quality require two tension tests per heat, size
desirable under special service conditions, it will be bracket and strength gradation. A6 specifies the
noted that the steel illustrated would not be general location of the specimens.
acceptable at temperatures lower than about + 35F b) In general all specifications for pressure
in the as-rolled condition. In the normalized vessel quality require either one or two
condition, the same steel would be acceptable down transverse tension tests, depending on heat
to about - 55F, and if quenched and tempered, to treatment, from each plate as rolled, * (and as
about - 80F together with an increase in carbon, heat-treated, if any). This affords a check on
manganese, or other hardening elements. Note, uniformity within a heat. Specification A20 also
however, that heat treatment adds to the cost and is specifies the location from which the specimens
indicated only when service conditions indicate the are to be taken.
necessity for increased toughness and/or increased 3. Repair of surface imperfections and the
strength. limitations on repair of surface imperfections are
more restrictive in A20 than A6.
Classification of Steel Plates
Plate steels are defined or classified in two ways.
Welding
The first claSSification, which has already been Inasmuch as practically all plate structures are
discussed, is based on differences in chemical fabricated by welding, a brief discussion of welding
. composition between CARBON STEELS, ALLOY processes follows.
STEELS and HIGH STRENGTH LOW ALLOY Welding consists of joining two pieces of metal by
STEELS. The second classification is based primarily establishing a metallurgical bond between them.
on the differences in extent of testing between There are many different types of welding, but we
STRUCTURAL QUALITY STEELS and PRESSURE are concerned only with arc welding. Arc welding is
VESSEL QUALITY STEELS. * It should not be a fusion process in which the bond between the
construed that these terms limit the use of a metals is produced by reducing the surfaces to be
particular steel. Pressure vessel steels are often joined to a liquid state and then allowing the liquid to
used in structures other than pressure vessels. The solidify. The heat required to reduce the metal to
distinction between structural and pressure vessel liquid state is produced by an electric arc. The arc is
qualities is best understood by a comparison of the formed between the work to be welded and a metal
governing ASTM speCifications. wire which is called the electrode. The electrode may
ASTM designation A6, General Requirements for be consumable and add metal to the molten pool, or
Rolled Steel Plates for Structural Use, covers a it may be nonconsumable and of a relatively inert
group of common requirements and tolerances for metal, in which case no metal is added to the
the steels listed therein, the chemical composition workpiece.
* Pressure vessel quality steels were previously known as FLANGE
and FIRE-BOX qualities, historically inherited terms used to define *The term "Plate as rolled" refers to the unit plate rolled from a
differences in the extent of testing, but which have no present- slab or directly from an ingot in relation to the number and
day significance insofar as the end use of the steel is concerned. location of specimens, not to its condition.
3
In the welding of steel plate structures, we are Electrogas or Electroslag Welding
concerned principally with five variations of arc This process is a method of gas metal-arc welding or
welding: flux-cored-arc welding wherein molding shoes confine
1. Shielded metal arc process (SMAW) the molten weld metal for vertical position welding.
2. Gas metal arc process (GMAW)
3. Flux-cored arc process (FCAW)
4. Electrogas or Electroslag welding Submerged Arc Welding
5. Submerged arc process (SAW)
Submerged arc welding is essentially an automatic
Shielded Metal Arc Welding process, although .semi-automatic applications have
been used.
In the early days of arc welding, the consumable The arc between a bare electrode and the work is
electrode consisted of a bare wire. The pool of covered and shielded by a blanket of granular,
molten metal was exposed to and adversely affected fusible material deposited on the work ahead of the
by the gases in the atmosphere. It beca~~ obvious electrode as it moves relative to the work. Filler
that to produce welds with adequate ductility, the metal is obtained either from the electrode or a
molten metal must be protected or shielded from the supplementary welding rod. The fusible shielding
atmosphere. material· is known as melt or flux.
This led to the development of the shielded metal In submerged arc welding, there is no visible
arc process, in which the electrode is coated ~ith evidence of the arc. The tip of the electrode and the
materials that produce a gas as the electrode IS molten weld pool are completely covered by the flux
consumed which shields the arc from the throughout the actual welding operation. High
atmosphere. The coating also performs other welding speeds are achieved.
functions, including the possible adding of all~ying It will be obvious that the necessity of depositing a
elements as well as slag-forming materials which granular flux ahead of the electrode lends itself best
float to the top and protect the metal during to welding on work in the down flat pOSition.
solidification and cooling. Nevertheless, ingenious devices have been
In practice, the process is limited primarily to developed for keeping flux in place, so that the
manual manipulation of the electrode. Not too many process has been applied to almost all positions
years ago, this process was almost universally used except overhead welding.
for practically all welding. It is still widely ,used for
position welding, i.e., welding other than In the down
flat pOSition. For the down flat position some of the Weldability
later processes described below are much faster and
hence less costly. It will be observed from the above that all arc
welding processes result in rapid heating of the
Gas Metal Arc Welding parent metal near the joint to a very high
temperature followed by chilling as the relatively
In the gas-shielded arc welding process, the mOI.ten large mass of parent plate conducts heat away from
pool of metal is protected by an externally supplied the heat-affected zone. This rapid cooling of the weld
gas, or gas mixture, fed through the electrode holder metal and heat-affected zone causes local shrinkage
rather than by decompOSition of the electrode relative to the parent plate and resultant residual
coating. The electrode is a continuous filler-~etal stresses.
(consumable) bare wire and the gases used Include Depending on the chemical composition of the
helium, argon, and carbon dioxide. In some cases, a steel, plate thickness and external conditions, special
tubular electrode is used to facilitate the addition of welding precautions may be indicated. In very cold
fluxes or addition of alloys and slag-forming weather, or in the case of a highly hardenable
materials. Some methods of this process are called material, pre-heating a band on either side of the
MIG and C02 welding. joint will slow down the cooling rate. In some cases
The gas-shielded process lends itself to high rates post-heat or stress relief as described earlier in this
of deposition and high weldin.g speeds. It can ~e section is employed to reduce residual stresses to a
used manually, semi-automatically, or automatically. level approaching the yield strength of the material at
the post heat temperature.
Flux-Cored-Arc Welding With respect to chemical composition, carbon is
This is an arc-welding process wherein coalescence the single most important element because of its
is produced by heating with an arc between a contribution to hardness, with other elements
continuous filler-material (consumable) electrode and contributing to hardness but to lesser degrees.
the work. Shielding is obtained from a flux contained It is beyond our scope to provide a definitive
within the electrode. Additional shielding mayor may discussion on when special welding precautions are
not be obtained from an externally supplied gas or indicated. In general, the necessity is dictated on the
gas mixture. basis of practical experience or test programs.
4
Figure 1-1
TEMPERATUR~OEGREESFAHRENHBT
5
Part II
Materials-Carbon Steel Tanks
forLiquidStornge~~~~~~~~~_
7
must be paid to toughness from the standpoint of behind technical progress. The extensive research
materials selection and fabrication. facilities of individual steel producers and American
The steels permitted by API and AWWA Appendix Iron and Steel Institute are constantly searching for
C for use at these higher stress levels have ways to better serve the needs of our modern
statistically demonstrated that they do have adequate economy. But before any construction standard such
toughness for the thickness and temperature ranges as those of API and AWWA can accept and permit a
shown. The API standard includes an Impact new material, it must have been established that it is
Exemption chart which establishes requirements for suitable for the structure in which it will be used.
impact testing, based on thickness, temperature and Usually, but not always, acceptance by API and
type of material. AWWA implies prior acceptance by ASTM. Primarily
In the final analysis the goal is to design the least this is because ASTM specifications clearly delineate
expensive but acceptable tank for a given set of the materials to be furnished, whereas any departure
conditions. API and AWWA rules permitting higher from ASTM requires that the standards involved spell
design stresses afford a fairly wide selection of out the requirements in corresponding detail. New
steels and stress levels to choose from, but they do ASTM steels mayor may not eventually find their
present a problem of selection. way into the construction standards, depending on
A definitive treatment of economics is beyond the economics and the proven properties of the
scope of this work. Basically, the factors involved materials.
are: It should be left to those who have acquired the
1. Cost of material necessary experience in tank design and
2. Weight of material as it affects freight and handling construction to pioneer in the use of materials not
3. Fabrication, erection and welding costs approved by API or AWWA. The designer, the user,
4. Inspection costs and the fabricator assume added responsibilities in
None of these factors is necessarily conclusive in working outside of recognized industry standards. On
itself. In any given case, the lightest weight or lowest the other hand, such pioneering by qualified
material cost mayor may not be the least expensive organizations in the past led to the progress
overall depending on the relative importance of the represented by the refined procedures of Appendix C
factors listed above. The tank fabricator is usually in of AWWA D100 and API-650.
the best position to judge which steel or combination As in the case of steels already approved by API
of steels will permit construction of the most and AWWA, time and experience will eventually lead
economical, safe tank. to recognition of the steel or combination of steels
It is generally unwise to specify a more expensive that will yield the highest quality tank at least cost.
steel than can be justified by the application.
There are material costs not associated with
quality. The cost of plates will vary according to both
width and thickness, and from this consideration tank
shell plate approximately 8' wide will generally be
used. Particular situations may dictate the use of
wider or narrower plates ·for all or part of a tank
shell.
Although both the API and AWWA Standard permit
the ordering of plates for certain parts of the tank on
a weight rather than thickness basis, there is no
longer any economic advantage in doing so.
The Future
To this point, only those steels specifically permitted
by API or AWWA have been discussed. Other steels
have been used to a minor extent by those
thoroughly familiar with the problems involved.
Among these are the materials referred to in Part I
as high strength low alloy steels, manufactured either
as proprietary, trade named steels, or to ASTM
specifications. Some of these steels offer the
additional attraction of improved atmospheric
corrosion resistance, thus eliminating the necessity
for painting outside surfaces.
As is the case with all high strength materials, the
designer and user must assure themselves that
factors other than strength (toughness for example)
are properly allowed for in design and construction.
For obvious reasons, all construction codes Jag
8
Part III
Carbon Steel Tank Design
Introduction water or oil the designer should consider which
philosophy best fits his circumstances. In either case
art III will consider the design of flat bottom,
9
Loads To Be Considered Negative Pressure (such as partial vacuum) -
As outlined in the preceding section, the thickness of Most tanks of this nature at some time will be
the shell is determined by the weight of the product subject to a negative pressure (partial vacuum) by
stored. However, there are other loads or forces design or otherwise. Approximately one-half oz. per
which a tank may have to resist and which are square inch negative pressure is built into the shell
common to both oil and water tanks. stability formulae in AWWA 0100 and API 650 .
AWWA 0100 tanks are not usually designed for
Wind - Wind pressure is assumed to be 30 psf on negative pressure but negative pressure due to the
vertical plane surfaces which, when applying shape evacuation of water is considered in the venting
factors of 0.6 and 0.5 respectively, becomes 18 psf requirements. Occasionally API 650 tanks a.re
on the projected area of a cylindrical surface, and 15 specified to resist a certain negative pressure,
psf on the projected area of a cone or surface of usually expressed in inches of water column. To
double curvature as in the case of tank roofs. These meet these requirements the shell and roof must be
loads are considered to be the pressure caused by a designed to resist the specified negative pressure. It
wind velocity of 100 MPH. For higher or lower wind is left to the discretion of the designer to design for
velocity, these loads are increased or decreased in the negative pressure as part of the specified shell
proportion to the square of the velocity ratio, and roof loads or in addition to said loads. Part III of
(V/100)2, where V is expected wind velocity volume 2 provides design information for negative
expressed in miles per hour. Other standards for pressure on cylinders. Also if the negative pressure
wind design may be specified such as ASCE 7-88 occurs while the tank is empty, the weight of the
(formerly ANSI A58.1-1982), UBC, BOCA or SSBC. bottom plate should be compared against the
specified negative pressure.
Snow - Snow load is assumed to be 25 psf on the
horizontal projected area of the roof. Lighter loads Top and Intermediate Wind Girders
are not recommended even in areas where snow
does not occur because of the live loads that must Open top tanks require stiffening rings at or near the
be resisted during construction and in service. Fixed top of the shell to resist distortion or buckling due to
roofs on tanks are not · usually designed for non- wind. These stiffening rings are referred to as wind
symmetrical loads but if such load conditions are girders. In addition some tank shells of open top and
anticipated, these should be considered by the fixed roof tanks require intermediate wind girders to
designer. prevent buckling due to wind. API 650 and AWWA
0100 provide differing design requirements for
Seismic - Because of their flexibility, flat-bottomed intermediate wind girders ano are explained in the
cylindrical steel tanks have had an excellent safety examples of Appendix A. The formula for maximum
record in earthquakes. Steel has the ability to absorb height of unstiffened shell is based on the
large ~mounts of energy without fracture. MODIFIED MODEL BASIN FORMULA for the critical
Prior to the Alaskan earthquake of 1964, oil tanks uniform external pressure on thin-wall tubes free
had an almost perfect record of surviving all known from end loadings.
western hemisphere earthquakes with essentially no
effects other than broken pipe connections. In the Anchor Bolts
Alaskan quake, the horizontal oscillations of the tank The normal proportions of oil tanks are such
contents caused vertical shell stresses of sufficient (diameter greater than height) that anchor bolts are
magnitude to permanently deform the shell in a rarely needed. It is quite common, however, for the
peripheral accordion-like buckle near the bottom. But height of water tanks to be considerably greater than
again the properties of steel were sufficient to the diameter. There is a limit beyond which there is
accommodate this deformation without fracture of the danger that any empty tank will overturn when
shell plates. 4 subjected to the maximum wind velocity. As a good
As a result of this satisfactory experience record, it rule of thumb, if C in the following formula exceeds
is generally considered that earthquake is not an 0.66, anchor bolts are required:
important consideration in oil tanks where the height- .
to-diameter ratio is generally small. C = 2M where (3-3)
The record of water tanks has been dw
correspondingly good, but in the case of a standpipe M = overturning moment due to wind, ft. lb.
where the height-to-diameter ratio is high, the d = diameter of shell in feet
problem is obviously aggravated. w = weight of shell and portion of roof supported by
AWWA 0100 and API 650 contain shell, lb.
recommendations for the seismic design of tanks. Design tens!on load per bolt = 4M - W (3-4)
Seismic probability maps of the United States can be ND N
found in each. If applicable, local conditions should where M and Ware as above and
be investigated. UBC and ANSI standards may be N = number of anchor bolts
specified but are not as design specific as AWWA D = diameter of anchor bolt circle, feet
0100 and API 650 for flat bottom , vertical, cylindrical The diameter of the anchor bolts shall be
tanks. determined by an allowable stress of 15000 psi on
10
the net section at the root of the thread with obtain a copy of the complete standard.
appropriate stress increase for wind or earthquake
loading. Shell Design
Because of proportionately large loss of section by
corrosion on small areas, it is recommended that no API requires that all joints between shell plates shall
anchor bolt be less than 1.25" in diameter. be butt welded. Lap joints are permitted only in the
Maximum desirable spacing of anchors as roof and bottom and in attaching the top angle to the
suggested by API 650 and AWWA D100 is 10'-0. shell.
This spacing is a matter of judgment and should API 650 offers optional shell design procedures.
remain flexible to facilitate plate seams, nozzles and The refined design procedures permit higher design
other interferences. For example, for a shell plate 10 stresses in return for a more refined engineering
pi feet long, it would be advantageous to use three design, more rigorous inspection, and the use of
anchors per plate and space the anchors at shell plate steels which demonstrate improved
approximately 10.5 feet. toughness.
Obviously the anchor bolt circle must be larger The probability of detrimental notches is higher at
than the tank diameter, but care should be taken so discontinuities such as shell penetrations. The basic
interference will not occur between the anchor bolts requirements pertaining to welding, stress relief, and
and foundation reinforcing. inspection relative to the design procedures are
Volume 2 part VII provides design rules for anchor important.
bolt chairs. Tank shells designed in accordance with refined
procedures will be thinner than the simplified
Corrosion Allowance procedure, and thus will have reduced resistance to
buckling under wind load when empty. The shell may
As a minimum for all tanks, bottom plates should be or may not need to be stiffened, but must be
1/4" in thickness and lap welded top side only. If checked. This is discussed in the section on wind
corrosion allowance is required for bottom plates, the girders.
as-furnished thickness (including corrosion
allowance) should be specified. The thickness of Bottoms
annular ring or sketch plates beneath the tank shell
may be required to be thicker than the remainder of Tank bottoms are usually lap welded plates having a
the bottom plates and any corrosion allowance minimum nominal thickness of 1/4". After trimming,
should be specified as applicable to the calculated bottom plates shall extend a minimum of 1 inch
thickness or the minimum thickness. beyond the outside edge of the weld attaching the ,
API 650 and AWWA D100 specify minimum shell bottom to the shell plates. The attachment weld shall
plate thicknesses based on tank diameter for be a continuous fillet inside and out as shown in the
construction purposes. If corrosion allowance is following table of sizes:
necessary, it should be added in accordance with the Maximum t of Minimum Size of
respective standard. A required minimum above Shell Plate Fillet Weld*
those stated in the standards may also be specified, Inches Inches
but it should be made clear if this minimum includes 3/16 3116
the necessary corrosion allowance. over 3/16 to 3/4 1/4
As a minimum for all tanks, roof plates should be over 3/4 to 1-1/4 5/16
over 1-1/4 to 1-3/4 3/8
3/16" in thickness and lap welded top side only. If
corrosion allowance is necessary it should be added * Maximum size Fillet 1/2"
in accordance with the respective standard. A Butt-welded bottoms are permissible, but because of
required minimum greater than 3/16" in thickness cost, are seldom used except in special services.
may be specified; but it should be made clear if this Butt-welded bottoms are usually welded from the top
minimum includes the necessary corrosion side only using backing strips attached to the
allowance. underside. Welding from both sides presents
If corrosion allowance is necessary for roof Significant construction difficulties in order to perform
supporting structural members, it should be added in the work in a safe manner.
accordance with the respective standard. If a
corrosion allowance requirement different from the
standards is necessary, it should be made clear what
Top Angle
parts of the structure require the additional thickness Except for open-top tanks and the special
(flange or web, one side or both sides) and/or the requirements applying to self-supporting roofs, tank
minimum thickness necessary. shells shall be provided with top angles of not less
than the following sizes:
API Standard 650 Minimum
General Tank Diameter Size of Top Angle
35 feet and less 2 x 2 x 3/16
The following information is based on API 650, over 35 to 60 ft. incl. 2 x 2 x 1/4
eighth edition. Anyone dealing with tanks should over 60 feet 3 x 3 x 3/8
11
Roofs 12 inches, and when the cross-sectional area of
the roof-to-shell junction does not exceed
The selection of roof type depends on many factors.
In the oil industry, many roofs are selected to A = 0.153W (3-5)
30,800 tan 8
minimize evaporation losses. Inasmuch as the
ordinary oil tank is designed to withstand pressures where W = total weight of the shell and roof
framing supported by the shell in
only slightly above atmospheric, it must be vented
against pressure and vacuum. The space above the pounds
8 = angle between the roof and a
liquid is filled with an .air-va~or r:nix~ure .. W~en a
nearly empty tank is filled with liqUid this air-vapor horizontal plane at the roof-to-shell
mixture expands in the heat of the day an~ the . juncture in degrees .
resulting increase in pressure causes venting. DUring the joint may be considered to be frangi~le a~d,
the cool of the night, the remaining air-vapor mixture in case of excessive internal pressure, Will fall
contracts, more fresh air is drawn in, more vapor before failure occurs in the tank shell joints or
evaporates to saturate the air-vapor mixture, and the the shell-to-bottom joint. Failure of the roof-to-
next day the cycle is repeated . Either the loss of shell joint is usually initiated by buckling of the
valuable "light ends" to the atmosphere from filling, top angle and followed by teari~g of the 3/16
or the breathing loss due to the expansion- inch continuous weld at the penphery of the
contraction cycle, is a very substantial loss and has roof plates.
led to the development of many roof types designed 2. Where the weld size exceeds 3/16 inch, or
to minimize such losses. where the slope of the roof at the top-angle
attachment is greater than 2 inches in 12
The floating roof is probably the most popular of
inches, or when the cross-sectional area of the
all conservation devices and is included as
roof-to-shell junction exceeds the value
Appendices to API Standard 650. The prin?ipl.e of
. calculated per equation 3-5, or where fillet
the floating roof is simple. It floats on the liqUid
welding from both sides is specified, emergency
surface; therefore there is no vapor either to be
venting devices in accordance with API
expelled on filling or to expand or contract from day
Standard 2000 shall be provided by the
to night.
purchaser. The manufacturer shall provide a
Inasmuch as all such conservation devices are suitable tank connection for the device and the
represented by proprietary and often pat~nted drawings should reflect the need for such a
designs, they are beyond the scope of t~IS device to be supplied by the customer. The top
discussion, which will be limited to the fixed roofs angle may be smaller than previously noted
covered by API Standards. when a frangible joint is specified.
API 650 provides rules for the design of several
types of fixed roofs. Supported Cone Roofs - Supported cone roofs are
usually lap welded from the top side only with
The most common fixed roof is the-column
continuous full fillet welds. Plates shall not be
supported cone roof, except for relatively small
attached to supporting members, and shall be
diameters where the added cost of a self-supporting
attached to the top angle by a continuous 3/16" fillet
roof is more than offset by saving the cost of a
weld or smaller on the top side if specified by
structural framing. The dividing line cannot be
purchaser.
accurately defined because different pr~~tice~ and
The usual slope of supported cone roofs is 3/4" in
available equipment may affect the decl~lon I~ any
12". Increased slopes should be used with caution .
given case. If economy is the only consl~eratlon .the
The columns transmit their loads directly to the
purchaser would be well advised to specify the size
supporting soil through bases resting on but not
of tank and let the manufacturer decide whether or
attached to the bottom plates. Some differential
not to use a self-supporting roof.
settlement can be expected. A relatively flat roof will
A self-supporting roof is sometimes ~esirable for. follow such variations without difficulty. As pitch
special service conditions such as an Intern~1 floating increases, a cone acquires stiffness, and instead of
roof, or where cleanliness and ease of cleantng are smoothly following a revised contour, unSightly local
especially important. buckles may develop. In general, slopes exceeding
AU roofs and supporting structures shall be 1-1/2" in 12" may be undesirable.
designed to support dead ··Ioad plus a live load of not Rafters in direct contact with the roof plates may
less than 25 psf. be considered to receive adequate lateral support
. Roof plates shall have a minimum nominal from friction, but this does not apply to truss chord
thickness of 3/16 inch. Structural members shall members, rafters deeper than 15", or roof slopes
have a minimum thickness of 0.17 inch. greater than 2" in 12".
Roof plates shall be attached to t~e top angle with Rafters are spaced so that, in the outer ring, their
a continuous fillet weld on the top Side only: centers are not more than 6.28 feet apart at the
1. If the continuous fillet weld between the roof shell. Spacing on inner rings does not exceed
plates and the top angle does not exceed 3/16 5.5 feet. All parts of the supporting structure shall be
inch and the slope of the roof at the top-angle so proportioned that the sum of the maximum
attachment does not exceed 2 inches in calculated stresses shall not exceed the allowable
12
r'
I
stresses as stated in the appropriate section of API such tanks to be built in accordance with API 650.
650. It must be remembered that the API Appendix A
design .stress of 21 ,000 psi at 85 0/0 joint factor is
Self-Supporting Roofs - Self-supporting cone, predicated on the tank being full of water during test,
dome or umbrella roofs shall conform to the and that the actual stress in petroleum service is
appropriate requirements of API 650 unless usually considerably less. Because molasses is
otherwise specified by the purchaser. heavier than water, the full design stress is present
in service. Thus if the designer is depending on the
Accessories long and successful record _of tanks designed in
API 650 contains specific designs for approved accordance with API 650 Appendix A design, it
accessories which include all dimensions, would be more consistent with the true situation to
thicknesses, and welding details. For all cases, use a somewhat lower design stress.
OSHA requirements must be satisfied. On the other hand, on tanks built to the basic
No details are shown, but specifications are design ·of API 650 this difference between usual
included for stairways, walkways and platforms. All petroleum service stress and design stress does not
such structures are designed to support a moving exist. However, the addition of a corrosion allowance
concentrated load of 1000 Ibs. and the handrail shall is required when warranted by service conditions.
be capable of withstanding a load of 200 Ibs. applied Acid and Caustic ·Tanks - To attempt a
in any direction at any point on the top rail. comprehensive discussion of the subject of storing
Normally all pipe connections enter the tank acids and caustic solutions is beyond the scope of
through the lower part of the shell. Historically tank this work. While stainless steel or other high alloy
diameters and design stress levels have been such materials are often required, some acids and caustic
that the elastic movement of the tank shell under solutions can be stored successfully in carbon steel
load has not been difficult to accommodate. tanks, and the following discussion will be limited to
With the trend to larger tanks and higher stresses, such application.
the elastic movement of the shell can become an In the absence of personal experience, information
important factor. concerning the corrosive properties of many common
Steel being an elastic material, the tank shell solutions can be found in chemistry and chemical
increases in diameter when subjected to internal engineers' handbooks or in the publications of the
pressure. The flat bottom acts as a diaphragm and National Association of Corrosion Engineers.
restrains outward movement of the shell. As a result, However, it should be noted that very small
the shell is greater in diameter several feet above differences in content (such as slight impurities) or
the bottom than at the bottom. conditions can influence the corrosive effect of many
Openings near the bottom of the tank shell will chemicals.
tend to rotate with vertical bending of the shell under As an example, concentrated sulfuric acid does
hydrostatic loading. Shell openings in this area, not attack carbon steel whereas dilute sulfuric acid is
having attached piping or other external loads, extremely corrosive. Thus concentrated sulfur~c acid
should be reinforced not only for the static conditions can often be safely stored in carbon steel tanks
but also for any loads imposed on the shell provided proper precautions are taken to cope with
connections by the restraint of the attached piping to dilute acid that may form in the upper portions of the
the shell rotations. Preferably the external loads tank when acid fumes and water condensation meet
should be minimized or the shell connections in the vapor space.
relocated outside the rotation area. Thus one fundamental requirement for an acid
tank is that the interior of the tank be smooth without
Tanks Other Than for Oil or Water crevices or pockets where dilute acid condensation
There are manyapplicatior1s for steel tanks other can collect. Self-supporting roofs are good practice.
than the storage of oil or water. Since most such If the design of the roof or size of tank requires
applications are industrial in nature for which no structural stiffeners, it is desirable that they be
industry standard has been developed, it is quite placed on the outside. If the roof is lap welded, it
common to use API Standard 650 as a basis for should be welded underneath as well as the top. The
design and construction. This is a logical approach connection of the roof to the shell should eliminate
provided that problems peculiar to the contents any pocket which might exist at the top of a standard
stored are taken into account. API tank.
Tanks designed to store liquified gases at or near When using Appendix A design basis of API 650,
atmospheriC pressure are beyond the scope of this a lower design stress should be considered for the
document. However, those interested in such storage same reasons as given under "Molasses Tanks."
are referred to API 620 appendices Rand Q. The tank user should specify the amount of corrosion
allowance, if any required, for his particular purpose.
Molasses Tanks - Molasses presents no unusual In the case of carbon steel tanks storing caustic
problems other than the fact that its specific gravity solutions, both the concentration and temperature
is about 1.48, and the shell design must, of course, are important. Carbon steel tanks should not be used
take this into account. It is quite common to require if the combination of concentration and temperature
13
exceeds the following values and may in some cases AWWA Standard 0100
be unsatisfactory below these limits: General
50 0/0 and 120F The following information is based on the AWWA
25 0/0 and 150F Standard D100 issued in 1984. Anyone dealing with
5 0/0 and 200F tanks should obtain a copy of the complete standard.
It is most important to make sure that the specified With the exception of shells, roofs and
design conditions are not exceeded in service. accessories, the comments made in connection with
Automatic temperature controls are recommended. API tanks also apply to AWWA tanks and will not be
In addition to ordinary corrosion, the principal repeated here in d~tail.
problem in caustic tanks is one referred to as Bottoms may be either lap or butt welded with a
"caustic embrittlement" or "stress corrosion minimum thickness of 1/4 inch.
cracking." In the presence of high local stresses this AWWA does not specify top angle sizes, but the
type of corrosion can rapidly result in cracks and rules of API represent good practice.
leaks. Local stress concentrations approaching the
yield point can exist at shell penetrations, in the Shell Design
vicinity of welds and at other details. In caustic AWWA D100 offers two different design bases, the
service these are the points where stress corrosion standard or basic design and the alternate deSign
cracking can occur. basis as outlined in Appendix C. The alternate
Thus, in the case of caustic storage tanks, all design basis permits higher design stresses, in
fittings penetrating the shell or bottom, or any return for a more refined engineering design, more
permanent attachments welded to the,interior surface rigorous inspection, and the use of shell plate steels
thereof, should be installed in a plate in the shop with improved toughness.
and the entire assembly thermally stress relieved. AWWA D 100 Appendix C includes steels of
Essentially, this leaves only main seam welding to be significantly higher strength levels and
performed in the field. correspondingly higher design stress levels. This
Self-supporting roofs without structural members introduces new design problems. For example, for
immersed in the tank contents are advisable. It is not A517 steels, the permissible design stress of 38333
necessary, however, to eliminate crevices and psi will result in reaching the minimum required
pockets as is recommended for acid tanks. For nominal thickness several courses below the tank
caustic tanks, a standard API roof is acceptable. top. It would be uneconomical to continue the
Certain additional precautions in welding should be relatively expensive steel into courses of plates not
taken in both acid and caustic tanks. Lap welds in determined by stress. The obvious answer is to use
the bottom and the inside bottom-to-shell fillet should less expensive steels in the upper rings. To govern
be made in at least two passes. Since the bottom-to- this transition, Appendix C adds the followif}g
shell weld usually consists of a fillet ,inside and out, it requirements:
is advisable to provide a water stop (complete "In the interest of economy, upper courses may be
penetration) at each vertical shell joint so that if a of weaker material than used in the lower courses of
leak does occur in the inside fillet, channeling will be shell plates, but in no instance shall the calculated
limited to one plate length. stress at the bottom of any course be greater than
All other shell joints should be designed for permitted for the material in that course. A plate
complete penetration and fusion. The inside passes course may be thicker than the course below it
should be made first. The later welding of outside provided the extra thickness is not used in any stress
passes will partially heat treat and reduce residual or wind stability calculation. I I
stresses in the inside weld. If anticipated corrosion Compliance with this requirement will probably
indicates a bottom plate thickness greater than 3/8", result in the course or courses immediately below
the bottom should be butt welded and the same the transition point being somewhat heavier than
sequence followed; i.e. weld the inside passes first. required by stress. Using a steel of intermediate
Inasmuch as all welds create locally high residual strength level as a transition between A517 steel and
stresses, all brackets, welding lugs, etc. should be carbon steel may help the situation. In any event the
kept to a minimum, be located on the outside, and use of two or more steels will result in plates of the
attached with small-diameter electrodes to limit the same thickness made of different steels. Careful
heat input and consequently the effect on the inside attention to plain marking for positive identification
surface. becomes very important. Consideration might be
When the corrosive attack is considered sufficiently given to varying plate widths for different materials of
severe to admit the possibility of local penetration, the same thickness to aid in identification in the
but not severe enough to warrant the expense of event markings are lost.
high alloy or clad steel plates, the tank is sometimes
supported on a structural grillage to permit Roofs
inspection from the under side. Whereas oil tanks are strictly utilitarian, a pleasing
appearance is generally an important consideration
in the case of water tanks. Since the roof line has an
14
important effect on appearance, this striving for sizes, and locations. Due to freezing hazard
beauty has led to a wide variety of roof designs. these connections are normally made through
Often a self-supporting roof, such as an ellipsoid, the tank bottom and as near to the shell as
will extend a considerable distance above the practical. A concrete valve box may be provided
cylindrical portion of the shell, and the high water to permit access to piping. This valve box must
level will extend up into the roof itself. The resultant be designed as a part of the ringwall.
upward pressure on the roof is resisted by the 3. If a removable silt stop is required, it shall be at
combination of the roof dead load and the weld jOint least 4" high. If not required, then the
between the roof and shell. connecting pipe shall extend at least 4" above
AWWA requires that for all roof plate surfaces in the tank bottom.
contact with water, the minimum metal thickness 4. The purchaser shall specify the overflow size
shall be 1/4". Roof plate surfaces not in contact with and type. A stub overflow is recommended in
water may be 3/16". cold climates. If an overflow to ground is .
As applied to rolled shapes for roof framing, the required, it should be brought down the outside
foregoing minimum thicknesses shall apply to the of the tank and discharged onto a splash block
I mean thickness of the flanges regardless of web
thickness.
Roof plates not subject to hydrostatic pressure
or other appropriate drainage structure. Inside
overflows are not recommended. They are
easily damaged by ice, and a failure in the
from tank contents may be welded from the top side overflow will empty the tank to the level of the
only with either a continuous full fillet or butt joint break.
f weld with 90 0/0 jOint penetration. Where roof plates 5. An outside vertical ladder shall begin 8 feet (or
are subjected to hydrostatic pressure, the roof may as specified) above the tank bottom and afford
be continuous double lap welded or butt welded. access to the roof. Need for access to AWWA
Roof supports or stiffeners, if used, shall be in tanks is infrequent and a conscious effort is
accordance with current specifications of the made to render access difficult for unauthorized
American Institute of Steel Construction covering personnel.
structural steel for buildings, with the following 6. The contractor shall provide access to the roof
exceptions: hatches and vents. The access must be
1. Roof plates are considered to provide the reached from the outside tank ladder and fulfill
necessary lateral support by friction between the AWWA D100 requirements consistent with
roof plates and rafters to eliminate reduction in the roof slope or as specified by the purchaser.
f the basic allowable compressive stress, except 7. A roof door or hatch whose least dimensions
where trusses and open web joists are used for are 24" x 15", with a curb 4" high, provided
rafters, or rafters having nominal depth greater with a hinged door and clasp for locking shall
than 15 in. or rafters having a slope greater be placed near the outside tank ladder. A
than 2 in 12. second opening of at least 20" in diameter C;nd
2. The roof, rafter and purlin depth may be less than with a 4" neck must be provided near the
fb
I 600,000
times the span length in incheSl where fb is the 8.
center of the tank. Additional openings may be
required for ventilation during painting.
Safety devices shall be provided on ladders as
maximum bending stress in psi, providing slope required by federal or local regulations, or as
I of the roof is 3/4 to 12 or greater.
3. The maximum slenderness ratio (Ur) for roof
support columns shall be 175.
9.
purchaser so specifies.
Adequate venting shal/be provided to
accommodate the maximum filling and
4. Roof support columns shall be designed as emptying rates. These rates should be specified
I secondary members.
5. Roof trusses, if any, shall be placed above the
by the purchaser.
Venting for outflow (partial vacuum condition)
maximum water level in climates where ice may is based upon the unrestricted vent area and
I form.
6. Roof rafters shall preferably be placed above
maximum water level, although their lower
the pressure differential that can safely be
allowed between the outside and inside of the
tank. This differential is established by
ends, where connected to the tank shell, may quantifying the strength of the roof and shell
I 15
psi, or 1.47 inches water column. If the Calculate she" thickness using the basic equation:
differential is limited to the weight of the roof, t =2.6 hp 0 G (3-8)
the shell/roof juncture does not become sE
involved. The overstress in the shell would be
All nomenclature in the above and following
minimal.
equations is defined in the AWWA 0100 standard.
The equation for outflow vent capacity is:
Notice that hp in the above equation is the full liquid
Q = O.SAx110x Y'f'x [(~~)"2B6 -1t (3-6)
height above the design point rather than h - 1 as
used in API 650.
The calculation for ring five (top ring) is:
where Q = vent capacity in cubic feet per second
A = minimum clear vent open area in t5 = 2.6 x 7.66 x 150 x 1.0 = 0.1547"
square feet 19,330 x 1.0
T = air temperature in degrees
The thicknesses for the remaining rings calculate:
Rankine
Pa = atmospheric pressure · in psia hp = 15.63' S = 19,330 psi t4 = 0.3152"
Pi = pressure in tank during withdrawal hp = 23.58' S = 23,330 psi t3 = 0.3942"
in psia hp = 31.54' S = 23,330 psi t2 = 0.5273"
The equation for inflow vent capacity is: hp = 39.50' S = 23,330 psi t1 = 0.6603"
16
The minimum required coefficient of friction diameter schedule 20 pipe based upon a design load
against sliding is: of 41,400 Ibs., an unsupported column length of
470.6 inches, and a slenderness ratio of 159; using
Wind Shear = 113,386 = 0.154 (3-10)
the same design criteria as the center column. See
Tank Weight 734,250 figure 3A-6 for a typical outer column detail.
. This coefficient is well below established values For zone 1 AWWA seismic loading the entire water
which range as high as 0.4 to 0.5. and dead load mass will be subject to an
The wind moment at the base of the shell is acceleration of 0.025. For the seismic shear a simple
calculated: calculation of 0.025 times the accumulated weight of
the water and dead load equals 1,102,800 Ibs. For
Shell = 108,113 x 20.02 = 2,164,421 ft-Ibs. seismic moment the center of gravity of the dead
Roof = 5,273 x 41.60 = 219,357 load is a matter of geometry. The water mass is
Total = 2,383,778 ft-Ibs. divided into the impulsive and convective modes with
The ratio, C =2M/dw, calculates to be 0.076 < 0.666; appropriate masses and centers of gravity for each.
therefore, no anchors are required to resist USing the procedure and nomenclature from AWWA
overturning due to wind. 0100:
Roof framing concepts, layout and detail vary WT = 43,556,600 Ibs.
among tank designers and suppliers. Rafter spacing W1 = 0.3 X WT = 13,067,000 Jbs.
is dependent upon roof loading and plate thickness. W2 = 0.65 X WT = 28,311,800 Ibs.
For reasons .of plate strength and construction a X1 = 14.615 ft
maximum rafter spacing of approximately 7.00 feet is X2 = 20.935 ft
desirable. For this example consider nine girders and From the above criteria the seismic moment
outer columns, 36 inner rafters and 72 outer rafters calculates to be 19,946,500 ft-Ibs. The ratio
(see figure 3A-2). The outer columns will be located M
on a 42'-6" radius. The rafter spacing is 6.54 feet at 0 2 (W + Wd calculates less than 0.785; therefore,
the shell and 6.92 feet at the girder. Consider 25 t
PSF snow load and 7.65 PSF (3/16" roof plate) dead no anchors are required for seismic overturning.
load. WL in the above ratio is determined by the equatior
USing an inner support radius of 2.38 ft, which is WL = 7.9 tb (fy HG)1!2 (3-11)
dependent upon the method of supporting the inner WL is the portion of the contents that may be used to
rafters, the maximum design length of the inner resist overturning for an unanchored tank. The value
rafters is 39.33 ft, as indicated on figure 3A-2. The of WL is based upon a bottom plate width L that will
maximum design moment calculates to be 27,580 ft- carry the resisting contents and is calculated by the
Ibs. Using an AISC allowable stress of 0.66 x Fy, a equation:
section modulus of 13.93 in 3 is required. A W12 x L = 0.216 tb (fy HG)1!2 (3-12)
14 section with a section modulus of 14.9 in 3 is
chosen. See figure 3A-3 for a typical rafter loading. L is limited ,to 0.0350 which limits the value of WL' tO
1.28 HOG.
The maximum design length for the outer rafters is
35.33 ft, as indicated on figure 3A-2. The maximum The following design example covers the API 650
tank.
design moment calculates to be 27,890 ft-Ibs. A
section modulus of 14.09 in3 is required and again Calculate the shell thicknesses by the VARIABLE
we will choose a W12 x 14 section. POINT OESIGN method as explained in API 650. A
detailed example is in the API 650 Appendix. The
The rafter reactions are placed on the girder at the
thickness calculations for rings 1 and 2 are shown in
locations as determined by the roof framing layout.
figure 3A-7. The thickness for ring 5 is governed by
The outer rafter reactions are 3480 Ibs.; the inner
minimum thickness requirements. Table 3A-2
rafter reactions are 2840 Ibs.; and the girder design
summarizes final required thicknesses based upon
length is 29.07 ft. The maximum design moment
static head, specified corrosion allowance, minimum
calculates to be 150,440 ft-Ibs. Again using AISC thickness, and material economics.
allowable stresses, a section modulus of 75.98 in3 .is
Shell stability is calculated using the equation:
required. AW18 x 46 section with a section modulus
of 78.80 in3 is chosen. See figure 3A-4 for a typical H = 600,000 t (3-13)
girder loading. (0/t)1.5
For the center column a design load of 74,900 Ibs. For API 650 design t is the thickness of the top
is calculated from the accumulated reactions of the ring and not the average shell thickness as in
inner rafters. Using ·AISC design procedures an AWWA design.
allowable compressive stress is determined based
upon the unsupported column length of 486.5 inches
H = 600,000 x 0.3125 = 17.83 ft < 39.79 ft
(15010.3125)1.5
and a calculated slenderness ratio of 131. A 10"
diameter schedule 20 pipe will meet the design It should be noted here that unless otherwise
criteria. See figure 3A-5 for typical center column specified the as-built thicknesses are used in the
detail. shell stability calculations rather than the corroded
For the outer columns we have chosen an 8" thicknesses.
17
Since H calculates less than the shell height, For zone one seismic loading the effective mass
calculate a transposed shell height using the method of API 650 will be used. The design method
equation: considers two response modes of the tank and
contents: the impulsive and convective modes. The
W tr = W .(tuniform)5/2 (3-14) impulsive response mode is the relatively high
tactual frequency amplified response to lateral ground
The transposed shell height is the sum of Wtr for motion of the tank shell and roof together with the
each ring. If H is less than the sum of Wtp the shell portion of the contents that moves in unison with the
is unstable. As in the AWWA design the unstable shell. The convective response mode is the relatively
condition may be corrected by thickening the shell or low frequency amplified response of the portion of
adding a stiffener ring(s). See figure 3A-8 for Wtr for the contents that moves in the fundamental sloshing
each ring and the sum of Wtr . H is less than the sum mode. The content total, impulsive and convective
of Wtr ; therefore, the shell is unstable for 100 mph masses, are identical to the AWWA design. The
wind loading. I dead load mass is slightly different due to the
For this example consider stabilizing the shell by different shell and framing design criteria of AWWA
adding a stiffener ring(s). If one-half the sum of Wtr is and API 650. The equation for overturning due to
greater than H, then two (or more) stiffener rings are seismic loading applied to the bottom of the shell is:
required. M = 21 (C 1WsXs + C1WrHt + C1W1X1 + C2W2X2) (3-16)
1/2 x 25.33 = 12.67 ft < 17.83 ft For zone one: Z = 0.1875
Therefore, only one stiffener ring is required. Place I = 1.0
the stiffener ring at the mid-point of the transposed C1 = 0.24
shell height. This location on the actual shell may be C2 = 0.0301 (based upon a natural
found by back calculating through the transposed period of the first
shell heights. By inspection one can determine that sloshing mode of 8.2
the stiffener ring will be located on ring 4, 12.67 ft sec. and S = 1.5)
from the top of the shell or 27.0 ft. from the bottom. The moment calculates to be 12,804,400 ft-Ibs.
The stiffener ring required section modulus is The ratio ___M_ __ calculates less than 0.785;
calculated by the equation: 0 2 (Wt + WJ
Z = 0.0001 0 2 H (3-15) therefore, no anchors are required for seismic overturning.
Z = 0.0001 X (150)2 x 12.67 = 28.5 in3
The configuration of the stiffener ring may take on APPENDIX B - TANK FOUNDATIONS
many different shapes at the preference of the
purchaser or supplier. Soils Investigation
The shell is now stable for a design wind velocity The subgrade of a potential tank site must be
of 100 mph. capable of supporting the weight of the tank and
The wind loads on the API 650 tank are identical contained fluid. A qualified ,geotechnical engineer
to the AWWA tank; therefore, the resulting wind should be retained to conduct the subsurface
shear and moment at the bottom of the API 650 tank exploration and to make specific recommendations
are the same as the AWWA tank. concerning: the type of foundation required,
Shear = 113,386 Ibs. anticipated settlements, allowable soil bearing and
Moment = 2,383,778 ft-Ibs. specific construction requirements.
The ultimate soil bearing capacity should be
The ratio, C =2M/dw, calculates to be 0.094 < determined using sound principles of geotechnical
0.666; therefore, no anchors are required to resist engineering. The following minimum factors of safety
overturning due to wind. should be applied to the ultimate bearing capacity
The roof framing scheme will change significantly when determining the allowable soil bearing:
from the AWWA design since the maximum rafter 1. A factor of safety of 3.0 for normal operating
spacing at the shell cannot exceed 2 x pi (6.28 ft) conditions.
and the maximum rafter spacing between inner 2. A factor of safety of 2.25 during hydrotest.
rafters cannot exceed 5.50 ft. For this example 3. A factor of safety of 2.25 for operating
consider twelve girders and outer columns, 48 inner conditions plus the maximum effect of wind or
rafters and 84 outer rafters. Consider 25 PSF snow seismic forces.
load and 7.65 PSF dead load. Using identical design An allowable soil bearing based solely on the
procedures as the AWWA 0100 design and API 650 above factors of safety may result in excessive total
allowable stresses, we will choose the following roof settlements. If required, these factors of safety
framing members: should be increased in order to limit the anticipated
Inner rafters = W12 x 14 total settlements to acceptable values. Factors of
Outer rafters = W12 x 14 safety larger than the above minimums are also
Girders = W16 x 31 required by certain codes and standards, such as
Center column = 12" dia. sch 20 AWWA 0100.
Outer columns = 8" dia. sch 20 Factors of safety lower than the above minimums
18
3/16" ROOF PL
LAP WELDED TOP SIDE ONLY
..
(Y)
~
RING 5 C'\J
"-
.-.
RING 4 .-. ('\J
I "'-
.....
RING 3 "
W
0
I
(/)
0
RING 2 l.:J "It
Z
.....
a::
RING 1 If)
I. 150'-0 .1
1/4'BOTTOM PL LAP WELDED TOP SIDE ONLY
a.) CALCULATED SHELL THICKNESSES FROM b.) ADJUSTED FINAL THICKNESSES FOR STATIC
STATIC HEAD ONLY (AWWA DESIGN) HEAD AND WIND STABILITY (AWWA DESIGN)
19
R = 42'-61
36 RAFTERS ~ 72 RAFTERS
R = 2'-4 1/2
R2 Rl
DESIGN LENGTH
20
~ INNER RAFTERS OUTER RAFTER
{:
= ~t::'~NNER RAFTER
"t
COLUMN CONE
GIRDER
' 'k CAP PLATE
II ~UMN I II COLUMN
II II
J\)
.....&. II I II
0 0
iJ \J
iJ II \J
0 0
II
VI VI
~
.....
-l ~
rr1 1> II rl 1>
Z
nCl n
Z
Cl
II
Dr Dr
;Qrl AJrl
Z VI Z VI
rr1
I I BASE PLATE rl
I II BASE PLATE
;QO AJ 0
VIZ VI Z
I I ~ BOT~M PLATE I I, / BOTTOM PLATE
II \ II
Figure 3A-5 - Typical Center Column Figure 3A-6 - Typical Outer Column
VARIABLE POINT DESIGN: API 650 8TH ED. PARA.3.6.4.
RING NO.1
RING NO.2
DESIGN: D =
150.000 H =
31.542 G = 1.000 S = 28000. CA = 0.0625 '
Td = 2.6*D*{H -l)*G/S + CA = 0.4254 + CA = 0.4879
TX = 2.6*D*{H-X/12)*G/S
TU TL K C X2 Xl X3 X TX
0.4254 0.5362 1.2606 0.1211 45.847 26.607 23.872 23.872 0.4116
0.4116 0.5362 1.3028 0.1390 52.595 28.571 23.482 23.482 0.4121
0.4121 0.5362 1.3013 0.1384 52.369 28.506 23.495 23.495 0.4121
TX = 0.4121 + CA = 0.4746
TU TL K C X2 Xl X3 X TX
0.3970 0.5005 1.2606 0.1211 45.846 26.202 23.062 23.062 0.3851
0.3851 0.5005 1.2998 0.1377 52.127 28.036 22.711 22.711 0.3854
0.3854 0.5005 1.2985 0.1372 51.924 27.977 22.723 22.723 0.3854
TX= 0.3854
22
RING # THICKNESS MATERIAL
5 0.3125" A36
4 0.3125" A36
3 0.3750" A573GR70
2 0.4750" A573GR70
1 0.5990" A573GR70
may be considered when actual experience with similar grade be constructed level and to the proper profile,
- tanks and foundations at a particular site indicates particularly near the shell. Once the asphalt has set
that satisfactory performance can be expected. up, it is extremely difficult for the tank builder to
correct inaccuracies by taking down the high and
Tank Grade filling in the low spots.
Drainage is important both from the standpoint of
The tank grade (surface which supports the tank soil stability and bottom corrosion. Good drainage
bottom) can be constructed of earth materials should be provided under the tank itself and in ' the
provided the subgrade beneath the tank bottom is general area around the tank. Where the terrain
capable of supporting the weight of the contained does not afford natural drainage, proper ditching
fluid. The tank grade usually consists of a 4" sand around the tank may help to correct the deficiency.
cushion placed over properly compacted fill or soil. It
is recommended that the finished tank grade be Foundations
constructed at least 6 inches above the surrounding
ground surface and be crowned from its outer The shell of a flat bottom tank can be supported on
periphery to its center. A slope of 1 inch to 10 feet is a compacted granular berm, concrete ringwall or
suggested. The sand should be clean and free of concrete slab foundation. Local soil conditions, tank
corrosive elements. Care should be taken to exclude loads and the intended use of the tank will determine
lumps of earth or other deleterious materials from ' which of these foundations is suitable for a particular
coming into contact with the bottom. These materials site. Tanks that require anchor bolts must be
can cause electrolytic action that will result in pitting supported, by ringwall or slab foundations.
of the bottom plate. Granular Berm Foundation - When a qualified
If the sand cushion is placed on top of crushed geotechnical evaluation concludes that it is
rock fill, the rock should be carefully graded from unnecessary to construct a ringwall or slab
coarse at the bottom to fine at the top. If this is not foundation, the shell can be supported by a granular
done, the sand will percolate down through the voids berm foundation. The berm should be constructed of
in the coarser rock. well graded and properly compacted stone or gravel.
An excellent tank grade can also be obtained by The berm should extend a minimum of 3 feet beyond
substituting about 1112 inches of asphalt road paving and 2 feet inside the tank shell as shown in Figure
mix for the sand cushion. This material is available 38-1. The berm should be level to within + 1/8 inch
from ready mix plants in many sections of the in any 10 feet of circumference and to within ± 1/2
country. It is very important that the paved tank inch in the total circumference. Adequate drainage
23
away from the berm must be provided to prevent The top of the ringwall should be smooth and level
erosion of the berm under the shell. Alternatively, a to within ± 1/8 inch in any 30 feet of circumference.
welded or bolted steel grade band can be used to No point on the total circumference should vary more
retain the outer portion of the berm. than ± 1/4 inch from the specified finish elevation.
Concrete Ringwall Foundation - When suitable Slab Foundation - When the subgrade beneath the
bearing is not available at the surface, but is tank bottom cannot adequately support the weight of
available at a reasonable depth below the surface, a the contained fluid, a slab foundation is required.
ringwall foundation should be considered. The depth The area of the slab must be sufficient to produce a
of the ringwall will depend on local conditions and soil bearing (due to the total weight of the tank,
must be sufficient to place the bottom of the ringwall foundation and contained product) less than the
below anticipated frost penetration and within the allowable soil bearing. The depth to the bottom of
specified bearing strata. As a minimum, the bottom the slab will depend on local conditions and must be
of the ringwall should be located 2 feet below the sufficient to place the bottom of the slab below
lowest adjacent finish grade. The width of the anticipated frost penetration and within the specified
ringwall must be sufficient to produce a soil bearing bearing strata.
less than the specified allowable soil bearing. As a The detailed design of the slab and requirements
minimum, the ringwall width should be 1 foot. The for the materials, construction and testing should be
inside horizontal projection (inside the tank shell) in accordance with the American Concrete Institute's
should be no less than 4 inches. Building Code Requirements for Reinforced Concrete
The ringwall must be reinforced to resist the (ANSIIACI 318).
following forces:
1. Direct hoop tension resulting from the lateral References, Part III
earth pressure on the inside face of the
1. API Standard 650 Welded Steel Tanks for Oil
ringwall. Unless substantiated by proper
Storage, Division of Refining, American Petroleum
geotechnical analysis, the lateral earth pressure
Institute, Eighth Edition, November 1988.
should be assumed to be 30 0/0 of the vertical
2. AWWA Standard 0100-84 Welded Steel Tanks for
pressure due to the contained fluid and the soil
Water Storage, American Water Works
weight.
Association.
2. Bending moment resulting from the uniform
3. Manual of Steel Construction, American Institute
moment load. The uniform moment load is due
of Steel Construction, Inc., Ninth Edition.
to the eccentricities of the shell and pressure
4. "Oil Storage Tanks", The Prince William Sound,
loads relative to the centroid of the soil bearing
Alaska, Earthquake of 1964 and Aftershocks,
stress. The pressure load is due to the fluid
Volume II, Part A, U.S. Dept. of Commerce, 1967.
pressure on the inside horizontal projection of
5. "Fluid Mechanics", Dodge & Thompson.
the ringwall.
3. Bending, torsion and shear resulting from
lateral, wind or seismic, loads. A rational
analysis, which includes the effect of the
foundation stiffness, should be used to
determine the soil bearing stress distribution
and the above internal design forces.
The area of reinforcement provided must be
sufficient to resist the above forces and should not
be less than the following minimums. These
minimums are intended to prevent excessive
cracking due to shrinkage and temperature.
1. For wall-like ringwalls the area of vertical
reinforcement provided should not be less than
0.0015 times the horizontal cross-sectional area
of the ringwall.
2. The area of hoop reinforcement provided should
not be less than 0.0025 times the vertical cross-
sectional area of the ringwall.
The detailed design of the ringwall and
requirements for the materials, construction and
testing should be in accordance with the American
Concrete Institute's Building Code Requirements for
Reinforced Concrete (ANSIIACI 318).
Recesses shall be provided in the concrete ring-
wall for flush type cleanouts, drain off sumps and any
other appurtenances that require recessing. Refer to
API 650 for details of recesses at flush type cleanouts.
24
Figure 38-1 -Example of Foundation with Crushed Stone Ringwall
from API 650, Eighth Edition, November 1988
3' MIN.
"II 2' MIN.
OR SIMILAR MATERIAL
SLOPE IF
PAVED
SLOPE
:::' ,"
.. !
... ! !
. ...
.
! ,
~1
COARSE STONE OR "" 1
COARSE GRAVEL -
11 MAX. SIZE THOROUGHLY COMPACTED FILL
OF FINE GRAVEL, COARSE SAND,
OR OTHER SUITABLE MATERIAL
Z
0-< FINISH
~
. GRADE
\D
MATERIAL AND
FILL,
z
......
~
-
ru
25
Part IV
Stainless Steel Tanks
for Liquid Storage
Introduction Type 304
t the present time, the only rules for stainless Possessing corrosion resistance, strength and
27
be evident in this zone, if the environment was failure of life of the vessel is very dependent on
severe. This situation resulted in widespread temperature, concentration of chloride and
specifying of low carbon (0.03 0/0 maximum) stainless stress. Increased values in each case will
steels, but it should be understood that there are shorten the life of the vessel.
relatively few situations where the L grades are 4. While Types 304 and 316 are both susceptible
actually required for storage vessels. Even these to hot chloride stress corrosion cracking, Type
should be carefully investigated to establish such a 316 under similar service conditions. tends to
need before the additional expense of the L grades give better life ·than Type 304.
is incurred. Types 304 and 316 (0.08 0/0 maximum 5. Because of variation in fabrication and service
carbon) can, in many cases, be welded free of stresses, it is frequently difficult to predict the
carbide precipitation. If a small amount does life of an austenitic stainless steel vessel in hot
develop, it may be unaffected by the liquid being chloride-containing media.
stored, except possibly as indicated above.
It should be noted here that galvanized material or STAINLESS STEEL PLATE
other zinc products welded to stainless steel will
cause intergranular cracking. Manufacture
In general, the L grades should be used when - Stainless steel plate is defined as a flat rolled or
and only when - it is ascertained that conditions will forged product, 3/16 inch (4.76 mm) and over in
be present, which are conducive to intergranular thickness, and 10 inches (254 mm) and over in width
attack on as-welded 0.08 0/0 maximum carbon (3). It is formed in the same type of equipment as
stainless steel (see Figure 4-1). The general utilized for carbon steel plate, although production
corrosion and pitting resistance of the L grades is allowances must accommodate the much greater hot
not better than their higher carbon counterparts in strength of stainless steel over carbon and low alloy
the annealed condition; nor is there any advantage in steels.
weldability or fabricability. In producing plate, care is taken to attain the good
surface condition that is essential to corrosion
Type 410S resistance. The first of several surface cleaning
This straight-chromium stainless steel is not subject operations occurs at the slab stage, where the 4 to
to the above form of carbide precipitation. It finds 10-inch-thick bloomed slab is ground or scarfed
use where moderate corrosion resistance is needed, overall to remove not only the scale but some of the
and slight product contamination is not critical (see underlying base metal as well. The slab is then cut
Table 4-3). The low carbon (0.08 0/0 maximum) results to size, yielding the ordered plate size, reheated and
in a tough plate product which avoids formation of hot rolled. The plate is then annealed, and again
the less-tough metallurgical structures possible in cleaned of scale by either a chemical solution or
high-strength, low-alloy steels. mechanical means, or both.
During the hot rolling, high pressure water jets and
other mechanical devices are employed to assure
Stress Corrosion Cracking that the refractory scale is not rolled into the surface.
Another phenomenon associated with the chromium- Light gauge plate (3/16 inch and 114 inch thick)
nickel stainless steels Types 304, 304L, 316 and can be rol/ed in coils up to 60 inches wide on
316L, is stress corrosion cracking. continuous mills. This product normally has improved
By definition, stress corrosion cracking involves the surface, gauge accuracy and offers greater flexibility
in length.
combined action of a tensile stress and a corrosive
medium. Aside from some ultra-pure metals, most
commercial metals are subject to this phenomenon Forming
in certain specific environments. While the initial Press brake flanging or bending, and roll bending
reaction may be one of great concern, it should be are the most widely used cold forming operations
emphasized that throughout industry there are performed on stainless steel plate.
numerous applications of stainless steel in Type 410S has cold forming characteristics similar
environments where stress corrosion cracking does to carbon and low alloy steels in the 35,000-50,000
not occur or which have been engineered to avoid psi yield strength range.
stress corrosion cracking. The chromium-nickel stainless steels (Types 304,
Although stress corrosion cracking is not fully 304L, 316, 316L), on the other hand, work-harden
understood, there are some general guidelines that quite rapidly with increasing plastic deformation. As
can be related to stainless steels: the steel increases in strength with increased
1. The form of stress corrosion usuaUy found in deformation, the bending forces exerted by the
the AISI 300 stainless steels is related to forming equipment rise commensurately.
exposure to hot chloride-containing corrosive The most noticeable effect of work hardening is
media. the greater degree of springback, compared with
2. At temperature much below 160 of, stress carbon steel. Dies for brake bending and rolls for roll
corrosion failures are not very likely to occur. bending must overbend the stainless steel to
3. At temperatures exceeding 160 o F, the time to compensate for the springback. In brake bending,
28
bending to a smaller radius can compensate for the requirements, finishing may include a final polishing
greater springback. to produce the brightest surface possible.
Various cleaning practices are summarized in
Cutting ASTM A380 (6) and more comprehensively described
in ASTM Special Technical Publication 538 (7).
Most stainless steel plates are cut by tank fabricators
with the plasma arc process. Thin plates can be
sheared. Thicker plates can be cut by saw cutting or
abrasive wheel cutting. Gas-oxygen (oxy-gas) is also
FACTORS AFFECTING TANK DESIGN
applicable if used in conjunction with iron powder. Th,e design rules and details of API Standards 650
Stainless steel cannot be cut by conventional flame (8) and 620 (1) are applicable for stainless steel
cutting, but in some cases may be cut and beveled tanks at atmospheric pressure with certain
with the carbon-arc gouge if the cut edges are exceptions. In the following. discussion, the design
ground to remove oxides. stresses recognize the increased toughness of
stainless steels over carbon steels and the low yield!
Welding tensile ratios of Types 304, 304L, 316 and 316L. The
increased toughness permits designing to a higher
Gas metal arc and ' submerged arc welding are high- proportion of yield strength, but the lower yield
production methods and are usually used in the strength introduces the problem of permanent strain.
down hand position, fully automated. Both give deep Section VIII of the ASME Code (2) recognizes the
penetration and, for high volume welding that can be
strain by stating two allowable design stresses for
positioned, are the lowest cost methods for joining the austenitic stainless steels. The higher stresses
plates. A modification of gas metal arc called
are related to the following footnote to the ASME
interrupted (or pulse) arc welding is useful for butt, table of stresses:
fillet, and lap welding.
"Due to the relatively low yield strength of these
Shielded metal arc~ welding is widely used for all
materials, these higher stress values were
types of stainless steel welding, particularly where
established at temperatures where the short time
automatic welding is impractical. Advantages are low
tensile properties govern to permit the use of these
cost equipment and mobility. Disadvantages are slow
alloys where slightly greater deformation is
speeds and high labor cost for skilled operators. An
acceptable. These higher stress values exceed
essential requirement for any '!Velding method is
62112 percent but do not exceed 90 percent of the
clean edges (and near-edge areas) prior to welding.
yield strength at temperature. Use of these stress
Contaminants, whether organic or inorganic, can
values may result in dimensional changes due to
cause problems when they decompose in the arc
permanent strain. These stress values are not
heat. The oxide film on stainless steel surfaces is
recommended for flanges of gasketed joints or
very refractory and reduces the wetting action
other applications where slight amounts of
between parent and weld metal.
distortion can cause leakage or malfunction."
The filler metals for welding stainless steels are
After consideration of the allowable design
listed in Table 4·4.
stresses of the ASME Code and the API Standards,
When stainless steel is welded to carbon or low
the following stress basis is suggested for stainless
alloy steels, Type 309 electrodes are normally used.
steel tanks at atmospheric pressure:
a. The design basis for shells where permanent
Cleaning and Passivation strain ~ .05 0/0 is acceptable is the lesser of:
These two terms are actually synonymous if the word
clean is strictly interpreted to mean "the complete
Sd = .8 x 'Yor
.3 x Ft see Table 4-5(a)
removal of all contaminating materials from the b. The design basis for shells where permanent
stainless steel surface". If the surface is clean, it will strain ~ .1 % is acceptable is the lesser of:
self passivate.
Iron particles and!or oil are the contaminants most Sd = .9 x 'Yor
. .3 x Ft see Table 4-5(b)
generally encountered, and to the extent that they
are present some surface staining or rusting may where 'Y = min. yield strength
occur. Whether such an occurrence is serious or not F t = min. tensile strength
depends on the requirements of the application Sd = design stress
which can range from "food quality surfaces" to c. Because the lower carbon grades (Types 304L,
simply "retention of structural strength". 316L) usually exhibit yield strengths at room
Prevention of contamination is to be preferred over temperature greater than the specified minimum
removal of contaminants. A main source of value, the allowable stress for 100 0 F has been
contamination due to iron particles results from co- based only on the tensile factor.
mingling plate fabrication operations involving carbon d. Where a lower level of permanent strain is
steel and stainless steel. Another source is the desirable such as mentioned above for
existence of weld scale or weld spatter, which can gasketted joints or other applications where
only be removed by energetic chemical or slight amounts of distortion can cause leakage or
mechanical means. In extremely demanding mechanical malfunction see Table 4-5(c) for values.
29
e. The yield values at temperature can be Standard 650 Tank Shells", presented in May, 1963,
obtained from table AHA2 of ASME Section to the API Division of Refining.
VIII, Div. 2. For the design of shells under external load (small
The allowable stresses listed in Table 4-5, a, b, and negative pressures) the designer should refer to
c, result from these bases, with the higher stresses ASME Section VIII or Part III of "Design of Plate
for the austenitic grades taking into account the Structures" (11). For the design of structural
greater deformation of item b above. Table 4-5(b) members, the designer should refer to the Stainless
should be the default basis unless directed otherwise for Steel Cold-Formed Structural Design Manual (10).
shells and Table 4-5(e) should be used for flanges.
The design thickness for each shell course can be NOTE: Roof designs for stainless steel tanks may be
calculated by the formula in API Standard 650, done in a similar manner as that outlined in part III
modified by the allowable stress and joint efficiency: for carbon steel tanks but normally all .structural units
t = (2.6) (D) (H-1) (G) + C will need to be fabricated in custom shapes. A lighter
(E) (1000S d ) gage, lighter than .17 allowed in API 650 for carbon
steel structural units, may be used to accommodate
where: forming.
t = minimum thickness, in inches
C = an additional thickness required for corrosion
allowance (rarely if ever required)
D = nominal diameter of tank, in feet. This shall
FACTORS AFFECTING
be the centerline diameter of the shell plates, FABRICATION & CONSTRUCTION
unless otherwise specified by the purchaser Before proceeding with any fabrication or
H = height, in feet, from bottom of course under construction of a stainless steel tank, satisfactory
consideration to top of top angle, or to weld procedure qualifications should be performed in
bottom of any overflow which limits tank accordance with all the essential variables of Section
filling height IX, Welding Qualifications, of ASME Boiler and
G = specific gravity of liquid to be stored, but in Pressure Vessel Code, including conditions of
no case less than 1.0 postweld heat treatment or the omission of postweld
Sd = maximum allowable stress in ksi. Values heat treatment. Requirements and restrictions for
tabulated in Table 4-5, a or b postweld heat treatment are described in ASME
E = 1.0 if tank is radiographed in accordance Section VIII. Materials that would require postweld
with section 6 heat treatment should not be used for storage tanks
= 0.85 if tank is radiographed in accordance designed by the rules in this manual.
with A.5.3 All austenitic chromium-nickel alloy steel welds,
= 0.7 if tank is not radiographed. This value both butt and fillet, between plates exceeding 3/4
shall be given as part of the buyers' inch nominal thickness, shall be examined for
specifications detection of cracks by the liquid penetrant method,
Stainless steel separation pads (or poison pads) before the hydrostatic test of the tank. All cracks
should be considered at points where carbon steel is shall be eliminated.
welded to the stainless steel tank to avoid carbide Butt-welded joints in Type 410S welded with
precipitation. Typical areas for this would be anchor electrodes that produce an austenitic chromium-
bolts and support brackets. nickel weld deposit shall be radiographed when the
The recommended nominal thickness of shell thinner plate at the welded joint exceeds 1112 inches.
plates should not be less than th~,,~; based Referring to Part AM of ASME Sect VIII Div 2 it
on construction minimums: will be noted that both values of thermal conductivity
(TC) and thermal diffusivity (TO) (given in Btulhr ft OF
Nominal Tank Nominal Plate and ft 2 /hr respectively) are considerably lower (about
Diameter Thickness 2 to 1) for stainless compared to carbon steel, which
Smaller than 50' 3/16" indicates that heat (from welding) is not conducted
50' to 120' excl. 1/4" away or diffused as rapidly with stainless steels and
120' to 200' incl. 5/16" therefore distortion is likely unless design steps are
Over 200' 3/8" taken to assure that nozzle location (with respect to
Throughout this design procedure it shall be vertical and horizontal seams) should be thought out.
remembered that Young's Modulus for stainless steel Also the tolerances given in API 650 for banding and
is less than that of carbon steel. Therefore designs peaking may not be achievable for stainless steel
for compression and stability should consider this shells.
fact. For the design of stainless steel tanks at
Normally the tank shell should be designed to refrigerated temperatures, the designer is referred to
resist the design wind velocity given in the Appendix Q "Low-Pressure Storage Tanks for
customer's specifications. API Standard 650 provides Liquefied Hydrocarbon Gases" of API Standard 620.
rules for stiffening tank shells. The background for This subject is beyond the intended scope of this
the API rules was given in a paper, "Stability of API discussion.
30
FIGURE 4-1
900 1652
,,
;'
0.080 I
............
800 1472
U
o.
!! 700 1292
'"~
0
::I ::l
eK !
8.
E E
~ ~
600 1112
500 932
31
TABLE 4-1 - STAINLESS STEELS COMMONLY USED
FOR CONSTRUCTION OF LIQUID STORAGE TANKS (4)
COMPOSITION, PERCENT
ASTM UNS Carbon Manganese Phosphorus Sulfur Silicon Other
Type No.8 max. max. max. max. max. Chromium Nickel Elements
aUnified Numbering System, originated by ASTM and 8AE, developed to provide a single orderly system for designating
commercial metals and alloys.
32
TABLE 4·3 - RELATIVE CORROSION RESISTANCE OF STAINLESS STEELS
,COMMONLY USED FOR CONSTRUCTION OF LIQUID STORAGE TANKS
ASTM UNS Mild Atmospheric Atmospheric Salt Chemical
Type No. and Fresh Water Industrial Marine Water Mild Oxidizing Reducing
304 (S30400) X X - - X - -
304L (S30403) X X X - X X -
316 (S31600) X X - X X - X
316L (S31603) X X X X X X X
410S (S4100B) X - - - X - -
Note: X's indicate environments to which the various stainless steels
may be considered resistant.
*Type 410 electrodes must be specified to O.OB% maximum carbon in all cases.
* * It is permissible (and often desirable) to weld Type 410S with austenitic
(chromium-nickel) electrodes.
33
TABLE 4·5 - ALLOWABLE STRESSES FOR TANK SHELLS OF STAINLESS STEEL
Minimum Minimum
For Metal Temperatures Not Exceeding
Type Yield, Tensile,
KSI KSI 100°F 200°F 300°F 400°F 500°F 600°F
34
TABLE 4-S(a) - ALLOWABLE STRESSES FOR TANK SHELLS OF STAINLESS STEEL
=
Limiting % Strain O.OS%
Minimum Minimum
For Metal Temperatures Not Exceeding
Type Yield, Tensile,
KSI KSI 100°F 200°F 300°F 400°F 500°F 600°F
4108 30 60 18 18 18 18 18 18
TABLE 4-S(c) - ALLOWABLE STRESSES FOR FLANGES OR GASKETTED JOINTS OF STAINLESS STEEL
Limiting % Strain = 0.01 % per 62.50/0 Fy Yield Strength limit
Minimum Minimum
For Metal Temperatures Not Exceeding
Type Yield, Tensile,
KSI KSI 100°F 200°F 300°F 400°F 500°F 600°F
4108 30 60 18 18 18 18 18 18
35
References, Part IV TABLE 4-6
1. API Standard 620 - Recommended Rules for FACTORS FOR LIMITING PERMANENT
Design and Construction of Large, Welded, Low- STRAIN IN HIGH-ALLOY STEELS1
Pressure Storage Tanks; Division of Refining,
American Petroleum Institute, Eighth Edition, Limiting Permanent
June 1990. Strain, 0/0 Factors
2. American Society of Mechanical Engineers,
1980. 0.10 0.90
3. "Steel Products Manual - Stainless and Heat 0.09 0.89
Resisting Steels", December 1974, American 0.08 0.88
Iron and Steel Institute. 0.07 0.86
4. ASTM Designation A240-80b (ANS G81.4) - 0.06 0.83
Standard Specification for Heat-Resisting 0.05 0.80
Chromium and Chromium-Nickel Stainless Steel 0.04 0.77
Plate, Sheet and Strip for Fusion-Welded Unfired 0.03 0.73
Pressure Vessels. 0.02 0.69
5. Svetsaren English edition 1-2; 1969, p. 5. 0.01 0.63
6. ASTM Designation A380-78 (ANS G81.16)
Standard Recommended Practice for Cleaning
and Descaling Stainless Steel Parts, Equipment NOTE:
and Systems. (1) Table 4-6 lists multiplying factors which, when
7. ASTM S.T.P. 538 "Cleaning Stainless Steel" applied to the yield strength values shown on
includes ASTM A380 and 22 papers presented at Table AHA-2, will give a value that will result in
a symposium. lower levels of permanent strain. If this value is
8. API Standard 650 - Welded Steel Tanks for Oil less than the design stress intensity value listed
Storage; Division of Refining, American in Table AHA-1, the lower value shall be used.
Petroleum Institute, Eighth Edition, November
1988.
9. ASTM Designation A370-77 (ANS G60.1) -
Standard Methods and Definitions for Mechanical
Testing of Steel Products.
10. "Stainless Steel Cold-Formed Structural Design
Manual - 1974 Edition", American Iron and
Steel Institute.
11. "Desig,('l of Plate Structures", Vol. 2, AISI/SPFA,
1991.
12. Steel Products Manual - Plates; Rolled Floor
Plates: Carbon, High Strength Low Alloy, and
Alloy Steel, January 1979.
36
Steel Plate Engineering Data-Volume 2
Published by
AMERICAN IRON AND STEEL INSTITUTE
F the American Iron and Steel Institute initially retained Mr. I.E. Boberg
and later obtained the services of Mr. Frederick S. Merritt. For their
skillful handling of the assignment, the Institute gratefully acknowledges its
appreciation.
The material presented in this publication has been prepared in accordance with recognized
engineering principles and Is for general information only. This Information should not be used
without first securing competent advice with respect to Its suitability for any given application. The
publication of the material contained herein is not Intended as a representation or warranty on the
part of American Iron and Steel Institute-or of any other person named herein-that this
Information is suitable for any general or particular use or of freedom from infringement of any
patent or patents. Anyone making use of this Information assumes all liability arising from such use.
December 1992
jj
Introduction
olume 1 of this series, "Steel Tanks for Liquid Storage," deals with
Scope
Volume 2, "Useful Information on the Design of Plate Structures," does
not cover in depth the design of any particular structure. For example,
design of stacks involves problems of vibration that are beyond the scope
of this volume. Similarly, design of pressure vessels requires a detailed
knowledge of ASME, state and, sometimes, city codes. Designers should
work with the applicable code. Any attempt to summarize pressure-vessel
codes could be misleading and even dangerous, because of constant
revision and updating by the various regulatory bodies.
There are, however, many facets of plate design that are generally
applicable to many types of structures. Information on these is not now
conveniently collected in one source.
Drawing on many sources, this volume offers such information and
discusses some of the more commonly encountered problems. Included is
an outline of membrane theory, data for weld design, commonly used
details, plus data and mathematical tables useful in design of steel plate
structures. The intent is to include information principally pertinent to plate
structures. For convenience of users of this volume, some data readily
available elsewhere, particularly in mathematical tables, has been
incorporated.
Volume 3, "Welded Steel Pipe," and Volume 4, "Penstocks and Tunnel
Liners," of this series treat these applications in detail and are available
from Steel Plate Fabricators Association, Inc.
iii
Contents
v
Part ' l
Flat Plates
lat plates are used in many conventional The mode of support and manner of loading
1
r radius, in., of central loaded area plate approaches a catenary between supports,
r' = i~side knuckle radius, in., for flat, unstayed, the support spacing is given approximately by the
circular plates following formula:
R
S
= radius, in., to support for circular plates
= spacing, in., of adjacent staybolts at corners
Ls = ~( 2;') 112 (1-3)
2
• 50
CONTINUOUS BEAM
• 45
•
40
-.....
'-
(1)
35
t = 5/16"
Note: Plate figured .. a oontlnuoua beam with a unit II.reaa
of 27,000 pel In bending. May be uaed for other
II.reaaea by varying H directly with unit strea•.
co
~
•I
\t- 30
o
.....
(1)
25
- 20
(1)
u..
J:
...
"C
co 15
(1)
J:
I 10
5
I
, 0
10 15 20 25 30 35 40 45 50 55 60
,
Support Spacing, Ls (in)
Figure 1-1. Stiffener Spacing for Flat Plate Acting as Continuous Beam.
, 50
CATENARY ACTION
I
(1)
__
CO
~ t = 7116" NOTE: Platea IIgured .. a catenary at 10,0001
tension. End. must be reatralned and capable of taking
\t-
O
30 a horizontal pull par Inch of 10,000 time. thlckneea.
= 1/2"
I .....
(1)
(1)
~
25
t
J: 20
I "C
CO
(1)
J:
...
15
10
I 5
I 0
10 15 20 25 30 35 40 45 50 55 60
Support Spacing, Ls (in)
Figure 1-2. Stiffener Spacing for Flat Plate with Catenary Action.
I ,3
Table 1-1A. Flat Plate Formulas
Poisson's Ratio = 0.30
Center Deflection
Edge Maximum Fiber Stress, psi
SHAPE Loading ~ Remarks
Fixation f
In .
R4
(~) ?
R2
Uniform
Fixed 0. 75P -r
t
0.17 f max . at edge
p
O:.695(£~
R2
Circle Supported 1.24p- f max. at center
t
2 E t3
Radius ...
Central uniform over
R
concen· Fixed 1.43 [,og IO (-~)+0.11 (fi) J
2 Pit 2 0.22(1.) K3 circle, radius r.
E t Center Stress
trated
P
on r
Supported 1.43'~OglO(;!r 0.334 + 0.06(~)2J ?' P
0 .55 (p) £t. As above
Center Stress
E t3
4
Fixed 6 a2 1.365 (p) a a Exact
Uniform
4
3n + 2n2 + 3
P-;r 3n 4 + 2n 2 + 3 E -;r
n=-
A SOlution
p 2
3 a n = ~ Approximate
Supported 4 P- *
0.420 + n2 + 1 2
t .. Fits n :.: 0 and n == 1
Ellipse
2A X 2a
n - alA Approximate
50 P Fi ts n = 0 and n = 1
a< A Central
Fixed
3n 4 + 2n2 + 12.5 ""1 t Load over 0.01 % of
concen· area
trated
p 13.1 P n = a/A Ap;Jroximate
Supported t Fits n == 1, load over
4
0.42n + n + 2.5 2 7 0.01 %of area
b2
Uniform
Fixed B) p -
t2
¢I (!)-;;- ¢) and 8 I depend
on B/b . See Table 1 B.
P
b2 4
¢2 and 8 depend
Supported B2 p...:... ¢ --
(p)
2 E t3
b 2
Rect.angle t2 on Bib. See Table 1 B.
BXb 2 b .
4 .00 P
~ B = n Approximate
b<B Central
concen·
Fixed
1 + 2n2 7 ¢(p)
-- b
3 E t3
Fits n = 1 and n = 0
trated 5~3 b .
P Supported
P
t B = n ApproxlnJ(lte
1 + 2.4n 2 -;r Fitsn = 1 andn = 0
2
Uniform '
Fixed 0.308 p-
6 0.0138 (E.) £3 f max. center of side
_12 E t
p 4
~)
B'l
Supported 0.287 p -
2 0.0443 E 78 f max. of center
Square t
BXB P As above.
Central Fixed 1.32"2 Deflection nearly
concen· t exact .
Approximate for J;
trated
P Supported
P
1.582"
t O. '2S t)K
E t3
area of contact not too
small.
Staybolts If plate as a whole de·
Flat spaced at S2 forms, superimpose the
Uniform PT
Stayed
p
corners of
square of
0 .228
t E7
0.0284 (p) S4 stresses and deflections
on those for plate flat
Plate
when loaded.
t
sideS
Fastened
(R -~ 1+~R ¢varies with shell
Circular
Flanged
Uniform
p
to
shell
p .!.. +cP
2t
2
t J] and joint stiffness from
0.33 to C.38
Knuckle 8adius, r'
4
•
• Table 1-1 B. Flat-Plate Coefficients
rlR 1.0 0.10 0.09 0.08 0.07 0.06 0.05 0.04 0.03 0.02 0.01
Fixed l 0.157 1.43 1.90 1.57 1.65 1.75 1.86 2.00 2.18 2.43 2.86
Supported 2
•
0.563 1.91 1.97 2.05 2.13 2.23 2.34 2.48 2.66 2.91 3.34
•
Stress and Deflection Coefficients - Ellipse
Ala 1.0 1.2 1.4 1.6 1.8 2.0 2.5 3.0 4.0 5.0 00
• Uniform Load'
Fixed.
•I
Stress 3 0.75 1.03 1.25 1.42 1.54 1.63 1.77 1.84 1.91 1.95 2.00
Deflection 4 0.171 0.234 1.284 0.322 0.350 0.370 0.402 0.419 0.435 0.442 0.455
Uniform Load
Supported 5 1.24 1.58 1.85 2.06 2.22 2.35 2.56 2.69 2.82 2.88 3.00
Central Load
Fixed 6 2.86 3.26 3.50 3.64 3.73 3.79 3.88 3.92 3.96 3.97 4.00
I Supported' 3.34 3.86 4.20 4.43 4.60 4.72 4.90 5.01 5.11 5.16 5.24
• Bib
Stress 8 1
1.0
0.308
1.25
0.399 0.454
·1.5 1.6 1.75
0.490
2.0
0.497
2.5 3.0 4.0 5.0 00
0.500
• Stress 82
4
1 + 2n2
5.3
1 + 2.4n2
0.287
1.33
1.56
0.376 0.452
1.75
2.09
2.12
2.56
0.517
2.25
2.74
0.569
2.42
2.97
0.610
2.67
3.31
3.03
3.83
0.713
3.27
4.18
0.741
3.56
4.61
0.74·8
3.70
4.84
0.750
4.00
5.30
• Deflection 4>1
Deflection 4>2
Deflection 4>3
0.0138 0.0199 0.0240
0.1261 0.1671
0.0264 0.0277
0.0443 0.0616 0.0770 0.0906 0.1017 0.1106
0.1802 0.1843 0.1848
0.0284
0.1336 0.1400 0.1416 0.1422
0.1849
•
2Values of 1.43 [Iog 10 Rir + 0.334 + 0.06 (rfR)2 1 6VaJues of 50/(3n 4 + 2n2 + 12.5)
3Values of 6/(3n 4 + 2n2 + 3) 7Vawes of 13.1/(0.42n4 + n2 + 2.5)
4Values of 1.365/(3n4 + 2n2 + 3)
•
• 5
•
•
•
•Part II
•
cones), however, may also be used as columns, in
which case they are subjected to axial compression .
This application is discussed in the following. The Column Formulas for Circular Tubes
cylinder-cone junction is discussed in Part V. Small diameter pipe columns have long been
•I
designed using conventional column formulas .
Notation However, for tubular columns of relatively large
A = cross sectional area of column, in. 2 = diameter and thin plate, when local buckling controls
n(Do - t)t the column strength, the conventional column rules
Cc = column slenderness ratio separating elastic and no longer apply.
•
E = modulus of elasticity, ksi Formulas suitable for use with carbon or alloy
Fa = allowable axial compressive stress in the steels having higher minimum yield strengths are
absence of bending moment, ksi now available for use. The ASME code, section VIII,
Fb = allowable bending stress in the absence of Division 1 and the AISC specification for buildings
•
I = moment of inertia of column, in.4 =
point being investigated, are substituted for Ro and t
n(Do4 - D,A)/64
respectively, in the formulas.
K = effective length factor The formulas for tubular columns are useful in
K~ = slenderness reduction factor for Proposed
•I
determining allowable axial and bending stresses in
AWWA formulas many structures, such as tanks, buildings, stacks,
M = moment at design point, in.-kips pipes and skirt-supported vessels. The requirements
P = vertical axial load on column, kips of the specification, standard or code that is
Ro = outside radius of cylinder, in. applicable to the specific structure being designed
R1 = outside conical radius, in. should be used to determine the allowable axial,
S = section modulus of column, in.3 = bending and combined stresses.
n(D0 4 - D;4)/32 Do =21IDo When forces due to earthquake or wind are
•I
are presented here. Persons interested in the current
r = radius of gyration, in. =1/4 v'D02 + D? AWWA and the ASME formulas are directed to those
t = wall thickness of cylinder or column, in. documents for information. Values of Fa for KUr = 0
t1 = wall thickness of cone, in. for both the Proposed AWWA and the AISC formulas
7
are shown graphically in Fig. 2-1 for Fy = 30 ksi and For tiRo ~ Fy 11650
in Fig. 2-2 for Fy = 36 ksi. Fb = 0.66 Fy (2-13)
Fa = the value obtained from formula 2-11 when
Proposed AWWA KUr < Cc or from formula 2-12 when KUr";?
Fb= oLIFS (2-1 ) Ce·
Fa = oLKetiFS (2-2) Ce = ""'2 1(2 EIFy (2-14)
fe/Fa + ft/Fb s: 1 (2-3)
References
For Fy ~ 34 ksi Proposed Revision to AWWA Standard 0100-84.
tiRo Range (} L AISC 1989 Specification for Structural Steel
tiRo $ 0.0031088 3500 tiRo [1.0 + 50000 (tIRo)2) (2-4) Buildings - Allowable Stress Design and Plastic
0.0031088 <tiRo <0.012 11.55+1476 tiRo (2-5) Design
tiRo ~ 0.0125 30
FS = 2
C'c = ""'2 1(2Elo L (2-7)
Kef> C'C)2
= 0.5 (KUr when KUr~ C'c (2-8)
when KUr ~ 25
AISC
Some of the formulas in the AISC Specifications are
presented in terms of Dclt. Those formulas, when
shown below, have been converted to tiRo terms, so
they are not in the exact same form as those in the
specification.
Members subjected to both axial compression and
bending stresses should be proportioned to satisfy
the combined stress requirements of the A'ISC
specification. The combined stress formulas are not
presented here so must be obtained from the AISC
specification. .
The AISC specification contains no
recommendations for allowable stresses when tiRo <
Fy16500.
For Fy 16500 ~ tiRo < Fy 11650
Fb = 331 tiRo + 0.40 Fy (2-10)
Fa = smaller of the value obtained
from formula 2·10 or
1 - (KUr)21 F
[ 2Ce2 J Y
when KUr < Ce (2-11 )
.§. + 3(KUr) _ (KUr)3
3 8Ce 8Ce3
8
•
•
~ 20
18
•
AISC- ~
16
~
~
~ ---- -----
---- ---- . /V
./"
•
14
12
Fa k"
•
(ksi) 10
/' " "-PR OPOSE DAVM
./ A
8
/
•I 6
oV
/
I
I t/ Ro
KUr = 0, Fy = 30 ksi
II Figure 2-1
•
".
\ )'.
22
-- ~
• 20 ~
---------
!-""
A1SC
18 ~
----- ~ -/~
,•
16
14 V
Fa 12 A
(ksi)
10 ~
/' i'-Pf ~OPos r-DAWV JA
/
• 8
6
I
/ -
• 4
2
l(
L
• o
o 0.004 0.008 0.012
t/ Ro
0.016 0.02
• KUr = 0, Fy = 36 ksi
Figure 2-2
• 9
.>
•
•Part III
•IExternal Pressure
on Cyli nders ________________________
•
Notation refer to the partial vacuum inside the tank, in
A = strain factor (see Fig. 3-1) psi, taken as a positive number. For vessels
As = cross-sectional area, sq in., of stiffener which are simultaneously exposed to a partial
vacuum inside and greater than atmospheric
•
B = allowable pressure factor (see Fig. 3-1) pressure on the outside, P and Pa should be
Do = outside diameter, in., of cylinder plate taken as the maximum difference in the inside
Ro = outside radius, in., of cylinder and outside absolute pressures.
•
E = modulus of elasticity, psi t = minimum thickness, in., of cylindrical plate; or
F = safety factor wlrespect to predicted failure for determining stiffener spacing, average
Fa = allowable unit stress, psi thickness, in., of unsupported shell between
stiffeners; or for short spans, thickness, in., of
•
h = height or length, in., of cylindrical shell
middle quarter of span
between end stiffeners
t1 = weighted average thickness, in., of shell
Is = required moment of inertia of the stiffening ring between end stiffeners
cross section about its neutral axis parallel to
•
the axis of the shell, in.4 !l = Poisson's ratio = 0.30 for steel
I~ = required moment 'of inertia of the combined Types of Pressure Vessels
ring-shell cross section about its neutral axis
parallel to the axis of the shell, in.4 With respect to the spacing and sizing of stiffeners,
L = design length, in., of cylinder = largest of cylindrical vessels may be grouped into three general
following: classifications:
Distance between head bend lines plus one- A. Vessels designed for an external (or internal)
•II
third depth of each head if there are no pressure greater than 15 psi. These are usually
stiffener rings subject to the rules of ASME Code. The code
Greatest distance center to center between any provides a safety factor of 3 for stiffener spacing
two stiffener rings based on buckling of the shell between stiffeners.
Distance from first stiffener to head bend line B. Vessels subject to both axial and radial/oads
plus one-third depth of head and designed to operate at 15 psi or less. These are
not always specified to be in accordance with code
Ls = half the distance, in., from center of stiffener to rules. When the external pressure approaches the
•
next stiffener or line of support on one side upper limit or the pressure cycle alternates between
. plus half the distance, in., to next stiffener or internal and external, the stiffener design might best
line of support on the other side be in accordance with code rules with a minimum
N = number of complete waves into which stiffener
•
safety factor of 3. For less severe conditions, some
ring will buckle designers have reduced the safety factor to 2112 with
= number of waves into which unstiffened shell successful results.
between end stiffeners will buckle C. Storage tanks of large diameter. These are
11
sometimes subjected to relatively static, small, If A from Step 4 is to the left of the applicable
external pressures that are radial only. Examples are material/temperature line, then use:
earth pressure on buried tanks, or granular or liquid _ 2AE
pressure on the inner shell of a double-walled tank. Pa - 3(Oclt) (3-2)
In such cases, successful results have been
achieved with the stiffener design based on a safety When t may be determined by factors other than
factor of 2. external pressure, then, for known values of Pa and
It should be noted that the ASME code as well as Do, and a known or assumed value of t, factor Bean
most of the experimental and analytical shell be determined from Eq. 3-1. The steps outlined
buckling information aVpilable are for a uniform above can be reversed to determine stiffener spacing
round shell with uniform static loading. In the case of from the corresponding UDo ratio obtained from the
a buried or submerged horizontal tank, or a vertical chart.
tank subjected to wind loading, the external pressure ASME also provides charts for steels of other
will vary around the periphery of the tank. In the strengths, as well as other metals and alloys. Where
case of a partially buried vertical tank, varying pressure-vessel codes apply, reference should be
compaction and soil conditions may cause the made to the latest edition of the code.
external pressure to vary in an irregular way around Sizing the stiffener rings as prescribed by ASME is
the tank. Wind or water currents may produce done as follows:
dynamic effects which would present problems in the The required moment of inertia should not be less
analysis. Any such variation in the loading, or any than:
significant deviation from a true circular shape, may
(3-3)
result in bending stresses in the cylindrical shell and
or:
stiffeners, which are not accounted for by the I' = DQ 2Lsft + A/LJA
following analysis. Additional investigation may be s 10.9 (3-4)
required in these cases.
The selection of the factor of safety in all cases The width of shell contributing to the combined
should take into account the consequences moment of inertia (Is') should not be greater than
associated with a failure of the structure, as well as 1.10 VDot. Assume that half the width lies on each
the accuracy of the analysis and accuracy and side of the centroid of the ring, except that there
duration of the loadings. Caution should also be should be no overlap of effective widths between two
exercised in applying ASME design equations to adjacent stiffeners.
shells which do not meet ASME tolerances. The procedure for stiffener design is as follows:
Step 1. Assuming the shell has been designed, Do,
Design of Pressure Vessels Ls and t are known. Assume a stiffener
section and determine its area, As, and
Design of types A, Band C vessels is discussed in
moment of inertia, Is. Then calculate B vom
the following:
Type A. ASME Code Rules. To serve as an pDQ ]
illustration, Figs. UCS 28.1 and 28.2 and UGO-28.0 B = 3/4 [ t + AILs (3-5)
have been reproduced here as Figs. 3-1 and 3-2. Step 2. Enter the right-hand side of chart on
These charts are used to determine shell thickness Fig. 3-2 at the computed value of B.
of cylindrical and spherical vessels under external Step 3. Follow horizontally to the design
pressure when constructed of carbon steel having a temperature line.
yield strength of 30,000 to 38,000 psi. The procedure Step 4. Move vertically to the bottom of the chart
for using the chart is as follows: and read the value of A.
Step 1. For the assumed t, determine ratios Step 5. Calculate required value of Is from Eq. 3-3
UDo and Delt. or I~ from Eq. 3-4.
Step 2. Enter left-hand side of Fig. 3-1 at the value Step 6. If Is required is greater or substantially less
of UD o. than Is provided, assume a new section and
Step 3. Move horizontally to the line representing repeat the steps.
Delt. Step 7. If the value of B in Step 3 is below the left
Step 4. From this intersection move vertically end of the applicable material temperature
downward to determine the value of factor line, then use A = 2BIE.
A. Type B. Non-Code Vessels Subject to Both Axial and
Step 5. Using the value of A from Step 4, enter the Radial Loads. For pressure vessels, stiffener design
applicable material chart in Fig. 3-2. Move might best be in accordance with code rules with a
vertically to the material/temperature line for minimum safety factor of 3. Code charts, however, do
the maximum design temperature. not include Delt ratios greater than 1,000 whereas
Step 6. From this intersection, move horizontally to many non-code vessels are of .reJatively large
the right and read value of B. diameter and have Delt ratios greater than 1,QOO. In
Step 7. Compute the allowable external pressure such cases, internal pressure often controls shell
from the following formula: thickness. But even small external pressures may
Pa = 4B (3-1) require stiffeners because of the large diameter.
3Delt
12
20.0 0 \
\
11.0 .• \.lH-4-+,,-+1H-+-R--t-IrHH--+++++HH-H-+t-t-tt--r-t-t-t-ttt-t-t-rr-t-tt-rtM1tt-H
\t-
16.0 ~ - \-~-+-~44H+-I-l-+++-+-+-+H-HH++-+-+-+-H-tt-+-H-H-t1-t--t-1-t-i-tt--HH-tttt1
( 14.0
,
K.~\->\J.lr-\Hi~
\ \
\fH\-Ht-HH-+-H-+-1H-+H-H-tt-H-tH-tt-T-H-t-ttt1---Ht-Ht-HH1t1rt1
12.0 ...\ I \
~\ ~ \ \
10.0 ~\ \ i\ \ \
f
9.0 1\ \ \
8.0 0 ~ '\ \ \
( 5.0
~~,\ 1\
~
,%\ \
, • r\
\
1\ \
\
\
\ 1\ I\.
\
\ \ 1\.\
\
\. r-..
\
\
1\ \
I\"
1\
1\
\ \
1\ ,I
\
\
\ \
~O .'O~""
\ \ r\ r\ \ \ \ \ \ I\. \ \ I\. \ \
--: 3.5 0 ~ \ \ 1\ \ \ \ \ ~ \. \ \ \. 1\ \ 1\ \ \ I\
~.. r\ \ ~ \ r\ \. i\ \
,
; 3.0 . . 1\ \ 1\ \ \ 1\ \ \ I\. \ \ \
~ \
\
\.
\\
\ 1\ \
\
\
1\ r"\
1\
\
\
\
~ \
1\ \ \
\ \
\
r\
r"\ "\ \
\
\ \
\
\
1\
\ \: L
~_
240'
.80 \ \ [\. \ \ \ \ \ \J 1\ \ \. \"\ 1\ \ ~'.-
I
.10 \ \ \ \ ['\0
\ I\. \ \ J\ \ \ \ I ~
.60 t--+-+-+-+--I-t-+-~~-+-+-1f-l.cf-~\H--H.:-IH-l~\:-:4.~~~:-+--*+.1f+P+--+-~I~\~~+.-1=+W-i
\ \ \ \ \ , 1\ \ \ \ \ \ \~
.50 t--+-+-+-+--+-""';-+-H~\-f-1~~\r-+-1Ito\+TI\+-!-l+--+'-I\-1\r-+-Jod--''r-\.-+--+\M-!\o~\r-+--''r-T-I\~
' ~",_..
1\ \ \ \' r \ \ . . . . . -"" i
I
'J-
t-+-+-+-I-+-+-+-+-Hf-1l,,,,,~~--j-J~.,\~.,,,+-,,~\..:Ir4-l,-\+--4\-1I~
\~,\+l-1M1\-PI\~\-+-l\-f\M\~i-\~'-PI!li
\ 1 \ \ "\ •
.4Q
•I .20
.18
. \6
,, i\ 1\ \ r\ \
.1. t--t-+-+-+-~H-H-T+-+--+-I~~+-+-+rHflt-~~+-+-4r-++*+~~-+--f-Il'o,~~
\\ ~ 1\1\ \
\1\ \\ \
\r\i\ \ '\ \1\ i\ \[\ \
\ \\ '\ \ \'\
\ \ 1\
~~'Z
"\' \ \ '\ . V.
t\ \
~y/
0 I:'
.12
.10
NOTE: Sec hble UGO·28.0 10' ubulM nlun _\
1\ r..
1\ '\. \
\ \
I\. \ I\. \
\ \~ .\
f\ 1\
\ " !\'\
I\.
N
\~ _}:'~'
I ::~!=:~~=~:~~~\~v.~X~\~~~~~~~t§
.010 t--:t-+-+-+-+-H-+-H+--+-+--1H--+-+++I\'%~-~1\~~~~~~~~
.060 t-+-+-+-+-+-t-+-+-H+--I-+--1I-+--+-+++t,1 }J
~~=t~:~
I 1\1 Il\ l\ I "I "\J I'\. Lf'. \ I -\ I'
I ,osa _____~-'-'"""-........I..O-.I.___'"""-........'-'-........I-\....
.00001
345678V
U....ll..l.l_~II......I......J..ll_.l-.I.I.....I...I.I..I..~J..I.
.0001
II_"·_.J-...J 1t -J...J.I.....".J.'IJ.J.JI
111.....J-..I..
3 ~56}U
FACTOR A
.001
3.56789
.01
3.,56789
.1
I
Fig. 5-UGO-28.0 Geometric Chart for Cylindrical Vessels under External
I or Compressive Loadings (for All Materials)
FIGURE 3·1
I 13
20,000
- ~TE;I s':' iabl~ ~d~d8~11t()( tabUI.J vJu~ I I I
18.000
up to :lOOF ~- 16.000
/ I I 14.000
---. l..- I-- .....- ...- ...-"- ":"1- JOO1F
~ -~ .... .... , fo-- I
12.000
~ ...
L--' :.- -,.,- 700 F
....... .,. 10.000
- ~ :...--~ ...". -I- 800 F fo--- 9,000 'I
I ~i'" l,......- ........ .... i-'~ ~ ..... I I
., 900 F ~-- 8,000 /,
~~ .,;'"
~ ....... ,.,. .... r- V al
/, L.-"" .,..,. .-'"
.J#O .....
7.000 a:
0
11 ~ .," 6.000
~
u
I ./ ~ --;;.;,. <
u..
Ii", ... ./ 5,000
V
.E • 29.0 x 10e
......... ...... I
I"
'11/
".
, ...
E. 27.0 x 10e 4.000
E • 24.S x 104'
~
......... {/, '1/ ......
::3.500
E • 22.8 x 10e
......... I: ~, l-
3.000
E - 20.8 )( 10'
r;
'h '1: ~
2.500
(A~
2.000
2 3 4 5 6789 2 3 " 5 6789 2 :1 4 5 6789 2 3 045&789
FACTOR A
Fig. 5-UCS-28.1 Chart for Determining Shell Thickness of Cylindrical and Spherical
Vessels Under External Pressure When Constructed of Carbon Or Low-Alloy Steels
(Specified Minimum Yield Strength 24,000 psi To, But Not Including, '30,000 psi)
25.000
NclTE: I se!. iab'~ s-Ld~2'8~ 'f t~ular' Val~.!
., ~i"'"tptJ3lL
Of'
.... ~- 20,000
--- V?OO F-
I I I
~~ 16,000
V
./
V
.-~
....... -,... ... V
...". ~
...-
---- ,.,.'"
•
-
~I
I
800 F-
J900 F_
I
II
I
---- 104,000
-
V.,. 12.000
..... ~
~ ........ ... ...V
/1
1/",,"
/
~
.-'"
;;;;;;--
.- ........ ~
--- :-.- .............
............. ,...
~
~
JO.ooo
9.000
aJ
a:
8.000 0
;;.ii" ~
VI
'I'
~ ....
/ ~
~"...,.
7.000
U
«
u..
~ :/.
.... 6.000
I, 'I
" .;'
5.000
II, ~
E - 29.0 x 10'
JI/1.
e-
e-
27.0 "'r--. Illll
x 10' ...... 1-0....
24.5 )( 10' 1-0....
4.000
3.500
e- 22.8 x 10' ~ [j)
E - 20.8 )( 10'
'Ii' 3.000
FACTOR A
Fig. 5-UCS-28.2 Chart for Determining Shell Thickness of Cylindrical and Spherical
Vessels Under External Pressure When Constructed of Carbon Or Low-Alloy Steels
(Specified Minimum Yield Strength 30,000 psi and Over Except for Materials Within This Range
Where Other Specific Charts Are Referenced) and Type 405 and Type 410 Stainless Steels
FIGURE 3-2
14
Where this situation occurs, design may be in it is recommended that a minimum safety factor of 2
accordance with the following discussion of type C be used.
vessels If The Limitations Given Therein Are Followed. Some vessels may be subjected to external
Note that the curves in Fig. 3-2 based on material pressures that vary from zero at an upper point on
strength (temperature curves) are not straight over the shell to a maximum at the shell-to-bottom
their entire length. The procedure outlined for type C junction. For this type of triangular radial loading,
vessels is applicable only to the straight portion of determination of the first lower unsupported span LS1
the curve, where most type C vessels will fall. If the should be based on the pressure at the bottom. This
same rules were applied indiscriminately, inadequate locates the first intermediate stiffener above the
design could result. bottom. Then, the next span LS2 should be based on
Where the rules do apply to type B vessels, the the pressure at the first stiffener. This procedure
safety factor for stiffener spacing should preferably should be repeated up the shell. For each span, the
be at least 3, but may be less at the designer's thickness should be assumed as the thickness of the
discretion, depending on severity of loading, inherent middle quarter of the span, or the average thickness
hazard, etc. of the plates in the span.
Type C. Storage Tanks of Large Diameter Subject To prevent buckling of the intermediate stiffeners,
to Radial Loads Only, or Small Vacuums Where the the moment of inertia should be at least:
Axial Load is Negligible. In determination of stiffener
ring spacing, the safety factor of 3, as specified by I~ = FpL s D Q 3
the ASME code, seems excessive for storage tanks 8E (N2 - 1) (3-7)
of this type. Furthermore, the code design of In Eq. 3-7, computation of I~ provided may include a
stiffeners assumes that they will buckle into two portion of the shell :guivalent to the lesser of
waves. Stiffeners on short tanks with large diameters
may be stayed so that buckling takes place in more
v
1.1 t Dot = 1.56t Rot or the area As of the
stiffener.
than two waves. In that case, design in accordance The moment of inertia for intermediate stiffeners
with the code may be overconservative. attached to shells under radial pressure only or
The following procedure was developed to provide under both radial and axial pressures should have a
a more reasonable design basis for such tanks. In minimum safety factor of 2.
using this approach, however, designers should In Eq. 3-7, N is an integer with approximate value
remember that it applies to a special situation, of:
frequently encountered, and is not a general solution N2 = 0.663 s: 100 (3-8)
for all cylinders subjected to external pressure. (See
preceding discussion of type B structures.)
h • r-IL
The procedure is based on the use of two end Do t' Do
stiffeners of sufficient strength to permit installation To prevent yielding of the stiffener, it should also
of small intermediate stiffeners based on the wave satisfy the following requirement for minimum cross-
pattern postulated for the unstiffened shell between sectional area:
end stiffeners. An .example for a vertical storage tank As = P.l::.8 (3-9)
would be incorporation of one end stiffener at the Fa
bottom of the shell and one at the roof or at an where Fa should be taken as 15,000 psi for mild
upper point of the shell where the radial external carbon steel.
pressure becomes zero. Intermediate stiffeners would In determination of As provided, a width equal to
be located between these end stiffeners. v
0.78 Rot of the available shell each side of the
stiffener should be included in the composite area.
Intermediate Stiffener Rings To insure a nominal-size stiffener, in no case should
Within the following limitations, the spacing Ls of the area of the stiffener alone be less than half the
intermediate stiffeners may be determined from the required area.
David Taylor Model Basin formula 1 (Eq. 3-6). The Both Eq. 3-7 and 3-9 are based on the assumption
formula, however, does not a2.Q!y if the resulting that all the circumferential shell force is carried by
spacing Ls is less than 0.9 vo;;t.The circumferential the stiffeners. This is a very conservative assumption
stress in the shell alone, not including the stiffeners, and could be relaxed with a more rigorous analysis.
should not exceed the allowable working stress for
the shell material in compression. End Stiffener Rings
The David Taylor Model Basin formula is:
For the preceding design procedure for
h = • It f0.45 + 2.42E (tJDQ)2] intermediate stiffeners to apply, the ends of the
Do t' 0: l Fp (1 - ~2)O.7j (3-6) cylindrical shell must be held circular. It is assumed
For shells constructed of mild carbon steel under that half the total external radial load on the shell is
radial pressure only and for temperatures to 3DDoF, transferred to the end stiffeners. This load is further
distributed to the end stiffeners in inverse proportion
1Col/apse by Instability of Thin Cylindrical Shells Under External to the ratios of their distances from the resultant of
Pressure, by Dwight Windenburg and Charles Trilling. the load on the shell to the distance between end
15
stiffeners. The required moment of inertia for end assumed as part of the required area. Fa should be
stiffeners therefore should be at least taken as 15,000 psi for mild carbon steel.
I; = Fph Do 3 (3-10)
Top Intermediate Stiffener Ring
16 E(N2_1)
For a cylindrical shell with external pressure on
For open top tanks, N for the top end stiffener only a portion of its total height, such as a partly
must be taken as 2. When the end stiffener is stayed buried tank, additional consideration must be given
by a cone roof or radial framing, N equals the to the distribution of load to the end stiffeners. In any
number of rafters at the shell. For a flat bottom, a case, always locate the top intermediate stiffener at
full diaphragm, or a self-supporting roof, N should be the surface elevation of the external pressure. N
calculated in the same way as for intermediate should be taken the same as that recommended for
stiffeners. intermediate stiffeners (unless this stiffener is
An end stiffener can be a circular girder composed assumed to be the end stiffener). The load on the
of a portion of a flat bottom fora web, a portion of top intermediate stiffener depends on the distance
the shell for one flange, and a circumferential from this stiffener to the top end of the cylinder. If
member welded to the bottom for the other flange. this distance is greater than twice the greatest
The proportions of such a girder should be limited by intermediate stiffener spacing, assume that no load
the AISC rules for compression ·members. is transmitted through the shell to the top end of the
The required .cross-sectional area of a composite cylinder. Therefore, the top intermediate stiffener
end stiffener should be at least should be designed as a top stiffener. If this distance
As = phDo (3-11) is less than twice the greatest intermediate stiffener
spacing, the regular end stiffener design may be
4 Fa provided at the top of the cylinder, while the load on
If available, a portion of the shell equal to the top intermediate stiffener is computed as for the
0.78 y'Rot on each side of the stiffener can be other intermediate stiffeners.
16
Part IV
Membrane Theory~~~~~~~~~~
17
General Equation for Membrane Forces
PLANE B·B
(VERTICAL)
PLANE A·A
(NORMAL TO SURFACE)
FIGURE 4·1
1-'-----'1
FIGURE 4-4
1--~
R = R2 SIN<I>
FIGURE 4-5
19
Total forces acting at plane 1-1 from below the For figures 4-6, 4-7,4-8,4-9, and 4-14, the equations
plane = W. for membrane forces are:
Total vertical downward force = P.TI.R2 + W
Vertical force required along circumference at T1 = ~[P
2
+~]
AT
plane 1-1 to support the downward forces:
T
VI -
_ P.TIR2+ W
2TIR
T. = R. [p - ~~]
For figures 4-10,4-11,4-12, and 4-13 where R1 =
Membrane force co, the equations for membrane forces reduce to:
_ JJLL _ P.TIR2+ W
T, - Sin cI> - 2TIR Sin cI> T1 =~[p+~]
2 AT
or T, PR .W T2 = PR2
= 2 Sin cI> + 2TIR Sin cI>
The sign of R1, R2, P, W, and AT are shown in table
= 2 s~n 4> [ p + n~.] 4-1 and must be included in computing the forces.
For any other vessel configuration, a free body
diagram can be drawn and the forces T, and T2
Since R
Sin cI>
= R2 and TIR2 = AT calculated in a similar way.
Further Simplifications
T, = ~. [p + ~] (4-2)
The equations for membrane forces can be further
simplified for some of the shapes.
From Equation 4-1
a.Spheres
T. = R. [ P - ~~] For spheres with no product (gas pressure
only), the equations reduce to:
These are the equations used in API 620.
T, = PGR2
Simplified Equations for 2
Commonly Used Shapes
T2 = R2 .[ P _ PR2]
Figures 4-6 to 4-14 show the common vessel shapes 2R,
used and the direction and magnitude of the radii, Since R, = R2 = R
pressure, and weights acting on the free body
diagram. Table 4-1 indicates the sign for each T1 = T2 = PR
variable . The figures use the following notations: 2
where R = radius of sphere.
fE[l Level of product in the vessel.
b. Cylinders
Wj Volume of product to be used in calculating If the weight of the plate is neglected and
the weight of product above or below the free there is no internal pressure in the vessel and since
body diagram. R2 = R:
II Area of plate to be used in calculating the
T, = 2"R [ PL -
TIR2YH]
TI R2
weight of plate above or below the free body
diagram.
Since rH = PL
For all figures: T1 =0
P = PG + rH T2 = PL.R
AT = TIR2 where R = radius of cylinder.
20
LINE OF
I
_ ...1-1----
[
T SUPPORT
R=R2 SIN cp
FIGURE 4-6
Spherical Vessel or Segment. Plane below line of support.
R=R2 SIN cp
I LINE OF
l---L---~T-ri~H"'i+.ri.~~T:-ri~r-l · · . SUPPORT
~ :~:.I-I----
[
T
FIGURE 4·7
Spherical Vessel or Segment. Plane above line of support.
21
.. .. . ..., .:.
. ... . -: . .: .
,'
. . .. . . .
., . .
.. . ' ': . LINEOF
J -T
' . . '
. SUPPORT
R=R2 SIN cp
FIGURE 4·8
Spheroidal Vessel or Segment. Plane below line of support.
R=R2 SIN cp
I [LINE OF
l------L-f't~~~~~r-A~~~~~~~lr-l SUPPORT
-r-· -r
FIGURE 4·9
Spheroidal Vessel or Segment. Plane above line of support.
22
LINE OF
SUPPORT
R-R2 CDS cp
R 1 = .DO
FIGURE 4·10
Conical Vessel or Segment. Plane below line of support.
R=R2 CDS cp
I
1
LINE OF
SUPPORT
I
R 1 = DO
FIGURE 4·11
Conical Vessel or Segment. Plane above line of support.
23
~~
I
v
Rl = 00
FIGURE 4·12
Conical Vessel or Segment. Pressure on convex side.
Plane above line of support.
R=R.;:>
PGI
/ / /:':'~ ,')' 'J ':" / :::;",';
'~
X
<.;WI ",,) ,r.:: ,'')
:;/:
::,~
I
1 1:: r,
1- \" .
LINE OF :',:,
\l (\'
~">
::,:,)" :',<,,:' :;,:
~;)}
SUPPORT ',,; :',::, ':',' ' .. : .":'>,': ',,' y' ''':;
:/'::":::/,:':,:, ::':, ...:: ::.',
f
I
R1 = 00
FIGURE 4·13
Cylindrical Vessel. Plane above line of support.
24
I
FIGURE 4-14
Curved Segment. Pressure on convex side.
Plane above line of support.
TABLE 4-1
Figure R1 R2 P W AT
4-6 + + + + +
4-7 + + + - +
4-8 + + + + +
4-9 + + + - +
4-10 co + + + +
4-11 co + + - +
4-12 co + - + +
4-13 co + + - +
4-14 - + + - +
25
Part V
Self-Supported Stacks ....................._
27
Fy = Yield point of stack material, ksi
FS = Factor of safety
H = Overall height of stack, ft.
H1 = Overall height of stack, in.
Minimum base diameter
Is = Required moment of inertia for stack do = H/10 (5-1)
stiffeners, in.4
K4> = Effective length factor Minimum bell height
h = 0.3H (5-2)
K = Slenderness reduction factor
Ls = Stiffener spacing, ft. Minimum diameter of
L = length for KUr .r cylinder, Do = H/13
(5-3)
LS1 = Stiffener spacing, in.
M = Moment at any design point, inch-pounds
N = Number of anchor bolts
Pd = Wind load, psi ~
---a..-..-o.-" /---,-.-
Ro = Outside radius of cylinder portion of stack, in. Figure 5-1. Cylindrical Stack with Belled Base.
S = Strouhal number (0.2 for steel stack)
Ss = Required section modulus for stack stiffeners, Stacks are likely to be subjected at least to the
in.3 following loads:
1. Metal Weight.
T = Load per bolt, lb.
2. Lining Weight.
V = Total direct load at any design point, lb. 3. Wind: Wind load provisions may be found in
Ver1 = Critical wind velocity, mph ASCE 7-88. Local building codes should also be
VCr2 = Critical wind velocity, ftlsec. consulted.
Vo = Resonance velocity, ft/sec. 4. Icing (if required).
5. Seismic (if required).
W = Chord for arc W', in. 6. Thermal cycling (vertical & circumferential).
W' = Arc length of breeching opening, in. 7. Possible negative pressures.
Ws = Unit weight of stack shell, Ib.lin. 3 8. Other requirements of local building codes.
do = Outside diameter of belled stack base, ft.
Dynamic Wind Criteria
fe = Compression stress, ksi
The dynamic influence of wind may be approximated
fo = Frequency of the lowest mode of ovaling by assuming an equivalent static force, FL, in pounds
vibration, cps per foot of height, acting in the direction of
f t = Natural frequency, cps oscillations, given by:
9 = Acceleration of gravity, 386 in.lsec. FL = CL Do qer/2~ (5-4)
h = Height of stack bell, ft. NOTE: ~ = Critical damping factor which varies from
p = Wind load, psf 1% for an unlined steel stack of small
qer = Dynamic wind pressure, psf diameter to 5 0/0 for concrete.
r = Radius of gyration, in. The dynamic wind pressure, qcr, in psf, is given by:
*qer = 0.00119 Vel. The critical wind velocity, Ver2 in
= Thickness of stack, in. fps, for resonant transverse vibration is given by:
w = Uniform load over breeching opening, Ib.lin.
Veriftlsec) =~ (5-5)
S
Static Design Criteria The natural frequency, ft (cps), of vibration of a stack
of constant diameter and thickness is given by:
In the suggested static design criteria below, the
ft = 3.52 D [~]\h (5-6)
proportions indicated are those desirable from a 4nH12 2Ws
structural standpoint. Independent calculations are
Critical velocity for a steel stack with an S value of
needed to determine sizes to satisfy draft or capacity
0.2 is given by:
requirements. In general, stacks proportioned as
suggested will probably have a high critical wind Ver1 (mph) = 3.41 Doft (5-7)
velocity, but a dynamic check should be made to Values of effective diameters and effective height for
verify this. stacks of varying diameter and thickness may be
Short stacks (less than 100 ft. high) may be determined by methods found in reference number 19.
straight cylinders without a belled base. *Reference number 14(b)
28
Critical Wind Velocity for Ovaling Vibrations P
In addition to transverse swaying oscillations, stacks
experience flexural vibration in the cross-sectional
M~
plan as a result of vortex shed~ing .. Thi~ freq~ency
of the lowest mode of ovaling vibration In a circular
shell is:
v
(5-8)
Ro
Resonance occurs when frequency of the lowest
H
mode of ovaling vibration is twice the vortex
shedding frequency; thus, the critical wind velocity
for ovaling frequency is:
v
Vo = toDo = (ft/see) (5-9)
cos ~
28
Unlined stacks are subject to ovaling vibrations. In
order to prevent this phenomenon, the thickness of
the stack should not be less than DI250 or
intermediate stiffeners are required to raise the
resonant velocity above 60 mph. Care should be
! \
exercised in coastal areas to give special attention to Figure 5~2. Loads on Cylinder·Cone Junction
high winds as outlined in the aforementioned ASCE
7-88. Cylinder-Cone Junction
Stack Stresses In many applications of tubular columns, it is
desirable to use a base cone to provide a broader
The stresses associated with buckling have four base for anchorage. At the junction of the cone and
ranges into which they can fall depending on the tlR cylinder (Fig. 5-2), it is necessary to provide
ratio. They in turn may be affected by the Euler reinforcement to resist the maximum vertical force.
effect or slenderness ratio reduction factor. The
stresses calculated in this manner are not to be V = -p- + ~ (5-11)
increased for wind or earthquake stresses. 2nR o nRo2
and the radial thrust
Fer tiRo Range
H = V tan a (5-12)
5.8 x 103 tiRo 0.017 < tiRo S Fy/11600
The ring compression to be resisted is
FY[0.35 + ~:] Fy/11600 ~ tiRo S 0.01
G = HRo = VRo tan a (5-13)
A = VDotana (5-24)
(5-20) 20,000£,
A = Pd Ls1 D (in2)
s 2Fa
To satisfy the requirements of the above
intermediate stiffener d~Sign formulae a port. ion of
the stack equal to 1.1 t Dot may be included.
Breeching Opening
The breeching opening should be as small as
consistent with operating requirements with a
maximum width of 20013.
The opening must be reinforced vertically to
replace the area of material removed increased by
the ratio of DelC. Therefore, each vertical stiffener on
each side of the opening should have a cross-
sectional area of:
A = W'tD o (5-21). A
s 2C A
,Fig. 5-4) (Fig. 5-4)
Each vertical stiffener in conjunction with a portion
of the liner shell would be designed as a column.
Each stiffener should extend far enough above and
below the opening to develop its strength.
Horizontal reinforcement should be provided by a
ring girder above and below the opening. These
girders should be designed as fixed-end beams to Figure 5·3. Elevation of Stack.
carry the load across the opening above and below.
The span in bending is the width W between the side
column, but the girders should encircle the stack to
preserve circularity at the opening. To form each ring
girder, stiffener rings should be placed to act as top
30
Base plate thickness may be determined by using
AISC formulae and allowable bending stresses.
Anchor Bolts
Minimum diameter = 1112"
c Maximum spacing of anchor bolts = 5'-6'
Maximum tension at root of threads = 15,000 psi
Each bolt should be made to resist a total tension in
pounds of:
T = 4M - V · (#/Bolt) (5-25)
ND N
N = # of AB
Figure 5-4. Horizontal Section Through Opening. A suggested design procedure for anchor bolt
.(Section A-A, Fig. 5-3) brackets is covered in Part VII.
~
.0017 .00192 .00214 .00236 .00258 .0028 .00302
KLir ~ .
0 4930 5568 6206 6844 7482 8120 8758
17.5 4917 5551 6185 6819 7452 8085 8717
35 4878 5502 6124 6744 7362 7979 8594
52.5 4813 5419 6071 6618 7212 7803 8389
70 4722 5303 5876 6443 7003 7556 8101
87.5 4605 5154 5691 6217 6733 7238 7732
105 4462 4971 5414 5942 6404 6850 7281
122.5 4293 4755 5196 5616 6015 6392 6747
140 4097 4507 4887 5240 5565 5862 6132
157.5 3877 4225 4537 4814 5056 5263 5434
175 3630 3909 4145 4338 4487 4593 4655
Table 5-1
Fe Allowable Compressive Stress (Fy = 36 ksi)
31
For tiRo from Fy/11600 to .01
~
.003104 .00425 .0054 .00655 .0077 .00885 .00999
KUr l
a 9094 10128 11162 12196 13230 14264 15298
17.5 9049 10073 11095 12116 13136 14155 15173
35 8917 9908 10895 11888 12855 13829 14797
52.5 8695 9634 10562 11480 12387 13284 14171
70 8386 9250 10095 10928 11732 12523 13295
87.5 7988 8756 9496 10207 10889 11543 12168
105 7501 8152 8762 9331 9859 10345 10791
122.5 6926 7439 7896 8297 8642 8930 9163
140 6262 6616 6896 Z~.Q$. Zg$.? Zg~a Z~Q~.
157.5 ~t?~.~ ~R~$. ~ZR~ 5769 5769 5769 5769
175 4670 4673 4673 4673 4673 4673 4673
Table 5·2
Fe Allowable Compressive Stress (Fy = 36 ksi)
~
.01 .015 .02 .025 .03 .035 .04
KUr l
0 15300 15750 16200 16650 17100 17550 18000
17.5 15175 15617 16060 16502 16944 17385 17827
35 14798 15219 15638 16057 16474 16891 17307
52.5 14173 14556 14936 15315 15692 16067 16440
70 13296 13627 13954 14277 14597 14914 15227
87.5 12169 12432 12690 12942 13189 13431 13666
105 10792 10972 11146 11311 11468 11618 11760
122.5 ~~.R~ ~g~? ~~gQ ~~~$. ~~~~ ~~7.~ ~RQ~
140 7302 7302 7302 7302 7302 7302 7302
157.5 5769 5769 5769 5769 5769 5769 5769
175 4673 4673 4673 4673 4673 4673 4673
Table 5·3
Fe Allowable Compressive Stress (Fy = 36 ksi)
32
References 13. G.B. Woodruff and J. Kozok, "Wind Forces on
1. M.S. Ozker and J.O. Smith, "Factors Influencing Structures: Fundamental Considerations,"
the Dynamic Behavior of Tall Stacks Under the Proceedings of ASCE, Vol. 84, ST 4, Paper No.
Action of Winds," Trans. ASME Vol. 78, 1956, 1709,1958, p. 13.
pp. 1381-1391. 14. -F.B. Farquaharson, "Wind Forces Structures:
2. P. Price, "Suppression of the Fluid-Induced Structures Subject Oscillations," Proceedings of
Vibration of Circular Cylinders," Proceedings of ASCE, Vol. 84, ST 4, Paper 1712, 1958, p.13.
ASCE, Vol. 82, EM3, Paper No. 1030, 1956, p. 15. ASCE Transaction Paper #3269 {"Wind Forces
22. on Structure"}.
3. W.L. Dickey and G.B. Woodruff, "The Vibration 16. C.F. Cowdrey and J.A. Lewes, "Drag
of Steel Stacks," Proceedings of ASCE, Vol. 80, Measurements at High Reynolds Numbers of a
1954, p. 20. Circular Cylinder Fitted with Three Helical
4. T. Sarpkaya and C.J. Garison, "Vortex Formation Strakes," NPLlAero/384, July 1959.
and Resistance in Unsteady Flow," Journal of 17. L. Woodgate and J. Maybrey, "Further
Applied Mechanics, Vol. 30, Trans. ASME, Vol. Experiments on the Use of Helical Strakes for
85, Series E, 1963, pp. 16-24. Avoiding Wind-Excited Oscillations of Structures
5. A.W. Marris, "A Review on Vortex Streets, with Circular or Near Circular Cross-Section"
Periodic Wakes, and Induced Vibration NPLlAero/381, July 1959. '
Phenomena," Journal of Basic Engineering, 18. A. Roshko, "On the Wake and Drag Bluff
Trans. ASME, Series D, Vol. 86, 1964, pp. Bodies," presented at Aerodynamics Sessions,
185-196. Twenty-Second Annual Meeting, lAS, New York,
6. J. Penzien, "Wind Induced Vibration of N.Y., January, 1954.
Cylindrical Structures," Proceedings of ASCE, 19. J.~. Smith and J.H. McCarthy, "Wind Versus
Vol. 83, EM 1 Paper No. 1141, January, 1957, p. Tall Stacks," Mechanical Engineering, Vol. 87,
17. . January, 1965, pp. 38-41.
7. W. Weaver, "Wind-Induced Vibrations in Antenna 20. Gaylord and Gaylord, "Structural Engineering
Members," Transactions of ASCE, Vol. 127, Part Handbook." 2nd Edition, Chapter 26.
1, 1962, pp. 679-704. 21. R. Stuart III, A.R. Fugini, A. DeVaul, Pittsburgh-
8. C. Scruton and D. Walshe, "A Means of Des Moines Corp. Research Report #98528,
Avoiding Wind-Excited Oscillations of Structures "Design of Allowable Compressive Stress
with Circular or Nearly Circular Cross-Section," Cylindrical or Conical Plates, AWWA D100,"
NPLlAero/335, October 1957. May, 1981.
9. C. Scruton, D. Walshe and L.Woodgate, "The 22. Roger L. Brockenbrough, Pittsburgh-Des Moines
Aerodynamic Investigation for the East Chimney Corp. Research Report 98030, "Determination of
Stack of the Rugeley Generating Station," The Critical Buckling Stress of Cylindrical Plates
NPLlAero/352. Having Low t/R Values." October 5, 1960.
10. A. Roshko, "On the Development of Turbulent 23. Tom Buckwalter, Pittsburgh-Des Moines ··Qorp.
Wakes from Vortex Streets," NACA Report 1191, Supplement to RP 98030, "Determination of the
1954. Critical Buckling Stress in a Cylinder Having a
11. A. Roshko, "On The Drag and Shedding tlR of 0.00426," December 20, 1960.
Frequency of Two-Dimensional Bluff Bodies," 24. AISC 1989 "Specification for Structural Steel
NACA Technical Note 3169, July 1954. Buildings - Allowable Stress Design and Plastic
12. N. Delany and N. Sorensen, "Low-Speed Drag of Design."
Cylinders of Various Shapes," NCA Technical
Note 3038, November, 1953.
33
Part VI
Supports for Horizontal
Tanks and Pipe Lines -----------------
different distribution of stress in the pipe or vessel
T
here is considerable information available on
design of supports for horizontal cylindrical wall from that encountered with a full ring support,
shells where a complete ring girder is used. are discussed in the following paper by L. P. Zick. It
There are many installations where a horizontal includes some revisions of and additions to the
tank, pressure vessel, or pipe line is supported by a original paper published in "The Welding Journal
saddle extending less than 180 0 around the lower Research Supplement", September, 1951, and
. part of the cylinder. The effects of vertical deflection reprinted in "Pressure Vessel and Piping Design -
of the cylinder and the concentration of stress Collected Papers 1927-1959", published by ASME in
around ·the horn of the saddle, which result in a 1960.
Original paper published in September 1951 liTHE WELDING JOURNAL RESEARCH SUPPLEMENT." This paper
contains revisions and additions to the original paper based upon questions raised as to intent and coverage.
by L.P. Zick
35
Figure 6-1. Strain gage test set up on 30,000 gal. propane tank.
approximate solutions for the half full condition. successful and semi-successful examples of
When a ring of uniform cross section is supported on unstiffened cylindrical shells supported on saddles,
two vertical posts, the full condition governs the but an analysis is lacking. The semi-successful
design of the ring if the central angle between the examples indicated that the shells had actually
post intersections with the ring is less than 126 0, slumped down over the horns of the saddles while
and the half-full condition governs if this angle is being filled with liquid, but had rounded up again
more than 126°. However,the full condition governs when internal pressure was applied.
the design of rings supported directly in or adjacent Testing done by others 2 ,3 gave very useful results
to saddles. in the ranges of their respective tests, but the
Mr. Boardman's discussion also pointed out that investigators concluded that analysis was highly
the heads may substitute for the rings provided the indeterminate. In recent years the author has
supports are near the heads. His unpublished paper participated in strain gage surveys of several large
has been used successfully since 1941 for vessels vessels. 4 A typical test setup is shown in Fig. 6-1.
supported on saddles near the heads. His method of In this paper an attempt has been made to
analysis covering supports near the, heads is produce an approximate analysis involving certain
included in this paper in a slightly modified form. empirical assumptions which make the theoretical
Discussions of Mr. Scharer's paper also gave analysis closely approximate the test results.
36
~
I"-.
\
~ I Ve: 120'; /
""- \ /e = I II
1.09 =~
/
'" e: IZO· IZO / L
"-
\ o~
A
l~ .2 II o~ .Izi
~ :!
1/ / /
'"
L
"" "-
~
\ 'J
// / /
'"
h.DD
\~ I I Rlt-GS
~ fa: 7 150·
/e-I~~
k-
L
• . I~
.., A _
P~TS
·r
'""" \
.............
~, Rf A~ 16... ~ADD ~INCS AT
"L-
/
/ \ ... ...... V
6' "'"
"- SUPPORT
~ t'-... Lt.:
............
~
........
/,. ~6~ ~~.5 ify
~ ~~ \ V BE
~ ~ "CtJE ....K ~AO/
~ / /
PPORT ED CJ-I
TWO SADO "-ES
~
~
PL T~~
_'T~r~ foil'.-:-
-~
~ ~
./
- ./'
"'ADO Rlt-GS AT SU PPORT ~ f'- .25
~ ~ @ 4'" 40
~ ,"'-
,
~ " "'-
~ ~O 50
""'::: 6"
,,,,,- 60
12 o
o
~ 1-
.~:
Figure 6-2. Location and type of support for horizontal pressure vessels on two supports.
I...,
"\
''""'"'" '" '" ~13
,.
37
(a) UNSTIFFENED SHELL t ;t
~
3H
T r",
I \ ASSUMED A- ~ (1-+1)
I \ TANGENTIAL
I , SHEAR STRESS - ,~ (~ +:.»
Q Qd
I I
... / i
(b) SHELL STIFFENED BY RINGS
ADJACENT TO SADDLE B i
(I ~ :
SECT A·A
;' ! RING
A(~)
l Cl.) LO .... OS ~ AtACTIO. NS
B4
1.~1
!
I. (QL)(~-<4~
_ 1.<4H L
(e) SHELL STIFFENED BY RING IN
PLANE OF SADDLE
~l+T
Q (~)
4 X
(d) SHEAR DIAGRAM SADDLE
AWAY FROM HEAD
38
1.6
/
v /
by (0/2 + ~/20) or (1t - a) as shown in Section A-A
of Fig. 6-4. The summation of the vertical
1.4
~/
lv~
components of these assumed shears must equal
1.2 «<t. 0 the maximum total shear.
~~
,;::.f? ~
~«;
The maximum tangential shear stress will occur on
?
-::i "'{<
1.0 -Y ".:>
-........ ~«;
of? ~vv
the center side of the saddle provided the saddle is
K, .8
'-.... "re 4' beyond the influence of the head but not past the
.6
..... ~
~ ~~17 quarter point of the vessel. Then with saddles away
from the heads the maximum shear stress in lb. per
~
i'--.!!'lyG sq. in. is given by
.4
~'f:f:€
~~ S = K2Q (L - 2A )
2 rt L + 4H
o 3
o .02 .04 .06 .08 .10 -.12 ' .14 .16 .18 .20 .22 .24
RATIO A
Values of K2 listed in Table 6-1 for various types of
T supports are obtained from the expressions given for
Figure 6-5. Plot of longitudinal bending-moment the maximum shears in Fig. 6-4, and the appendix.
constant, K1 • Figure 6-4 (f) indicates the total shear diagram for
vessels supported on saddles near the heads. In this
H = 0 when the mid-span governs and H = R when case the head stiffens the shell in the region of the
the shell section at the saddle governs. A maximum saddle. This causes most of the tangential shearing
value of RIL = 0.09 was assumed because other stress to be carried across the saddle to the head,
factors govern the design for larger values of this and then the load is transferred back to the head
ratio. As in a beam the mid-span governs for the side of the saddle by tangential shearing stresses
smaller values of AIL and the shell section at the applied to an arc slightly larger than the contact
saddle governs for the larger values of AIL; however, angle of the saddle. Section C-C of Fig. 6-4 indicates
the point where the bending stress in the shell is this shear distribution; that is, the shears vary as the
equal at mid-span and at the saddle varies with the sin 4> and act downward above angle a and act
saddle angle because of the reduced effective cross upward below angle a. The summation of the
section. Fig. 6-SA in App. 8 gives acceptable values downward vertical components must balance the
of K1 • summation of the upward vertical components. Then
This maximum bending stress, S1' may be either with saddles at the heads the maximum shear stress
tension or compression. The tension stress when in lb. per sq. in. is given by
combined with the axial stress due to internal 8 2 = K2 Q
pressure should not exceed the allowable tension rt
stress of the material times the efficiency of the girth
in the shell, or
joints. The compression stress should not exceed
one half of the compression yield point of the
material or the value given by
S1 ~( E..)
29
(tlr) [2 - (2/3) (100) (tlr)]
.
in the head.
Values of K2 given in Table 6-1 for different size
saddles at the heads are obtained from the
which is based upon the accepted formula for expression given for the maxim.um shear .stress in
buckling of short steel cylindrical columns. * The Section C-C of Fig. 6·4 and the appendix.
compression stress is not a factor in a steel vessel The tangential shear stress should not exceed 0.8
where tlr~ 0.005 and the vessel is designed to be of the allowable tension stress.
fully stressed under internal pressure.
·See also par UG·23 (b) ASME Code Section VIII Div. I. CIRCUMFERENTIAL STRESS AT
HORN OF SADDLE
TANGENTIAL SHEAR STRESS In the plane of the saddle the load must be
Figure 6-4 (d) shows the total shear diagram for transferred from the cylindrical shell to the saddle.
vessels supported in saddles away from the heads. As was pointed out in the previous section the
Where the shell is held round, the tangential tangential shears adjust their distribution in order to
shearing stresses vary directly with the sine of the make this transfer with a minimum amount of
central angle 4>, as shown in Section 8-8 of Fig. 6-4, circumferential bending and distortion. The
and the maximum occurs at the equator. evaluation of these shears was quite empirical
However, if the shell is free to deform above the except for the case of the ring stiffener in the plane
saddle, the tangential shearing stresses act on a of the saddle. Evaluation of the circumferential
reduced effective cross section and the maximum bending stresses is even more difficult.
occurs at the horn of the saddle. This is Starting with a ring in the plane of the saddle, the
approximated by assuming the shears continue to shear distribution is known. The bending moment at
vary as the sin 4> but only act on twice the arc given any point above the saddle may be computed by any
39
• • IZO SH[L~ v.. sr Irr(~o
----------~,~___ - - - Ut
/
, O~
I ..' ISO· ~tL~ UII"
'H" (D
//
0' .. V/
..
120·
.0 I
11O·
o
o ..5
~
" ...TIO
,,-
Figure 6·7. Plot of circumferential bending-
moment constant, K3 •
Figure 6-6 Circumferential bending-moment
diagram, ring in plane of saddle. near the horn of the saddle. Because of the relatively
short stiff members this transfer reduces the
of the methods of indeterminate structures. If the circumferential bending moment still more.
ring is assumed uniform in cross section and fixed at To introduce the effect of the head the maximum
the horns of the saddles, the moment, M\f)' in in.-Ib. moment is taken as
at ,any point A is given by:
Mp = K3Qr
M\f) = Or {
1t
cos <1> + ' cI> sin cI> -
2
~~
2 f3
+
where K3 equals K6 when AIR is greater than 1.
Values of K3 are plotted in Fig. 6-7 using the
assumption that this moment is divided by four when
AIR is Jess than 0.5.
cos P _ 1 (cos cI> - ~) x The change in shear distribution also reduces the
2413
direct load at the horns of the saddle; this is
9- 4-6(T)'+2COS2B]} assumed to be 0/4 for shells without added
stiffeners. However, since this load exists, the
[ Si~ Pcos f3 + 1 - 2( Si~ PY effective width of the shell which resists this direct
load is limited to that portion which is stiffened by
This is shown schematically in Fig. 6-6. Note that 13 the contact of the saddle. It is assumed that St each
must be in radians in the formula. side of the saddle acts with the portion directly over
The maximum moment occurs when <l> = 13. the saddle. See Appendix B.
Substituting f3 for <1> and K6 for the expression in the Internal pressure stresses do not add directly to
brackets divided by 1t, the maximum circumferential the local bending stresses, because the shell rounds
bending moment in in.-Ib. is up under pressure. Therefore the maximum
circumferential combined stress in the shell is
Mp = K6 0r compressive, occurs at the horn of the saddle, and is
When the shell is supported on a saddle and there due to local bending and direct stress. This
is no ring stiffener the shears tend to bunch up near maximum combined stress in lb. per sq. in. is given by
the horn of the saddle, so that the actual maximum S3 =- 0 - 3K30, if L>- 8R
circumferential bending moment in the shell is 4t(b + 1Ot) 2t2
considerably less than Mp, as calculated above for a
ring stiffener in the plane of the saddle. The exact or
analysis is not known; however, stresses calculated S3 =- 0 - 12KaQR, if L * < 8R
on the assumption that a wide width of shell is 4t(b + 1Ot) Lt2
effective in resisting the hypothetical moment, M p, • Note: For multiple supports:
agree conservatively with the results of strain gage L = Twice the length of portion of shell carried by saddle.
surveys. It was found that this effective width of shell If L ~ 8R use 1st formula.
should be equal to 4 times the shell radius or equal
to one-half the length of the vessel, whichever is It seems reasonable to allow this combined stress to
smaller. It should be kept in mind that use of this be equal to 1.50 times the tension allowable provided
seemingly excessive width of shell is an artifice the compressive strength of the material equals the
whereby the hypothetical moment Mp is made to tensile strength. In the first place when the region at
render calculated stresses in reasonable accord with the horn of the saddle yields, it acts as a hinge, and
actual stresses. the upper portion of the shell continues to resist the
When the saddles are near the heads, the shears loads as a twa-hinged arch. There would be little
carry to the head and are then transferred back to distortion until a second paint near the equator
the saddle. Again the shears tend to concentrate started to yield. Secondly; if rings are added
40
to reduce this local stress, a local longitudinal
bending stress occurs at the edge of the ring under
pressure. 5 This local stress would be 1.8 times the
design ring stress if the rings were infinitely rigid.
Weld seams in the shell should not be located near
the horn of the saddle where the maximum moment
occurs.
EXTERNAL LOADS
Long vessels with very small tlr values are r(n-- a: .. lIINa:cosa::1
susceptible to distortion from unsymmetrical external
' - -_ _~
_ MAl( = £( Ii" C.O$$
SIN~COs.d
)
loads such as wind. It is assumed that vacuum relief ,.. 00.".
valves will be provided where required; so it is not
necessary to design against a full vacuum. However, Figure 6-8. Loads and reactions on saddles.
experience indicates that vessels designed to
withstand 1 lb. per sq. in. external pressure can This stress should be combined with the stress in
successfully resist external loads encountered in the head due to internal pressure. However, it is
normal service. recommended that this combined stress be allowed
Assume the external pressure is 1 lb. per sq. in. in to be 25 0/0 greater than the allowable tension stress
the formulas used to determine the sloping portion of because of the nature of the stress and because of
the external pressure chart in the current A.S.M.E. the method of analysis.
Unfired Pressure Vessel Code. Then when the vessel
is unstiffened between the heads, the maximum RING COMPRESSION IN
length in feet between stiffeners (the heads) is given
SHELL OVER SADDLE
approximately by
L + 213H = E Yif( i)2
52.2 r
Figure 6-8 indicates the saddle reactions, assuming
the surfaces of the shell and saddle are in
frictionless contact without attachment. The sum of
When ring stiffeners are added to the vessel at the the assumed tangential shears on both edges of the
supports, the maximum length in feet between saddle at any point A is also shown in Fig. 6-8.
stiffeners is given by These forces acting on the shell band directly over
L - 2A = E Yif( i)2 the saddle cause ring compression in the shell band.
Since the saddle reactions are radial, they pass
52.2 r
through the center O. Taking moments about point 0
ADDITIONAL STRESS IN HEAD indicates that the ring compression at any pOint A is
given by the summation of the tangential shears
USED AS STIFFENER between a and <1>.
When the head stiffness is utilized by placing the This ring compression is maximum at the bottom,
saddle close to the heads, the tangential shear where <I> = 1t. Again, a width of shell equal to 5t
stresses cause an additional stress in the head each side of the saddle plus the width of the saddle
which is additive to the pressure stress. Referring to is assumed to resist this force. See Appendix B.
Section G-G of Fig. 6-4, it can be seen that the Then the stress in lb. per sq. in. due to ring
tangential shearing stresses have horizontal compression is given by
components which would cause varying horizontal
tension stresses across the entire height of the head S5 = 0 ( 1 + cos a )
t(b+ 10t) 1t - a + sin a cos a
if the head were a flat disk. The real action in a
dished head would be a combination of ring action or
and direct stress; however, for simplicity the action S5 = K5 0
on a flat disk is considered reasonable for design t(b + 10t)
purposes.
The ring compression stress should not exceed
Assume that the summation of the horizontal
one-half of the compression yield pOint of the material.
components of the tangential shears is resisted by
the vertical cross section of the flat head at the
center line, and assume that the maximum stress is
WEAR PLATES
1.5 times the average stress. Then the maximum The stress may be reduced by attaching a wear
additional stress in the head in lb. per sq. in. is plate somewhat larger than the surface of the saddle
given by to the shell directly over the saddle. The thickness t
used in the formulas for the assumed cylindrical shell
S4 = 30 ( sin2 a )
thickness may be taken as (t1 + t2) for S5 (where t1 :
8rth 1t - a + sin a cos a
or shell thickness and t2 = wear plate thickness),
provided the width of the added plate equals at least
(b + 10t1) (see Appendix B).
41
The thickness t may be taken as (t1 + t2) in the
..... 1l. .;1t
formula for 52, provided the plate extends rl10 H[ [ "IN. - 10'
inches above the horn of the saddle near the head,
and provided the plate extends between the saddle
and an adjacent stiffener ring. (Also check for 52
stress in the shell at the equator.)
The thickness t may be taken as (t1 + t2) in the
first term of the formula for 53, provided the plate
extends rl10 inches above the horn of the saddle
near the head. However, (t12 + t22) should be
substituted for t2 in the second term. The combined
circumferential stress (53) at the top edge of the
wear plate should also be checked using the shell
plate thickness t1 and the width of the wear plate.
When checking at this point, the value of K3 should Figure 6-9. Circumferential bending-moment
be reduced by extrapolation in Fig. 6·7 assuming e diagram, stiffeners adjacent to saddle.
equal to the central angle of the wear plate but not
more than the saddle angle plus 12°. shown in Section A·A. Conservatively, the support
may be assumed to be tangential and concentrated
DESIGN OF RING STIFFENERS at the horn of the saddle. This is shown
schematically in Fig. 6·9; the resulting bending-
When the saddles must be located away from the moment diagram is also indicated. This bending
heads and when the shell alone cannot resist the moment in in.·lb. at any pOint A above the horn of
circumferential bending, ring stiffeners should be the saddle is given by
added at or near the supports. Because the size of
rings involved does not warrant further refinement, Mcp = Or { ~ - <I> sin <I> -
the formulas developed in this paper assume that the 2nn sin 13
added rings are continuous with a uniform cross cos c!> [3/2 + (It - 13) cot III }
section. The ring stiffener must be attached to the
shell, and the portion of the shell reinforced by the For the range of saddle angles considered, M~ is
stiffener plus a width of shell equal to 5t each side maximum near the equator where <I> = p. This
may be assumed to act with each stiffener. The ring moment and the direct stress may be found using a
radius is assumed equal to r. procedure similar to that used for the stiffener in the
When n stiffeners are added directly over the plane of the saddle. Substituting p for <I> and K6 for
saddle as shown in Fig. 6·4 (e), the tangential shear the expression in the brackets divided by 21t, the
distribution is known . The equation for the resulting maximum moment in each ring adjacent to the
bending moment at any point was developed saddle is given in in .-Ib. by
previously, and the resulting moment diagram is
shown in Fig. 6-6. The maximum moment occurs at
Mp = K6 Or
n
the horn of the saddle and is given in in.-Ib. for each
stiffener by Knowing the moments Mp and Mf, the direct load at
p may be found by statics and is given by
- K6Or
M J3 .;... -
n P -
p -
0 [
nn
p sin p
2(1 - cos p)
_ cos p] _
Knowing the maximum moment MJ3 and the moment
at the top of the vessel, Mf, the direct load at the cos P (Mp + Mt)
point of maximum moment may be found by statics. r(1 - cos p)
Then the direct load at the horn of the saddle is or
given in pounds by
Pp = K7 Q
n Pf) = Q [ (} sin p - cos p]+ n
n 2(1 - cos 13) Then the maximum combined stress due to liquid
cos P (MJ3 - M1) load in each ring used to stiffen the shell at or near
r(1 - cos P} the saddle is given in lb. per sq. in. by
or S6 = - !5.zQ ± K60 r
PJ3 = K7 Q na nllc
n where a = the area and lIe = the section modulus
If n stiffeners are added adjacent to the saddle as of the cross section of the composite ring stiffener.
shown in Fig. 6-4 (b), the rings will act together and When a ring is attached .to the inside surface of the
each will be loaded with shears distributed as in shell directly over the saddle or to the outside
Section a-a on one side but will be supported on the surface of the shell adjacent to the saddle, the
saddle side by a shear distribution similar to that maximum combined stress is compression at the
42
shell. However, if the ring is attached to the opposite th = thickness of head, in.
surface, the maximum combined stress may be b = width of saddle, in.
either compression in the outer flange due to liquid F = force across bottom of saddle, lb.
or tension at the shell due to liquid and internal
pressure.
S1, 8 2, etc. = calculated stresses, lb. per sq. in.
The maximum combined compression stress due K1, K2, etc. = dimensionless constants for various
to liquid should not exceed one-half of the support conditions.
compression yield point of the material. The M4>, M~, etc. = circumferential bending moment due
maximum combined tension stress due to liquid and to tangential shears, in.-Ib.
pressure should not exceed the allowable tension 8 = angle of contact of saddle with shell, degrees.
stress of the material.
(3 = (. 180 - ~) = central angle from vertical to
2 horn of saddle, in degrees
DESIGN OF SADDLES (except as noted).
Each saddle should be rigid enough to prevent the
separation of the horns of the saddle; therefore the ~ = ~ ( .!!
180 2
+ Q)
6
= ~ ( 58
180 12
+ 30 ). 2~ = arc, in
saddle should be designed for a full water load. The
horn of the saddle should be taken at the radians, of unstiffened shell in plane of saddle
intersection of the outer edge of the web with the top effective against bending.
flange of a steel saddle. The minimum section at the
low pOint of either a steel or concrete saddle must
a = 7t - ~( ~ +
180 2
JL)
20
= the central angle, in radians,
resist a total force, F, in pounds, equal to the
from the vertical to the assumed point of
summation of the horizontal components of the
maximum shear in unstiffened shell at saddle.
reactions on one-half of the saddle. Then
<I> = any central angle measured from the vertical, in
F =Q [ 1 + cos (3 - 112 sin2(3 ] = KaQ radians.
7t -(3 + sin (3 cos (3 p = central angle from the upper vertical to the point
The effective section resisting this load should be of maximum moment in ring located adjacent to
limited to the metal cross section within a distance saddle, in radians.
equal to r/3 below the shell. This cross section E = modulus of elasticity of material, lb. per sq. in.
should be limited to the reinforcing steel within the Ilc = section modulus, in. 3
distance r/3 in concrete saddles. The average stress n = number of stiffeners at each saddle.
should not exceed two-thirds of the tension allowable
a = cross-sectional area of each composite stiffener,
of the material. A low allowable stress is
sq. in.
recommended because the effect of the
circumferential bending in the shell at the horn of the pP' p~ = the direct load in lb. at the point of
saddle has been neglected. maximum moment in a stiffening ring.
The upper and lower flanges of a steel saddle
should be designed to resist bending over the Bibliography
web(s), and the web(s) should be stiffened according 1. Schorer, Herman, "Design of Large Pipe
to the A.I.S.C. Specifications against buckling. The Lines," A.S.C.E. Trans., 98, 101 (1933), and
contact area between the shell and concrete saddle discussions of this paper by Boardman, H.C., and
or between the metal saddle and the concrete others.
foundation should be adequate to support the 2. Wilson, Wilbur M., and Olson, Emery D., "Test
bearing loads. of Cylindrical Shells," Univ. III. Bull. No. 331.
Where extreme movements are anticipated ·or 3. Hartenberg, R.S., "The Strength and Stiffness
where the saddles are welded to the shell, bearings of Thin Cylindrical Shells on Saddle Supports,"
or rockers should be provided at one saddle. Under Doctorate Thesis, University of Wisconsin, 1941.
normal conditions a sheet of elastic waterproof 4. Zick, L.P., and Carlson, C.E., "Strain Gage
material at least V4 in. thick between the shell and a Technique Employed in Studying Propane Tank
concrete saddle will suffice. Stresses Under Service Conditions," Steel, 86-88
(Apr. 12, 1948).
Nomenclature 5. U.S. Bureau of Reclamation, Penstock Analysis
Q = load on one saddle, lb. Total load = 20. and Stiffener Design. Boulder Canyon Project Final
Reports, Part V. Technical Investigations, Bulletin 5.
L = tangent length of the vessel, ft.
A = distance from center line of saddle to tangent
line, ft. Appendix
H = depth of head, ft. The formulas developed by outline in the text are
R = radius of cylindrical shell, ft. developed mathematically here under headings
corresponding to those of the text. The pertinent
r = radius of cylindrical shell, in. assumptions and statements appearing in the text
t = thickness of cylindrical shell, in. have not been repeated .
43
Maximum Longitudinal Stress The bending moment in ft.-lb. at the mid-span is
Referring to Fig. 6-3, the bending moment in ft.-lb. at 2Q [(L - 2A)2 _ 2HA _ A2 R2 - H2 ] =
the saddle is L + 4H 8 3 2 + 4
3
20 [2HA + A2 _ R2 - H2] =
L + 4H 3 2 4
3 1 + 2 R2 .- H2 )
OL L2 _ 4 ~
1 + 4H
[1 ___-_Z_+_R_2_~_L_H_2_ ]
4 L
(
OA 3L
2r3t [1/2 sin <5 cos <5 + Q _ 2sin <5 sin d + sin2 d <5]~ = Tangential Shear Stress
2 d d2 0
Section a-a of Fig. 6-4 indicates the plot of the shears
adjacent to a stiffener. The summation of the vertical
f.lt [sin /1 cos /1 + /1 - 2 Si~/1 ] components of the shears on each side of the stiffener
must equal the load on the saddle Q. Referring to Fig.
The section modulus for the tension side of the 6-4 (d) the sum of the shears on both sides of the
equivalent beam is stiffener at any point is Q sin c'Phtr. Then the summation
of the vertical components is given by
d + sin d cos d _ 2 sin2 d ]
d
~ 1t 0
r2t
[ 2 sin 2 <l> rd<l> = 20 .[ <l> _ sin c'P cos c'P] 1£ =0
sin d - cos <5
d ~ 0 nr 1£ 2 2 0
Then the stress in the shell at the saddle in lb. per The maximum shear stress occurs at the equator
sq. in. is given by when sin <l> = 1 and K2 = 1/1£ = 0.319. ~
Section A-A of Fig. 6-4 indicates the plot of the
1 A R2 - H2 shears in an unstiffened shell. Again this summation
S1 = 30L 4A (1 _ __-_I_+_---'=-2A...:..::L"---_) x of the vertical components of the shears on each
nr2t [ L 1 + ~ side of the saddle must equal the load on the
3L saddle. Then the total shear at any point is
sin <l>o
r(n - a + sin a cos a)
and the summation of the vertical components is
given by
or
S1 = 3K1 0L 2 ~n 0 sin 2, <l> rd<l> =
nr2t ~ a r(n - a + sin a cos a)
where
o[ ]1£ = 0
1t( Si:/1 - cos /1 ) 1 <l> - sin <I> cos <I>
n - a + sin a cos a a
. 2
K, = [ /1 + sin d cos d - 2 Sind d
X
The maximum shear occurs where c'P = a and
K2 = _ _ _s,;:..i..;,..;.n..,.;:a..:...-_ _
n -a + sin a cos a
1 - ~ + R22AL
.- H2 ) 1
Section C-C of Fig. 6-4 indicates the shear transfer
across the saddle to the head and back to the head
[
~ (
1 - _L+-4H side of the saddle. Here the summation of the
vertical components of the shears on arc a acting
3L downward must equal the summation of the vertical
44
component of the shears on the lower arc (1t - a) ~ <1> Q sin <1>, rd<1>, = _ ~ <P Q sin <P2d<I>2 =
acting upward. Then ~ a 1tr ~ a (1t - a + sin a cos a)
~
0 sin2 <1>, rd<1>,
~in ex cos ex
2 ao -~~--=--!.- =
1tr - [ 1[ - ex + ][ COS 4>2 ] : =
o sin2 <1>2 a sin a cos a ]
1tr [ 1t - ~ + sin a cos a rd<1> o[ 1t - cos <1> + cos a ]
- a + sin a cos a
or The ring compression becomes a maximum in the
20 [<1>, _ sin <1>, cos cI>,] a = shell at the bottom of the saddle. Or if <P = 1t this
1t 2 2 0
expression becomes
o[ 1 + cos a ]
2~ [ a - sin a cos a
1t - a + sin a cos a
] [<1>2 _ sin <1>2 cos <1>2] 1t
2 2 a 1t - a + sin a cos a
Then
Finally
~ 1t Q sin cI>2 cos cI>2 [ a - sin ~cos a ] rdcI>2 = ! sin <I> sin <I> cos <P _ <1>1 sin <I> ] <1>
~ a 1tr 1t - a + Sin a cos a 2 1 1 2 0
45
VALUES OF ~ WHEN R = H
1.4 :<lI V I. 4
~-<-7 V
1.2 t;:~ ~
,~'t; I. 2
~~/ ,,~y
l.O v/
v"} ~ I. o
........ ~v J
KI
•8
"-. ....
......... ......... 0"
<-v.6/ ~o/
'" .8
K,
........ , .... # oj
.6 -" ........ ....... k
K~",0
0
,.'7 6
.4 ~ ..ft!tvr:
. .4
----- -
-...-;.~ ,
Iff:"r:-
~~ AOQf2-
.2
- 2
J 0
~ "'J ~ ~~ ~ ~ ~
""-
'""::'-~""-'"''"""'" a""""~V"'""'0"'~8
"-
~
~ '""""~-
" "~O ~
~ "- ,"J
"
(J
,"'-... "'-
"YV
"-
'"'"
"- ,~ ,"'- ,~ "\,......... ,"'- ,"- ~,
~. "'<e ""~o ""'~ ~.
"- ""- "-"-
,~
..........,
~
~ ......"'- ................
~
.........
VALUES OF A WHEN R = 2H
L
Figure 6-SA. Plot of longitudinal bending-moment constant K , "
The load on the analogous column is ~; [ ~ sin Bcos J3 + ~ B_ 3 S~2 ~ + BS~2 ~ ]j!
q = 2 ~ ~ Ms rd<l> = 20r2 ~ ~ ( 1 - cos <l> - ~ sin <1» d<l>
~ 0 EI reEl ~ 0 2 Then the indeterminate moment is
q = 20r2 [ cI> _ sin cI> _ sin <l> + <I> cos cI> ]~ = Mi = -.SL _ M.nr. = Or { 2p - 3 sin p + P cos P _
rtE! 2 2 0 U1 Ih rt 2~
Or2 [2~ - 3 sin ~ + ~ cos ~ ] L [ 9~ sin p cos p + 3P2 - 12 sin2 p + 2p2 sin 2p ] }
rtE! 4r ~ sin ~ cos ~ + ~2 - 2 sin2 ~
The moment about the horizontal axis is The distance from the neutral axis to pOint A is
46
This is the mrXimum when <P = ~; then Design of Saddles
The summation of the horizontal components of the
Mp = Or p sin p - ~ cos ~ + ~ ~ + radial reactions on one-half of the saddle shown in
1t 2 4 4 ~ Fig. 6-8 must be resisted by the saddle at <I> = 1t.
Then this horizontal force is given by
Appendix B
The direct load, PIl , at <I> = ~, the point of
maximum moment may be found by taking moments After the article had been published, certain
about the center. Then refinements seemed desirable; therefore, the
following has been added to take greater advantage
r(PI} + Pt) = Or (1 - cos ~) -(Mp - MJ of the inherent stiffness of these vessels. The
1t methods outlined in the paper will give conservative
Substituting the value above for Pt , and solving for Pp results.
gives The effective width of shell has been limited to 10t
in order to prepare the chart of Fig. 6-2. It has been
shown 5 that this effective width may be taken as
PIl = Q [ Psin p - cos B ] + cos P (M - MJ
1.56 Yrf. That is, where 5t each side of the saddle or
1t 2(1 - cos ~) r(1 - cos B) Il
stiffener has been used, the more liberal value of
or 0.78 vff each side could be used.
The values plotted in Fig. 6-5 for K1 cover
where conservatively all types of heads· between H = 0
and H = R. More liberal values are given in Fig.
6-5A for hemispherical and 2 to 1 ellipsoidal heads
K7 = -1t1 [ Psin B cos B] + cos P (Mil - MJ for values of HIL between 0 and 0.1. The minimum
2(1 - cos B) Qr(1 - cos P)
values of K1 given in Table 6-1 have not been listed
for specific values of AIL and HIL; so they are
If the rings are adjacent to the saddle, K6 and K7
may be found in a similar manner, except that the conservative. Specific minimum values of K1 may be
read from Fig. 6-5A.
static structure would become the entire ring split at
the top and loaded as indicated in Fig. 6-9.
47
Part VII
~nchor Bolt Chairs~~~~~~~~~_
w = weld size (leg dimension), in.
W
hen anchor bolts are required at supports
for a shell, chairs are necessary to W = total load on weld, kips per lin. in. of weld
distribute the load to the shell. Small
tubular columns (less than 4 ft in diameter) may be WH = horizontal load, kips per lin. in. of weld
an exception if the base plate is adequate to resist Wv = vertical load, kips per lin. in. of weld
bending. Otherwise, chairs are always needed to
minimize secondary bending in the shell.
e = cone angle, degrees, measured from axis of
cone
For flat-bottom tanks, choose a bolt circle to just
barely clear the bottom without notching it. For other Z = reduction factor
structures, follow the minimum clearances shown in
Fig. 7-1 a. The designer must evaluate anchor bolt
location for interference with base or bottom plate. Top Plate
Critical stress in the top plate occurs between the
Notation hole and the free edge of the plate. For convenience
a = top-plate width, in., along shell we can consider this portion of the top plate as a
beam with partially fixed ends, with a portion of the
b = top-plate length, in., in radial direction
total anchor bolt load distributed along part of the
c = top-plate thickness, in. span. See Fig. 7-2.
d = anchor-bolt diameter, in.
e = anchor-bolt eccentricity, in. s = ~2 (0.375g - 0.22d) (7-1 )
fc
e min = 0.886d + 0.572, based on a heavy hex nut
clearing shell by 1/2 in. See Table 7-1 or
f = distance, in., from outside of top plate to
edge of hole c = [ :, (0.375g - 0.22d) ]1/2 (7-2)
fmin = dl2 + 118
g = distance, in., between vertical plates Top plate may project radially beyond vertical plates
(preferred g = d + 1) [Additional distance may as in Fig. 7-1d, but no more than 1/2".
be required for maintenance.]
h = chair height, in.
Chair Height
i = vertical-plate thickness, in.
Chair must be high enough to distribute anchor bolt
k = vertical-plate width, in. (average width for load to shell or column without overstressing it. If the
tapered plates) anchor bolt were in line with the shell the problem
L = column length, in. would be simple - the difficulty lies in the bending
caused by eccentricity of the anchor bolt with respect
m = bottom or base plate thickness, in. to the shell. Except for the case where a continuous
p = design load, kips; or maximum allowable ring is used at the top of chairs, maximum stress
anchor-bolt load or 1.5 times actual bolt load, occurs in the vertical direction and is a combination
whichever is less of bending plus direct stress. Formulas which follow
r = least radius of gyration, in. are approximations, based on the work of Bjilaard.
R = nominal shell radius, in., either to inside or
centerline of plate (radius normal to cone at
bottom end for conical shells) s = pet2 .[ 1.32 Z + .031 ] (7-3)
1.43 ah2 + (4ah2).333 t'Rf
s = stress at point, ksi
Rt
t = shell or column thickness, in.
49
Table 7-1. Top-Plate Dimensions
Anchor Bolt Nut
Based on anchor-bolt stresses up to 12 ksi for 11/2-in.-dia.
~
d + t)Hole dia bolts and 15 ksi for bolts 1% in. in diameter or larger;
r: " higher anchor bolt stresses may be used subject to
- J -
--,.--+-....~,-:"'.. c
H-:; ~"
001,. designer's decision.
rcA)'-.. ~J I..J
Po,Holly
Fixed Ends
jmin = 1/2" or 0.04 (h - c), whichever is greater.
Another requirement is jk~ P125, where k is the
average width if plate is tapered.
~ These limits assure a maximum Ur of 86.6 and a
maximum average stress in the side plates of 12.5
Figure 7-2. Assumed Top-Plate Beam.
,1~ ( 7f + 1.0
50
ksi, even assuming no load was transmitted into the
shell through the welds.
Assembly of Chair
For field erected structures, ship either the top plate
or the entire chair loose for installation after the
structure is sitting over the anchor bolts. _
Where base plate is welded to skirt or column in
shop, attach side plates in the shop and ship top
plate loose for field assembly. See Fig. 7-4.
Where base or bottom plate is not welded to shell
in the shop, as for flat-bottom tanks and single
pedestal tanks, shop attach side plates to top plates
and then ship the assembly for field installation.
When you do this, weld both sides at top of side
plates so shrinkage will not pull side plate out of
square. See Fig. 7-5.
Welds between chair and shell must be strong Figure 7-6. Loads on Welds.
enough to transmit load to shell. 1/4" minimum fillet
welds as shown in Figs. 7-4 and 7-5 are nearly Formulas may also be used for cones, although
always adequate, but you should check them if you this underrates the vertical welds some.
have a large anchor bolt with 'a low chair height.
Seal welding may be desired for application in Wv = P (7.;5)
corrosive environments. a + 2h
Assume a stress distribution as shown in Fig. 7-6 WH = Pe (7-6)
as though there were a hinge at bottom of chair. For ah + 0.667h 2
the purpose of figuring weld size, the base or bottom
plate is assumed to take horizontal thrust only, not
moment.
W = y'Wv + Wtt (7-7)
Note that loads are in terms of, kips per inch of For an allowable stress of 13.6 ksi on a fillet weld,
weld length, not in terms of kips per square inch the allowable load per lin. in. is 13.6 x 0.707 = 9.6
stress. Critical stress occurs across the top of the kips per in. of weld size. For weld size w, in., the
chair. The total load per inch on the weld is the allowable load therefore is
resultant of the vertical and horizontal loads.
9.6w ~ W (7-8)
Design References
H. Bednar, "Pressure Vessel Design Handbook",
1981, pp. 72-93.
M.S. Troitsky, "Tubular Steel Structures", 1982, pp.
5-10 - 5-16.
P.P. Bjilaard, "Stresses From Local Loadings In
Cylindrical Pressure Vessels," ASME
Transactions, Vol. 77, No.6, 1955.
P. Buthod, "Pressure Vessel Handbook," 7th
Edition, pp. 75-82.
-:&-
16
51
,
•
•Part VIII
•D
Design of Fillet Welds
esign of butt welds is closely controlled by following:
•
weld details and jOint efficiencies clearly
specified in various codes and specifications. 1. Use of 45° (equal leg) fillet welds whenever
Design of fillet welds, however, is not so clearly possible
outlined. The following pages are intended to fill the 2. Minimum size of fillet
gap. While referring to the following pages and 3. Lower cost of down welding position
designing fillet welds, the designer is encouraged to 4. Locate weld to eliminate eccentricity
keep in mind actual shop and field welding practice 5. Balanced welds to control distortion
and the quality of fillet welds that can consistently be 6. Avoid locating welds in highly stressed areas
expected. The size and length of the weld as well as 7. Readily accessible
the allowable stresses used in their design should Use the smallest size of fillet permitted (see Fillet
reflect the actual shop and field welding and not Weld Limitations). Flat fillets 5/16" and smaller are
•
necessarily the value used here . normally made in one pass and are more economical
Size of an equal-leg fillet weld is the leg width W than larger fillets. Generally, the fillet with the least
of the largest 45° right triangle which fits in its cross cross-sectional area is the most economical.
section. They are referred to by their leg sizes, such Increasing the size of a fillet weld from 1/4" to 3/8"
as a 1/4 in. fillet weld. more than doubles the amount of filler metal, but the
strength only increases 500/0. A gap also requires
additional filler metal.
, Economy of Welding
Economical design of fillet welds includes the
53
Do not use when tension due to bending is
concentrated at root of weld.
Do not use for fatigue or impact loading. Allowable Loads on Fillet Welds
Difficult to control distortion. Stress in a fillet weld is assumed as shear on the
throat area, for any direction of applied load.
Many codes express the allowable shear stress for
fillet welds in psi on the throat area. It is more r
convenient, however, to express the strength of fillet
welds as allowable load f, kips per lin. in. for 1" fillet.
Figure 8·3. Types of Single Fillet Welds. The following formula may be used to convert
allowable shear stress on throat area to allowable
Double-fillet welded joints load for 1" fillet with equal leg lengths:
Used for static loads.
Economical when fillet size is 1/2" or less. f = 0.707 x allowable shear stress, ksi (8-1)
Lap joint maximum strength in tension when length
of lap equals at least 5 times the thickness of thinner Since transverse welds are stronger than parallel
material. (or longitudinal) welds some codes permit different
allowable stresses for them. API 620 6th Edition and
AWWA D100-84 are two codes that have different
allowable stresses for the two types of welds. API
650 8th Edition and AISC 9th Edition, however, make
no distinction between transverse welds and parallel
welds and use the same allowable stress for both.
Figure 8~4. Types of Double Fillet Welds.
The designer is cautioned to check which code
applies to the work at hand as well as the most
Double-fillet welded corner joint
recent edition of the code to see if their approach to
Complete penetration and fusion. these types of stresses has changed.
Used for all types of loads. In the following pages, however, for the sake of
Economical on moderate thickness. completeness, a distinction will be made between the
two types of stresses, fp and ft.
When a jOint has only transverse forces applied to
the weld, use the allowable transverse load ft. If only
parallel forces are applied to the weld, use the
Figure 8·5. Corner Joint. allowable parallel load fp• If one of the forces is
parallel and the other forces are transverse, use the
Welds transmit forces from one member to allowable transverse load when the resultant force is
another. They may be named according to the found from Eq. 8-3.
direction of the applied forces. New specifications on allowable stress for fillet
welds are given in Section 8 of the latest revision of
Parallel welds have forces applied parallel to their AWS Structural Welding Code, 01.1.
axis. Fillet weld throat is stressed only in shear. Current AISC specifications also refer to:
Parallel welds may also be called longitudinal welds. 1. allowable stress at weld for both weld metal and
base metal
2. minimum length of fillet weld
3. minimum size of fillet weld
4. maximum size of fillet weld
5. end returns or "boxing of welds"
6. spacing of welds
7. fatigue loading of welds
Figure 8-6. Parallel Weld.
Notation
Transverse welds have forces applied at right
angles to their axis. Fillet weld throat has both shear
A = cross-section area, sq. in., of member
transmitting load to weld
and normal (tensile or compressive) stresses.
Transverse welds are about 33 0/0 stronger than Aw = length, in., of weld
parallel welds. b = length, in., of horizontal weld
C = distance, in., from neutral axis to outer parallel
surface or outer point
Ch = horizontal component of c, in.
C v = vertical component of c, in.
d = depth, in., of vertical weld
f = allowable load on fillet weld, kips per lin. in.
Figure 8·7. Transverse Weld. per in. of weld size
54
fb = bending stress, ksi Fillet weld size w, in., is found by dividing the
force W, kips per lineal inch, on the weld by the
fp = allowable parallel load on fillet weld, kips per
allowable load f (kips per lin. in. for 1" fillet) for the
lin. in. per in. of weld size
weld.
ft = allowable transverse load on fillet weld, kips W=W (8-2)
per lin. in. per in. of weld size f
f to = torsional stress, ksi
Table 8-1. Formulas for Force on Weld
I = moment of inertia, in.4, of member transmitting
Common
load to weld or of weld subjected to torque
Design Formula for
10 = moment of inertia about 0 axis, in.4 Type of Loading ormulas for Force on Weld
Ix = moment of inertia about x axis, in.4 . Stress, psi K/Kips per In.
Iy = moment of inertia about y axis, in.4
J = polar moment of inertia, in.4, of member
transmitting load to weld Tension or P w p
Jw = polar moment of inertia, in. 3, of weld lines A - Aw
Compression
subjected to torque
L = column length, in.
M = bending moment, in.-kips
n = number of plate sides welded or number of Vertical
V v
p
welds loaded
Shoar A w--
s~
= allowable concentrated axial load, kips
Q = statical moment of area, in.3, above or below a
point in cross section, about neutral axis
r = least radius of gyration, in.
S = section modulus, in.3, of member transmitting
Bending
M
load to weld or of weld subjected to moment 5
Sw = section modulus, in.2, of weld lines subjected
to bending moment
t = plate thickness, in., or thickness, in., of
thinnest plate at weld
T = torque, in.-kips
Torsion
Tc w _ Tc
v = vertical shear, kips T t Jw
w fillet weld size (leg dimension), in.
W = total load on fillet weld, kips per lin. in. of weld
Wb = bending force on weld, kips per lin. in. of weld
Wh = horizontal component of torsional force on Longi~udinal
YQ
weld, kips per lin. in. of weld
Shear tr
Wq = longitudinal shear on fillet weld, kips per lin.
in. of weld
Ws = average vertical shear on fillet weld, kips per Force W on a weld depends on the loading and
lin. in. of weld shape of the weld outline. Table 8-1 shows the.. basic
Wsa = actual shear on fillet weld, kips per lin. in. of formulas for determining weld forces for various
weld types of loads.
Wt = torsional load on fillet weld, kips per lin. in. of Combining forces: There may be more than one
weld force on the weld, such as bending force and shear
Wv = vertical component of torsional force on weld, force. It is usually easier to determine each force
kips per lin. in. independently and then combine vectorially to obtain
x = distance from y axis to vertical weld a resultant force. All forces which are vectorially
added must occur at the same position in the weld.
y = distance from x axis to horizontal weld Be sure to find the position on the welded
connection where the combination of forces will be
Combined Loads on Welds maximum.
It is necessary to designate the size and length of To simplify calculations increase parallel forces by
fillet welds. Since neither are known, it is usually the ratio ftlfp before combining to account for the
simpler to assume the length and then calculate the lower allowable parallel shear stress specified by
size. some codes.
55
w = ~ = ~ = 0.25" Use 1/4" fillet
f 9.6
lf2 ~ t W
1 'to-
force
Wsa at 2 = VQ = ~ = 0 (8-8)
nI nI
1AISC for E60 electrodes would give f =
(.707)(.3)(60)= 12.7 ksi
shear stress with max shear stress on base metal of .4 yield of Bending or torsional load may be applied to the
base metal. same weld outline.
56
Table 8·2. Properties of Weld Outlines
(Treated as a Line)
r Outl ine of
Welded Joint
Bending
(abollt x-x axi s)
Torsion
l
d'
Bending and Torsional Weld outline
dG-- x d
Sw - -
6
in.:Z J w " 12 in.'
shear load and shear load
..Jt.. 2
d(3b l + d2 )
S .. -d
on a weld on a weld
(8-11 ) Revised and expanded outline properties given in Lincoln Electric pub·
lication 0810.17. Solutions to Design of Weldments. p. 3.
The common formula for bending stress can now
be used to find the bending force on the weld.
57
Example: Find size of fillet weld on clip
loaded as shown in Fig. 8-13.
Use f t = 8.9 kips per lin. in.
4k and fp = 6.4 kips per lin. in.
from API 620. Assume length
of fillet = 10" (5" each side)
Maximum torsional force occurs at the most distant From Table 8-2,
weld fiber measured from the center of gravity of the x = b2 2 _ _ = 0.75"
= _ _3_
weld outline. This distance to the outer fiber is c in 2b + d 2 x 3 + 6
Eq. 8-13.
The direction of the ,torsional force Wt may be Jw = (2b + c/)3 _ b2 (b + d)2
other than horizontal or vertical. By resolving the
torsional force into vertical and horizontal 12 2b + d
components, the problem of combining forces is
simplified. Resolve the torsional force into = (2 x 3 + 6)3 _ 3 2 (3 + 6)2 = 83.25 in.3
components by using the horizontal and vertical 12 2 x 3 + 6
components of dimension c as indicated by Eqs.
8-14 and 8-15.
58·
Find components of maximum torsional force at 1.
Cv =
Ch =3
3"
- x = 2.25" T
By Eq. 8-14, the horizontal component of torsional Figure 8-16. Examples of Built-up Members.
force is
Longitudinal shear force at any position along the
Wh = IQv. length of beam is calculated from
Jw
= 5{3.75 + 2.25) (3) Wq = VQ (8-16)
83.25 , ni
= 1.08 kips per lin. in. Longitudinal shear force may vary along the length
of the beam. The vertical shear diagram for the
NOTE: (3.75 + 2.25) is the distance from the point beam can be used as a picture of the amount and
load to the centroid of the weld. location of welds between flange and web.
Wv = IQb.
t ~ , ~
1 L
~ til"" 11111\
Seom 3
Seam 1 Seam 2
Jw
= 5(3.75 + 2.25)(2.25)
83.25
r
W
f fp
W = (.810 + .416)2 + [ 1.08 (::!)
59
Table 8-3. Length and Spacing of Intermittent Welds Maximum clear space between intermittent fillet
Continuous Length of Intermittent Welds and welds depends on the component parts of the built-up
Welds 0/0 Distance Between Centers, In. member. The clear space between welds must be close
enough to prevent local buckling of the component
60 3-5 parts when the loading develops the full strength of the
57 4-7 built-up member.
50 2-4 3-6 4-8
44 , 4-9 Example: Find size and spacing of fillet weld
43 3-7 joining plate and angle of built-up member shown in
Fig. 8-19. Use ft = 8.9 kips per lin. in., fp = 6.4 kips
40 2-5 4-10 per lin. in.
37 3-8
33 2-6 3-9 4-12
~
O'170 kips ~er ft ~...Ili:.
30 3-10 O.612"E~1 ..
25 2-8 3-12 1.575" .~
20 2-10 7.33' 2" x ,~ .. x 3/16"
16 2-12 ~ 0.17(7.33)
"<tltQjj] v • 2
shear diagram
Use intermittent fillet welds when the calculated • 0.623 kips
leg size is smaller than the minimum specified in Figure 8-19. Plate Girder.
Table 8-5. The calculated size divided by the actual
size used, expressed in percent, gives the length of Shear diagram for beam shows that welding for
weld to use per unit length: longitudinal shear could be reduced in center portion
0/0 = calculated leg size (continuous) x 100 (8-20) . of beam. Because the vertical shear is small, design
actual leg size (intermittent) the welds for maximum shear throughout the length
of beam.
Intermittent weld lengths and distances between The longitudinal shear force is
centers for given percentages of continuous welds
r
W = VQ = 0.623(0.1875)6(0.518)
are shown in Table 8~3. q nI 1(1.094)
,6 6 ·b12" 12"
Vi 2-12 ~
6" 6"
I L
12"
_~ = 0.332 kips per lin. in.
~2"~&
~I .p... ~2"
~.I
2".J
&
l-2"
9 The continuous weld size required is
•• r W 012=W ..r .....
w = ~ = 0.332 = .052
Figure 8-18. Spacing of Intermittent Welds. fp 6.4
Minimum length of fillets for intermittent welds is 2" (Use fp because longitudinal shear force is parallel
or 4w, whichever is greater. Selecting the longest fillet to weld.)
possible is usually the most economical. However, do
not exceed the maximum clear space between fillets in Minimum size fillet from Table 8-5 is 3/16".
Table 8-4.
0/0 continuous weld = 0.052 x 100 = 27.70/ 0
0.1875
Table 8-4. Maximum Clear Space
Between Intermittent Fillet Welds Minimum length fillet permitted for intermittent
(Carbon Steel BUilt-up Members) welds is 2".
Maximum clear space between fillets is, from
plate flange 24t (12" 'max)* Table 8-4, 22 x 3/16 = 4.1".
Tension rolled shape 24" Maximum spacing with 2" fillet = 2" + 4.1" =
flange 6.1" .
Use 2" - 6" intermittent fillet on one side. This
provides 33 0/0 (Table 8-3) continuous weld which is
plate flange 22t (12" max)* more than adequate to transfer the calculated
Compression rolled shape 24" longitudinal shear.
flange
Fillet Weld Limitations
* Many of the built-up members we use have an assumed flange. This
Minimum size fillet: The calculated weld size may
flange, usually part of a roof, bottom or shell, may be partially
restrained from local buckling when the maximum load is applied.
be small. To eliminate cracks resulting from rapid
When the built-up member has restraint on the flange, the clear space cooling, it is best not to put too small a fillet on a
between fillet welds could be increased to about 32t maximum. thick plate. Follow Table 8-5 for minimum sizes.
60
3
Table 8-5. Minimum Size Fillets From handbook, - w-
1y - d
12
When w is small, let Iy = 0
Thickness' Minimum Leg Size
Of Fillet2 J =~ + ~ = wcJ3
12
+ 0
~dg •• fPI.t.
o
-,-_x
E=~31-:1'~o Ix
I w
S
= wby2
= Ix -:- y = wby
~
dge of roll.d
lec:tion
y Figure 8-22. Horizontal Weld.
t
y
Sw = ~ = cJ2 about x axis
w 6
(8-21) II ]I
Figure 8-21. Vertical Weld. Figure 8-23. Combination of Welds.
61
Ix =2 wcJ3 + 2 (Wby2) = wcJ3 + 2wby2 Cautionary Note
12 6
Some designers and engineers are not aware of a
When y = Q, form of cracking called lamellar tearing, which can
2 occur beneath highly stressed T-joints in steel plate.
Plate forced to deform plastically in the thru-
Ix + wbcJ2 = wd2 (d + 3b)
= wcJ3 thickness direction by welds which are large, mUlti-
626 passed, and highly restrained can decohere at a
plane of microscopic inclusions. A crack may then
1y - wb3 -
- 0 + 2- _ wb
-
3
progress from plane-to-plane in a terrace-like fashion.
12 6 While lamellar tearing is not frequent, even one
incident has the potential of becoming a serious
Sw = (iL)
w d
1.. = 2wcJ2 (d + 3b)
6wd
problem. Since there are means to minimize the
hazard, it behooves the engineer to take every
precaution by optimizing joint design and welding
= cJ2 + bd about x axis (S-25) procedure selection. Where these factors cannot be
3
controlled, it may be necessary to use special steels.
Jw = .i.... = Ix + Iy = wcJ2 (d + 3b) + wb 3 The reader is referred to the following sources for
w w 6w guidance in designing against lamellar tearing:
1. Engineering Journal, Third Quarter, 1973, Vol.
= b3 + 3bd2 + cJ3 (S~26) 10, No. 3, pages 61-73. American Institute of
6 Steel Construction, Inc., 1221 Avenue of the
Americas, New York, New York 10020
2. Bibliography on Lamellar Tearing, Welding
Research Council Bulletin 232. Welding
Research Council, 345 East Forty-Seventh
Street, New York, New York 10017
62
Part IX
Inspection and Testing
of Welded Vessels
treatise on the subject of defects in welded necessary for the test is accomplished by means of
63
visual inspection for surface defects too fine to be When a FLUORESCENT PENETRANT is used, the
detected by the naked eye, plus those that lie slightly indications will fluoresce when exposed to near ultra
below the surface. With special equipment, more violet or black light. DYE PENETRANT utilizes visible
deeply seated discontinuities can be detected. The instead of fluorescent dyes. As the dye penetrant
method is applicable only to magnetic materials. It rises from the flaw by capillary action, it stains the
will not function on non-magnetic materials such as developer (usually a chalky substance) and clearly
the austenitic stainless steels. marks the flaw.
The basic principle involved is as follows: When a ULTRASONIC INSPECTION requires a. great deal
magnet,ic field is established in a ferro magnetic of explanation for even a rudimentary understanding
materiai containing one or more discontinuities in the of how it works. Briefly, ultrasonic testing makes use
path of the magnetic flux, minute poles are set up at of an electrically timed wave of the same nature as a
the discontinuities. These poles have a stronger sound wave, but of. a higher frequency, hence the
attraction for magnetic particles than the surrounding name ultrasonic. The sound wave or vibrations are
surface of material. propagated in the metal being inspected and are
Normally the area to be inspected ' is magnetized reflected back by any discontinuity or density
between two "prods" by introducing high amperage change. The search unit contains a quartz or similar
current or some other convenient means. Then the crystal, which can be moved over the surface much
area is covered with a powder of finely divided like a doctor's stethoscope. The search unit applies
magnetic particles " These form a visible pattern of energy to the metal surface in short bursts of sound
any discontinuity due to the stronger attraction at waves for a very short, controlled period of time. The
those points. crystal then ceases to vibrate for a sufficient period
LIQUID PENETRANT INSPECTION is another of time to receive the returning echoes. The reflected
method for detecting surface discontinuities too small signals are indicated on a cathode ray tube or
to be readily seen by the naked eye. It is particularly oscilloscope. From the reflection or oscilloscope
useful on non-magnetic materials where the pattern, a trained operator can determine the
magnetic particle method is ineffective. distance to the discontinuity and some measure of its
The method utilizes liquids with unusual magnitude.
penetrating qualities, which, when applied to a Ultrasonic testing is a valuable tool for certain
previously cleaned surface, will penetrate all surface applications. But it must be used only by an operator
discontinuities. The surface is then cleaned of all skilled in the interpretation of the reflection patterns.
excess penetrant and a developer applied. Penetrant In addition to the above methods the following can
that has entered a crack or other discontinuity will be used: Eddy Currents, Acoustic Emission, Video
seep out, make contact with the developer and Enhancement, Ultrasonic Holography, and Neutron
indicate the outline of the defect. Radiography. Only technically qualified personnel
There are two principal types of penetrant used; should use these methods.
64
Part X
Appendices
A. Trigonometry A-1
B. Elements of Sections A-2
C. Properties of Circles and Ellipses A-7
D. Surface Areas and Volumes A-8
E. Miscellaneous Formulas A-10
F. Properties of Roof and Bottom Shapes A-12
G. Columns for Cone Roof Framing - Flat
Bottom Storage Tanks A-13
H. Conversion Factors A-15
Specific Gravity and Weights of Various Liquids A-17
A.P.1. and Baume Gravity and Weight Factors A-18
Pressure Equivalents A-18
Wire and Sheet Metal Gages A-19
65
Appendix A. Trigonometry
TRIGONOMETRIC FORMULAS
Radiul AF -1
TRIGONOMETRIC - aln l A + COil A - lin A cOlec A
FUNCTIONS - COl A lec A - tan A cot A
~/{a
H Sine A COl A - c;c;s;cA
- COtA 1 - COl A tan A - " 1-COI I A - BC
"/~F
Tangent A _~_-1--linAaecA - FO
COl A cot A
COl A 1
Cotangent A - lin A - iiriA - COl A cOlee A -HG
tan A 1
Secant A -AD
- 8i'n'A - CciI"A
cot A 1
COlecant A -AG
- COl A - i'i'nA
.~~~
RIGHT ANGLED
TRIANGLES
al - CI - b l
~
l
b - el - al
c a
CI - al + b2
Abe
Required
Known
A
I
B • b c Are.
a
a, b tan A - b tan B - ~
a ""'ii'+'b'i
ab
T
a, C aln A-!. COl B -..!. "ca=;;. .,,~
C C
2
a a l cot A
A, • 900-A a cot A --2-
ii"nA
b bltan A
A, b 900-A b tan A --2-
COl A
CI lin 2 A
A, e 900 -A cain A C COl A
4
OBLIQUE ANGLED
TRIANGLES" a+b+c
1- 8 1 - bl + cl - 2 be COl A
2
~
bl - a l + c. - 2 ac COl B
C •
K _ ~ (I - a) (1:- b) (I - c) cl - a l + bl - 2 ab COl C
Abe
- "._...
Required
Known
A B C b C Are.
--I
1 1 1
'A, b,e tan 2' A - tan "2 B. tan 2' C- " I (I-a) (I-b) (I-C)
K K K
I-a I-b .-=c
a lin B atin C
a, A, B 1SOO-(A+B)
Iin'A ai'ftA
a, b, A alnB-~
a
btln C
lin B
ab aln C
.,b.C tan A .' a lin C " a l +b2-2ab COl C --2-
b-aeol C
A-1
PROPERTIES OF GEOMETRIC SECTIONS PROPERTIES OF GEOMETRIC SECTIONS
A d2
SQUARE ftECTANGLE
Axl, of moments through cent.~ c " If AJd. of mom.nta on ..... It bel
2
d
I" ~
c 12 bel'
_J..
5 =~
-,-
6 bell
I -,-
r" d
..Iff = .288875 d d
lUj .[f - .lnSiOd
z =~
"
l>
SQUARE RECTANGLE ~
A bel ~
Axl, of moments on base A = d2 11..1. of momenta on elleton.' en
bel :J
c " d a.
01 b l + d'
I" ~
3 bid'
x·
I (b i .+ dl ) CD
5" ~ bldl
3 m
l>
, • ,01 b l + d l
N
11 IJ r =..L .577350 d
en
Vi bel 3
01 e (b l +dl) en
::J
r+
en
0
A = d2
SQUARE RECTANGLE
c =i .707107 d A... of mom.nta any line A bel
en
en
-
Axis of moments on diagonal Vz throu.h center of gravity n
b aln • + d COl • r-t
I =~ 2 O·
12
bd (b' a'n'. + d' COl'.) ::J
'" .117851 dl
en
5 "'~ 12
IIVz
bel (b l aln l • + d l cOla.)
r",i 8
= .288675 d I (b lin. + d coe a)
v'12
~ b l ain'. +dl COl'.
Z = 2c3 '" ...!!!. = .235702 dl 12
3 3\12
S =~ _J.. bd l - bldl'
d - ~ II S
-----ed
r "i .288675 d ~- .bldll
v'12 12A
Z = bell W' b,eI,'
Z -4-
" .-
PROPERTIES OF GEOMETRIC SECTIONS PROPERTIES OF GEOMETRIC SECTIONS
UNEQUAL RECTANGLES A bt + bat, CIRCLE A '" "': '" "R2 '" .785l98dZ '" 3.141593R2
..ARABOl..A
• HALF ELLIPSE
I A - fa .. I A = ..!.2 "ab
2
m ,a 4a
J,;""
l
I, - 175 a
..!!.. "
"TI 't .3b
.... -,-' (-i--:')
I .1.... I. ,4, .b' "'
~-----L____LI_-L3
~ ".hZ
'2 •
Ia - I':•• a ..
13 "alb
•~
HALF PARABOl..A A f·b
I 4
- t
m a
rJAP•• -T
n fb
- • QUARTER ELLIPSE A »
-0
= 4~ "Ib
I, I 4 -0
·~l
- 17'5
• • ab 4a CD
...!!. abl rn~ J,;"" ::::s
Ia 410 0-
.-S---_---11~-1. 4b
» -.!!.. .Ib J,;"" X
I .. - 105
~ to
...!.. alb
I .. - 15 .b a -.,-- 't (:6 - ~)
no ()
-
·--~----r-~-~3 lz .hZ (:6 - ~) 0
COMPLEMENT OF HALF ::::s
PARABOLA I r-+
1 '3 _"alb
A 0:
I ·b 4 16
2.... I.
1
_"ahl
m - 10 16
n .!.b
4
A = ab ( 1
I, ~alb • ELLIPTIC COMPLEMENT
- 2100 +)
I. ...!.... ab a
- 10
8 (1 - + )
..ARABOLIC "'ILLET IN t
RIGHT ANGLE • 2YZ
6 (1 -: )
I
t
J-- It " "'(2--~
3 16 -
- -./-;: H(:~»)
A 1. tl
- 8 'Z .M (T -~, - "(', --n)
m - n it
11 tot
It - II - 2100
• To obtain p,operti.. 01 ha" cI,cle. quarte, ei,el. and ci,eular complement substituta a = b = R.
PROPERTIES OF GEOMETRIC SECTIONS
AND STRUCTURAL SHAPES
R, a
2 tan.
Divide the plane surface into an even number of parallel strips of equal width .
ANGLE
tan Z& ,. ZK »
A.i, of moment. throuoh The given figure has been divided into ten strips of width, d; the ordinates are ho to h lO . 1:)
center of ,ravit)' Iy-:-I,. 1:)
When the ends are curved. ho and hlO are zero and cancel out of fonnulas. Cl)
A = tlb + c). '" ~ Y ., d2 + at
21b + cl Zib + c) ::J
» Simpson's Rule: a..
K = Product of 1nertf8 about X-X lit y-y X·
0,
abcdt Area =!! ["" + hlo + 4 (hi + h) + h, + h7 + ~l + 2 (h2 + hi + ~ + hll]. OJ
~ 3
~ ,. ...ln2. + 1y cosZ.
14 ,. I,. cos2. + Iy sln2a
!.sI.... +.!-.. )
.. M ( I,. Iy
:.t
4
Appendix B. (Cont'd) Thin Wall Sections (Dimensions are to Center of Wall)
A = rrdt
I = rrd 3 t
8
S = rrd 2 t
4
r = O.355d
b =d
- -- t A = 4dt
d
3
b I = 2d t
3
r = 0.408d
-
- -.-t
d>b
A = 2(b + d)t
- ~ d r-- 2
I 1-1 = d 6 t (3b + d)
b SI_l = d; (3b + d)
r
I-I
= O.289d ~~
... rJF+(T
Sector of thin
annulus
2
A = 2a.Rt
Il~j::
R· , y1 = R (1 - Si~ a)
~ I
2
Y2 = R (-Si: a - cos a)
A-6
AREA OF CIRCULAR SECTIONS
PROPERTIES OF THE CIRCLE
P
Circular Sector, m 0 n p
Area = ~'l (length of arc, m p n )( radius, r)
_ f . 1 arc, n:' p n, in degrees
- area 0 ClrC e x 360 Ci,eumf ..,ence 6.283111' = 3.14159 d
,
0, -A- .r-- Oiamete, 0.31831 clrcumfe,ence
mBn = 0.0087266 x square of radius, rl. x angle of arc, m
in degrees.
p n. A,ea
A,c ~
3.14159,2
= 0.017483 r A'
180"
Angle A' = ~ = 57.2957I a
' Circular Segment, m p n, less than half circle
Pb
Radius, 4b2 + c2
m . n Area = area of sector. m 0 n p-area of triangle. m 0 n --I-b-
;'" ------1:, c- >-, (IenRth of arc. m p n. x radius. r)-(radius. r.-rise. b)x chord . r l>
Cho,d C 2v'2br - b2 = 2,sln~
2 2
"0
"0
Rise b = , - ~v'4,2 - c2 = .!.tan~ ct>
Circular Segment, m q n, greater than half circle 2 4 ::J
q a..
Area = area of circle-area of segment. m n p 2raln2~ = ' +.,-~ X
e Circular Segment, from Table I, pages 282 and 283
., = b-r+~
4
v',2 - Ir + y - bl2
()
-0
....,
Given: rise. b. and diameter. d = 2r. Diameter of circle of equal pe'lphery as squa,e 1.27324 side of square o
0.78540 diamate, of circle "0
Area = square of diameter. d 2• multiplied by the coefficient d\'en ~;~~~:~~:~j~l~e~~~~=~:;a:':~~~ua,e 1.41421 slda of squa,e
ct>
. • fb Side of square in.."ibed in circle 0.70711 diameter of circle ....,
oPPOsite the quotient 0 d ' .-+
l> ct>
, M
, '~ en
-.....J Intermediate coefficients for values of ~ not ~i\'ell in tahles CIRCULAR SECTOR o-+.
are obtained by interpolation. , = ,adius of ci,cle ., = angle ncp in deg,e.s
()
Example-Given : ric;e = 2; 16 and diameter = 5~y'!. A,ea 0' Secto, ncpo = rt Uength of arc nop x rl
V b ....,
(")
d =27 J6 +5~~ =0.178528. = Area of Circle x Jlo ct>
Coefficient by interpolation = 0 .371233. en
= 0.0017268 x rZ x ., Q,)
Area = d 2 x coeff. = 25.9-1629 x 0.371233 = 9.6321.
::J
a..
Circular Segment, from Table II page 284
Given: rise. b. and chord. c.
®
CIRCULAR SEGMENT , = ,adlus of elrcle x = chord b = rise
m
-6'
Area = product of ril'C and chord. h x c. multiplied h~' the coenirimt Are. of Segment nop = A,e. of Sector ncpo - A,e. of tri.ngle ncp en
ct>
~iv('n opposite the quotient of ~:
C
o
ng c b P
= llength of .rc nop x rl - x (, - bl
2
en
CI RCULAR RI NG (TORUS)
D and R = Mean Diameter and Mean Radius, respectively,
of Ring
d and r = Mean Diameter and Mean Radius, respectively.
of Section
Surface = ,/!,2 Dd = 4,/!,2Rr
I
4·R?l ,/!,2
I I
Volume = 2,/!,2Rr2 = "4 Dd 2
1 - - - - - - - - -1- - - - - - - - - - - - - - - - - - - - - - - - - - -
PRISMOID
End faces are in parallel planes.
l
Volume = 6 (A + A' + 4M), where
l = perpendicular distance between ends
A.A' = areas of ends
M = area of mid section, parallel to ends
~
I IV. Base, abc, = circle, oblique plane touching circumference.
,,I Convex Surface = '/!'rh Volume = Y2'/!'r2h
_L V. Base. abc. = circle, oblique pl~ne entirely above (figure)
Convex Surface = 2'/!'r
X Y2 (h, minimum + H, maximum)
Volume = '/!'r2 X Y2 (h, minimum + H, maximum)
A-a
SURFACES AND VOLUMES OF SOLIDS SURFACES AND VOLUMES OF SOLIDS
Convex Surface = lI'dh
Ii<-d-->lr 1I'd' CYLINDER
Total Surrace = rdh + '"2 l+---d---;:.l SPHERE
Volume = .11' d'h I
h :-
II
Surface = rd 2 = 4rr2
4 rd J 4
h
I
I
Volume Cylinder. right or oblique = area of section at right angles
to sides X length of side. b
:-
I ____ ' t Volume = Ir = j 1I'r'
_'L Side of an equal cube = diameter of sphere X 0.806
Center of Gravity above Base - 2 Length of an equal cylinder = diameter of sphere X 0.6667
Center of Gravity of Half Sphere = ~r above spherical center
U PRISM
G
Lateral Surface = h X Base Perimeter
r I I SPHERICAL SECTOR
t) Total Surface = Lateral Surface + (2 X Base Area) 1<-----<:----+1
I lI'r
~L Volume = h X Base Area : ----:-S Total Surface = i (4h+c)
::L
@ Center of Gravity above Base - ~
, r'
.,;., Volum'C"= ~ 1I'r2h= 1rr2( (r- ~r'L..~2)
----J,.- PYRAMID ~ 'J!/ Center of Gravity _ ~(r h)
, I above center of sphere - , - 2
I I
Lateral Surface = ~ X Base Perimeter
I 1
$ Total Surface = Lateral Surface + Base Area
,.
tli
A. , I h I , l>
:f_ Volume = 3" X Base Area ~- - - C- - -->1 SPHERICAL SEGMENT "0
I I "0
Center of Gravity = ~. above base Spherical Surface=2rrh=r(c2 +4h 2 ) + 4 CD
Total Surface = Spherical Surface + (rc 2 + 4) ::J
L=SJ[ Volume = ,.-h 2(3r - h)+ 3= ,..h(3c 2 + -lh2) + 2.1 a.
...-'....... ~,'f'
FRUSTUM OF PYRAMID Center of gravity above base of segment = h (4r- h) +4(3r- h) X
»
I
--!-
: I Lateral Surface = s (Top + Base Perimeters) + 2 o
(0 , I
S If a = top area and A = base area,
,
tiI Total Surface = Lateral Surface + (a + A) SPHERICAL ZONE
~--eL-->i ---,r (')
, --- -- y- Volume = h (a + A + viA) +3 Convex Surface = 2rrh o
::J
Center of Gravity = h (~~_-t-_A + 2 iii!) Ii /2 ......
a above base 4 a + A + "aA Q
~----c----->t
.--r / _-t_ Total Surface ... 2yrh + (c 2 + C
lI'h
Volume = 24 (Jet + 3c'1 + 4h2)
i )
a:
t' -----~- CONE
I I
,5 t\ Convex Surface = ~2 ds = ~ "ar:t4tii
4 yd! ELLIPSOID (I. Revolution about transverse axis)
-f' L Total Surface = Convex Surface + ·4-
Sin-'e=Angle. in radians.
(i
I
r«---d--->1
I Volume = ~ d 2h = .~ d 2 "4s~
12 24 h
~----D----->{
Surface - 211'r [ r --e-
+. R (!lin·Ie)] whose sine ... e
Center of Gravity above base = "4. 4
-+-1--- ---1X Volume - 3" Rr'
_td ______ i_ ':d
FRUSTUM OF CONE I I ELLIPSOID (II. Revolution about conjugate axis)
I ,
1f ~d~ ---r Convex = !~ (d + d') = .~ (d + d') "4h' + (d=<f')1 __--'_~___ :1_
Surface 2 11'5 4 r 2.303r2 +e)]
(1
5 Ii Surface = 11' [ 2R' + - -e- Iog. 1~
~t' /~-----~~ i_ Total Surface = 2 (d + d') + 4" (d! + d'!)
{g 4 "Rt - -if
I I Volume = ~h (dt + dd' + d'2) Volume-311'R 1r Wheree= R ·-
1<---"11---->: 12 . h(d! 2dd' + 3d'!)
+
Center of GraVlty above base "" 4 Cdt + dd' + d;i)- Use common or base 10. log.
PARABOLOID
WEDGE
Surface = Sum of surfaces of bounding planes Convex Surface- ;~2[ (rl + 4h,>~~-r']
wh Total Surface - Convex Surface + rrl
Volume ~ ""6 (I + m + n)
~~--+--->i
G[ ~-- ... ~
Volume - T
,..r'h . h
Center of GraVlty = 3 above bage
Appendix E.
M·ISCELLANEOIJS FORIUULAS
1. Area of Roofs. 7. Heads for Horizontal Cylindrical Tanks:
UmbrelJa Roofs: Hemi·ellipsoidal /leads have an ellipsoidal rross section, usually
o= ciiamf"trr or tank in feet. with minor axis equal to one half the major axis-that is. depth
Surface area . in 1. { =0.842 D' (when radius = diameter)
= 1,4 D, or more.
square feet f =0.882 D' (when radius = 0.8 diameter) Dished or Basket Heads consist of a spherical segment nor·
mally dished to a radius equal to the inside diameter' of the
Conical Roof.: tank cylinder (or within a range of 6 inches plus or minus)
Surface area in} {
square feet
= 0.787 D' (when pitch is % in 12)
= 0.792 D' (when pitch is Ilh in 12)
and connected to. the straight cylindrical flange by a "knuckle"
whose inside radius is usually not less than 6 per cent of the
inside diatneter of the cylinder nor less than 3 times the thick·
2. Average weights. ness of the head plale. Basket heads closely approximate hemi·
ellipsoidal heads.
Steel -490 pounds per cubic foot-specific gra\'ity 7.85
Wrought iron -485 pounds per cubic fOOl-specific gravity 7.7i
Dumped Heads consilit of a spherical segment joining the
tank cylinder directlY without the transition "knuckle." The
Cut iron -450 pounds per cubic foot-specific gravity 7.21 radius = D. or less. This type or head is used only for pressures
1 cubic foot air or gu at 32- F., 760 m.m. barometer = mole· of 10 pounds per square inch or less, ex{'eptin~ where a com·
pression ring is placed at the junction of head and shell.
cular weight x 0.0027855 pounds.
Surlace Area 0111 eads:
3. Expansion in steel pipe =
0.78 inch per 100 lineal
(7a) Hemi.ellipsoidal Heads:
feet per }OO degrees Fahrenheit chan~e in temperature
= 0.412 inch per mile per de~ree Fahrenheit tempera· S = 'Ii' R' [l + KI(2-K))
S = surface area in square feet
ture chan~e.
R = radius of cylinder in feet
4. Linear coefficients of expansion per degree increase
K = ratio of the depth o( the head I not including the
straight fIanj:e) to the radius of the cylinder
in temperature:
The above formula isnol exact but is within limits of
Per Degree Per Degree practical accuracy_
Fahrenheit Centigrade
STRUCTURAL STEEL-A-7 (7b) Dished or Basket Heads:
70 to 200 ° F .............. 0.0000065
0 Formula (7a) gives surface area within practical limits.
21.1 0 to 93°C ............. . 0.0000117 (7d Bumped Heads:
STAINLESS STEEL-TYPE 304 5 = .. Rr (1 K') +
32 ° to 932 OF ...•........... 0.0000099 S, R, and K as in formula (7a)
0° to 500°C .............. . 0.0000178
ALUMINUM Yolume 0/ Head$:
-76° to 68°F .............. 0.0000128
-60° to 20°C ............. . 0.0000231 (7d) Hemi-ellipsoidal Heads:
\' = %,.. K R"
5. To determine the net thickness of shells for horizontal R = radius of cylinder in feet
cylindrical pressure tanks: K = ratio of the depth of the head (not including the
~lraight
Onnj:e) to the ' radius of the cylinder
T= 6PD
S (7e) Dished or Basket Heads:
Formula (7d) gives volume within practical limits.
P = working preuure in pounds per square inch
D = diameter of cylinder in feet (70 Bumped Heads:
V = Y2 .. K RI (1 + % K'l
S = allowable unit working stress in pounds per square inch V, K and R as in formula (7dl
T = Net thickness in inches Note: K in aLove formulas may ue determined as follows:
Resulting net thickness must be corrected to gross or actual Hemi·ellipsoidal heads-K is known
thickness uy dh'iding by joint efficiency. Dished Heads-K = M- V (M-l) (M + 1 - 2m)
A-10
Appendix E. (Cont'd)
MISCELLANEOUS FORMULAS
(CONTINUED)
9. Total volume or length of shell in cylindrical tank with ellipsio- (l0e) Dished or Basket Heads:
dal or hemispherical heads: Formula (1 Ob) gives partially filled volume within practical
limits, and formula (7d) gives V within practical limits.
V Total volume
L Length of cylindrical OOd) Bumped Heads:
shell Formula (lOb) gives partially filled volume within practical
limits, and formula (7f) gives V.
KD Depth of head
= '7iD2 (L + 1'/3 KD) Note: To obtain the volume or quantity of liquid in partially filled tanks, add
V
4 the volume per formula (lOa) for the cylinder or straight portion to twice
L = (V 7i~2) - 1'/3 KD
(for 2 heads) the volume per formula (lOb), (I0e) or (lOd) for the type of
head concerned.
Cos e = 1 - ~. or R-a a .
R ~ KR = a ratio
e = degrees
a ~ KR = depth
(lOb) Hemi-ellipsoidal Heads: of liquid in feet "<
Q 3;4 V ~2 (l - 1f3~)
'"><
Q partially filled volume or
contents in cubic feet '"
>0:
(lIb) Lower Head:
V total volume of one head
per formula (7d) Q 1'h V A2 (1 - Y.l~)
a . a
R= a ratio A 1m = a ratio
A-11
Appendix F. Properties of Roof and Bottom Shapes
SEGMENTAL STD. UMBRELLA SHAPES 90° CONISPH. 60° CQNISPH F & 0 HEAD
H 0 ~y ~y
I, 0 , O.R.=O
K.R. = .060
r ~E~~l r¢j~x ~~I~. . . ,
r • h r -0 T ~ f·
~~~~Yr\xrl
o o o
~~T~ ~~m
Depth or RI Ie h h 0.1340 0.17550 0.7070 o 0.1690
2" 3" "4
Volume, cu.ft. 0.26180' 0.17450' 0.13090' 0.26180 2 h 1.0472h 2(3r"':h) 0.05390' 0.071750' 0.27770' 0.32720' 0.08100 J
Volume, gals. 1.95840' 1.30560' 0.97920' 1.95840'h 7.833h 2 (3r-h) 0.40310 ' 0.53670' 2.07720 1 2.44810' 0.60590'
Length of Arc 1.57080 1.3220 1.2110 calculate angle 1.04720 1.0800 1.10430
Dh calculate
Projected Area 0.39270 2 0.26180 2 0.19640 2 -2- 0.09060 2 ('.11950 2 0.44640 2 0.56390 2 0.12550 2
sector - V
NOTE: All dimensions expressed in feet; H =water elev. above belt line (Shell Height).
W =total load carried, including dead load.
, Appendix G. Columns for Cone Roof Framing - Flat Bottom' Storage Tanks
Pipe Columns
A WWA DIOO-84 Column Formulas Maximum permissible slenderness ratios Llr shall be
175 for columns carrying roof loads only. ,'
The maximum permissible unit stress for structural col-
The maximum permissible compressive stress for
umns shall be determined by the formula
tubular columns and struts shall be determined by the
formula
p
A '
=[
1
18 000
+ L2
1 P = Xy
18000r2 A
for values of tlR less than 0.015, and unity (1.00) for
values of tlR equal to or exceeding 0.015.
Where:
P = the total axial load, in pounds.
A = the cross-sectional area, in square inches.
L = the effective length, in inches.
, = the least radius of gyration, in inches.
R = the radius of the tubular member to the
exterior surface, in inches.
t = the thickness of the tubular member, in
inches (minimum allowable thickness is IA in.).
A-13
API Standard 650 where:
Crna = maximum allowable compression , in pounds per
The maximum allowable compression shall not exceed
square inch.
the following limits:
L = unbraced length of column, in inches.
r = least radius of gyration of column, in inches.
For columns on cross-sectional area, when Llr $
120 (See Note 1),
Y = 1.0 for structural or tubular sections having tlR
values greater than or equal to 0.015
2
Crna = [ 1 - (Llr) 33,000Y )
2~ ( 2~0 (
] (
34,700 FS [ ; )] [ 2 _ ;)]
for tubular sections having t/R values less than
When 120 < Llr $ 131.7 (see Note 2),
0.015.
1 _ (Llr) 2
33,OOOY )
] ( = thickness of the tubular section, in inches, less any
[ 34,700 FS specified corrosion allowance. (The minimum
Crna = ------~~~~~--~--~ thickness, including any currosion allowance on
1.6 - (L;200r)
the exposed side or sides ., shall not be less than 114
inch for main compression members or %6 inch
When Llr> 131.7
for bracing or other secondary members.)
R = outside radius of tubular section, in inches.
crna = 149,000,000Y
FS = safety factor
(Llr)2[1.6 - (L;200r)] = ~ + Llr _ _ -l,;;(L;;..;.I:..t.r)_3_
3 350 18,300,000
Note 1: The allowable stresses, not including Y, are
tabulated in AISC S 310-311. Specifications for the For main compression members, Llr shall not exceed 180.
Design, Fabrication, and Erection of Structural Steel for
Buildings (1969), Table 1-33, column headed "Main and
Secondary Members."
Note 2: The allowable stresses, not including Y, are
tabulated in AISC S 310-11, Table 1-33, column headed
, 'Secondary Members."
A-t4
WEIGHTS AND MEASURES
WEIGHTS AND MEASURES
International System of Units (SI)a
United States System
(Metric practice)
A-17
Appendix H. (Cont/d)
The relation of Degrees Baume or A.P.I. to Specific Gravity is expressed by Formulas are based on the weight of 1 gallon (U.S.) of oil with a volume of
the following formuJas: 231 cubic inches at 60 degrees Fahrenheit in air at 760 m.m. pressure and 50 %
For liquids lighter than willer: humidity. Assumed weight of 1 gallon of water at 60° Fahrenheit in air is
8.32828 pounds.
Degrees Baume = 140 - 130, G = ~::-:--:::-_140_-:::-_-:-
130 + Degrees Baume To determine the resulting gravity by mixing oils of different gravities:
G
Degrees A.P.I. =~ - 131.5, G = -===:-:-~1~4_1._5~-:::-':""
131.5 + Degrees A.P.I.
D = md.m++ndn l
G
For liquids heavier tluJn water:
Degrees Baume = 145 _ 145, G =...."....,.,,,...-..,,,,-._14_5-,,,...--..,. D = Density or Specific Gravity of mixture
m~ Proportion of oil of d density
l
145 - Degrees Baume
G
n = Proportion of oil of d density
1
G = Specific Gravity = ratio of the weight of a given volume of oil at 60° d1 = Specific Gravity of moil
Fabrehelt to the weight of the same volume of water at 6()0 Fahrenheit. d2 ='Specific Gravity of n oil
PRESSURE EQUIVALENTS
PRESSURE
lib. per sq. in. = 2.31 ft. water at 60°F
= 2.04 in. hg at 60 F
0
A-18
Appendix H. (Cont'd)
-,
.2S~
.244-
" 21
22
.0329
.0299
.0366
.0336
-
-
4 .2242 - .225& 23 .0269 .0306 -
5 .2092 - .207 24 .0239 .0276 -
6 .1943 - .192 25 .0209 .0247 -
7
8
.1793
.1644
-
.1661
.1n
.162
26
27
.0179
.0164
.0217
.0202
--
9
10
.1495
.1345
.1532
."382
.148-
,135
28
29
.0149
-
.0167
.0172
--
l'
12
,1196
,1046
.1233
,1084
.120-
:106-
30 - .0157 -
&Rounded value. The steel wire gage has been taken from ASTM AS10 "General Require.
ments for Wire Rods and Coarse Round Wire, Cartxm Steel", Sizes originally quoted to 4
decimal equivalent places have been rounded to 3 decimal places in accordance with
rounding procedures of ASTM "Recommended Practice" E29.
b The equivalent thicknesses are for intonnation only. The product is commonly specified to
decimal thickness, not to gage number.
A-19
~
IJ
n
IJ