SHUQAIQ II UNIT # 3 BOILER REHABILITATION

PRELIM INSPECTION
SL NO DWG NO DESCRIPTION OF PIPING SYSTEM PIPING SPECS REQUIRED MATERIALS REPLACEMNT/ REPAIR STATUS
/RECCOMENDATIONS/COUNTERMEASURES
500A, A672Gr-B60 CL13 + Cut and Replace by new pipe approx 4 Mtr L. due
1 85105-0001-1 NO 5 EXT STEAM PIPING 4 Mtr length, A106 Gr B STD SCH Welding completed
A106 Gr B STD SCH to hole at FW storage tank elevation
Pipe - 20 mtr, E90L-1, E90S-1, MCE89.4L-
Severe damage, Collapsed from designed Cutting & Removal completed,
2 89102-0001 AUX STEAM HEADER PIPING 250A, SCH40, A106 Gr-B 2, MCE89.2S-1, MCE89.2L-1 (BW,
location & Cut and Replacement by new Welding completed
A234WPB)
Pipe damged, Cutting, Foreign Material Pipe replacement by new appx 1.3 mtr
3 84301-0002-1 M-BFP-3B MIN FLOW PIPING 150A,STD SCH40,A106 Gr-B Welding completed
inspection, Welding of new pipe & NDT length

4 86204-0001-1 DEAERATOR OVER FLOW PIPING 200A, SCH40, A106 Gr-B Elbow part damaged & Replace new elbow E45L-1 (BW, A234WPB) Welding completed

5 GMB02-1008-1 FLOOR DRAIN PIPING 125A, SCH40, A106 Gr-B Severe damge & New pipe replacement Pipe - 9.5 mtr, E45L-3, (BW, A234WPB) Welding completed

TURBINE GLAND STEAM PSV EXHAUST Pipe - 8 mtr, MCE60L-1, E90L-1, MCE33.8L-
6 89404-0001 250A, SCH40, A106 Gr-B Cut & Replace by new Welding completed
PIPING 1 (BW, A234WPB)

7 38801-0006 COOLING AIR PIPING (TO BOILER RIGHT) 300A, STD SCH, A106 Gr-B Dents in the pipe, Replace by new spool Pipe - 500 mm Welding completed

Dents and concaveness in the pipe, Replace by Pipe replacement by new appx 1.6 mtr
8 GMB01-1006 FLOOR DRAIN PIPING 100A, SCH40, A106 Gr-B Welding completed
new spool length

9 38801-0105 SEALING AIR PIPING (TO RHS SB) 150A,STD SCH40,A106 Gr-B Dents in the pipe, Replace by new spool Pipe - 3.2mtr, E90L-1 (BW, A234WPB) Welding completed

Pipe damged, Cutting, Foreign Material

10 89102-0002 AUX STEAM PIPING (TO HEADER) 300A, STD SCH, A106 Gr-B Pipe - 400mm spool, Welding completed
inspection, Repairable dents in two location
Holes in the pipe, Elbow part & Replacment by Pipe - 10.5 mtr, MCE89.4L-1, E45L-2 (BW,
11 89102-0003 AUX STEAM PIPING (TO 1.65Mpa 150A, SCH40, A106 Gr-B Welding completed
BOILER HEADER) new A234WPB)
Damage identfied in 29 mtr elevation boiler sid,
12 89103-0001 AUX STEAM PIPING (TO SAH) 200A, SCH40, A106 Gr-B Pipe - 1.5 mtr, MCE89.4L-1 (BW, A234WPB) Welding completed
Replace by new
Dents & Holes in the pipe and elbow, Replace by
13 89209-0001-1 DEMI . WATER PIPING 150A, SCH S10S,A312GrTP304 Pipe - 5.5mtr, E90L-1 (BW, TP304) Welding completed
new spool
Dents in the vertical header, Replace by new
14 97000-2132-1 FIRE FIGHTING WATER PIPING 100A, SCH 40, A106 Gr-B Pipe - 600 mm spool Welding completed
spool
22 dents identified in elbow part & Repairable as
15 81101-0001-1 MAIN STEAM PIPING 450A, SCH160, S335GrP91 REPAIR Heat Treatment on going
per MPW reccomendations
4 dents identified towards boiler direction, MPW
16 - CROSS OVER PIPE - - Rectified as per MPW procedure
reccomendations
22 dents identified in elbow part & Repairable as welding completed as per MPW
17 82101-0001 HOT REHEAT STEAM PIPING A691Gr2-1/4Cr , T-44mm REPAIR
per MPW reccomendations procedure (UT, PT, HT & MPT)
Dents identified in ellipsoidal head & Repairable Overlay welding completed as per
18 24000-0002 FW STORAGE TANK SHELL A516-70, T-32mm REPAIR
as per MPW reccomendations MPW procedure