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NTRODUcrio N 1 WELDIN4 SE

CTON
wta i e.tdin
eledinn a labucata pnocen ul e
pot a T togr Ja eaus of leat, p u s r
+ua pants uoo
er botla fo nau
O
ucoffaais
O utals
HAL bals au a r
eWe aa
l uually Uoeel on

bul can aluo be aw 4 e d dn Lwood

ok
an o paou
joiw
on kuau H jof
joi
weloled
from
alp fo
Te
Tue couplkd
cdda.d
to
waterial
materi al, T
Te
CoMSu wmable

Called

Adwantaa welding
Qtrong and glu- join
ective ness
Cost e s tuctures
dusiqu O u t ow a t c d .
a u t o u a t c d .

ldod aud
ocot
Snplecity la e Chaui zed
Weldiun pproceses wad

Disadvantages o weldina
elaing
ow
wucro-Strucure

and
aud
duagA
distor tinns
ios
distor
gtreses,
fuukrne tunss
weld uq on, violee
adiakrnA
inH wlra -

Hafmfal l e ughs,
ug tenpetatwu.
AppicaHes ieldine

Puildn ad buidgs c u c Hues


tesbruckiews
tesructiros
aip ond ouMCa
Autea
Ppelines
Tanke and veselt

RaiLvoads

Macna lemenk

Claosihation ot uweldiug
a

larsied
be boroadly
(eldina
Je lding can

hller
nural

witthod
weldin o p o oc e r s e

P
tuen weldiaa
welduog
Follow
au
vsesd
vsed

u qenerally
tal
r Laes Beam weldina
Weldin

electro beam weldia


+Resistance eldiua
+Foichio Sris Weldirj
R
a
a a
pcocesses
uene lding
Follod 0e iUar u t a
net

-
ose
welding
Plaoma
ungsn weldia
Gao wetdina
WeldinA
Welslig
Souce
oBer gu f explosve
keldaq,
Chenucal tuerqy Gao we ldin ,
e ldi g
thernuit
Page

ula
Fpocion wtld
Mechauial Entrgg weldiuA
w e l d u u

r a d c e

Reis

Arc weldivj,
lecrial Euegy
leckical

Welding leciro
e l e c i o

Padiorion Eneg
laur Beom weld
Paam weldia

Arc N -Arc Weldiug

hocd eldina peoces (cM


A)
Arc Ar oeldiug
clieldac
Metal
(GTAw)
kre Welding
G a Tungsien (PA)
Arc Welding
PLaAa
CGMAW)
Melal
Welding
Arc
Gan (fCA)
hge Weldn
4 F l u r (aned CSA
( SA
weloliu
e leluj
Suomerqpd
Are

praee
Arce
baged weldia
Non
Repistane heldng
Go Welding
Taruite Weldline

Ultraonie Weldia
D{uion Weldirg
explosve Weldin

re Weldira
wluicl heat-

weldin puoces in l e chro de


Arc
Arc
weldiua
weldiug
Gpurakcd by
a

an eletm anc Stu k


betoeen

Cmod t work pece


PRIMARY

TRANS FORMER

ARC
9EcoNOARY

LECTRO0

MeT AL TABLE

PRINLIPUt OF Ate WEELDI


CORNER
ToINT
T
JoINT

T-JoINT
Page NToaresnoeva
A
invelves blo puts
Dcuus
Powrs SppaAc orDe)
weldina eleckoda
work piece
weldi Lads electric
aund work ece pi
Cabetonnedin
to
elecoo
powt spP

lupes pes Cdoi


Joiut
riong behuse Huend
r edqp t po
alng 0 ang o auotu o13 S- 180 incwni
a t
uqion o ioiwe,

Lap Jaint
A onne Ch bn
betumen tuwD
pv lappine park maluna
to oL
Guotu o-s nuiv
9agion j t weld orweldlo

T Joiu
A Coumection betuete a ne
aud fac o
edaL d- o
parnt
te or pat lu partt
pant nua lking
Qngu to o unel wuov kan 5 upto aud incluoi ng
90 inHu e qon ot t n

pes Joint Coxfauraki ans


Cof ner Joi
cownethia erwren u enels on edao
A CO joi a
an
ang to auctu of wore
ttparu pank by Makin
bur s
a ton
n 13S in 13S
ugin e o.
han 20
LFNGTH

DF
E HA L
CuTTNG
PoINTS

FLAT FLG

PRAME

BL ADE

HANDE
wING
kNOT

EEHOLE

HACK SH AD
Page

Edae Jeint
toanecion
lchten
to o auodus Or 30
in H sg'onoH joiuk

Tools ae Eaipuud of_re Weldir


e oeldiu Macin i s ransfguus pe
3+ po lirac
wadink produces N urresk, anu

powssuPpL and vanstprws to d velka aud

a v a i labie
in tinq plaoe
peapirud fr uelding. tr
hree phuon maoker
cortels ceunii
Reiber uese au vnenially
rant
br mes uredt
to
dternarig
an elecie deviCe cla
dinect Cureat

toctud saw ed for cwti


Hack sau: A hackow s a hn- indlude handls,
ue Copones df a a c k caw blade ca be
mulal aud
and blades.
blud). Tue
u cau

k o , sfuds ou
haut, win tousard
or

wiH lu e t hiing en e t u h e
acin
ruguliva in ci
t hond
pu pull troke.

mchoudcal aPpaatus
vce n a
Bench Vice A bench voed to secus a
beuc and u
a tuot
attached to t has
qhat an
it
wk to be perferned
to allow
hwreaded
ovat
olojedt anel n

ML hied
ptralla anus crew and lever
a
oud by
in aud
MovABLe
JAD
AW

FIxED

CoLLAR
P.INDR
HANDLE

oLE oR hT le Vice

BENCH VieE

.
Pa
uL na Caloles
ofl e croela
CLUe~k
re poe
s ldec +
weldá pouer Socce
Tcse Lolared ceY pe
caul ea

Elecoda Holder 9 aed


ma w a l l y and Condlucina &oldir leceele.
nakce d +ne TLase
peraqe outpuu ot
weldeel werals afer
wwelcliug lnot c n d haass.

Flar Fi :
amwautee +erias
and make
mnetal
Pieces puraLa simi l a n
gi 2 e Qnd etiape

Rand Seneen Cface Sield): ased {oY pretectio


ane
Lupevistun elR
o face
and e od. I Prokeces
e ron plat p a t cles ot uo neas.
Available
non&
Wie aed Aor l a a n a Ond
Pruputaa
orepiecee for elina.

CipiA Wine waed


foe e o val fovnned
On weld
ater eldina
12 Sheel Rul TLage cru h e elein
- a
T to waaoOu Ond c e n e c e
C
PAODLE

TONGE

ELECTRODE HoLDER uss

CHIPPIN HAMMER
LDINGSEcnoN CxeeRI MGA
M: To Ppruu a
AIM:
stie wuttl
lap foint Gingle Fu
Onc
ueiug (sMA pexes
MATE RIALS Re gUIRED
RA
Tuwo MS fla ox LyO x 6ww eas)
ToOLS REUIRED
gMAW Mactie (nerher
Bench Vhce

flat 6l
Hack sou
Seel Rule
T are
hippig Hamuer
Wie
Tong
Sureen
Welding

WELDING CONCUMARLE S
celldcoe coated
Fur toakd elechrodee L3IS mm dlia,
Auw Eeol o

OPE RATIONS NVDLyED;

MeasuiA Alein9
Rlin
3weldi
TTTTTTTT TT

STeEL Rf

BEAM

BADE
TRy SauARE
PROCE DURE
Martk Quel cu
huu
pie
Ainnensies e 80 o x ces MS
ak 0 per urpsined

6mm
Rensov Covtani nabok
re u aunfates t b e wela
operaim

Aper feirg frat o l n t n a ion of t pieces sluetuld b

19x 3X SS m.

welding madin oit &uitable pa raneer


and t
Sek
placood
eheutA e fud in t uolder.
o o tD A
gier knes, cwent value would be
vo ltaqp value would be 40 +o 60 vols.

Select tlu Tua polarury to actieve bet eld u a

uoitt Lawstem voltaq ans dectrole as negahv


output
[pe
calleoDreck Current Staighe Polarit (De sP)
wer polar
callecl

auel electrale p o s i 'Called a Diseck

gabw

Reverse Polary CDC RP).


C u n v u n t

BL ADE work piece Can be placed in eldaá


boot
Tuun,
PootciN
wit alA Percona
roko ug epp apron,
eldisereer

(PPE) such a kekehovs,


kuipuent wela PDe
aud e a t a r
aoves be sherhi
nda.

a it t w o entre
First, tack Hu speed anol posihion.

C
t waita
Qui
tuittallde
alde
weldiwa be
Start
Hue wela p a r s weldiag
Jo ttuickven tlu
t u
bo
b oo
u t

ou
O ut
job fom
jolb m
take
weling take re .

tu ela ot
woOw
Rperatu

njshing doLwn
APer et it Coo
ua mmer to
Quo
a to wwina a clppl
perai
Operatn
L o nt a u i n a t i m s .

do t cppa otter
Cud
12 Tuen
2uen,
Spalt slaa
s a in bruush
a
Jenno d Lwelanente
w - e l A n t

voi
oing
u
clean

fnally,
13
i do
d o.
.
e job
14
De LAJOUT

9mn

LAP Jo1NT
Page a n a d s o e e

DES CRIPTI

natcel Steel
PRoCEDURE
of y (e0 xHoxc) pitce en H u

bernels v i c e ,
Juackcauw aM
Bod
alvea an tun l l d uof a lau
alos
a k e eaal in p i c c e s

Qud shel uile

Re el. tu
e n sw r e d

coreen,
tlu
r e
and
Go aud
a
and joied
booth
welding
peani uld seel ar
pu into
an l e
tro an

wite
woin elecode
eld
cut 3600' b
G0-10
an ag o
L o l d e r
at CULL , g

u e l d and a e
ururenoved wi
Osing to workpieLe
n welds

uwwaned alags bruga

eleaed oitt
wie
woled u
a u d

a wmOr

chipp upaned
paea
lar) w
CONCLOSION

skel
tel
(HMs
(HS
uild
of
uea,
hau dap ioint a n c weldinpc

posihon

Ra
sharpP
S A F E T Y P R E C A U T i D N S :

hand b
to
i jure es
ave

Aways qtowa Cut piecea.


ot
burns
shoks
avold
e l a s a u d c o r n i r s to
elecica pant
lve
nalead

Don't
buc Roreua
anc

weleling
uwtleling

tiu
Dow'toe
ne
3 u
Leea
atte
edd job mad
madi'
avoid oV a tclding

a tm
for Shdonh in
woe

AMpays
4

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