: PRODUCTION FLOW CHART :

INTEGRATED STEEL PLANT

Iron Ore Coal Flux

DRI

Sponge Iron
Ferro alloy / other
Steel Melting Shop (EAF) chemical elements.
addition

Continuous casting unit

Billet

Reheating Furnace

Heated Billet

Rolling Mill

Thermex Unit

Cooling bed

Finished Stock Yard for

TMT Bars

Shyam Steel Industries Ltd., Kolkata

 PRODUCTION FLOW CHART
D.R.I. Plant

Shyam Steel Industries Ltd., Kolkata

 Production Flow Chart
SMS & Concast Plant
Raw material Yard
Sponge Iron

Charging at
Electric Arc Furnace

Precision control of chemical

Composition through EAF

Chemical Analysis
and mix finalization

Chemical addition
As per requirements

Bath sample checking

for chemical analysis

No
Conforms?

Yes
Hot material shifted
from furnace to ladle

Concast Plant

Sizing in required
Billetlength

Billet
Cooling Bed

Visual inspection & testing

Batch number wise

stocking at finish stockyard
Shyam Steel Industries Ltd., Kolkata
 : Production Flow Chart :
Rolling Mill

Raw material (Billet) Yard

Raw material inspection:

visual & chemical

Reheat Furnace

Roughing Mill

Intermediate Mill

Finishing Mill

Thermex unit

Cooling Bed

Sizing

Checking of
Dimension & weight

Physical & chemical

Testing

Section & lot wise

stacking at dispatch yard

Shyam Steel Industries Ltd., Kolkata

NTH(ER)/M(L)/2019/0 23/01/2020 1576045182670 1 3
0787C

THE MANAGER (TECHNICAL)

NATIONAL HIGHWAY AUTHORITY OF INDIA, NHAI COMPLEX,

SECTOR-2A, BIDHANNAGAR, DURGAPUR-713212.

18017/2/2001/PIU(DUP)/DRA/2208 Dated 18/11/2019

00787/NTH(ER)/M(L)/16/12/2019

Stated as "Reinforcement of Make:Shyam Steel & Dia (i)20mm (ii)25mm

(iii)32mm".

Emboss mark observed on the TMT bar as "SHYAM 500D" & their respective
size as "(i)20 (ii)25 (iii)32" accordingly. Samples were duly tagged with Sample
card.

As per IS 1786:2008 for grade Fe 500D.

11/12/2019

From: 22/01/2020 TO: 22/01/2020

As per IS 1608 (Part-1): 2018, IS 1599: 2012 & IS 228.

NA.
NTH(ER)/M(L)/2019/0 23/01/2020 1576045182670 2 3
0787C
Sl.No Test Name Test Result Limit

1 Mass per meter, kg. (i)2.42 (ii)3.90 (iii)6.29 Pl. See Note.

2 Yield Stress/0.2% Proof (i)560.0 (ii)575.0 (iii)545.0 500 Minimum

Stress, N/sq.mm.

3 Tensile Strength, N/sq.mm. (i)640.0 (ii)680.0 (iii)660.0 565 Minimum

4 Percent Elongation at gauge (i)20.0 (ii)24.0 (iii)19.0 16.0 Minimum

length 5.65 sqrt area, %

5 *Total elongation at (i)10.7 (ii)10.2 (iii)11.4 5 Minimum

maximum force, %
NTH(ER)/M(L)/2019/0 23/01/2020 1576045182670 3 3
0787C
Sl.No Test Name Test Result Limit

6 Bend Test (Mandrel Dia as (i)Satisfactory (ii)Satisfactory No rupture or cracks visible

per Cl. 9.3) (iii)Satisfactory on the bend portion.

7 Rebend Test (Mandrel Dia as (i)Satisfactory (ii)Satisfactory No rupture or cracks visible

per Cl. 9.4) (iii)Satisfactory on the rebend portion.

8 Chemical Composition As per Annexure-C As per Clause 4.2 of IS 1786:

(Percent by mass). 2008

1) Mass per metre (kg), min:(i) 20 mm-2.37, (ii) 25 mm-3.70 & (iii) 32 mm-6.06.
2) The tests were conducted during 11.12.19 to 21.01.2020.

In respect of tests carried out, all the three samples meet the requirements of IS 1786:2008 for Fe 500D Grade.
 ( MlNtsrRY oF ROAD TRANSPORTAND HIGHW S, GOVT. OF INDIA )

g{ / Phone No. (0343) 253 5766

Office of the Project Director, Project lmplementation Unit 253 4815
ao / Fax No. (0343) 253 4676
NHAI Complex, Sector-2(A), Bidhannagar d i E-mail dur@nhai.org
- 713212, Durgapur -713212 nhaipiudgp@yahoo.com

Ref. No. : 18017l02l20I0lPIU (DUP)12 6a6 Dated :03.02.2020

To
M/s Dineshchandra R. Agrawal Infracon Pvt. Ltd,
Carnp office, Vill-Korang, NH-32,
PO-Puara, Kantadih, PS-Arsha,
Dist- Purul ia.P rn-7 23253
[Kind Attn: Mr. Shamse Alam, GM]

Sub: Rehabilitation and upgradation of existing road to 2-lane with paved shoulders configuration in
Purulia (Jhr Border) - Chandil (Junction with NH-33) section of NH-32 from Km. 70.524 (JH/WB
Border) to Km. 84.400 (near Sainik School, Purulia) and from Km. 94.300 (near Simulia Junction,
Purulia) to Km. 153.705 (near Chandil, Junction with NH-33 in the state of Jharkhand)l in the states
of West Bengal and Jharkhand under NHDP IV-B on EPC basis- Source Approval of Steel
Reinforcement of M/s Shaym Steel Industries Ltd.- reg.

Ref: i) IWs DRAIPL letterNo. DRAIPLAIH-3212019-20134 dated 11.10.2019

ii) Joint Factory visit dated 12.11.2019
iii) NTH -Kolkata test report no. NTH(ERyM(L)/20191007878 dated 23.01.2020

Sir,
Ptease refer contractor M/s DRAIPL letter dated 11.10.2019 (Ref-i) regarding review and
concurrence of the source appro+at of steel of M/s Shyam Steet lndustries Ltd.

?. Based on the factory visit of NHAI officiat and 3'd part test report of National Test
House(NTH) and the company profite and credentiats of M/s Shyam Steet, approval is
hereby accorded to use in the subject project work on provisionat basis subject to
fottowing conditions:

(i) The stee[ procured from "original produces" may atso be carried out the both physical and
chemical test through third party/NABL accredited laboratories only.
(ii) Before incorporating into permanent works, sampte shatl be jointty cottected in each
consignment wise for different bar diameters and sent to 3'd party laboratory.
(iii) Every consignment brought to site shoutd be supported with manufactures test certificate
atong with each bath of suppty with detivery chaltan and sampte shatl be inspected by AE
representative before using in permanent works.

Head Office : Plot No. : G-5 & G-6, Sector-10, Dwarka, New Delhi- 110075, Web Site : http:\\ .nhai.org
 (iv) Reinforcement steel bars shatt be tested in accordance with retevant
standards/specifications for physicat and
chemical properties for each tot through third
party approved independent laboratory
in presence of AE.
(v) The bars shatt be free from [oca[ defects
iire loose rust, coasts of paint, oit etc. Brittte or
burn bars shatt be discarded. cracked ends
of bars shatt be cut before use.
(vi) onty new TMT reinforcement steel bars shatt
be detivered at site and stored as per M9RTH
specification and the same has to be ensured
by the contractor.
(vii) lf the test resutt is found non-confirming to the specifications,
the same shatt be rejected
and removed from the site and the torr.L
shatt be rejected automaticatty
(viii) The approvat shatt be reviewed periodicatty
based on the performance and consignment
wise.
(ix) At[ steet shatt be produced from "original producers"
who manufacture bittets directty from
iron ores and rotl the bittets to produce steel
confirming to ls:17g6. No re-rolted stee[ shatt
be incorporated in the works.
(x) Reinforcing steet shatt be procured onty from
original steel producers having integrated
stee[ ptant' As per Ministry of stee[, primary
steel producers are those who produce steet
using iron ore as the basic raw material/input.
(xi) The ptant shoutd have a quatity control
and have a wett equipped laboratory with modern
testing facitities that shoutd inctude spectrometer
and computerized universat testing
machine.

3' This is subject to review of futttime Authority

Engineer after mobilization of the agency on
the project for the same.

4. This is for your information and necessary

action.

Yours faithfutty

(s.
Project Director
Cum -Authority Engineer
Copy to:
1' Sh' Anant Lat, Manager (Tech), PIU-Durgapur
NHAI to ensure comptiance of conditions
mentioned above for procurement action by
the contractor.
Scanned by CamScanner
Scanned with CamScanner
Scanned with CamScanner
Scanned with CamScanner
Scanned with CamScanner