0-Guia Participante

INDUSTRIAL
CONTROL PANELS
Designing Compliance to UL 508A
Participant Guide
Underwriters Laboratories Inc.

333 Pfingsten Road
Northbrook, Illinois 60062
Course Code: ULU-RSTRC SUB-101

Revised: October 24, 2005
Underwriters Laboratories Inc. ICE-UL 508A-101
Industrial Control Panels
Designing Compliance to UL 508A
© 2007 Underwriters Laboratories Inc. All rights reserved. No part of this publication
may be reproduced, stored in a retrieval system, or transmitted in any form or by any
means, electronic, mechanical, photocopying, recording or otherwise, without the express
written permission of the Seminars Department at Underwriters Laboratories Inc. (UL).
These materials are intended only to provide information to the attendees of Underwriters
Laboratories Inc.'s Seminar Program. UL, its employees, trustees and agents, disclaim all
responsibility and liability whatsoever for any use or non-use of the information
contained in these materials and all obligations and liabilities whatsoever, whether for
damages or otherwise, including without limitation, for consequential damages, arising,
or alleged to arise, in any manner, out of or in connection with the use, or inability to use,
these materials or any information contained herein. These materials may not be deemed
in any way to imply or otherwise be deemed to indicate eligibility or ineligibility of any
product, system or service to bear any UL Mark or marking.
Table of Contents
Introduction – Introduction to Underwriters Laboratories ......................................... 1

About This Course ...................................................................................................... 2
The UL Marks ............................................................................................................. 4
The UL Listed Mark for Industrial Control Panels..................................................... 7
Industrial Control Panels – General Program ............................................................. 7
Industrial Control Panel Custom Builder Program..................................................... 7
UL Submittal and Review Process ............................................................................. 9
Module 1 – Introduction to Industrial Control Panels................................................ 11

UL 508A Is Not Intended For................................................................................... 13
Examples of Control Panels ...................................................................................... 15
Module 1 –Examination of ICPs Activity ................................................................ 16
Module 2 – The Development of UL 508A.................................................................... 27

Outline of UL 508A .................................................................................................. 28
Which Components Can Be Used in an ICP?........................................................... 31
Module 2 –Activity................................................................................................... 33
Module 3 – Project Categories and UL Directory Information ................................. 35

Category Control Numbers (CCNS)......................................................................... 35
Module 4 – Part I of UL 508A Introduction to General Use Industrial Control

Panels: Sections 1-6......................................................................................................... 39
Section 1: Scope........................................................................................................ 39
Section 2: Glossary ................................................................................................... 41
Section 3: Undated References ................................................................................. 41
Section 4: Components ............................................................................................. 41
Section 5: Units of Measurement.............................................................................. 42
Section 6: Terminology............................................................................................. 42
Module 4 –Understanding Components Activity ..................................................... 44
Module 5 – Part I of UL 508A – Construction: Industrial Control Panels: Sections 7-

28....................................................................................................................................... 45
Section 7: Construction: All Panels General ............................................................ 45
Section 8: Protection Against Corrosion................................................................... 45
Section 9: Support and Securement of Live Parts .................................................... 46
Section 10 – Spacings ............................................................................................... 46
Section 11 – Conduit Bushings ................................................................................. 48
Section 12 – Insulating Barriers................................................................................ 48
Section 13 – Insulating Materials ............................................................................. 49
Section 14 – Grounding-General .............................................................................. 49
Section 15 – Grounding-Size of Terminal or Bonding Conductor ........................... 49
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Section 16 – Transformer Secondary Grounding ..................................................... 50

Section 17 – Identification of Grounding and Grounded Circuit Conductors and
Terminals .................................................................................................................. 52
Section 18 - Enclosed Panels .................................................................................... 52
Section 19 – Enclosure Openings ............................................................................. 54
Section 20 - Accessibility of Live Parts.................................................................... 57
Section 21 – Ventilation Openings ........................................................................... 57
Section 22 – Barriers Used with Ventilation Openings ............................................ 57
Section 23 – Observations Windows ........................................................................ 58
Section 24 – Bonding................................................................................................ 59
Section 25 – Wire Bending Space............................................................................. 59
Section 26 – Enclosure Environmental Control Devices.......................................... 59
Section 27 – Enclosure Maintenance Lighting ......................................................... 60
Module 6 – Power Circuits: Sections 28-36 .................................................................. 61

Section 28 – Field Wiring ......................................................................................... 61
Section 29 – Internal Wiring..................................................................................... 62
Section 30 – Disconnect Switches ............................................................................ 63
Section 31 – Branch Circuit Protection .................................................................... 64
Section 32 - Overcurrent Protection of Feeder Circuits............................................ 69
Section 33 –Load Controllers ................................................................................... 69
Section 34 – Overload Protection of Motor Loads ................................................... 70
Section 35 - Power Transformers............................................................................. 70
Section 36 – Capacitors............................................................................................. 72
Module 6 –Field Wiring Activity ............................................................................. 73
Module 7 – Control Circuits .......................................................................................... 75

Section 37 - Field Wiring.......................................................................................... 75
Section 38 – Internal wiring...................................................................................... 76
Section 39 – Disconnecting Means ........................................................................... 76
Section 40 – Component Requirements.................................................................... 76
Section 41 - Sizing of Overcurrent Protection – Common (Non-Isolated) Control
Circuits...................................................................................................................... 76
Section 42 – Overcurrent Protection – Control Circuits (Isolated Secondary)......... 78
Section 43 – Low Voltage Limited Energy (LVLE) Circuits ................................... 79
Section 44 – Class 2 Circuits .................................................................................... 79
Section 45 – Switching Devices ............................................................................... 79
Module 7-ActivityCombination Transformer & Conductor Protection Activity ..... 81
Module 7 -Low Voltage Limited Energy Circuits Activity...................................... 83
Module 8 – Ratings and Markings ................................................................................ 85

Section 49 – Supply Ratings ..................................................................................... 85
Section 50 and 51 – Individual Output Load Ratings ............................................... 85
Section 52 – General Markings................................................................................. 85
Section 53 – Enclosure Marking............................................................................... 86
Section 54 – Field Wiring Terminal Markings ......................................................... 86
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Section 55 – Cautionary Marking ............................................................................. 86

Section 56 – Fuseholder Markings ........................................................................... 87
Section 57 – Switch Markings .................................................................................. 87
Section 59 – Receptacle Markings............................................................................ 87
Section 61 – Schematic Wiring Diagrams ................................................................ 87
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Introduction – Introduction to Underwriters Laboratories
Introduction
Introduction to Underwriters
Laboratories
With so many different standards that are currently in effect, trying

to memorize all the different requirements becomes an impossible
task. For this course, the focus is not to memorize the
requirements of UL 508A but to learn how to effectively utilize the
standard itself and discuss why certain requirements are in
existence. While a good portion of the standard is common sense,
there are some requirements that are a bit more difficult to
understand and apply correctly. These are the sections that will be
thoroughly discussed.
The term "Industrial Control Equipment" encompasses more than

30 different product categories and 100 different devices. This can
make finding out where your product fits in, what specific
requirements apply, and how to interpret those requirements a
complicated process.
The introduction of the new Article 409 for Industrial Control

Panels in the 2005 edition of the National Electrical Code (NEC) is
likely to draw increased attention to installations of industrial
control panels (ICP). ICPs with the UL Mark are installable to the
NEC and have a distinct competitive edge in the marketplace. It is
vital panel shops learn how their panels can comply with UL 508A
and what a panel’s short circuit current rating will be when
Supplement SB becomes effective in April 2006.
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The UL 508A standard is used by our competitors such as ETL and

MET because it is the best standard known to North America. If
an ICP meets the requirements in this standard it is conforming to
the best standard. When a panel meets these requirements it will
work well with the requirements in the NEC. UL 508A is also
harmonized with Canada so ICPs automatically receive coverage
for Canada when they receive coverage for the United States. One
major exception is that Canadian authorities state that you have to
have a ground wire going to the door.
About This Course

The focus of this course is to provide an introduction to UL 508A
as well as a solid understanding as to how to utilize and navigate
the standard. The course will discuss the areas of the standard that
seem to be the most difficult to understand and apply.
The course is intended for existing UL Listed panel manufacturers,

individuals who work in the construction of industrial control
panels and those panel builders interested in obtaining UL Listing.
During this course, the participants will focus on how to construct

general use industrial control panels in accordance with the
Standard for Industrial Control Panels, UL 508A. The course will
also discuss general use ICP construction, rating and marking
requirements, Sections 1 – 61; Enclosure construction
requirements, Sections 62 – 64; Component requirements,
Appendices A and B; and Short circuit current rating requirements,
Supplement SB.
Course Objectives
After completion of this course, the participant will be able to:
• Discuss and define power circuit and control circuit

construction requirements
• Define and apply appropriate electrical spacing between

uninsulated parts of components
• Determine proper segregation of insulated conductors of

separate circuits
• Determine the appropriate branch circuit protection sizing

and individual component selection
• Describe transformer over-current protection
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• Navigate UL508A Table SA1.1 and the UL Web to

determine component suitability/ cost saving methods
• Execute proper application of supplementary protectors
• Explain panel rating and marking requirements
Materials Needed for this Course

Your course instructor will provide the following materials to you.
• UL 508A Participant Guide
• A copy of the UL 508A presentation
• UL 508A job aid ha ndbook
The icons listed in the Icon Key will be used throughout this
training to identify when there is a job aid available, key terms,
important notes, activities and specific references within a
standard.
About Underwriters Laboratories

Underwriters Laboratories Inc. (UL) is an independent, not- for-
ICON KEY profit product safety testing and certification organization. We
have tested products for public safety for more than a century.
Job Aid Each year, more than 19 billion UL Marks are applied to products
worldwide.
Ü Glossary Term
Since our founding in 1894, we have held the undisputed
reputation as the leader in U.S. product safety and certification.
Important Note Building on our household name in the United States, UL is
becoming one of the most recognized, reputable conformity
assessment providers in the world. Today, our services extend to
Activity helping companies achieve global acceptance for their products,
whether it is an electrical device, a programmable system or a
company's quality process.
& Standard
Reference
Office Locations
UL has several offices in the United States as well as in other
countries making UL a global company. The following table lists
all the UL offices around the world.
Offices in the U.S. Offices Outside the U.S.
Page 3
Offices in the U.S. Offices Outside the U.S.
• Northbrook, Illinois • Denmark

• Wasilla, Alaska • Saclay, France
• San Diego, California • Kangnam-gu, Seoul, Korea
• Brea, California • Singapore
• Louisville, Colorado • Toronto, ON Canada
• Melville, New York • St-Laurent, QC Canada
• Santa Clara, California • Richmond, BC Canada
• Research Triangle Park, • Ottawa, ON Canada
North Carolina • Buenos Aires, Argentina
• Camas, Washington • Vila Olimpia, Brazil
• Edmonds, Washington • Providencia – Santiago,
• Tampa, Florida Chili
• Stone Mountain, Georgia • Mexico
• South Bend, Indiana • Shanghai, China
• Chelmsford, Massachusetts • Beijing, China
• Novi, Michigan • Guangzhou, China
• Vadnais Heights, • Suzhou, Jiangsu, China
Minnesota • Shatin, N.T., Hong Kong
• Chesterfield, Missouri • Kodihalli, Bangalore, India
• Las Vegas, Nevada • Mie, Japan
• Addison, Texas • Yokohama-shi, Kanagawa,
• Washington, DC Japan
• Pei Tou, Taipei, Taiwan
• Selangor Darul Ehsan,
Malaysia
• Neu-Isenburg, Germany
• Munchen, Germany
• Agrate Brianza, Italy
• Veenendaal, Netherlands
• Oslo, Norway
• Barcelona, Spain
• Spanga, Sweden
• Schwerzenbach,
Switzerland
• Guildford, Surrey, UK
The UL Marks
Knowing the difference between Listing and Recognition and
understanding the Conditions of Acceptability having to do with
the Recognition is a major focus of the course. There is a table in
Page 4
the back of the UL 508A Standard that will help define these
differences.
Listed Mark
The UL Listed Mark is the most common UL Mark. Samples of
product are tested to ensure they meet all requirements based on
UL's published Standards for Safety. Listing Marks with “C”
indicate compliance to Canadian Standards. Every device listed
has its own particular standard and if that device meets every
single construction and test in that standard it will be Listed. A
Listed device is a stand-alone device. The characteristics of the UL
Listed mark are the UL in a circle, which is the trademark with the
word LISTED in capital letters, along with an alphanumeric
control number or serial number and a product category (e.g.
Industrial Control Equipment) will also be displayed.
Recognized Mark
The Recognized Mark is used on component parts that are part of a
larger product or system or are used in complete end products or
systems Listed by UL. It is intended for use in larger products or
systems. The Recognized mark means there are restrictions on
Ü performance and/or incomplete in construction and are also
governed by the conditions of acceptability. Conditions of
acceptability require the end user to adhere to some type of
condition beyond the requirements of the standard.
Classification Mark
Products carrying this mark have been evaluated for specific
properties, a limited range of ha zards, or suitability for use under
limited or special conditions. Typically, products Classified by UL
fall into the general categories of building materials and industrial
equipment. Examples of types of equipment Classified by UL
include immersion suits, fire doors, protective gear for fire fighters
and industrial trucks.
International "emc-Mark"
The International "emc-Mark" appears on products meeting the
electromagnetic compatibility requirements of Europe, the United
States, Japan, Australia, or any combination of the four. In the
United States, some types of products cannot be sold without proof
of compliance to U.S. electromagnetic compatibility requirements.
The types of products that are subject to EMC testing include
medical and dental equipment, computers, microwave ovens,
televisions, radios, transmitters, and radio-controlled equipment.
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Food Service Product Certification Mark

The UL Food Service Product Certification Mark is UL's
Classification Mark with specific reference to the appropriate NSF
International standard. In addition, at the manufacturer's option, a
supplemental Mark can be applied as shown. Equipment bearing
the Mark is not limited to electrical products, but also includes gas
appliances and non-powered equipment. These products are
commonly found in commercial food establishments, institutional
food services and other locations.
Field Evaluated Product Mark

A Field Evaluated Product Mark is applied to a product that is
thoroughly evaluated in the field instead of UL's laboratories or the
manufacturer's facility. If a product has been significantly modified
since its manufacture or the product doesn't bear any third-party
certification mark, a building owner, a regulatory authority, or
anyone else directly involved with the product can request that UL
conduct tests in the field on the specific piece of equipment.
Products that meet appropriate safety requirements are labeled with
a tamper-resistant Field Evaluated Product Mark.
Facility Registration Mark

The UL Registered Firm Mark is a mark one that will never see on
a product. Instead, it indicates that a particular facility has passed
UL's evaluation to quality assurance standards and is used in
promotion and marketing by companies with quality assessment
programs audited by UL. The standards UL uses are the ISO 9000
series of quality assurance standards; QS-9000, the quality
standards developed by the Big Three U.S. automakers for their
suppliers; and ISO 14001, the standard covering environmental
management systems.
Marine Mark
The UL Marine mark appears on products, which have been
evaluated specifically for marine use. Products bearing this Mark
have been evaluated to UL's published Marine Safety Standards
and other applicable standards and codes. These requirements
address hazards that can occur as a result of exposure to harsh
marine environments such as vibration, shock (impact), ignition
protection, water ingress and salt spray corrosion common on
pleasure craft and boats. Examples of the type of equipment
suitable for the UL Marine Mark include alternators, battery
chargers/power inverters, navigation lights, and fuel tanks, filters
and pumps.
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The UL Listed Mark for Industrial Control

Panels
Industrial Control Panel Labeling falls
Ü under a Type L labeling scheme,
which means the labels must be
purchased through a UL Label Center.
In order to do so, contact the nearest
label center and provide the following
information:
• File Number of the label to be ordered
• How many labels are needed
The UL ICP Listing Mark Covers the components inside the

manufacturer’s ICP while the National Electrical Code (NEC)
covers the outside of the ICP, such as wires and connectors.
The UL Listing Mark on an ICP provides evidence of a Third Party

Certification to the municipal inspection authority and/or the
purchaser of the panel that the assembly complies with an
acceptable safety standard.
Industrial Control Panels – General Program
Ü Field Evaluation - If the panel shop is not Listed and have panels
in the field that have been “red-tagged” UL will come out to the
field and evaluate the panel. It will see if it meets the applicable
requirements of the standard. Field Evaluations are on-site safety
evaluations conducted by experienced UL technical staff members.
They include examination and testing of equipment that has
already been installed in the field. If the equipment complies with
UL's requirements, the Field Evaluated Product Mark is applied.
Ü Listing Program – UL issues a procedure report and listing labels

to be applied to panels in compliance with UL 508A. The UL
508A seminar satisfies the engineering visit usually required to
create the UL file.
Industrial Control Panel Custom Builder

Program
Ü UL's Industrial Control Panel (ICP) Custom Builder Program

allows manufacturers who custom-build and/or mass-produce ICPs
to apply the UL Listing Mark at their factories. Our program
Page 7
makes it convenient to receive a UL Listing and allows the

manufacturer to maintain flexibility in panel design. Some of the
advantages of the ICP Custom Builder Program are listed below:
• Competitive advantage over competition without Listing
• Avoids red-tagged panels
• Get involved with the Industry and development of UL

Standards
• Be compatible with the NEC
• Benefit from widespread acceptance from AHJs
• Comprehensive service
• UL Mark recognized worldwide
• Automatic US and Canadian coverage
Responsibility of the Panel Manufacturer

The panel manufacturers should ensure that they comply with the
requirements of UL 508A as well as maintain the component
documentation necessary to prove they are in compliance. As part
of the maintenance of the documentation, records of the labels as
arranged with field representative should be kept.
When necessary the manufacture should request updates or

revisions to UL File for specific constructions or components not
in compliance with UL 508A. A vital step to ensure continued
Ü compliance is the maintenance of the UL Procedure Report. This

report is kept at the manufacturers location but is the property of
Underwriters Laboratories and should be maintained by the
manufacturer. The Procedure is developed by UL and contains a
list of components or constructions not specifically covered by
508A and authorizes the use of the UL mark on products that
comply. The UL office staff will help the manufacturer address
specific constructions or components not in compliance with UL
508A. The manufacturer will also be responsible for the
rectification of any variation notices that are issued during an
inspection.
Page 8
Refer to the Variation Notice Job Aid.
UL Field Representative Responsibilities

The UL Field Representatives will perform periodic inspectio ns to
confirm panels continue to meet requirements with the use of the
manufacturer’s documentation. The Field Representative will also
verify the records of labels applied by manufacturer and confirm
upkeep of the Procedure report.
Manufacturers that do not have enough panels going out to justify

Ü periodic inspections, they may request On-Call service. On-Call
service is offered to factories that infrequently produce UL Marked
products. Under this service, a minimum of one visit per year is
required. The manufacturers must notify a Field Service
Representative when they are planning to produce UL Marked
products so that an inspection can be scheduled to authorize the
use of the Mark.
On-Call service may be offered to a customer when their use of the

UL Certification Marks is infrequent (less then once per quarter) or
there has been no production bearing UL Certification Marks for
two or more consecutive quarters.
A common mistake that manufacturers make is

when they ship a panel without the label. A
manufacturer cannot send the label out to the site
and apply it there. The ICP will need to be shipped
back to the shop or a UL Representative can be
called to initiate a Field Inspection and apply the
label in the field.
UL Submittal and Review Process

In a typical product Listing process, a construction evaluation is
performed followed by a performance evaluation. Then a rigid
description of the product is created under which very little
deviation can occur. The UL 508A program was developed to aid
manufacturers in keeping costs and design time down due to the
requests for custom panels, which is a normal part of the business.
Page 9
One way to do this is through the elimination of performance

testing when the panel is constructed in accordance with
requirements. A second way is through free substitution on many
of the devices and components, which make up a panel.
Client Request
UL Response/
Application Forms
Engineering Project Open
Client Orders Labels

Engineering Visit /
ICP Seminar
Labels Sent to Field Rep
Tests Conducted Prepare

(If Necessary) Report/Procedure
Procedure Sent to Field Rep
Final Review
Follow-Up Service under
Field Rep’s Supervision
The advantages of this program include:
• Lower Design Costs

• Shorter Design Time
• Custom Panels
• Flexibility
• Protect against fire and shock hazards
Page 10
Module 1 – Introduction to Industrial Control Panels

Module
1 Introduction to Industrial Control

Panels
UL 508A is going to be either the same as the NEC or less

restrictive. The reason UL 508A can be less restrictive is that the
UL Mark on panels means that the panel is not a shock or fire
hazard. The UL Mark does not mean that the panel works.
There is one instance where UL is more restrictive than the NEC

and that is when a wire with a temperature rating exceeding 908C
is involved. The NEC will allow more amps to be pumped through
the wire than UL 508A allows. An example behind the reasoning
for this requirement could be as follows: If contactors were tested
at a certain temperature, the wire may be OK but the surrounding
equipment may have he at sinking and the terminals could melt,
thereby reducing spacings.
The sizing is dependent on whether or not branch

circuit protection is provided.
An industrial control panel includes two or more components such

as:
• Motor Controllers
• Overload Relays
• Fused Disconnects/Circuit Breakers
Page 11
• Buttons, Switches, Timers and Controllers

• Wiring
• Terminals
Refer to the ICE-UL 508A-101 “A Panel

Consists of the following” Job Aid.
Page 12
UL 508A Is Not Intended For

• Fire Pump Controllers
• Panelboards
• Panels in Hazardous Locations
• Industrial Control Panels w/IS Barriers
• Motor Control Centers
Page 13
• Fire Protective Signaling Systems
• Dead-Front Switchboards
• Emergency Lighting and Power
• Fuel Dispensing Control
• Swimming Pool/Spa Control
• Portable Power Distribution
• Fuel Cell or PV System Control
• Termination Boxes
• Emergency Alarm Equipment or Control
• Gas or Vapor Detection
• Primarily Communication Equipment
Page 14
Examples of Control Panels
Page 15
Mo d u l e 1 – E x a m i n a t i o n o f I C P s A c t i v i t y
Instructions: Examine the following pictures and from your

current knowledge, discuss which may be covered as an Industrial
Control Panel under UL 508A.
Page 16
Control Panel Example 1
Page 17
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Module 2 – The Development of UL 508A
Module
2 UL 508 General Information
Initially, there was one Standard called UL 508 but, it was getting
a bit too large to navigate so on April 5, 2003, UL 508A was
extracted from UL 508.
Subject 508A
UL508 Outline of Investigation,
Standard for Industrial Control Panels
Industrial (October 12, 1993)
Control UL 508A derived from
Equipment NEC 430 - Motors
UL 508A
UL 508C Subject 508B Standard for Industrial
Standard Outline of Investigation, Control Panels
for Relays for use in (First Edition,
Power Information April 25, 2001)
Conversion Technology Equipment
Equipment
Page 27
The UL 508A program was developed to aid manufacturers in

keeping costs and design time down due to the requests for custom
panels, which is a normal part of the business. One way to do this
is through the elimination of performance testing when the panel is
constructed in accordance with a standard set of requirements. A
second way is through free substitution on many of the devices and
components, which make up the panel. The purpose of UL 508A is
to protect against:
• Shock hazards
• Fire
• Casualty hazards
Outline of UL 508A
As mentioned earlier, the goal of this program is not to memorize
the standard but to understand how to use it. In order to effectively
navigate the standard, you should know how UL 508A is set up.
On April 25, 2006 short circuit ratings will be

required as per the 2005 NEC.
On April 25, 2006 UL will require all ICPs to have a short circuit
rating. Short circuit ratings can be complicated and the new 2005
NEC just came out with article 409, which requires short circuit
ratings. In order to determine if the ICP needs a short circuit rating,
the manufacturer will need to know where the panel is going and if
that municipality has already adopted the 2005 NEC.
&
Refer to tr1 in the very beginning of the UL 508A
Standard for more information on the April 25,
2006 requirement.
Table of Contents
The Table of Contents shows how UL 508A is setup.
• Part 1 General Use
Page 28
• Part 2 Specialty Panels
What these sections say is that a manufacturer will need everything

in Part 1 plus the additional requirements that are listed in Part 2.
Supplement SA
Supplement SA is the table that was discussed earlier. It will define
if a device can be used in an ICP. Just because something is listed
it does not mean it can be used in an ICP. If a toaster has a UL
Mark on it, this does not mean it can be used in or as an ICP.
SA1 – Listed Components

• Comply with requirements of applicable standard within its
marked ratings
• Bears the Listing Mark of UL
• UL’s green book directory for Listed Products
• Listing Mark on product or smallest package
All Listed Devices shall be:
• Used as intended
• Installed per instructions
• Used within their marked electrical and environmental ratings
Refer to the “How a Component is Used in a Listed

Industrial Control Panel (UL508A)” flow chart.
SA2 – Recognized Components

• Comply with requirements of applicable standard within its
marked ratings and under conditions of acceptability
• Recognized Component Directory (Yellow Books)
• A Recognition Mark - May or May Not be Provided
• Not required to bear backwards UR
• Recognized Components include:
Page 29
- Manufacturer’s name or designation

- Model number
• Online Certifications Directory
• Recognition Card (Manufacturer)
Supplement SB
This section contains information regarding the short circuit
ratings.
Appendix A
Appendix A is a list of all the standards under which components
of the products covered by UL 508A are evaluated to.
Appendix B
Appendix B is utilized when a component that is used is not Listed
or Recognized in Industrial Control Panels.
• Appendix B covers the use of components in an ICP that have

not been previously investigated by UL.
• Use a GFCI circuit as described in Appendix B
Page 30
Part 1
UL508A General Use
Part 2
Specific Use
Supplement SA
Specific Component
Requirements
Industrial
Control Supplement SB
Procedure Short Circuit Current Ratings
Appendix A
Standards for Components
Appendix B
Use of Unlisted Components
Information you provide

Descriptive Specific components not
Procedure covered in UL508A
Which Components Can Be Used in an ICP?

• UL Listed – SA1
• UL Recognized – SA2
• Components Not UL Listed or UL Recognized – Appendix B
Online Certifications Directory

Underwriters Laboratories Inc. has hard copy Listed and
Recognized component directories but for more immediate access
to information regarding a component refer the Online
Certifications Directory which is a free service provided by
Underwriters Laboratories Inc. and can be accessed at the
following URL:
www.ul.com/database/
Page 31
You can look up every single Listed and Recognized component

that is with UL and Guide Card information can also be retrieved
from this website.
Refer to the Certifications Directory Job Aid as well

as the Subcomponent Information Worksheet Job
Aid.
Page 32
Mo d u l e 2 – A c t i v i t y
Instructions: Utilizing the Umbrella NIMX CCN Job aid and the
content discussed in this module, answer the questions below.
1. What is the CCN for proximity switches?
2. What is the CCN for Industrial Control Panels?
3. What would the CCN for a Listed Canadian Industrial Control

Panel be?
Page 33
Page 34
Module 3 – Project Categories and UL Directory Information
Module
3 Project Categories and UL

Directory Information
Category Control Numbers (CCNS)
Ü A Category Control Number (CCN) is a four or five digit

alphanumeric code that identifies product categories in our Listed
Product and Recognized Component directories. UL has categories
for each type of component or device. The requirements that the
component is evaluated to are based on which category the device
is in. These four or five letters identify the category and the
number, or lack of a number, indicates whether the component is
Listed or Recognized, as well as whether it is to US or Canadian
requirements.
• XXXX (No suffix) - Listed
• XXXX2 (Suffix “2”) - Recognized
• XXXX7 (Suffix “7”) - Listed for Canada
• XXXX8 (Suffix “8”) - Recognized for Canada
Most Industrial Control Equipment CCNs will typically start with

the letter “N” and are under the “umbrella” CCN NIMX and ICP’s
are found under CCN NITW. In order to determine which
components to use in a Listed panels, determine the category the
component is located in.
Page 35
Refer to the “Umbrella” NIMX CCN Job Aid.
Refer to the SA table located in the back of the UL

508A. Everything before paragraph 38 is power
&
and everything after paragraph 36 is control.
What is going to determine if the transformer is
power or control. The LOAD will determine if the
transformer is power or control. In the SA Table,
devices that are okay for power you can use for
control the same way, but not vice versa.
Supplement SA defines specific component requirements and

those components that are evaluated by UL. The first column is a
paragraph reference that identifies the actual text in the standard.
The second column is the component description, which is in bold;
The fourth column is the category control number (CCN). The
fifth column discusses what the conditions of acceptability are. If
there is nothing there then anything can be used.
When it comes to selecting devices per the SA

Table to utilize in Industrial Control Panels, be sure
to always ask “Is this device in a power or control
circuit” and “What am I truly using this device for?”
Industrial Control Equipment CCNs

Title CCN
Industrial Control Equipment NIMX
Industrial Control Panels/ Industrial Control NITW
Panel Enclosures
ICP kits (lighting, fans, vents, display NITW2
windows, fastening devices, etc.)
Switches - Industrial Control NRNT
Magnetic Motor Controller NLDX
Page 36
Industrial Control Equipment CCNs

Title CCN
Power Conversion Equipment - Motor Drives NMMS
Common Non-Industrial Component CCNs

Title CCN
Terminal Blocks XCFR2
Printed Wiring Boards ZPMV2
Appliance Wiring Material AVLV2
General Purpose Transformers XPTQ2
Power Supplies QQFu2
Page 37
Page 38
Module 4 – Part I of UL 508A Introduction to General Use Industrial Control Panels:

Sections 1-6
Module
Part I of UL 508A – Introduction to
4 General Use Industrial Control

Panels - Sections 1-6
Standards can be extremely complex and cumbersome to navigate

so the intention of this module is to help you to understand how to
use the Standard as well as comprehend why the requirements are
in the Standard.
Section 1: Scope
The scope of UL 508A defines that the requirements in the
standard are specific for Industrial Control Panels that are intended
for general industrial use. The scope further stipulates that to be
tested under this standard the ICP must be 600 volts or less and
installed in an ordinary location, not a hazardous location in
accordance with NEC ANSI/NFPA 70. Also, in order to be tested
under this standard the ambient temperature outside the panel is
not to exceed 40°C (104°F).
UL 508A is not intended for:
• Fire Pump Controllers - QYZS
• Panelboards - QEUY
• Hazardous Locations Environments - NNNY
• Industrial Control Panels Relating to Hazardous Locations –

NRBX
Page 39
UL 508A does not cover an ICP if the panel will be

in or relates to a hazardous location. This is a
common error of panel manufacturers.
Clause 1.2: Specialty Type Industrial Control Panels and

Enclosures
• Flame safety supervision of combustible fuel type equipment
• Elevator control
• Crane or hoist control
• Service equipment use
• Marine use
• Custom built Type 1 enclosure
• Air conditioning
• Refrigeration equipment
• Control of industrial machinery including metalworking

machine tools, power press controls, and plastic injection
molding machinery
Clause 1.3: Typical Power and Control Devices

Typical Power Circuit Components:
• Motor controllers
• Overload relays
• Fused disconnect switches
• Circuit breakers
• Variable Frequency Devices (VFDs)
Typical Control Circuit Devices:

• Push button stations
• Selector switches
• Timers
Page 40
• Switches
• Control relays
• Programmable large controllers (PLCs)
• Instrumentation
Section 2: Glossary
The Glossary contains terms that are used specifically in the UL
508A with reference to Industrial Control Panels.
Section 3: Undated References

All of the Undated References section refers to latest edition of
code or standard.
Section 4: Components
All components must comply with the appropriate requirements as
listed in Appendix A – Standards for Components. Components
do not need to comply with a specific requirement in Appendix A
of UL 508A that:
a) Involves a feature or characteristic not required in the

application of the component in the product, or
b) Is superseded by a requirement in this standard
Also, all components must be used in accordance with its ratings

for intended conditions of use.
If a component is not Listed or Recognized, refer to

Appendix B of UL508A – Use of Components Not
UL Listed or Recognized in Industrial Control
Panels. Components that can be used in an
Industrial Control Panel are:
• UL Listed – SA1
• UL Recognized – SA2
• Components Not UL Listed or UL Recognized –
Appendix B
Page 41
Determining the answers to the questions discussed in Module 2

(Is this device in a power circuit or a control circuit and what will
this device truly be used for?) are extremely important as the
requirements for power circuits are more restrictive than those of
control circuits. By posing these questions, a manufacturer can
ensure that they know what the power and control circuits are. If
the load is a motor, heater or power device it is a power circuit. If
there is no motor or heater it is a control circuit. An ice-cube relay
that controls the coil of another relay is still a control.
Also, look for the Procedure described only notation. If the

component is Procedure described, it must be evaluated for
suitability and described in the Procedure.
Section 5: Units of Measurement

Section five states that the requirements are not in parenthesis.
Values provided in parenthesis are explanatory or approximate and
amperes calculations, which are less than 0.5, should be rounded
down to nearest whole. Amperes calculations, which are more than
0.5, are rounded up to nearest whole.
Section 6: Terminology
The terminology specified in this section is specific to the UL508A
standard.
& Refer to Figure 6.1 – Description of Terminology

in the UL 508A Standard.
Refer to the ICE-UL 508A-101 Figure 6_1Job Aid

and the Subcomponent Information Sheet Job Aid.
Page 42
Page 43
Mo d u l e 4 – U n d e r s t a n d i n g C o m p o n e n t s A c t i v i t y
Instructions: Utilizing information and job aids offered in this

module, answer the questions below and be prepared to discuss
your answers with the class.
1. How were you able to determine which components were power

and which were control?
2. Why would you want to ensure that the components you are
using in your Industrial Control Panel are described in the SA
table in UL 508A?
3. What is the importance of the Notes section in the SA table?
4. Would you want to use a component that is Procedure

described?
Page 44
Module 5 – Part I of UL 508A – Construction: Industrial Control Panels: Sections 7-28
Module
Part I of UL 508A – Construction:
5 Industrial Control Panels

Sections 7-28
Section 7: Construction: All Panels General

• Constructed so it complies with the rules for installation
and use
• NEC ANSI/NFPA 70-1999
• Materials and components usable in the application
Section 8: P r o t e c t i o n A g a i n s t C o r r o s i o n
All iron and steel parts including all springs and other parts
required for proper mechanical operation should be protected from
corrosion by enameling galvanizing, plating, or other equivalent
means. This requirement does not apply to:
• Areas where protection is impracticable
• Small parts that are not current carrying or relied upon to

support the position of uninsulated live parts or components
• Parts made of stainless steel
Page 45
Section 9: Support and Securement of Live

Parts
Equipment engineers sometimes overlook the importance of
securing components properly to the supporting surface. When
speaking in terms of securement, this means more than securing
the component by friction. For example, it is not acceptable to
utilize an ice cube relay and consider it secured by placing wires
through the blades and allowing it to swing. Consider dinrail
mounting components, is it appropriate for dinrail mounting
components to be secured by the wiring or do you have to have
butt ends to lock in place? It is important to remember:
• Securely mount components to supporting surface
• Use star or lock washer to secure live screwheads or nuts to

prevent loosening
• Uninsulated live parts shall be secured by a method other than

friction to prevent turning or shifting
• Other methods must maintain minimum spacings
Section 10 – S p a c i n g s
For Listed or Recognized components, there is no reason to
consider evaluating the internal spacings on that device but it is
vital that you consider spacings from device to device. If the panel
does not meet the distance requirements in Table 10.1 a larger
panel will probably need to be considered. The specifications for
spacings are set forth in the following tables in UL 508A:
• Table 10.1– Minimum required spacings in branch and control

circuits
• Table 10.2 - Spacings in feeder circuit
• Spacings between isolated circuits at different potentials per

higher potential
• Spacings between live parts and metal parts INTENDED to be

grounded evaluated as grounded parts
When working with spacings, a few terms will be discussed

frequently, to which a manufacturer should be familiar.
Ü
Page 46
Through Air or Oil – Also known as clearance is from one

insulated live part to another.
Over Surface – Also known as creepage is from insulated live part

Ü to over.
Ü Shortest Distance is from uninsulated live part to dead part, which

usually means the walls of the enclosure. (1/2 inch according to
table)
Measuring Through Air and Over Surface
<0.033 mm
Page 47
>0.033 mm
Section 11 – C o n d u i t B u s h i n g s
• Openings provided for bushings provided with additional
space for intended bushing size
• Multiple size knockouts assume largest bushing size for

spacings unless marked with maximum usable size
• Table 11.1 – Provides dimensions of bushings
Section 12 – Insulating Barrie rs

One of the most important areas of Section 12 is Table 12.1, which
is the table for Generic Materials for Use as Barriers. This table is
typically used when through air spacing cannot be met.
Page 48
Be careful of the over surface because voltage can

track underneath depending on how hard the barrier
is pushed down.
Section 13 – Insulating Materials

Table 13.1 which is the table covering generic materials for direct
support of uninsulated live parts defines generic materials that can
be used to support uninsulated current carrying parts such as bus
bars. These are materials that are intended for direct support and
are used to maintain position and/or support of uninsulated live
parts.
All generic insulating materials are suitable for use

as barriers.
Section 14 – G r o u n d i n g -G e n e r a l
This clause is written very similar to that found in the NEC.
Grounding is required for all fixed equipment. Ground wire
should be green wire, or green with yellow stripes. If the wire is
not green use green tape at each end of the conductor for
identification purposes.
• Ground all non-current carrying metal parts that are exposed or

can be contacted by persons during normal operation or
adjustment
• Terminal suitable for field wiring MUST be provided for

equipment grounding conductor
• Continuity between all non-current carrying metal parts by

metal-to- metal contact or internal bonding wire(s)
Section 15 – G r o u n d i n g -S i z e o f T e r m i n a l o r
Bonding Conductor
This clause is very similar to that of the NEC. Ground and bonding
wire should be sized sufficient to handle the anticipated fault
Page 49
current that can flow based on the branch circuit protection ahead
of the equipment.
• Terminal sized by Table 15.1 based on overcurrent protection

provided for field wiring conductors supplying pane l
• Internal bonding conductor must be sized per Table 15.1 or no

smaller than input power wiring
• Cord-connected equipment must have grounding conductor

with attachment plug
• No polarized plugs (w/no ground pin)
Section 16 – T r a n s f o r m e r S e c o n d a r y G r o u n d i n g
Secondary grounding of transformer winding is required when that
circuit leaves the enclosure of the equipment. Sizing is based on
requirements from the NEC for separately derived sources and can
end up requiring large wire. There are, however, exceptio ns for
transformers rated no more than 1 KVA, which may utilize 14
gauge.
L1 L2 L3
Primary
a) Vp > 150 V
Secondary
a) V < 50
b) V >50 and Vg <=150
If the current goes to the outside world it may have to be grounded.

It the current does not go to the outside world it does not need to
be grounded.
Secondary grounding is require d when:
• Field Wiring Terminals provided
Page 50
• Secondary/Output voltage < 50 V, and
• Primary >150 V to ground, or
• Supply ungrounded at any voltage
• Secondary > 50 V so voltage to ground not more than 150 V
• 3 Phase, 4 Wire Y where center point of ground used as circuit

conductor
• 3 Phase, 4 wire Delta where midpoint of one phase winding

used as circuit conductor
In 16.2 if it is a one KVA transformer or less and control only, just

like NEC says, there is an exception you can use 14 gauge but over
1 KVA you must use Table 75.1 the table starts at 8 gauge which is
huge. If the Listed or Recognized transformer has a terminal on it
that is too small to accept an 8 gauge wire, put a Listed lug as close
to the secondary as possible. Run as big of a wire as possible to
the listed wire terminal. Make the wire black and run the neutral
off then go ahead and run the 8 gauge green off of that.
Page 51
Section 17 – I d e n t i f i c a t i o n o f G r o u n d i n g a n d
Grounded Circuit Conductors and Terminals
Identification of the grounded conductor is necessary when the
grounded circuit leaves the enclosure. The conductor must be
identified by the color white or gray.
• Ground terminal marked per Par. 54.5
• Wire binding screw acceptable for not larger than10 AWG and
colored green
• All bonding jumpers green insulated
• Grounded secondary circuits with field wiring terminals, the

grounded side (common) lead wire insulation shall be white or
gray or 3 continuous white stripes on other than green
insulation.
Section 18 - E n c l o s e d P a n e l s
If you are a manufacturer tha t purchases your enclosures from a
Listed enclosure shop, most of this already meets this section.
Again, when dealing with Industrial Control Panels there are two
very important questions panels shops should ask:
• Is this device in a power circuit or a control circuit?
• What am I truly using this device as?
The requirements we have for power circuits are more restrictive

than those of control circuits. The purpose of these questions is to
ensure that we know what a power circuit and a control circuit are.
Doors and Covers

This section discusses the circumstances in which a hinged door is
required and when a removable cover may be used. Power circuit
fuses, re-settable overload devices and components requiring
entrance for maintenance require an enclosur e with a hinged door.
Ü Door – Hinged portion of enclosure that covers opening
Ü Cover – Unhinged portion of enclosure covering opening
• Door required when enclosure contains replaceable or

resettable devices
Page 52
o Power circuit fuses
o Circuit breakers in power circuits where access is

required for resetting
o Motor overload devices where access is required for

resetting
o Timers, chart recorders or other equipment where

access is required for maintenance.
UL Type vs. NEMA Rated Enclosures

NEMA Rated enclosures are not the same as UL type rated
enclosures. NEMA is a Standard Development Organization
(SDO) where as UL is a SDO and a Testing Organization (TO).
NEMA does not independently test equipment to their standards.
NEMA may verify construction but only UL tests for construction
as well as performance. When an enclosure says it is “NEMA
Rated” it means that the equipment manufacture has self-declared
that rating. This is unlike a UL rating where the equipment is
actually tested to a standard.
NEMA is not a Testing Organization (TO); it is a

Standards Development Organization (SDO) only.
UL is a SDO as well as a TO.
Rating numbers have the same meaning.
Refer to the Types of Enclosures Job Aid.
In essence, the difference between an NEMA 4 rating and a UL

type 4 rating is that NEMA is an organization that developed
NEMA 250. They put together a document that covers the ingress
of pollution but they have never tested a panel for any
manufacturer. The mark is self-declared by the manufacturer,
therefore the NEMA mark means nothing to UL as far as safety. In
order to ensure the enclosure is suitable for UL 508A, it must be
Listed and have a UL Environmental Type Rating.
With this being said, it is vital that the manufacturers educate their
users on the difference between NEMA and UL Type ratings, as
Page 53
they may not know what they are asking for or what they really
need.
Ü The IP Rating is a European rating where the first number is water

and the second number is for dust. An IP65 rated panel is similar to
Type 4 but the testing by the European Union is really different so
hard to make a correlation.
Section 19 – E n c l o s u r e O p e n i n g s
To ensure that the integrity of a type rated enclosure is maintained
(a Type 4 stays a type 4) it is important that all through enclosure
mounted equipment (push buttons, meter, switch handles) bear the
same type rating as the enclosure.
Table 19.2 – Openings for components in enclosure with

environmental rating other than Type 1.
Table describes particular “Type” rated panels and what the

devices mounted through that enclosure must be rated in order to
maintain the mounted environmental integrity of that panel.
Type 4 does not cover type 12 and vice versa
Table 19.3 Note alternate Ratings

Some common mistakes when it comes to
enclosures deals with manufacturers understanding
how to cut holes while maintaining the same
environmental rating and how to close openings to
maintain the same environmental rating.
Page 54
Page 55
Page 56
Section 20 - A c c e s s i b i l i t y o f L i v e P a r t s
Accessibility is a concern with openings in unlisted enclosures or
enclosures with post-production openings. Minimum distances to
arcing parts should be considered.
The minimum distance between an opening

and enclosure is defined in Table 20.1.
When live parts are accessible through a cover, it is vital that the
cover not be left off or misplaced during the replacement of parts.
Section 21 – Ve n t i l a t i o n O p e n i n g s
If you purchase a Listed panel or Listed enclosure, you will not
have to be concerned with ventilation opening construction as they
have already been verified. If you are not purchasing a Listed
panel, be certain there are no uncovered vent openings at the top of
the enclosure and there is no forced ventilation exiting the area
where an operator is supposed to stand. Also, paragraphs 62-64
must be met.
Section 22 – Barriers Used with Ventilation

Openings
Ventilated enclosures containing arcing parts must maintain a
minimum distance of 12 inches between the arcing part and the
vent opening or be provided with a barrier. The reason for this
requirement is that you don’t want any molten metal to spit out of
vent opening to floor onto something flammable.
In Clause 22.1 in UL 508A remove the words “a

fuse” is no longer considered an arcing part.
If the minimum distance is less than 12 inches a barrier should be

used to ensure that a part does not shoot out of the vent opening.
Page 57
&
Refer to Figure 22.1 – Barriers for
Ventilation Openings in the UL 508A
Standard. This section discusses the various
barriers that can be constructed.
Section 23 – O b s e r v a t i o n s W i n d o w s
Observation windows can be constructed of glass, within the limits
set in UL 508A. If the window is polymeric, make sure it is a
Recognized NITW2 enclosure kit from the enclosure
manufacturer.
Page 58
Section 24 – B o n d i n g
When using polymeric enclosures, make sure all conduit is bonded
together using the recommended bonding kit from the enclosure
manufacturer.
Section 25 – W i r e B e n d i n g S p a c e
This clause deals with the wire bending space at field wiring
terminals. This requirement can be easy to overlook. Try and
avoid having a provision for conduit and have distribution block
where the user has trouble getting to it. Also, be careful that the
insulation on the wire is not subjected to stretching.
Section 26 – E n c l o s u r e E n v i r o n m e n t a l C o n t r o l
Devices
When using means to control the internal ambient and/or
environment of an enclosure it is important to consider the need for
protection of the device being used to control the ambient. Often
these devices need to be provided with both overcurrent and short
circuit protection.
Page 59
The small Recognized fans require thermal protection or

impedance protection. The muffin fan is a motor and the NEC says
it must have overload protection although it is usually inherently
protected. If not it will have to add in an overload relay for a
muffin fan.
Heaters should be 2 inches away from plastics and internal wiring

they should be 200 degrees C from one terminal to the terminal of
the heater.
Section 27 – E n c l o s u r e M a i n t e n a n c e L i g h t i n g
Sometimes lights can be considered control circuits if it is the only
normal power device in the circuit and if it is on the secondary of
an isolation transformer. Lights and heaters cannot be over 20
amps and they must comply with power circuit requirement unless
supplied from the secondary of the control transformer.
Page 60
Module 6 – Power Circuits: Sections 28-36
Module
6 Power Circuits
Sections 28-36
Section 28 – F i e l d W i r i n g
Requirements for field wiring of power circuits are based on the
NEC. Terminals need to be suitable for field wiring and are sized
at 125% of the full load rating.
To assist you in determining wire size, utilize

the Online Certifications Directory Job Aid.
Also, an example of the XCFR2 Guide Card,
Listing Card and Use Groups are available
as a Job Aids.
Clause 28.4 – Separation of Circuits

With the exception of Class 2 and similar low power
communication circuits, all wiring should be rated for the highest
voltage involved. Class 2 and similar low power communication
circuit wiring should be segregated from all line voltage wiring.
Clause 28.5 - Cord Connected Equipment

Cord connected equipment should be provided with hard service or
junior hard service cable and terminated in a grounded attachment
Page 61
plug. Strain relief should be applicable to the type and size of cord
employed.
Clause 28.6 – Receptacles

Receptacles must be of the grounding type construction. A GFCI
type receptacle is required for outdoor rated enclosures, regardless
of whether the receptacle is inside or available from outside of the
enclosure.
Refer to the Types of Enclosures Job Aid to

assist you.
Section 2 9 – I n t e r n a l W i r i n g
All internal conductors should be copper wire or copper bus bar.
Clause 29.2 - Conductor Requirements

Use Listed Machine Tool wire, building wire or Recognized
Component Appliance Wiring Material.
Clause 29.3 – Internal Wiring Methods

Internal wiring methods should incorporate the following rules:
• For wire binding screws use solid wire or stranded wire

with strands secured or tinned
• Use Terminals of components with pressure connectors or

quick connects
• Crimp on connectors - closed loop type or fork type where

the ends engage the terminal screw head or shank
• Soldering connections should be mechanically secure prior

to soldering
Page 62
Are the methods used in the photo below correct? It is probably

very easy to notice to the poor soldering but what about the
mechanical securement?
Clause 29.4 - Routing of Internal Wiring

All wires should always be routed away from sharp edges, moving
parts and heat-producing components such as, heat sinks, power
supplies, transformers, and power resistors.
Clause 29.5 – Separation of circuits

Be sure to maintain separation of Class 1 and Class 2 circuits using
clamping or routing.
Clause 29.6 – Sizing

Internal wire is sized based on 100 % of the full load. Busbars are
sized for a current density not exceeding 1000A per sq. in. of cross
sectional area.
Section 30 – D i s c o n n e c t S w i t c h e s
Disconnect switches are required for power and control circuits of
fixed equipment.
Clause 30.2 – Sizing

Inversed time circuit breakers can be used at no more than 80% of
their marked rating. Molded case type switches must be rated at
least 115% of the rated full load.
Clause 30.3 – Location

The disconnect must switch each ungrounded line.
Page 63
Clause 30.4 - Clause 30.4 - Mechanical Operating

Mechanism
If Handle is operated vertically rather than
rotationally or horizontally, the “up” position
should be the “on” position. Also, there should
be an indicator to show what position the handle
is in.
Two or more disconnects for multiple supply

circuits must be grouped in one location on ICP.
Center of grip of operating handle, when in
highest position, must be no higher than 79
inches (6.7 feet) from floor.
Section 31 – B r a n c h C i r c u i t
Protection
There are some definitions that you should become familiar with
and they are as follows:
Ü Short Circuit-Also referred to as overcurrent.

Protection provided by a branch circuit protection
device, typically a fuse or circuit breaker. May be
a self-protected, Type E combination Motor
Controller for motor circuits only.
Ü Motor Overload – When a motor is caused to
draw more than rated nameplate current. This
may be due to physical overload of the motor,
internal friction (degraded bearings) etc. Motor
overload protection required for all motors and must be capable of
being set to trip at 115% of the motor FLA. Contactor-overload
relay combinations are referred to as starters. Variable speed
drives may contain solid-state motor overload protection and must
be marked accordingly.
Clause 31.1 - Component Requirements

Branch rated class fuses, inversed time circuit breakers are suitable
for providing overcurrent (short circuit) protection. In addition,
combination motor controllers are suitable for providing short
circuit protection of motor circuits only. If using DC, make sure
the fuse has a DC rating. Also, Recognized instantaneous circuit
breakers must be investigated for intended use.
Do not use the following:
Page 64
• Fuses marked “Miscellaneous, Miniature, or Micro Fuse”
• Supplementary Protectors
• Manual motor controller with an instantaneous-trip overcurrent

mechanism
Clause 31.2 – Location

Each ungrounded incoming line of a power circuit must be
provided with branch circuit protection. If the handle of the switch
is operated vertically rather than rotationally or horizontally, the
“up” position of handle is the “on” position.
Clause 31.3 - Sizing of Branch Circuit Protection for

Single Motor
Circuit sizing of short circuit protection based on Table 31.1 which
is the table for maximum rating of motor branch circuit device
percent of full load amperes. Use this table for a single motor
circuit. 300 percent of an amp would be 30 amps according to the
table. If it is a time delay fuse, 175 percent would be 17.5 amps
and it would be able to go up to the next standard size, which is 20
amps.
If reviewing a drive, first look in the instructions in manual. If the

manual does not specify the needed protection use the Table 31.1.
Do not base the percentage on the motor, base it on the input
current to the drive.
If a particular motor that is very inductive, Paragraph 31.3.9, just

like the NEC will let you go up in percentages. Make sure to have
something in writing from the motor manufacturer stating it is a
highly inductive motor that needs to be sized this way.
The exceptions to the rules are drives with built in protection as

well as:
• dc input of “common bus” drives. Need protection for the

power supply converter only.
• Self-protected combination motor controllers
• < 3.75 A use 15A.
Page 65
When using self-protected combination motor

controller, must provide cautionary marking per Par.
55.7.
When using instantaneous-trip circuit breaker as
part of an investigated combination motor controller,
trip setting must be set based on the rating
determined above and cautionary marking provided
per Par. 55.6
31.4 - Sizing of Branch Circuit Protection for Motor

Groups
Method A
Step 3:
Branch Circuit
Protection does BCP
not exceed:
20 A, 125 V or
15 A, 600 V
Starter Starter Contactor

Step 1:
Check Starter for
Specific
Instructions
Motor Motor
Heater
Step 4:
Step 2: FLA of each motor Brach circuit protection
may not exceed 6 Amps. meets 31.4.4 for non-motor
loads
Page 66
Method B
Step 1: Step 3:
Select Branch Circuit Check if non-motor
Protection (BCP) not to loads require
exceed single motor additional protection
sizing for smallest
motor
BCP
Step 2:
Ampacity of tap conductors
not less than 1/3 ampacity, or
1/10 rating of BCP w/ manual
motor controller marked Starter Starter Contactor
as suitable for tap conductor
protection
Motor Motor
Heater
Method C
Step 4:
Check if non-motor
loads require
Step 2: Size BCP based additional protection
on smaller of 1) 125% of largest
motor plus FLA of all other
loads, or 2) lowest BCP BCP
marking for motor grouping
Power Distribution
Block
Step 3: Verify tap
conductor size
Starter Starter Contactor
Step 1: Verify that all

load side devices are
“Suitable for Use in
Motor Grouping Motor Motor
Applications” Heater
Page 67

Receptacles
Sizing of short circuit protection based on 100% of receptacle
current rating.
When speaking in terms of protection, the focus is the protection of

the devices. It is important to always protect conductors. It just so
happens that requirements for the conductors are a little less
stringent but it is a good practice to double check to ensure the
conductors are protected.

Heater Loads
Step 3: Size Branch Circuit Protection

not to exceed field wiring conductor
BCP rating. Minimum of 125% and Maximum
of 60A
Step 2: Determine Field Wiring

Size: Minimum 125% of Heater Amps
per Table 28.1
Heater
Load
Step 1: Determine Heater Ampere Load
based on wattage rating
Heater loads are sized based on 125% of conductor size.
Clause 31.7 – Sizing of Branch Circuit Protection for

Appliance Loads
The rating should be marked on the appliance. Branch circuit
protection of appliance loads is based on 150% of the rated current.
The load should not be more than 20 A for appliance rated less
than 13.3 amps.
Clause 31.8 – Sizing of Branch Circuit Protection for

Lighting Loads
Branch circuit protection of lighting loads is based on 100% of the
anticipated field wiring, not to exceed 20A for standard duty and
50A for heavy-duty lighting.
Page 68
Section 32 - O v e r c u r r e n t P r o t e c t i o n o f F e e d e r
Circuits
• Listed Circuit Breakers (DIVQ)
• Listed Branch Circuit Type Fuses
• Cartridge Fuses, Non-renewable (JDDZ)
• Cartridge Fuses, Renewable (JDRX)
• Plug Fuses (JEFV)
• Special Purpose Fuses (JFHR)
Overcurrent devices should be provided for each ungrounded

conductor unless marked as being provided by the installer.
Should not exceed the largest branch circuit protective device plus
full- load currents of all other loads or ampacity of conductors,
whichever is greater.
Section 33 – L o a d C o n t r o l l e r s
UL 508A contains a couple of tables will assist in identifying the
proper external load controller ratings that should be used, they are
listed below:
• Table 33.1 defines controller ratings for various load types.
• Table 50.1 - Full load motor running currents in amperes

corresponding to various ac horsepower rating.
The controller must break all ungrounded lines of the load.
Table 33.1. Required controller ratings for various load types.
If you have a load controller, double check with this table.
A definite purpose controller rated in FLA and LRA may only

control particular types of motors (These have a low induction).
They cannot be used to control HP Motors.
Table 50.1 - Full load motor running currents in amperes

corresponding to various ac horsepower rating. This helps convert
hp to other power.
Page 69
Section 34 – Overload Protection of Mo t o r

Loads
Motor overload protection required for each motor. May be
provided as part of the motor controller (starter or variable speed
drive), as a stand-alone device capable of being set at 115% of the
motor load or integral to the motor.
Section 35 - P o w e r T r a n s f o r m e r s
The transformer type (power or control) is determined by its load
and it is important to consider protection for the primary,
secondary and conductors when determining overcurrent
protection. The requirements for power and control transformer
protection are very similar. The difference occurs when the
primary current is less than 2 amps.
• Table 75.1 (power)
• Table 42.1 (control)
In a transformer circuit may have secondary protection for the

conductors. The tables on pages 73 are 83 are used when you are
only taking into consideration primary protection only. Look at
the tables, what is the difference between the two tables. The only
time it’s different is when it’s less than 2 amps.
If its over 9 amps what does it have to be sized at. 125 amps. Then
you can go 250 amps.
This is how you protect the transformer but make sure you protect
the conductor as well.
Table 28.1 – Ampacities of insulated conductors – Field wiring.
Table 29.1 Internal conductor ampacity – You must learn live and
love this table. There may be some difference between NEC and
this. NEC is based on 30 degrees with a correction factor table,
ours is 40 degrees.
Page 70
Primary Only Protection
Step 1:
Determine Primary
Amps
Step 2:
2000 VA / 480 V = 4.17 Amps Per Table 35.1,
Determine Maximum
Protection
4.17 Amps x 1.67 = 6.96 Amps

6 Amps max. protection
Primary and Secondary Protection
2000 VA / 480 V = 4.17 Amps 2000 VA / 120 Volts = 16.67 Amps

Step 3:
Determine Primary Step 1: Determine
Amps Secondary Amps
Step 4: Per Table 35.2,

Determine Maximum
Primary Protection Step 2: Per Table 35.2,
Determine Maximum
4.17 Amps x 2.5 = 10.42 Amps Secondary Protection
= 10 Amp max. protection
16.67 Amps x 1.25 = 20.83
or 25 Amps max. protection
Page 71
Section 36 – C a p a c i t o r s
Oil- filled must be Recognized Component (CYWT2)
When in series with motor winding, rated minimum 5kA (AFC)

when used in motor circuit
When connected directly across the line, rated minimum 10kA

(AFC)
Dry type capacitor connected across the line shall comply with
dielectric voltage withstand test per UL508
Page 72
Mo d u l e 6 – Field Wiring Activity
Instructions: Utilizing Table 28.1 – Ampacities of Insulated

Conductors which discusses field wiring, answer the questions
below.
1. A power load has 10 amps, how many amps will the terminal
block need to hold?
2. You have two wires, one rated 600 volts with 480 volts running
through it and one rated 300 volts with 240 volts running
through it. Can they be run together? Why or why not?
3. You have two wires, one rated 600 volts with 480 running
through it and one rated 600 volts running 24 volts running
through it. Can they be run together? Why or why not?
4. Using Table 28.1 determine the wire size needed by the end
user and the terminal size needed for a motor with FLA of 20A
using Copper Wire at 90°C.
Page 73
5. Using Table 29.1 determine the internal wire size needed for a
load with FLA of 8 A.
6. Using Table 29.1 determine the wire size needed for the
following load:
Page 74
Module 7 – Control Circuits
Module
7 Control Circuits
Section 37 - F i e l d W i r i n g
Requirements for field wiring of control circuits are almost
identical to that for power circuits.
Required field wiring terminals shall be sized for minimum 14

AWG, however where marked, terminal sizing may be as small as
30 AWG.
Calculations:
• Add the Full- Load Current Ratings of all external loads, and
• Use Table 29.1 or 38.1
For devices of 5 amperes or less use Table 38.1:
• Electronic programmable input/output
• Static control devices
• Separation/markings for Class 2 Circuits
• Note all receptacle requirements, especially outdoor panels

must utilize GFCI’s as receptacles; wither through or inside the
enclosure.
Page 75
Section 38 – Internal wiring

Internal wiring of control circuits is identical to that for power
circuits except conductors sized smaller that 16 AWG might be
rated 60C as opposed to 90C. Wire can be sized as small as 30
AWG based on Table 38.1. Note the separation of circuits.
Section 39 – D i s c o n n e c t i n g M e a n s
Control circuits supplied from separate source shall be provided
with a disconnect means per Section 30.
Section 40 – C o m p o n e n t R e q u i r e m e n t s
Refer to the Supplementary Protection Job Aid and

QVNU2 Job Aid.
Clause 40.1 – Overcurrent Protection Component

Requirements
Similar to that for power circuits except they can use
miscellaneous or micro fuses and sometimes supplementary
devices if applied correctly. Not restricted to Branch Circuit
Protection devices only.
Section 41 - S i z i n g o f O v e r c u r r e n t P r o t e c t i o n –
Common (Non- Isolated) Control Circuits
Use Power Circuit Rules for:
• Wiring Methods
• Wire Routing
• Separation of Circuits
• Disconnecting Means
Common control circuit
• Protection sized per Tables 29.1 or 38.1 or
Page 76
• May rely on BCP per Table 41.1 (without remote control

devices)
• May rely on BCP per Table 41.2 (with remote control devices)
BCPD
Control wires do not
leave enclosure
Size BCPD per Table 41.1
Starter
Control wires leave enclosure

Size BCPD per Table 41.2
Motor Note: Same values as
Table 28.1 and 29.1
Except for 14 and 12 AWG
Table 41.1 Motor branch circuit protection of common control

circuit without remote control devices (Example: 14 gauge
protected at 100 amps.)
Table 41.2 Motor branch circuit protection of common control

circuit with remote control devices (Example: 14 gauge protected
at 45 amps.)
Overcurrent Protection - Control Circuits Exception 1
• Control circuit is tapped off a motor branch circuit

protective device
• Control wires do not leave the enclosure
• The motor branch circuit protective device provides

protection if rated per Table 41.1
Overcurrent Protection - Control Circuits Exception 2
Page 77
• Control circuit is tapped off a motor branch circuit

protective device
• The control wires leave the enclosure
• The motor branch circuit protective device provides the

required protection if rated per Table 41.2
Section 42 – O v e r c u r r e n t P r o t e c t i o n – C o n t r o l
Circuits (Isolated Secondary)
Clause 42.1 – Transformers
As described earlier for power transformers. If rating is more than
9A and 125% doesn’t correspond to a standard rating, use next
higher rating.
Standard ratings for fuses and unrestricted circuit breakers are

specified in Section 240-6 of the National Electrical Code,
ANSI/NFPA 70-2002. For primary and secondary overcurrent
protection for control transformers, see 42.1.3.
Clause 42.2 – Power Supplies Enclosure Requirements

Power supplies fused based on 50 % of rated output.
A power supply rated 10 amps must have a 5 amp fuse that way it
will not get too hot. Also because of the terminal spacing it will
need an air filter if there is a vent and a fan.
Exception #2 – How do you know if it meets temp test of UL 508?

If it’s Listed to that standard. A Listing Mark means it met every
single construction and test requirement.
Page 78
Activity located at the end of this module provides

practice on these concepts.
Section 43 – Low Voltage Limited Energy

(LVLE) Circuits
These types of circuits provide a convenient means for creating a
Class 2-ish type circuit. Components in the LVLE circuit need not
be subjected to further investigation.
The low voltage source must be provided from an isolated supply

such as a step-down transformer, switching power supply or
battery. The isolated secondary voltage can be no more than
30Vrms (42.4Vp). All ungrounded lines of the isolated secondary
must be fused as noted in table 43.1.
Section 44 – C l a s s 2 C i r c u i t s
Class 2 circuits as defined in Article 725 may be provided.
Circuits and components connected to Class 2 supplies need not be
further described. Article 725 also equates Limited Power Sources
(LPS) of Information Technology Equipment (ITE) to Class 2
levels. Most communication circuits are considered to be LPS
with the exception to telephone circuits (TNV).
Section 45 – S w i t c h i n g D e v i c e s
If you have an ice cube relay and it is controlling another relay, it
is pilot duty. It needs a pilot duty rating. However, if it doesn’t
have it on there and it has a horsepower rating, it can be converted
to VA. Use table 45.4.
Table 45.1 - Ac general use, solenoid valve, relay coil. You can
control a coil up to 1/10th of it’s rating. If it’s 10 amps we can
control up to a 1amp steady state coil.
Page 79
What is Wrong With This Fuse?
The drawing shows a 24V winding with a 4A fuse. The correct

size fuse should be based on the peak or dc open-circuit voltage
per footnote “a” in Table 43.1. The peak of 24Vac is 33.9V. The
fuse size should be maximum 100/33.9=2.9A. The 4A fuse
exceeds the maximum 2.9A needed to be considered a LVLE
circuit.
If you lose power and everything shuts down, if power is returned,

someone has to go and hard start the panel. An emergency stop
device is Listed under NISD. An emergency or safety device
cannot fail. It must have redundant circuitry. There are differences
between push button and emergency stops. Push buttons can fail.
Don’t call it an emergency; call it a push button stop. If they call it
an emergency go to category NISD and get one there. It boils
down to the emergency has redundant circuits. NKCR are auxiliary
devices, which are push button.
Page 80
M o d u l e 7 -A c t i v i t y C o m b i n a t i o n T r a n s f o r m e r &
Conductor Protection Activ ity
Instructions: Given the Turns Ratio of 5 and that the circuit is
primarily rated at 120 V protected with a 4A fuse static control,
what gauge of wire would you have to use for the primary and the
secondary where all wires are internal.
24V
Primary 20 gauge
Secondary 14 gauge
Page 81
?A
24V
1.5 KVA
1. From Table 42.1, determine the over current protection

needed.
2. Now calculate the Secondary Conductor Protection afforded

by Primary Fuse determined in question 1.
Answer:
3. In a common control circuit, what is the circuit protection size

when the wire is 18 gauge when:
a. The wire leaves?
Answer = 7A
b. The wire does not leave?
Answer = 25A
Page 82
M o d u l e 7 -Low V oltage Li mi ted Energy Ci rcui ts

Activity
Instructions: Using Table 43.1, determine the overcurrent
protection needed for the limited energy circuit in the secondary of
an isolation transformer at 24V.
Page 83
Page 84
Module 8 – Ratings and Markings
Module
8 Ratings and Markings
Section 49 – S u p p l y R a t i n g s
Equipment must be marked with its total input rating in Volts,
Amps, phases and frequency. When applicable the largest motor
load should be identified in amps or Hp.
Section 50 and 51 – Individual Output Load

Ratings
Individual output terminals must be identified and marked with
their load ratings as noted for the supply ratings. Amps or Hp
should be used for motor ratings, Watts for heater and tungsten
lighting ratings and VA for pilot duty type ratings.
Section 52 – G e n e r a l M a r k i n g s
A Marking should contain the following:
• Manufacturer’s name or file number or procedure described

trade name or trademark
• Complete electrical rating of each source
• Field wiring diagram number if markings or ratings are

provided in them
Page 85
• Factory identification (if needed)
• Enclosure type rating
Table 52.1 will define the specific marking requirements as well as

where the marks should go.
Ü Field wiring diagram – some kind of schematic so 3 years from

now, something happens and they switch out parts and they want
to know something about the panel. Somehow that customer can
call and ask you for the schematics by name specifically.
You have to mark your fuses.
Article 409 NEC - you need a short circuit rating if:
• Panel is listed to 508A, or
• Short circuit rating derived from an acceptable method, or
• UL 508A Supplement SB
Section 53 – E n c l o s u r e M a r k i n g
All fixed equipme nt should be marked with their applicable type
enclosure rating, including type 1. Cord connected equipment,
unless intended for outdoor use need not be marked with a type
rating.
Section 54 – F i e l d W i r i n g T e r m i n a l M a r k i n g s
Field wiring terminals should be marked for 60 C or 75 C wire as
appropriate and type of wire (copper, aluminum, or both) as
appropriate. Pressure wire connectors should be marked with their
appropriate torque rating.
Section 55 – C a u t i o n a r y M a r k i n g
CAUTION and WARNING markings must be minimum 1/8 in.
high and conspicuously placed. Products requiring more than one
source must be marked “WARNING – Risk of Electric Shock-
More than one disconnect may be required to de-energize the
equipment before servicing”.
Page 86
Section 56 – F u s e h o l d e r M a r k i n g s
Fuse holders should be marked with replacement fuse Current,
Voltage and Type ratings.
Section 57 – Switch Markings

Disconnect switches must indicate On and Off position.
Section 59 – R e c e p t a c l e M a r k i n g s
Receptacles protected by branch circuit protection rated less that
the full load current rating of the receptacle or intended for
connection to a control circuit load only must be marked with the
ampere rating of the protective device and the intended use of the
receptacle.
Section 61 – S c h e m a t i c W ir i n g D i a g r a m s
In addition to that noted above, equipment should be provided with
easily accessible user manuals, when necessary. Copies of wiring
Page 87
diagrams and schematics should be maintained in an accessible

location. Standard schematics that have “optional” components
shall be modified on a per unit basis.
Refer to the Top 10 508A Errors and Frequently

Asked Questions Job Aid.
Page 88

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INDUSTRIAL

Underwriters Laboratories Inc.

Course Code: ULU-RSTRC SUB-101

Industrial Control Panels

Designing Compliance to UL 508A

Introduction – Introduction to Underwriters Laboratories ......................................... 1

Module 1 – Introduction to Industrial Control Panels................................................ 11

Module 2 – The Development of UL 508A.................................................................... 27

Module 3 – Project Categories and UL Directory Information ................................. 35

Module 4 – Part I of UL 508A Introduction to General Use Industrial Control

Module 5 – Part I of UL 508A – Construction: Industrial Control Panels: Sections 7-

Section 16 – Transformer Secondary Grounding ..................................................... 50

Module 6 – Power Circuits: Sections 28-36 .................................................................. 61

Module 7 – Control Circuits .......................................................................................... 75

Module 8 – Ratings and Markings ................................................................................ 85

Section 55 – Cautionary Marking ............................................................................. 86

Introduction – Introduction to Underwriters Laboratories

With so many different standards that are currently in effect, trying

The term "Industrial Control Equipment" encompasses more than

The introduction of the new Article 409 for Industrial Control

The UL 508A standard is used by our competitors such as ETL and

About This Course

The course is intended for existing UL Listed panel manufacturers,

During this course, the participants will focus on how to construct

• Discuss and define power circuit and control circuit

• Define and apply appropriate electrical spacing between

• Determine proper segregation of insulated conductors of

• Determine the appropriate branch circuit protection sizing

• Describe transformer over-current protection

• Navigate UL508A Table SA1.1 and the UL Web to

• Execute proper application of supplementary protectors

• Explain panel rating and marking requirements

Materials Needed for this Course

• UL 508A Participant Guide

• A copy of the UL 508A presentation

• UL 508A job aid ha ndbook

About Underwriters Laboratories

Offices in the U.S. Offices Outside the U.S.

Offices in the U.S. Offices Outside the U.S.

• Northbrook, Illinois • Denmark

Food Service Product Certification Mark

Field Evaluated Product Mark

Facility Registration Mark

The UL Listed Mark for Industrial Control

• File Number of the label to be ordered

• How many labels are needed

The UL ICP Listing Mark Covers the components inside the

The UL Listing Mark on an ICP provides evidence of a Third Party

Industrial Control Panels – General Program

Ü Listing Program – UL issues a procedure report and listing labels

Industrial Control Panel Custom Builder

Ü UL's Industrial Control Panel (ICP) Custom Builder Program

makes it convenient to receive a UL Listing and allows the

• Competitive advantage over competition without Listing

• Avoids red-tagged panels

• Get involved with the Industry and development of UL

• Be compatible with the NEC

• Benefit from widespread acceptance from AHJs

• UL Mark recognized worldwide

• Automatic US and Canadian coverage

Responsibility of the Panel Manufacturer

When necessary the manufacture should request updates or

Ü compliance is the maintenance of the UL Procedure Report. This