CFD ANALYSIS FOR CEMENTATED LAYER

UP DIRECTION
Single axle load Single axle dual load Tandem axle load
Axle load class (KN) No of Axles Axle load class (KN) No of Axles Axle load class (KN)
450-470
205-215 205-215 430-450
195-205 195-205 410-430
185-195 185-195 1 390-410
175-185 1 175-185 1 370-390
165-175 1 165-175 0 350-370
155-165 1 155-165 0 330-350
145-155 1 145-155 3 310-330
135-145 0 135-145 10 290-310
125-135 2 125-135 28 270-290
115-125 31 115-125 30 250-270
105-115 69 105-115 29 230-250
95-105 68 95-105 62 210-230
85-95 47 85-95 41 190-210
<85 281 <85 316 170-190
<170

Axle category from axle load analysis Nos Proportion

Rear single 502 0.32138284251
Rear Single Dual Wheel 521 0.33354673496
Rear tandem 523 0.33482714469
Rear tridem 16 0.01024327785
Total 1562 1

Design Input
Design Period- 20 years
Lane distribution factor (6-lane road)- 60 %
Total two-way commercial vehicles during design period (C)- 133331
Total axle- 79998.6 nos
28 day flexural strength of the cementitious base (Mrup)- 1.4 mpa

Pavement Composition from pavement design sheet (mm) CBR Value Mr

BC 40 3000
DBM 60 3000
Aggregate Interlayer 100 CBR 12% 450
Cementated Base 120 5000
Cementated Subbase 200 600
12 86.3353522513202
Year Bus LCV-4 LCV-6 2-Axle
VDF 1 1 1 1
Growth Rate(%) 5 5 5 5
Construction Period 0 0 0 0
Design Period 1 1 1 1
Present 471 0 2530 496
 Base Period 471 0 2530 496
Predicted Traffic at End
471 0 2530 496
of Design Period
Cumulative Design ESA 133331

Total fatigue damage 0.064 SAFE

ED LAYER
ndem axle load Tridem axle load
No of Axles
Axle load class (KN)
No of Axles
1
2 645-675
14 615-645
23 585-615
53 555-585
16 525-555
18 495-525
8 465-495
15 435-465
15 405-435
52 375-405 10
144 345-375 2
47 315-345 0
45 285-315 0
17 255-285 0
53 <255 4

0.35
0.35
0.35
0.25
0.25
0.35
3-Axle MAV
1 1 ADT AADT
5 5 Mini-Bus 207.7143 187.6385
0 0 Pvt. Bus 273.5714 247.1305
1 1 Govt. Bus 248.1429 224.1596
342 462 LCV 2801.714 2530.926
 342 462 2 Axle 549.7143 496.5838
342 462
3 Axle 379 342.3692
133331 4-6 Axle 512 462.5147

0.083333
 1 2 3 4
5
3000 450 5000 600 86.3353522513202
0.35 0.35 0.25 0.25 0.35
100 100 120 200
20000 0.8
6
100 0
100 155
320 0
320 155
520 0
520 155

1.003911
472.842
 SINGLE AXLE FATIGUE LIFE ANALYSIS

Axle load class Midpoint of Load applied to determine stress in No of Frequency

(KN) load (KN) the bottom of cemented layer (N) Axles (%)

175-185 180 90000 1 0.20

165-175 170 85000 1 0.20
155-165 160 80000 1 0.20
145-155 150 75000 1 0.20
135-145 140 70000 0 0.00
125-135 130 65000 2 0.40
115-125 120 60000 31 6.18
105-115 110 55000 69 13.75
95-105 100 50000 68 13.55
85-95 90 45000 47 9.36
<85 80 40000 281 55.98
502 100.00
XLE FATIGUE LIFE ANALYSIS
Tensile Stress at the
Expected Stress Ratio Fatigue Life
bottom of the CTB in Fatigue Life (Nf)
Repetitions (ni) (σt/Mrup) Consumed (ni/Nf)
mpa (σt)
51.22 0.747 0.53 206198.60 0.00
51.22 0.716 0.51 382546.28 0.00
51.22 0.683 0.49 738581.23 0.00
51.22 0.650 0.46 1425977.11 0.00
0.00 0.616 0.44 2808567.39 0.00
102.43 0.580 0.41 5756694.20 0.00
1587.68 0.544 0.39 11799442.05 0.00
3533.87 0.506 0.36 25168990.73 0.00
3482.65 0.467 0.33 54768158.48 0.00
2407.13 0.427 0.31 121576177.59 0.00
14391.55 0.385 0.28 280856738.67 0.00
Cum. Fatigue Damage 0.001

0.0640286585012496
 SINGLE AXLE FATIGUE LIFE ANALYSIS

Axle load class Midpoint of Load applied to determine stress in No of Frequency

(KN) load (KN) the bottom of cemented layer (N) Axles (%)

185-195 190 47500 1 0.19

175-185 180 45000 1 0.19
165-175 170 42500 0 0.00
155-165 160 40000 0 0.00
145-155 150 37500 3 0.58
135-145 140 35000 10 1.92
125-135 130 32500 28 5.37
115-125 120 30000 30 5.76
105-115 110 27500 29 5.57
95-105 100 25000 62 11.90
85-95 90 22500 41 7.87
<85 80 20000 316 60.65
521 100.00
XLE FATIGUE LIFE ANALYSIS
Tensile Stress at the
Expected Stress Ratio Fatigue Life
bottom of the CTB in Fatigue Life (Nf)
Repetitions (ni) (σt/Mrup) Consumed (ni/Nf)
mpa (σt)
51.22 0.724 0.52 326151.90 0.00
51.22 0.690 0.49 642380.29 0.00
0.00 0.655 0.47 1290691.68 0.00
0.00 0.620 0.44 2593300.32 0.00
153.65 0.584 0.42 5315463.32 0.00
512.15 0.548 0.39 10895055.26 0.00
1434.03 0.511 0.37 22781155.98 0.00
1536.46 0.475 0.34 46694321.51 0.00
1485.25 0.437 0.31 99602077.78 0.00
3175.36 0.400 0.29 208264246.13 0.00
2099.84 0.362 0.26 444241418.92 0.00
16184.10 0.323 0.23 966676999.26 0.00
Cum. Fatigue Damage 0.000
 TANDEM AXLE FATIGUE LIFE ANALYSI
Load applied to determine stress
Axle Load Class Midpoint of No of Frequency
in the bottom of cemented layer
(KN) load (KN) Vehicles (%)
(N)
450-470 460 57500 1 0.19
430-450 440 55000 2 0.38
410-430 420 52500 14 2.68
390-410 400 50000 23 4.41
370-390 380 47500 53 10.15
350-370 360 45000 16 3.07
330-350 340 42500 18 3.45
310-330 320 40000 8 1.53
290-310 300 37500 15 2.87
270-290 280 35000 15 2.87
250-270 260 32500 52 9.96
230-250 240 30000 144 27.59
210-230 220 27500 47 9.00
190-210 200 25000 45 8.62
170-190 180 22500 17 3.26
<170 160 20000 53 10.15
522 100.00
EM AXLE FATIGUE LIFE ANALYSIS
Tensile Stress at the
Expected Stress Ratio Fatigue Life Consumed
bottom of the CTB in Fatigue Life (Nf)
Repetitions (ni) (σt/Mrup) (ni/Nf)
mpa (σt)
102.63 0.858 0.61 22555.20 0.00
205.25 0.825 0.59 43547.28 0.00
1436.78 0.792 0.57 84076.64 0.02
2360.43 0.758 0.54 165595.15 0.01
5439.24 0.724 0.52 326151.90 0.02
1642.04 0.690 0.49 642380.29 0.00
1847.29 0.655 0.47 1290691.68 0.00
821.02 0.620 0.44 2593300.32 0.00
1539.41 0.584 0.42 5315463.32 0.00
1539.41 0.548 0.39 10895055.26 0.00
5336.62 0.511 0.37 22781155.98 0.00
14778.32 0.475 0.34 46694321.51 0.00
4823.48 0.437 0.31 99602077.78 0.00
4618.22 0.400 0.29 208264246.13 0.00
1744.66 0.362 0.26 444241418.92 0.00
5439.24 0.323 0.23 966676999.26 0.00
Cum. Fatigue Damage 0.063

0.0640286585012496
 TRIDEM AXLE FATIGUE LIFE ANALYSIS
Load applied to determine stress in
Axle load class the bottem of cemented layer (N) No of Frequency
Midpoint of load (KN)
(KN) Axles (%)

375-405 390 32500 10 62.50

345-375 360 30000 2 12.50
315-345 330 27500 0 0.00
285-315 300 25000 0 0.00
255-285 270 22500 0 0.00
<255 240 20000 4 25.00
16 100.00
LE FATIGUE LIFE ANALYSIS
Tensile Stress at the Fatigue Life
Expected Stress Ratio
bottom of the CTB in Fatigue Life (Nf) Consumed
Repetitions (ni) (σt/Mrup)
mpa (σt) (ni/Nf)
1536.46 0.51 0.37 418451396.57 0.00
307.29 0.48 0.34 698681960.16 0.00
0.00 0.44 0.31 1200280145.19 0.00
0.00 0.40 0.29 2032831690.17 0.00
0.00 0.36 0.26 3492243474.65 0.00
614.59 0.32 0.23 6085438791.67 0.00
Cum. Fatigue Damage 0.000