3057 Kanban Proposal

Plan
Sl.No Internal Code Material Descriptio Task WK-32 WK-33 WK-34

5 NK3057 833057D Heat Sink NSN Plan 3840 3840 3840
Batch qty 1920 1920 1920
2 2 2
KANBAN CARDS: 1 Per week

No. of Cards 4.5 5
Average demand Per week 1 Pallets 1920 5
Lead time 20 3 3
Container qty 1 1 7
SS 0.5
Simulation WK-25 WK-26 WK-27 WK-28 WK-29 WK-30 WK-31

REQUIRED QTY 1920 11520 1920 3840 3840
Waiting cards 8 8 7 6 7 7 6
Cards released for Prod. 1 1 1 1 1 1 1
Qty. Produced 0 5760 5760 5760 5760 5760 5760
Pallets produced 3 3 3 3 3 3
Cards waiting for Prod. 7 7 6 5 6 6 5
Despatch qty 0 0 1920 11520 1920 3840 3840
Pallets despatched 0 1 6 1 2 2
FG Qty. 0 5760 9600 3840 7680 9600 11520
FG pallets 3 5 2 4 5 6
Cards despatched 1 0 0 2 1 0 1
Cards in Stores (FG) @ End o 0 1 2 1 1 2 2
Partial cards pallets 0 2 2 1
CASTING:
KANBAN CARDS:
No. of Cards 1.2 2
Average demand Per week 3 Pallets
Lead time 56 4
Container qty 12 12 23040
SS 0.2
Simulation WK-25 WK-26 WK-27 WK-28 WK-29 WK-30 WK-31

Qty. Produced 0 5760 5760 5760 5760 5760 5760
Qty. Produced 0 3 3 3 3 3 3
Production Kanban No. 8 7 6 5 4 3 2
Production cards 1 1 1 1 1 1 1
Ordering Cards (Out Cards) 1 1
# Classification: Restricted
Receipt
TOTAL @ STORES 24 21 18 15 12 9 6
In cards 0 0 0 0 0 0
Total Cards 3 2 2 2 2 1 1
WORKINGS
Weekly Averaging
Month Row LabelSum of Billing quantCalculated OPENING 21
Q1 Jan 1 2000 1.041667 2 22 1
Q1 Jan 2 12000 6.25 7 18 1
Q1 Jan 4 8000 4.166667 5 19 2
Q1 Feb 5 14600 7.604167 8 14 1
Q1 Feb 6 120 0.0625 1 16 1
Q1 Feb 7 10000 5.208333 6 13 1
Q1 Feb 8 14000 7.291667 8 8 1
Q1 March 9 5520 2.875 3 8 1
Q1 March 10 10000 5.208333 6 5 1
Q1 March 11 7600 3.958333 4 4 1
Q1 March 12 6000 3.125 4 3 1
Q2 April 13 4000 2.083333 3 3 1
Q2 April 14 2000 1.041667 2 4 1
Q2 April 15 2000 1.041667 2 5 1
Q2 April 16 2000 1.041667 2 6 1
Q3 July 26 2000 1.041667 2 34 10
Q3 Aug 29 14000 7.291667 8 35 3
Q3 Aug 30 2000 1.041667 2 36 1
Q3 Aug 31 6000 3.125 4 35 1
Q3 Aug 32 14000 7.291667 8 30 1
Q3 Sep 33 2000 1.041667 2 31 1
Q3 Sep 34 2000 1.041667 2 32 1
Q4 Oct 39 2000 1.041667 2 45 5
Q4 Nov 48 11400 5.9375 6 66 9
Q4 Dec 52 2640 1.375 2 76 4
157880 82.22917 83 -7
Average per Week 1.596154 3 -3
Asuuming 3 5760
WK-35
3840
1920
2
2 Per week
9 9
2 Pallets 1920 6.5
20 3 6
1 1 7
0.5
WK-32 WK-33 WK-34 WK-35 WK-36 WK-37 WK-38 WK-39 WK-40 WK-41
3840 3840 3840 3840 3840
6 5 5 4 4 3 2 1 0 0
1 1 1 1 1 1 1 1 0 0
5760 5760 5760 5760 5760 5760 5760 5760 5760 5760
3 3 3 3 3 3 3 3 3 3
5 4 4 3 3 2 1 0 0 0
3840 3840 3840 3840 0 0 0 3840 0 0
2 2 2 2 0 0 0 2 0 0
13440 15360 17280 19200 24960 30720 36480 38400 44160 49920
7 8 9 10 13 16 19 20 23 26
0 1 0 1
3 3 4 4 5 6 7 8 8 8
1 1 2 2 2 2 2 2 2
5760 5760 5760 5760 5760 5760 5760 5760 5760 5760
3 3 3 3 3 3 3 3 3 3
1 8 7 6 5 4 3 2 1
1 1 1 1 1 1 1 1 1
1 1
0 12 0 0 0 12 0 0 0 12
3 12 9 6 3 12 9 6 3 12
0 1 0 0 0 1 0 0 0 1
1 2 1 1 1 2 1 1 1 2
Monthly Averaging
Month Sum of Billing quantity 8
3 22 1 36600 19.0625 20 17 12 14
3 18 2 29640 15.4375 16 12 -4
6 19 3 27600 14.375 15 12 -3
3 14 4 6000 3.125 4 2 12 8
3 16 5 0 0 0 12 12
3 13 6 2000 1.041667 2 12 10
3 8 7 22000 11.45833 12 8 12 0
3 8 8 18000 9.375 10 12 2
3 5 9 2000 1.041667 2 12 10
3 4 10 0 0 0 3 12 12
3 3 11 11400 5.9375 6 4 24 18
3 3 12 2640 1.375 2 12 10
3 4 91640 47.72917 48
3 5 Average per month 4 4
3 6 12555.23
30 34
9 35 Average demand per 1909.167
3 36 RT 2
3 35 SCQ 1920
3 30 SD 3138.807
3 31 Kanban cards
3 32
15 45
27 66
12 76
11520
0 0 0 0 0 0 0 2 1 0
0 0 0 0 0 0 0 1 1 0
0 0 0 0 0 0 0 0 0 5760
0 0 0 0 0 0 0 0 0 3
0 0 0 0 0 0 0 1 0 0
0 0 0 0 0 0 11520 0 0 0
0 0 0 0 0 0 6 0 0 0
49920 49920 49920 49920 49920 49920 38400 38400 38400 44160
26 26 26 26 26 26 20 20 20 23
2
8 8 8 8 8 8 6 7 8 8
2 2 2 2 2 2 1 1 1 1
0 0 0 0 0 0 0 0 0 5760
0 0 0 0 0 0 0 0 0 3
8 7
1 1
1
0 0 0 12 0 0 0 0 0 0
12 12 12 24 24 24 24 24 24 21
0 0 0 1 0 0 0 0 0 0
2 2 2 3 3 3 3 3 3 2
3.5
10.41667
1920 1920 11520 0 9600 15360 9600 15360 5760
0 1 0 2 1 2 3 2 3 4
0 1 0 1 1 1 1 1 1 1
5760 0 0 5760 0 5760 5760 5760 5760 5760
3 0 0 3 0 3 3 3 3 3
0 0 0 1 0 1 2 1 2 3
1920 1920 11520 0 9600 15360 0 9600 15360 5760
1 1 6 0 5 8 0 5 8 3
48000 46080 34560 40320 30720 21120 26880 23040 13440 13440
25 24 18 21 16 11 14 12 7 7
1 2 2 2 2 2 1
7 8 6 7 6 5 6 5 4 4
0 2 2 2 0 2 2 0 1 1
5760 0 0 5760 0 5760 5760 5760 5760 5760
3 0 0 3 0 3 3 3 3 3
6 5 4 3 2 1 8
1 1 1 1 1 1 1
1
0 0 0 0 0 0 12 0 0 0
18 18 18 15 15 12 21 18 15 12
0 0 0 0 0 0 1 0 0 0
2 2 2 2 2 2 2 2 2 2
9600 5760 5760 5760 1920 1920 1920
4 5 5 5 5 4 3 3 2 1
1 1 1 1 1 1 1 1 1 1
5760 5760 5760 5760 5760 5760 5760 5760 5760 5760
3 3 3 3 3 3 3 3 3 3
3 4 4 4 4 3 2 2 1 0
9600 5760 5760 5760 1920 1920 1920 0 0 0
5 3 3 3 1 1 1 0 0 0
9600 9600 9600 9600 13440 17280 21120 26880 32640 38400
5 5 5 5 7 9 11 14 17 20
2 1 1 1 1
3 3 3 3 4 5 5 6 7 8
0 2 1
5760 5760 5760 5760 5760 5760 5760 5760 5760 5760
3 3 3 3 3 3 3 3 3 3
7 6 5 4 3 2 1 8 7 6
1 1 1 1 1 1 1 1 1 1
1 1 1
0 0 0 12 0 0 0 12 0 0
9 6 3 12 9 6 3 12 9 6
0 0 0 1 0 0 0 1 0 0
1 1 1 2 1 1 1 2 1 1
WK-20 WK-21 WK-22 WK-23 WK-24 WK-25 WK-26
3840
0 0 0 0 0 0 0
0 0 0 0 0 0 0
5760 5760 0 0 0 0 0
3 3 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 3840
0 0 0 0 0 0 2
44160 49920 49920 49920 49920 49920 46080
23 26 26 26 26 26 24
8 8 8 8 8 8 8
WK-20 WK-21 WK-22 WK-23 WK-24 WK-25 WK-26

5760 5760 0 0 0 0 0
3 3 0 0 0 0 0
5 0 0 0 0 0 0
1
0 12 0 0 0 12 0
3 12 12 12 12 24 24
0 1 0 0 0 1 0
1 2 2 2 2 3 3
No. of Cards 15 FG Stock
Lead time 2
Production Details
WK num Priority Cards Waiting Cards released Card release
WK Lead calculator Qty Produced
for Production at Start of Week ref. week
WK 23 3 1 15 3
Wk 24 3 2 12 3 3 3 5760
WK 25 3 3 9 3 3 3 5760
WK 26 3 4 6 3 3 3 5760
WK 27 3 5 5 3 3 3 5760
WK 28 2 6 3 2 3 3 5760
WK 29 2 7 7 2 2 2 3840
WK 30 2 8 6 2 2 2 3840
WK 31 2 9 6 2 2 2 3840
WK 32 2 10 6 2 2 2 3840
WK 33 2 11 6 2 2 2 3840
WK 34 2 12 6 2 2 2 3840
WK 35 2 13 6 2 2 2 3840
WK 36 2 14 6 2 2 2 3840
WK 37 2 15 4 2 2 2 3840
WK 38 2 16 2 2 2 2 3840
WK 39 2 17 0 0 2 2 3840
WK 40 2 18 2 2 0 0 0
WK 41 2 19 0 0 2 2 3840
WK 42 2 20 0 0 0 0 0
WK 43 2 21 0 0 0 0 0
WK 44 2 22 0 0 0 0 0
WK 45 2 23 0 0 0 0 0
WK 46 2 24 0 0 0 0 0
WK 47 2 25 0 0 0 0 0
WK 48 2 26 0 0 0 0 0
WK 49 2 27 6 2 0 0 0
WK 50 3 28 4 3 2 2 3840
WK 51 3 29 1 1 3 3 5760
WK 52 3 30 0 0 1 1 1920
WK 1 3 31 1 1 0 0 0
Wk 2 3 32 1 1 1 1 1920
WK 3 3 33 6 3 1 1 1920
WK 4 3 34 3 3 3 3 5760
WK 5 3 35 5 3 3 3 5760
WK 6 3 36 10 3 3 3 5760
WK 7 3 37 7 3 3 3 5760
WK 8 3 38 9 3 3 3 5760
WK 9 3 39 12 3 3 3 5760
WK 10 3 40 12 3 3 3 5760
WK 11 3 41 12 3 3 3 5760
WK 12 3 42 12 3 3 3 5760
WK 13 3 43 12 3 3 3 5760
WK 14 3 44 12 3 3 3 5760
WK 15 3 45 10 3 3 3 5760
WK 16 3 46 8 3 3 3 5760
WK 17 2 47 6 2 3 3 5760
WK 18 2 48 4 2 2 2 3840
WK 19 2 49 2 2 2 2 3840
WK 20 2 50 0 0 2 2 3840
WK 21 2 51 0 0 0 0 0
WK 22 #DIV/0! 52 0 #DIV/0! 0 0 0
1920 3840 5760
FG Stock Planning / Despatch details
Pallets FG Stock No. of Cards

FG cards FG closing Despatch plan Despatch Qty Backlog No. of Pallets
produced Opening released
0 0 0 0 0
3 5760 3 5760 0 0 0 0 0
3 11520 6 11520 0 0 0 0 0
3 17280 7 13440 3840 3840 0 2 2
3 19200 9 17280 1920 1920 0 1 1
3 23040 6 11520 11520 11520 0 6 6
2 15360 7 13440 1920 1920 0 1 1
2 17280 7 13440 3840 3840 0 2 2
2 17280 7 13440 3840 3840 0 2 2
2 17280 7 13440 3840 3840 0 2 2
2 17280 7 13440 3840 3840 0 2 2
2 17280 7 13440 3840 3840 0 2 2
2 17280 7 13440 3840 3840 0 2 2
2 17280 9 17280 0 0 0 0 0
2 21120 11 21120 0 0 0 0 0
2 24960 13 24960 0 0 0 0 0
2 28800 13 24960 3840 3840 0 2 2
0 24960 13 24960 0 0 0 0 0
2 28800 15 28800 0 0 0 0 0
0 28800 15 28800 0 0 0 0 0
0 28800 15 28800 0 0 0 0 0
0 28800 15 28800 0 0 0 0 0
0 28800 15 28800 0 0 0 0 0
0 28800 15 28800 0 0 0 0 0
0 28800 15 28800 0 0 0 0 0
0 28800 9 17280 11520 11520 0 6 6
0 17280 9 17280 0 0 0 0 0
2 21120 11 21120 0 0 0 0 0
3 26880 14 26880 0 0 0 0 0
1 28800 14 26880 1920 1920 0 1 1
0 26880 13 24960 1920 1920 0 1 1
1 26880 8 15360 11520 11520 0 6 6
1 17280 9 17280 0 0 0 0 0
3 23040 7 13440 9600 9600 0 5 5
3 19200 2 3840 15360 15360 0 8 8
3 9600 5 9600 0 0 0 0 0
3 15360 3 5760 9600 9600 0 5 5
3 11520 0 0 15360 11520 3840 6 6
3 5760 0 0 5760 5760 0 3 3
3 5760 0 0 9600 5760 3840 3 3
3 5760 0 0 5760 5760 0 3 3
3 5760 0 0 5760 5760 0 3 3
3 5760 0 0 5760 5760 0 3 3
3 5760 2 3840 1920 1920 0 1 1
3 9600 4 7680 1920 1920 0 1 1
3 13440 6 11520 1920 1920 0 1 1
3 17280 9 17280 0 0 0 0 0
2 21120 11 21120 0 0 0 0 0
2 24960 13 24960 0 0 0 0 0
2 28800 15 28800 0 0 0 0 0
0 28800 15 28800 0 0 0 0 0
0 28800 15 28800 0 0 0 0 0
PRIORITY RULE No. of Cards Cards per pallet Lead time Average Demand Backlog Average FG Stock
No Rule 9 3 2 5760 0 30611
9 1 2 3031 23040 5760
9 1 3 3031 34560 4947
4 Weeks 10 1 2 3031 21120 6867
10 1 3 3031 28880 5575
15 1 2 3031 11520 11664
10 1 2 3031 17280 11150
4 Weeks & FG 10 1 3 3031 26880 9452

Stock 12 1 2 3031 13440 13366
15 1 2 3031 7680 15903
18 1 2 3031 1920 18535
10 1 2 3031 17280 11150
6 Weeks & FG
12 1 2 3031 13440 13403
Stock
15 1 2 3031 7680 16172
18 1 2 3031 1920 18535
Average Weekly Buffer Max. FG Stock Weekly Buffer Max.
5 49920 9
2 17280 6
2 17280 6
2 19200 6
2 19200 6
4 28880 10
4 19200 6
3 19200 6
4 23040 8
5 28800 10
6 34560 11
4 19200 6
4 23040 8
5 28800 10
6 34560 11
Week Month Delivery Qty
1 Jan 2000
2 Jan 12000
3 Jan 0
4 Jan 8000
5 Feb 14600
6 Feb 120
7 Feb 10000
8 Feb 14000
9 Mar 5520
10 Mar 10000
11 Mar 7600
12 Mar 6000
13 Apr 4000
14 Apr 2000
15 Apr 2000
16 Apr 2000
17 May 0
18 May 0
19 May 0
20 May 0
21 May 0
22 June 0
23 June 0
24 June 0
25 June 0
26 June 2000
27 July 0
28 July 0
29 July 14000
30 July 2000
31 July 6000
32 July 14000
33 Aug 2000
34 Aug 2000
35 Aug 0
36 Aug 0
37 Sep 0
38 Sep 0
39 Sep 2000
40 Sep 0
41 Oct 0
42 Oct 0
43 Oct 0
44 Oct 0
45 Nov 0
46 Nov 0
47 Nov 0
48 Nov 11400
49 Dec 0
50 Dec 0
51 Dec 0
52 Dec 2640
Average 3036 Kanban cards
Q4 1170 2.25434 3
Q1 7486.66667 4328.333
Q2 857.142857 1.004464 1
Q3 3000 1928.571
4555.18815
7493.2845
3.90275234
1.645
6.42002761
Years Quarters Posting Date Sum of Qty in Un. of Entry
2019 Q1 Jan 15360
Mar 11520
Q2 Apr 30720
May 13440
Jun 320
Q3 Sep 1920
Q4 Dec 9600
2020 Q1 Jan 3840
Feb 26880
Mar 15360
Total Result 128960
28920
66240 -37320 #REF! Average Per doc. 6787.368
27600 #REF! #REF! Average per Month 12896
6000 #REF! #REF! Average 8 weeks
2000 #REF! #REF!
22000 #REF! #REF!
18000 #REF! #REF!
16040 #REF! #REF!
#REF! #REF!
#REF! #REF!
#REF! #REF!
157880 #REF!
3.535088
6.716667 7
13.43333 14 26880
Material Plant Storag Move Material Document Material Posting Date Qty in
e ment Doc.Item Un. of
Locati Type Entry
on
25BNK3057C P013 3100 105 5008052744 1 3/23/2020 3840
25BNK3057C P013 3100 105 5008024792 2 3/14/2020 5760
25BNK3057C P013 3100 105 5008010184 4 3/9/2020 5760
25BNK3057C P013 3100 105 5007973939 1 2/8/2020 9600
25BNK3057C P013 3100 105 5007973558 3 2/5/2020 1120
25BNK3057C P013 3100 105 5007973558 4 2/5/2020 2720
25BNK3057C P013 3100 105 5007973134 3 2/1/2020 5760
25BNK3057C P013 3100 105 5007973138 2 2/1/2020 2280
25BNK3057C P013 3100 105 5007973138 6 2/1/2020 5400
25BNK3057C P013 3100 105 5007955035 6 1/13/2020 1120
25BNK3057C P013 3100 105 5007955035 8 1/13/2020 800
25BNK3057C P013 3100 105 5007930858 5 1/4/2020 1920
25BNK3057C P013 3100 105 5007914946 5 12/28/2019 1920
25BNK3057C P013 3100 105 5007890014 4 12/20/2019 1920
25BNK3057C P013 3100 105 5007854035 4 12/9/2019 5000
25BNK3057C P013 3100 105 5007854035 5 12/9/2019 760
25BNK3057B P013 3100 105 5007626429 3 9/25/2019 1600
25BNK3057B P013 3100 105 5007626429 4 9/25/2019 320
25BNK3057B P013 3100 105 5006228858 13 6/4/2019 320
25BNK3057B P013 3100 105 5006104368 10 5/2/2019 5760
25BNK3057B P013 3100 105 5006104368 11 5/2/2019 3840
25BNK3057B P013 3100 105 5006104368 12 5/2/2019 3840
25BNK3057B P013 3100 105 5006035325 1 4/15/2019 320
25BNK3057B P013 3100 105 5006035325 2 4/15/2019 4000
25BNK3057B P013 3100 105 5006035325 3 4/15/2019 1000
25BNK3057B P013 3100 105 5006035325 4 4/15/2019 10040
25BNK3057B P013 3100 105 5005996016 1 4/5/2019 360
25BNK3057B P013 3100 105 5005996016 2 4/5/2019 15000
25BNK3057B P013 3100 105 5005967873 2 3/29/2019 3820
25BNK3057B P013 3100 105 5005967873 3 3/29/2019 3840
25BNK3057B P013 3100 105 5005967873 4 3/29/2019 3840
25BNK3057B P013 3100 105 5005967873 5 3/29/2019 20
25BNK3057B P013 3100 105 5005654816 2 1/3/2019 1280
25BNK3057B P013 3100 105 5005654816 3 1/3/2019 14080
128960
Unit of Vendor Time of Entry Amount in LC Purchase Order Item Batch
Entry
PC 650042 01:51:45 PM 152371.20 4200379664 70 2003230675

PC 650042 01:17:08 PM 228556.80 4200379664 70 2003140495
PC 650042 01:38:57 PM 228556.80 4200379106 40 2003090426
PC 650042 06:21:18 PM 380928.00 4200375792 50 2002080083
PC 650042 06:19:25 PM 44441.60 4200373502 20 2002050054
PC 650042 06:19:25 PM 107929.60 4200374444 50 2002050055
PC 650042 04:01:55 PM 228556.80 4200375792 50 2002010041
PC 650042 04:14:12 PM 90470.40 4200374444 50 2002010050
PC 650042 04:14:12 PM 214272.00 4200375792 50 2002010054
PC 650042 02:34:49 PM 44441.60 4200369313 10 2001130844
PC 650042 02:34:49 PM 31744.00 4200373502 20 2001130846
PC 650042 06:39:02 PM 76185.60 4200372091 20 2001040976
PC 650042 02:29:36 PM 76185.60 4200370552 40 1912280601
PC 650042 03:01:53 PM 76185.60 4200369313 10 1912200933
PC N00007 01:20:39 PM 198400.00 4800020806 10 1911082045
PC N00007 01:20:39 PM 30156.80 4800020865 10 1911082045
PC N00007 05:31:19 PM 66016.00 4800019548 10 1904120435
PC N00007 05:31:19 PM 13203.20 4800019548 10 1905111756
PC N00007 01:15:32 PM 13203.20 4800017807 70 1904120435
PC N00007 01:49:35 PM 237657.60 4800017807 70 1904030948
PC N00007 01:49:35 PM 158438.40 4800017807 70 1904041414
PC N00007 01:49:35 PM 158438.40 4800017807 70 1904041531
PC N00007 03:54:58 PM 13203.20 4800017686 60 1903231805
PC N00007 03:54:58 PM 165040.00 4800017881 20 1903231805
PC N00007 03:54:58 PM 41260.00 4800017881 30 1903231805
PC N00007 03:54:58 PM 414250.40 4800017881 70 1903231805
PC N00007 11:32:14 AM 14853.60 4800017686 60 1903150821
PC N00007 11:32:14 AM 618900.00 4800017768 260 1903150821
PC N00007 12:40:38 PM 157613.20 4800017683 60 1903080211
PC N00007 12:40:38 PM 158438.40 4800017683 60 1903092425
PC N00007 12:40:38 PM 158438.40 4800017683 60 1903100713
PC N00007 12:40:38 PM 825.20 4800017686 60 1903080211
PC N00007 01:11:39 PM 52812.80 4800016537 40 1812020577
PC N00007 01:11:39 PM 580940.80 4800016459 90 1812020577
PC 5232915.20
Document Header Text Doc no Document Date
jg2002098/20-02-2020 jg2002098 3/21/2020

JG2002016/20-02-2020 JG2002016 3/13/2020
JG2002021/13-02-2020 JG2002021 3/9/2020
JG2001024/16-01-2020 JG2001024 2/7/2020
JG1912091/27-12-2019 JG1912091 2/5/2020
JG1912091/27-12-2019 JG1912091 2/5/2020
JG2001077/09-01-2020 JG2001077 2/1/2020
JG2001072/02-01-2020 JG2001072 2/1/2020
JG2001072/02-01-2020 JG2001072 2/1/2020
JG1912086/21.12.2019 JG1912086 1/10/2020
JG1912086/21.12.2019 JG1912086 1/10/2020
JG1912081/13-12-2019 JG1912081 1/4/2020
JG1912066/07-12-2019 JG1912066 12/28/2019
JG1911241/28-11-2019 JG1911241 12/20/2019
JG1911134 09/11/2019 JG1911134 12/9/2019
JG1911134 09/11/2019 JG1911134 12/9/2019
JG1908233/31.08.2019 JG1908233 9/25/2019
JG1908233/31.08.2019 JG1908233 9/25/2019
JG1905082/11-05-2019 JG1905082 6/4/2019
JG1904168/06-04-2019 JG1904168 5/2/2019
JG1904168/06-04-2019 JG1904168 5/2/2019
JG1904168/06-04-2019 JG1904168 5/2/2019
JG1903223/23-03-2019 JG1903223 4/15/2019
JG1903223/23-03-2019 JG1903223 4/15/2019
JG1903223/23-03-2019 JG1903223 4/15/2019
JG1903223/23-03-2019 JG1903223 4/15/2019
JG1903156/16-03-2019 JG1903156 4/5/2019
JG1903156/16-03-2019 JG1903156 4/5/2019
JG1903149/09-03-2019 JG1903149 3/29/2019
JG1903149/09-03-2019 JG1903149 3/29/2019
JG1903149/09-03-2019 JG1903149 3/29/2019
JG1903149/09-03-2019 JG1903149 3/29/2019
JG1811325/01-11-2018 JG1811325 1/3/2019 11-Dec-18
JG1811325/01-11-2018 JG1811325 1/3/2019 11-Dec-18
Sl.No Internal Code Material Description Task WK-32
1 NK1317 088608A.104 AZNA Upper chassis NSN Plan 0
2 NK1195 088493A.104 AZNA Filter body NSN Plan 0
3 NK1558 088929A.205 TRX Chassis with Guidepins and gaskets NSN Plan 504
4 NK2133 089349A.106 Chassis TRX sub assy 2DFE 110mm NSN Plan 1008
5 NK3057 833057D Heat Sink SFP NSN Plan 3840
6 NK1561 831561B COVER, PA WIDE 2 PIPE NSN Plan 0
7 NK1565 831565B Cover, PA narrow NSN Plan 0
8 NK1965 831965B COVER, PA AHEGB NSN Plan 1000
9 NK0331 087919A.101 PSU cover sub assembly FXEF NSN Plan 0
10 NK2019 089372A.103 Upper Chassis Assembly for AZHA NSN Plan 0
11 NK3038 833038C Cover PA 2DFE LB VIRT WB NSN Plan 576
12 NK7227 085878A.104 PSU Lid Assembly NSN Plan 0
13 NK7524 087524A.204 Heatsink Assy FCTJ NSN Plan 192
14 NK9676 087540A.101 Heatsink Assy PSU FCTJ NSN Plan 208
15 NK9727 087552A.102 Heatsink Assy FSPJ NSN Plan 500
16 NK4128 834128A PA Cover Machined with FIP NSN Plan 0
17 NK7063 085877A.208 VEGAS HS Sub Assy NSN Plan 0
WK-33 WK-34 WK-35
0 0 0
0 0 0
504 0 0
1008 504 504
3840 3840 3840
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
576 576 576
0 0 0
192 192 192
208 208 208
500 500 500
0 0 0
0 0 0
Process Owner Lead time Processing time
Casting deburring Outsource 3 1 2
CNC machining Cx 1 2
Machining deburring Outsource 1 1 2
Washing Outsource 1 1 2
Powder coating Outsource 7 5 14
Final Inspection and Packing Cx 1 1 1
13
Batch Qty 1920 Nos.

Qty. per Box 80 Nos.
Qty. per Pallet 1920 Nos
Weekly demand Qty. Box
Max. 5760 72
Min. 1920 24
Inward
27000
Per Shift (8Hr.) capacity Cycle time Weekly capacity Takt time
4000 2 Batches
330 81.8 84.375
1200
1500
1000
2000
990 11880
990
Since < CT, increase Available time 84.375 Calculated for 3 Shifts

3057 Kanban Proposal

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3057 Kanban Proposal

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Plan

Sl.No Internal Code Material Descriptio Task WK-32 WK-33 WK-34

KANBAN CARDS: 1 Per week

Simulation WK-25 WK-26 WK-27 WK-28 WK-29 WK-30 WK-31

Simulation WK-25 WK-26 WK-27 WK-28 WK-29 WK-30 WK-31

WK-20 WK-21 WK-22 WK-23 WK-24 WK-25 WK-26

FG Stock Planning / Despatch details

Pallets FG Stock No. of Cards

4 Weeks & FG 10 1 3 3031 26880 9452

PC 650042 01:51:45 PM 152371.20 4200379664 70 2003230675

jg2002098/20-02-2020 jg2002098 3/21/2020

Batch Qty 1920 Nos.

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