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E Ect of Evacuation Rate On The Vacuum Cooling Process of A Cooked Beef Product
E Ect of Evacuation Rate On The Vacuum Cooling Process of A Cooked Beef Product
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Abstract
The in¯uence of evacuation rate during vacuum cooling on the mass loss, temperature reduction per percent mass loss, speed of
cooling, temperature distribution and ®nal product yield, in a cooked beef product was studied. Samples were cooled from a core
temperature of 72°C to 4°C in a laboratory scale vacuum cooler. Six dierent evacuation rates were used in the study. Mean results
indicated that vacuum cooling was very rapid (< 150 min) in cooling the beef product. However, the chill loss was higher and total
product yield lower than conventional cooling methods commonly available in the food industry. Final evacuation rate had a
signi®cant eect on chilling loss and total product yield with slower evacuation rate increasing total product yield and decreasing
chilling loss. However, cooling time was increased as evacuation rate decreased. Ó 2001 Elsevier Science Ltd. All rights reserved.
Keywords: Vacuum cooling; Meat; Beef; Safety; Cooling time; Weight loss; Yield
et al. (2000) also found high average mass losses (11.4%) Sample weights after injection were between 5.98 and
for cooked beef joints cooled by vacuum cooling. Re- 6.02 kg.
sults also indicated an average mass loss of 1.72% for All muscles were tumbled under vacuum (0.65 mbar)
every 10°C drop in temperature and a cooling rate of (Dorit Vario-Vac VV-T-50) at a speed of 6 rpm and a
0:5°C= min at an evacuation speed of 500 m3 =h (Mc temperature of 2 1°C for 12 h, with alternate working
Donald et al., 2000). In economic terms, increased loss and resting for 30 min. The samples were then hand
of yield is detrimental to the implementation and ac- stued into 9 mm elastic netting (Red Micro Netting
ceptance of the vacuum cooling technology. Type NR50M), vacuum packed in cooking bags
Literature oers little reference to the eects of the (Cryovac BC300 300 55 mm) and heat shrunk by di-
rate of evacuation on mass loss (Ml ), temperature re- rect immersion in water at 95°C for 5 s. Final mean
duction per percent mass loss (DTml ), speed of cooling, dimensions of the elliptical shaped samples were 330±
temperature distribution within the product and percent 335 mm in length, 140±150 mm in width, 100±115 mm in
®nal product yield, in cooked meats. Self, Nute, Bur- height and the circumference at major axis was 950 mm
foot, and Moncrie (1990) indicated that the vacuum and at minor axis 490 mm.
cooling rate of cooked chicken breast and weight loss
decreased with reduced pressure reduction rate. In ad-
2.2. Cooking and cooling
dition, it has been shown that regulation of vacuum
pumping speed at speci®c times during cooling will in-
All samples were cooked in a moist-heat, fan-assisted
crease or decrease cooling rates (Barger, 1961; Mc
oven (Zanussi Model FCV6 Electric Steam Convection
Donald & Sun, 2001). The current study aims to address
Oven) at 82°C until the core temperature reached 72°C.
these quantities in a cooked beef product as aected by
Samples were immediately taken from the oven, and the
rate of evacuation.
cooking bags removed carefully. The weight of the
cooked samples is immediately recorded to prevent
weight loss due to evaporation from the meat surface
2. Materials and methods causing excessive errors in weight measurements (Sar-
torius LP5200P). The time taken between removal of the
2.1. Preparation of samples samples from the oven to the vacuum cooler was less
than 3 min.
Triceps brachii muscles were seamed from top rib Samples were cooled in a laboratory scale vacuum
joints of beef chucks trimmed of extraneous fat and cooler (Autec Southport, England), previously described
connective tissue sheets to minimise the eects of this (Mc Donald & Sun, 2000). The vacuum cooler is
material on evaporative eciency during vacuum cool- equipped with two rotary vane vacuum pumps provid-
ing and give a mean unpumped weight of 5 0:05 kg. ing up to 500 m3 =h evacuation speed. The vacuum
All samples were obtained from a local beef processor chamber has a volume of 0:21 m3 . The vacuum pumps
on the same production date, 3±5 days post-mortem. could decrease pressure from normal atmospheric to less
Measurements for pH were taken at three points on than 100 mbar in an average time of 12 s. Samples were
each sample by making a small incision and inserting a then placed in the vacuum chamber on a perforated
pH probe. Only samples with a pH between 5.70 and elevated stainless steel table (100 mm height) which
5.85 were used in the experiments. allowed water evaporation from the under surface of the
The samples were injected with a brine solution samples during vacuum cooling. Each sample had 10
composed of 84% water, 11% sodium chloride, 3% so- T-type thermocouples inserted at pre-determined posi-
dium tripolyphosphate and 2% sucrose (William Blake, tions to include both the geometric centre and surface of
Ireland) at a level of 120% of original weight using a 21- each sample.
needle injector (Dorit PSM-21-4.5-ID) at a pumping Temperature readings from the thermocouples were
pressure of 1200 mbar and air pressure of 800 mbar. recorded at 1 min intervals. The thermocouples were
K. Mc Donald, D.-W. Sun / Journal of Food Engineering 48 (2001) 195±202 197
linked through a data logger (National Instruments, preliminary experiments indicated that the surface of the
USA) and connected to a personnel computer system meat would begin to freeze at pressures lower than
using LabVIEW software (National Instruments, USA) 6.5 mbar. The Y-value in Eq. (1) controlled the rate at
to graphically record and display the data. All samples which the vacuum was decreased and therefore was used
were weighed before and after vacuum cooling. as a process parameter in the current study. The Y-
value was calculated as below and the results are shown
2.3. Pressure regulation in Table 1.
1 Pf
Vacuum cooling is achieved by air removal to create a Y ÿ ln :
2
t Pi
vacuum and vapour removal to give the cooling eect.
During the experiments the pressure of the vacuum Mass loss during vacuum cooling was predicted using
chamber was allowed to decrease to an initial working the following equation and compared to experimental
pressure (Pi 100 mbar) at an evacuation speed of mass loss:
500 m3 =h. During this ®rst period, the components to be mCp DT
handled in the vacuum chamber are both gases and Ml :
3
hfg
water vapour from the chamber itself and from the
cooked beef product. Upon reaching the initial pressure, Cp in Eq. (3) was calculated by Siebels equation given
the chamber pressure was carefully regulated using a below (Anon, 1998a) and the sample moisture was de-
calibrated air bleed valve to simulate dierent rates of termined by oven drying to constant weight (Anon, 1990).
evacuation until the chamber pressure reached its ®nal Cp 0:03349Mc 0:8374:
4
value (Pf 6:5 mbar). A Baratron pressure sensor
(MKS Instruments Model: 722A12MGA2F2) via the
data acquisition system allowed monitoring the change 2.4. Statistical analysis
of the chamber pressure and determined the extent that
the bleed valve should be opened to reach the desired Data from each replication for Ml ; DTml , percent ®nal
chamber pressure. yield and temperature dierence at various locations in
In total, six dierent rates of evacuation treatment the samples were analysed using one-way analysis of
were applied as given in Table 1. Four replicates were variance with the Y-value as the treatment factor (Anon,
used for each treatment. The order in which the trials 1998b). The ®nal product temperature was also analysed
were performed was randomised. The eect of applied using one-way analysis of variance with the position of
vacuum was modelled using the following exponential the thermocouples as the treatment factor. The Tukey±
decay function: Kramer multiple comparison procedure was then used
to compare treatment means. Signi®cance was accepted
P Pi eÿYt :
1 at the 5% probability level (P < 0:05).
However, small errors can be encountered with Eq. (1)
as pump eciency decreases as vacuum in the product
3. Results and discussion
chamber increases (Wang & Gitlin, 1964). When the
vacuum chamber reached ®nal pressure the temperature
As the process variable (Y) decreased, cooling time
of the cooked beef product was allowed to decrease to
decreased at the cores of the samples from 72°C to 4°C
4°C at the core positions before the vacuum was broken
as shown in Fig. 1. However, no signi®cant dierences
and the samples removed from the chamber. The lowest
(P > 0:05) were observed between 72°C and 4°C even
®nal vacuum chamber pressure (Pf 6:5 mbar) was
though cooling times were up to 50 min quicker at the
chosen to prevent freezing damage to the product as
highest evacuation rate than the slowest. Self et al.
(1990) also indicated that cooling rate in cooked chicken
Table 1
breast cooled by vacuum cooling was reduced as evac-
Applied vacuum evacuation rates used
uation pressure increased.
Pi (mbar) Pf (mbar) Dt (min) Pressure Y-value Rate of cooling was not signi®cantly in¯uenced by
reduction rate (minÿ1 ) mass of the sample as previously indicated (Mc Donald
(mbar/min) et al., 2000). For Y-values between 0.28134 and
100 6.5 10 9.35 0.28134 0:05627 minÿ1 smaller samples cooled quickest to 4°C
100 6.5 20 4.67 0.14067 at their cores. However, samples with the longest cool-
100 6.5 30 3.12 0.09378 ing times were not necessarily the largest in mass. Only
100 6.5 40 2.34 0.07034 in one case (Y 0:09378 minÿ1 ) did the largest sample
100 6.5 50 1.87 0.05627
take the longest to cool. Thus, the cooling rate, which
100 6.5 60 1.56 0.04689
is determined by the mass transfer coecient of the
198 K. Mc Donald, D.-W. Sun / Journal of Food Engineering 48 (2001) 195±202
250
200
Cooling time (min)
150
100
50
0
0 2 4 6 8 10
80 80
70
70
60
60
50
Temperature ( oC)
50
Temperature ( oC)
40
40 30
20
30
10
20
0
0 100 200 300 400 500 600 700 800
10
Time (min)
0
0 50 100 150 200 Surface 20 mm 30 mm 40 mm 50 mm Core
Time (min)
20
88.6
Temperature ( oC)
15
88.4
88.2
10
88.0
5 87.8
87.6
0 87.4
0 50 100 150 200
0 2 4 6 8 10
Time (min)
11.8
11.6
ever, typical mass losses of 400±500 g for a temperature
reduction from 72°C to 4°C in the cooked beef samples
11.4
used will require vacuum pumps capable of handling the
11.2 large amounts of vapour released as pressure decreases
11.0 (over 50 m3 =kg at 22 mbar). Therefore, in commercial
vacuum coolers, condensing units are installed with the
vacuum coolers to condense this large amount of
10.8
10.6 vapour.
10.4 Mass loss during vacuum cooling based on percent
0 2 4 6 8 10 loss of initial mass before cooling was predicted using
Eq. (3) and compared to the experimental data. The
Evacuation rate Pi to Pf (mbar / min)
predicted mass losses were consistently lower (average
Fig. 7. Eect of ®nal evacuation rate on product mass loss. 15.2%) than actual mass losses, as indicated in Fig. 8.
This may be caused by the prediction of Cp using Eq. (4).
Mass losses were signi®cantly (P < 0:05) in¯uenced
shown in Fig. 7. Mass losses form atmospheric pressure by Y-value with lowest mass losses recorded at slowest
to Pi were not measured in the current research. evacuation rate. Predicted mass losses may also be lower
Average temperature reduction per percent mass loss than measured values because the actual losses include
(DTml ) increased from 5:35°C at Y 0:28134 minÿ1 to evaporation and drip were the predicted losses only
6:20°C at Y 0:04689 minÿ1 (P < 0:05) as shown in account for evaporation. Agreement between measured
Table 2, which indicated a more ecient cooling pro- and predicted losses would probably be closer in the
cedure in terms of using available water to reduce initial periods of vacuum cooling at 100 mbar. Further
product temperature at slower evacuation rates. Self research is necessary to develop a model for predicting
et al. (1990) did not indicate mass loss due to evacuation mass losses during vacuum cooling which considers the
rate in vacuum cooling cooked chicken breasts. How- eects of pressure loss in equipment pipework, mass
ever, it was observed that mass losses increased with transfer coecients, percentage porosity and the di-
severity of cooking temperature/time treatments (Mc mensions of the samples (Fejes, 1994; Houska et al.,
Donald et al., 2000). Dierences with regard to DTml 1996; Dostal et al., 1999).
indicates that a dierent amount of cooling is required
in conjunction with the speed at which evacuation is
applied with cooling times increasing at slower evacua-
tion speeds. However, vacuum cooling is still more than
50% quicker than other cooling methods such as air-
560
500
Actual Mass Loss
Table 2 480 Predicted Mass Loss
Eect of process variable on DTml ; Mc and Cp A
460
Y-value (minÿ1 ) DTml
°CB Mc B Cp
kJ=kg °CB
440
0.28134 5.35a 76.10a 3.386a
0.14067 5.63ab 76.00a 3.383a 420
0.09378 5.82bc 75.99a 3.382a
0.07034 5.95be 76.09a 3.386a 400
0.05627 6.13ce 75.99a 3.382a 0 2 4 6 8 10
0.04689 6.20de 75.99a 3.382a
Evacuation rate Pi to Pf (mbar / min)
A
a±e Superscripts in the same column with dierent letters are sig-
ni®cantly dierent. Fig. 8. Comparison of actual versus predicted mass losses for vacuum
B
Values represent the mean of six replicates analysed. cooled cooked beef product.
K. Mc Donald, D.-W. Sun / Journal of Food Engineering 48 (2001) 195±202 201
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