You are on page 1of 8

Journal of Food Engineering 48 (2001) 195±202

www.elsevier.com/locate/jfoodeng

E€ect of evacuation rate on the vacuum cooling process of a cooked


beef product
Karl Mc Donald, Da-Wen Sun *
FRCFT, Department of Agricultural and Food Engineering, University College Dublin, National University of Ireland,
Earlsfort Terrace, Dublin 2, Ireland
Received 5 July 2000; accepted 11 September 2000

Abstract
The in¯uence of evacuation rate during vacuum cooling on the mass loss, temperature reduction per percent mass loss, speed of
cooling, temperature distribution and ®nal product yield, in a cooked beef product was studied. Samples were cooled from a core
temperature of 72°C to 4°C in a laboratory scale vacuum cooler. Six di€erent evacuation rates were used in the study. Mean results
indicated that vacuum cooling was very rapid (< 150 min) in cooling the beef product. However, the chill loss was higher and total
product yield lower than conventional cooling methods commonly available in the food industry. Final evacuation rate had a
signi®cant e€ect on chilling loss and total product yield with slower evacuation rate increasing total product yield and decreasing
chilling loss. However, cooling time was increased as evacuation rate decreased. Ó 2001 Elsevier Science Ltd. All rights reserved.

Keywords: Vacuum cooling; Meat; Beef; Safety; Cooling time; Weight loss; Yield

1. Introduction Some research has indicated the possible application


of vacuum cooling to the cooked meat industry to meet
Concerns about the safety and quality of cooked meat regulations and guidelines on safety in cooling of meats
products such as beef require products to be cooled as after cooking (Hofmans & Veerkamp, 1976; Everington,
quickly as possible after cooking. Vacuum cooling has 1997; Evans, Russell, & James, 1996; Sun, Kenny, Mc
been proposed as a rapid method of cooling certain Donald, & Desmond, 1999; Mc Donald, Sun, Desmond,
foods including cooked meats (Burfoot, Self, Hudson, & Kenny, 1999; Sun, 1999a; Mc Donald & Sun, 1999;
Wilkins, & James, 1990; Sun, 1999a; Mc Donald, Sun, & Sun & Wang, 2000; Burfoot et al., 1990; Mc Donald,
Kenny, 2000; Desmond, Kenny, Ward, & Sun, 2000). 1999; Mc Donald et al., 2000; Desmond et al., 2000).
Vacuum cooling is a rapid cooling technology com- Departments of Health in the United Kingdom and
monly used for large leafy vegetables such as lettuce Ireland advise that meat joints should not exceed 2.5 kg
(Sun, 1998, 1999b,c). Recent research also shows that it and be cooled to 10°C or less within 150 min after re-
can be used for rapid precooling of cut ¯owers (Brosnan moval from the cooker (Anon, 1989, 1991). Recent
& Sun, 1999; Sun & Brosnan, 1999). Vacuum cooling is studies have shown that only vacuum cooling can meet
achieved by water evaporation from the products held these guidelines (Burfoot et al., 1990; Mc Donald et al.,
under sub-atmospheric pressure (Mc Donald & Sun, 2000; Desmond et al., 2000; Sun & Wang, 2000).
2000). In vegetables, the amount of water evaporated However, due to the large di€erence between initial and
during vacuum cooling can range from 1% to 5% by ®nal cooled temperatures in cooked meats, moisture loss
weight (Sun, 1998, 1999b,c). However, this loss is de- in vacuum cooling can be high (8±12%), resulting in high
pendent on the initial temperature of the vegetable and mass losses and subsequently lower yields than more
the ®nal temperature to be reached (Haas & Gur, 1987). conventional cooling methods such as air-blast cooling
Typically, a weight loss of 1% will result in a temperature (Burfoot et al., 1990; Mc Donald et al., 2000; Desmond
drop of 5±6°C (Haas & Gur, 1987). et al., 2000). Burfoot et al. (1990) compared three dif-
ferent cooling methods for large hams and other meats
*
Corresponding author. Tel.: +353-1-706-7493; fax: +353-1-475-
and found that cooling times were shortest using vacu-
2119. um cooling. However average mass losses were 8.2% in
E-mail address: dawen.sun@ucd.ie (D.-W. Sun). comparison to 2.5% for air-blast cooling. Mc Donald
0260-8774/01/$ - see front matter Ó 2001 Elsevier Science Ltd. All rights reserved.
PII: S 0 2 6 0 - 8 7 7 4 ( 0 0 ) 0 0 1 5 8 - 8
196 K. Mc Donald, D.-W. Sun / Journal of Food Engineering 48 (2001) 195±202

Nomenclature Cp speci®c heat capacity of the cooked meat (kJ=kg °C)


DT temperature di€erence (Ti ÿ Tf †…°C)
P pressure in vacuum chamber (mbar) hfg latent heat of vaporisation of water (kJ/kg)
Y process variable (minÿ1 ) DTml temperature reduction per percent mass loss (°C)
t time (min)
Dt time from Pi to Pf (min) Subscripts
Mc moisture content of the sample (% w.b.) i initial
Ml mass loss (kg) f ®nal
m mass of cooked meat before vacuum cooling (kg)

et al. (2000) also found high average mass losses (11.4%) Sample weights after injection were between 5.98 and
for cooked beef joints cooled by vacuum cooling. Re- 6.02 kg.
sults also indicated an average mass loss of 1.72% for All muscles were tumbled under vacuum (0.65 mbar)
every 10°C drop in temperature and a cooling rate of (Dorit Vario-Vac VV-T-50) at a speed of 6 rpm and a
0:5°C= min at an evacuation speed of 500 m3 =h (Mc temperature of 2  1°C for 12 h, with alternate working
Donald et al., 2000). In economic terms, increased loss and resting for 30 min. The samples were then hand
of yield is detrimental to the implementation and ac- stu€ed into 9 mm elastic netting (Red Micro Netting
ceptance of the vacuum cooling technology. Type NR50M), vacuum packed in cooking bags
Literature o€ers little reference to the e€ects of the (Cryovac BC300 300  55 mm) and heat shrunk by di-
rate of evacuation on mass loss (Ml ), temperature re- rect immersion in water at 95°C for 5 s. Final mean
duction per percent mass loss (DTml ), speed of cooling, dimensions of the elliptical shaped samples were 330±
temperature distribution within the product and percent 335 mm in length, 140±150 mm in width, 100±115 mm in
®nal product yield, in cooked meats. Self, Nute, Bur- height and the circumference at major axis was 950 mm
foot, and Moncrie€ (1990) indicated that the vacuum and at minor axis 490 mm.
cooling rate of cooked chicken breast and weight loss
decreased with reduced pressure reduction rate. In ad-
2.2. Cooking and cooling
dition, it has been shown that regulation of vacuum
pumping speed at speci®c times during cooling will in-
All samples were cooked in a moist-heat, fan-assisted
crease or decrease cooling rates (Barger, 1961; Mc
oven (Zanussi Model FCV6 Electric Steam Convection
Donald & Sun, 2001). The current study aims to address
Oven) at 82°C until the core temperature reached 72°C.
these quantities in a cooked beef product as a€ected by
Samples were immediately taken from the oven, and the
rate of evacuation.
cooking bags removed carefully. The weight of the
cooked samples is immediately recorded to prevent
weight loss due to evaporation from the meat surface
2. Materials and methods causing excessive errors in weight measurements (Sar-
torius LP5200P). The time taken between removal of the
2.1. Preparation of samples samples from the oven to the vacuum cooler was less
than 3 min.
Triceps brachii muscles were seamed from top rib Samples were cooled in a laboratory scale vacuum
joints of beef chucks trimmed of extraneous fat and cooler (Autec Southport, England), previously described
connective tissue sheets to minimise the e€ects of this (Mc Donald & Sun, 2000). The vacuum cooler is
material on evaporative eciency during vacuum cool- equipped with two rotary vane vacuum pumps provid-
ing and give a mean unpumped weight of 5  0:05 kg. ing up to 500 m3 =h evacuation speed. The vacuum
All samples were obtained from a local beef processor chamber has a volume of 0:21 m3 . The vacuum pumps
on the same production date, 3±5 days post-mortem. could decrease pressure from normal atmospheric to less
Measurements for pH were taken at three points on than 100 mbar in an average time of 12 s. Samples were
each sample by making a small incision and inserting a then placed in the vacuum chamber on a perforated
pH probe. Only samples with a pH between 5.70 and elevated stainless steel table (100 mm height) which
5.85 were used in the experiments. allowed water evaporation from the under surface of the
The samples were injected with a brine solution samples during vacuum cooling. Each sample had 10
composed of 84% water, 11% sodium chloride, 3% so- T-type thermocouples inserted at pre-determined posi-
dium tripolyphosphate and 2% sucrose (William Blake, tions to include both the geometric centre and surface of
Ireland) at a level of 120% of original weight using a 21- each sample.
needle injector (Dorit PSM-21-4.5-ID) at a pumping Temperature readings from the thermocouples were
pressure of 1200 mbar and air pressure of 800 mbar. recorded at 1 min intervals. The thermocouples were
K. Mc Donald, D.-W. Sun / Journal of Food Engineering 48 (2001) 195±202 197

linked through a data logger (National Instruments, preliminary experiments indicated that the surface of the
USA) and connected to a personnel computer system meat would begin to freeze at pressures lower than
using LabVIEW software (National Instruments, USA) 6.5 mbar. The Y-value in Eq. (1) controlled the rate at
to graphically record and display the data. All samples which the vacuum was decreased and therefore was used
were weighed before and after vacuum cooling. as a process parameter in the current study. The Y-
value was calculated as below and the results are shown
2.3. Pressure regulation in Table 1.
 
1 Pf
Vacuum cooling is achieved by air removal to create a Y ˆ ÿ ln : …2†
t Pi
vacuum and vapour removal to give the cooling e€ect.
During the experiments the pressure of the vacuum Mass loss during vacuum cooling was predicted using
chamber was allowed to decrease to an initial working the following equation and compared to experimental
pressure (Pi ˆ 100 mbar) at an evacuation speed of mass loss:
500 m3 =h. During this ®rst period, the components to be mCp DT
handled in the vacuum chamber are both gases and Ml ˆ : …3†
hfg
water vapour from the chamber itself and from the
cooked beef product. Upon reaching the initial pressure, Cp in Eq. (3) was calculated by Siebels equation given
the chamber pressure was carefully regulated using a below (Anon, 1998a) and the sample moisture was de-
calibrated air bleed valve to simulate di€erent rates of termined by oven drying to constant weight (Anon, 1990).
evacuation until the chamber pressure reached its ®nal Cp ˆ 0:03349Mc ‡ 0:8374: …4†
value (Pf ˆ 6:5 mbar). A Baratron pressure sensor
(MKS Instruments Model: 722A12MGA2F2) via the
data acquisition system allowed monitoring the change 2.4. Statistical analysis
of the chamber pressure and determined the extent that
the bleed valve should be opened to reach the desired Data from each replication for Ml ; DTml , percent ®nal
chamber pressure. yield and temperature di€erence at various locations in
In total, six di€erent rates of evacuation treatment the samples were analysed using one-way analysis of
were applied as given in Table 1. Four replicates were variance with the Y-value as the treatment factor (Anon,
used for each treatment. The order in which the trials 1998b). The ®nal product temperature was also analysed
were performed was randomised. The e€ect of applied using one-way analysis of variance with the position of
vacuum was modelled using the following exponential the thermocouples as the treatment factor. The Tukey±
decay function: Kramer multiple comparison procedure was then used
to compare treatment means. Signi®cance was accepted
P ˆ Pi eÿYt : …1† at the 5% probability level (P < 0:05).
However, small errors can be encountered with Eq. (1)
as pump eciency decreases as vacuum in the product
3. Results and discussion
chamber increases (Wang & Gitlin, 1964). When the
vacuum chamber reached ®nal pressure the temperature
As the process variable (Y) decreased, cooling time
of the cooked beef product was allowed to decrease to
decreased at the cores of the samples from 72°C to 4°C
4°C at the core positions before the vacuum was broken
as shown in Fig. 1. However, no signi®cant di€erences
and the samples removed from the chamber. The lowest
(P > 0:05) were observed between 72°C and 4°C even
®nal vacuum chamber pressure (Pf ˆ 6:5 mbar) was
though cooling times were up to 50 min quicker at the
chosen to prevent freezing damage to the product as
highest evacuation rate than the slowest. Self et al.
(1990) also indicated that cooling rate in cooked chicken
Table 1
breast cooled by vacuum cooling was reduced as evac-
Applied vacuum evacuation rates used
uation pressure increased.
Pi (mbar) Pf (mbar) Dt (min) Pressure Y-value Rate of cooling was not signi®cantly in¯uenced by
reduction rate (minÿ1 ) mass of the sample as previously indicated (Mc Donald
(mbar/min) et al., 2000). For Y-values between 0.28134 and
100 6.5 10 9.35 0.28134 0:05627 minÿ1 smaller samples cooled quickest to 4°C
100 6.5 20 4.67 0.14067 at their cores. However, samples with the longest cool-
100 6.5 30 3.12 0.09378 ing times were not necessarily the largest in mass. Only
100 6.5 40 2.34 0.07034 in one case (Y ˆ 0:09378 minÿ1 ) did the largest sample
100 6.5 50 1.87 0.05627
take the longest to cool. Thus, the cooling rate, which
100 6.5 60 1.56 0.04689
is determined by the mass transfer coecient of the
198 K. Mc Donald, D.-W. Sun / Journal of Food Engineering 48 (2001) 195±202

250

200
Cooling time (min)

150

100

50

0
0 2 4 6 8 10

Evacuation rate Pi to Pf (mbar / min)

Fig. 1. E€ect of evacuation rate on core cooling times.

Fig. 2. Evaporation of water during vacuum cooling of a cooked beef


joint.
sample, is in¯uenced by other factors such as water ac-
tivity, porosity and surface or mass transfer area avail-
able for water evaporation including the samples used in the current experiments have a dense structural
internal void fraction or pore area (Bartos, Houska, matrix, which in turn has a lower percentage of cavities
Ho€man, Kyhos, & Sestak, 1999; Dostal, Kyhos, or pores than reformed meats such as corned beef or
Houska, & Gree, 1999). Calculation of mean sample picnic hams which will have higher permeability and
surface areas (0:985  0:05 m2 ) indicated that there was thus would be expected to cool quicker under vacuum
not a signi®cant di€erence in surface area available for (Mc Donald & Sun, 2001; Mc Donald et al., 2001).
evaporation, which suggests that the e€ects of variables Furthermore, di€erences existed between similar sam-
such as porosity on cooling rate were more signi®cant ples due to random variations in the meat ®bre orien-
than surface area available. tation, texture or meat piece geometry and compression
It has been reported that preparation of cooked beef within a sample.
products, particularly whether samples are tumbled All samples were trimmed of extraneous fat and
under vacuum, minced or whole muscle, packaged in membranes prior to cooking and cooling to allow for as
casing or netting and brine injection level is signi®cant in evenly distributed water evaporation during cooling as
the development of porosity. Samples, which are minced possible. However, di€erences would have been expected
or tumbled under vacuum, have quicker cooling times between replicates with some having retarded water
after cooking. Porosity development is particularly sig- evaporation and thus reduced cooling rates due to the
ni®cant during the vacuum cooling process, although presence of this material (Tambunan, Morishima, &
samples which have higher porosity prior to vacuum Kawagoe, 1994). The cooling rate at any precise point
cooling cool quicker. The research indicated that the on a cooked beef sample will be determined by water
porosity of the beef product increased throughout its evaporation at this point and the surrounding area.
processing and that higher sample porosity improved Temperature distribution between di€erent locations
vacuum cooling eciency in cooling a cooked beef in the vacuum cooled samples illustrated in Fig. 3 were
product from 72°C to 4°C (Mc Donald & Sun, 2001; Mc analysed for the mean temperature, ®nal temperature,
Donald et al., 2001). The in¯uence of sample pore size maximum temperature di€erence and temperature dif-
will also in¯uence mass transfer coecient and thus ference at the ®nal vacuum cooling operating pressure
cooling rate. Samples having a higher proportion of (6.5 mbar) as shown in Figs. 3 and 4. All temperature
large pores (volume void fraction) to small pores would di€erences were analysed for signi®cance with combi-
be expected to cool more rapidly (Mc Donald & Sun, nations of probe depth from the surface to the cores
2001). with (Y) as the treatment factor. No signi®cant di€er-
Therefore the beef samples and other meats alike are ences (P > 0:05) due to di€erent evacuation rates (Y )
assumed to be composed of a matrix of permeable were found for any of the locations on or within the
cavities, which are the result of processing such as brine samples. In all tests it was observed that the quickest
injection, cooking and cooling or by the nature of the and slowest cooling points were on the sample surface
meat itself. The evaporation of water from the meat and cores respectively. The local temperature within the
samples can take place both from the surfaces as well as cooked meat will be a€ected by its thermal conductivity,
through permeable cavities or pores within the matrix rate of mass transfer and rate of water evaporation (Sun
since the local temperature reaches the boiling point of & Wang, 2000). Therefore, the temperature inside the
water, as shown in Fig. 2. Whole muscle beef samples samples is relatively homogenous which is distinct to a
K. Mc Donald, D.-W. Sun / Journal of Food Engineering 48 (2001) 195±202 199

80 80

70
70

60
60
50

Temperature ( oC)
50
Temperature ( oC)

40

40 30

20
30

10
20
0
0 100 200 300 400 500 600 700 800
10
Time (min)

0
0 50 100 150 200 Surface 20 mm 30 mm 40 mm 50 mm Core
Time (min)

Fig. 5. Temperature distribution inside a cooked beef product during


Surface 20mm 30mm 40mm 50mm Core air blast cooling.

Fig. 3. Temperature distribution inside a cooked beef product during


vacuum cooling. 89.6
89.4
25
89,2
89.0
88.8
Total yield (%)

20

88.6
Temperature ( oC)

15
88.4
88.2
10
88.0
5 87.8
87.6
0 87.4
0 50 100 150 200
0 2 4 6 8 10
Time (min)

Evacuation rate Pi to Pf (mbar / min)


Diff Surface/30mm Diff Surface/40mm Diff Surface/Core Fig. 6. E€ect of ®nal evacuation rate on total product yield.

Fig. 4. Temperature di€erence between di€erent regions of a cooked


beef product during vacuum cooling. blast. However, current results indicated that rate of
evacuation a€ected total yield in large cooked joints
after vacuum cooling. As rate of evacuation was de-
more conventional cooling system such as air blast creased from the lowest Y-value to the highest, total
cooling shown in Fig. 5 and as previously illustrated for yield in all samples tested signi®cantly increased
water immersion cooling (Sun & Wang, 2000). Signi®- (P < 0:05). Total yield in samples at the lowest evacu-
cant di€erences (P < 0:05) exists among positions of ation rate (Y ˆ 0:04689 minÿ1 ) had an average 1.74%
probes in similar samples. greater yield as shown in Fig. 6. This small increase in
As previous research indicated (Burfoot et al., 1990; yield would be economically signi®cant within industry
Self et al., 1990; Mc Donald et al., 2000, 2001), vacuum where large batches of meat could be cooked and cooled
cooling decreases ®nal cooked meat yield based on the at a time, with a small increase in yield being ®nancially
percent loss of initial raw meat weight, and increases attractive. Subsequent increases in yield were accom-
mass loss due to vacuum cooling process itself, relative panied by a decrease in average mass losses from 12.40%
to other more conventional cooling methods such as air to 10.66% as evacuation rates decreased (P < 0:05) as
200 K. Mc Donald, D.-W. Sun / Journal of Food Engineering 48 (2001) 195±202

12.6 Preliminary experimental research has indicated that


12.4 overall ®nished product yields can be increased if raw
meat injection levels are increased (Mc Donald et al.,
2001). Furthermore application of a thin layer of chilled
12.2

12.0 water to the surface of cooked meat prior to vacuum


cooling may help reduce mass loss (Sun, 1999c). How-
Mass loss (%)

11.8

11.6
ever, typical mass losses of 400±500 g for a temperature
reduction from 72°C to 4°C in the cooked beef samples
11.4
used will require vacuum pumps capable of handling the
11.2 large amounts of vapour released as pressure decreases
11.0 (over 50 m3 =kg at 22 mbar). Therefore, in commercial
vacuum coolers, condensing units are installed with the
vacuum coolers to condense this large amount of
10.8

10.6 vapour.
10.4 Mass loss during vacuum cooling based on percent
0 2 4 6 8 10 loss of initial mass before cooling was predicted using
Eq. (3) and compared to the experimental data. The
Evacuation rate Pi to Pf (mbar / min)
predicted mass losses were consistently lower (average
Fig. 7. E€ect of ®nal evacuation rate on product mass loss. 15.2%) than actual mass losses, as indicated in Fig. 8.
This may be caused by the prediction of Cp using Eq. (4).
Mass losses were signi®cantly (P < 0:05) in¯uenced
shown in Fig. 7. Mass losses form atmospheric pressure by Y-value with lowest mass losses recorded at slowest
to Pi were not measured in the current research. evacuation rate. Predicted mass losses may also be lower
Average temperature reduction per percent mass loss than measured values because the actual losses include
(DTml ) increased from 5:35°C at Y ˆ 0:28134 minÿ1 to evaporation and drip were the predicted losses only
6:20°C at Y ˆ 0:04689 minÿ1 (P < 0:05) as shown in account for evaporation. Agreement between measured
Table 2, which indicated a more ecient cooling pro- and predicted losses would probably be closer in the
cedure in terms of using available water to reduce initial periods of vacuum cooling at 100 mbar. Further
product temperature at slower evacuation rates. Self research is necessary to develop a model for predicting
et al. (1990) did not indicate mass loss due to evacuation mass losses during vacuum cooling which considers the
rate in vacuum cooling cooked chicken breasts. How- e€ects of pressure loss in equipment pipework, mass
ever, it was observed that mass losses increased with transfer coecients, percentage porosity and the di-
severity of cooking temperature/time treatments (Mc mensions of the samples (Fejes, 1994; Houska et al.,
Donald et al., 2000). Di€erences with regard to DTml 1996; Dostal et al., 1999).
indicates that a di€erent amount of cooling is required
in conjunction with the speed at which evacuation is
applied with cooling times increasing at slower evacua-
tion speeds. However, vacuum cooling is still more than
50% quicker than other cooling methods such as air-
560

blast cooling. 540


Mass losses of vacuum cooled meats are higher than
that of conventional cooling methods such as air-blast. 520
Mass loss (g)

500
Actual Mass Loss
Table 2 480 Predicted Mass Loss
E€ect of process variable on DTml ; Mc and Cp A
460
Y-value (minÿ1 ) DTml …°C†B Mc B Cp …kJ=kg °C†B
440
0.28134 5.35a 76.10a 3.386a
0.14067 5.63ab 76.00a 3.383a 420
0.09378 5.82bc 75.99a 3.382a
0.07034 5.95be 76.09a 3.386a 400
0.05627 6.13ce 75.99a 3.382a 0 2 4 6 8 10
0.04689 6.20de 75.99a 3.382a
Evacuation rate Pi to Pf (mbar / min)
A
a±e Superscripts in the same column with di€erent letters are sig-
ni®cantly di€erent. Fig. 8. Comparison of actual versus predicted mass losses for vacuum
B
Values represent the mean of six replicates analysed. cooled cooked beef product.
K. Mc Donald, D.-W. Sun / Journal of Food Engineering 48 (2001) 195±202 201

4. Conclusions Materials (pp. 77±97). St. Joseph, MI 49085-9659, USA: American


Society of Agricultural Engineers.
Anon (1998b). Minitab Inc., PA, United States. Version 12.1.
The evacuation rate during vacuum cooling of large Anon (1990). AOAC International. Ocial methods of analysis (15th
cooked beef joints has a signi®cant e€ect (P < 0:05) on edn, Sec. 950.46A, 935.47, 935.48, 992.15), Arlington, Virginia,
total yield, total mass loss, and percentage di€erence USA: Association of Ocial Analytical Chemists.
between actual and predicted mass losses and DTml . Barger, W. R. (1961). Factors a€ecting temperature reduction and
Results indicate that vacuum cooling was very rapid in weight loss in vacuum cooled lettuce. Marketing Research Report
No. 469, (pp. 5±20). United States Department of Agriculture.
cooling the beef products and can meet all current Eu- Bartos, P., Houska, M., Ho€man, P., Kyhos, K., & Sestak, J. (1999).
ropean and American guidelines on cooling of cooked Mass transfer coecient for vacuum cooling of liquid foods. Czech
meats. However, reduction of evacuation rate will in- Journal of Food Science, 17, 204±210.
crease cooling times by up to 50 min. Temperature Brosnan, T., & Sun, D. W. (1999). In¯uence of vacuum pre-cooling on
distribution within the products during vacuum cooling the vase life of cut da€odil ¯owers. Paper presented at the 20th
International Congress of Refrigeration. 19±24 September 1999,
was homogeneous and indicates a more balanced cool- Sydney, Australia.
ing regime than conventional cooling methods. Percent Burfoot, D., Self, K. P., Hudson, W. R., Wilkins, T. J., & James, S. J.
product yield and mass loss where signi®cantly im- (1990). E€ect of cooking and cooling method on the processing
proved by regulation of evacuation rate. These ®ndings times, mass losses and bacterial condition of large meat joints.
are signi®cantly important for the acceptance and ap- International Journal of Food Science and Technology, 25, 657±667.
Desmond, E. M., Kenny, T. A., Ward, P., & Sun, D. W. (2000). E€ect
plication of vacuum cooling in the cooked meats in- of rapid and conventional cooling methods on the quality of
dustry. Furthermore, the ®ndings have an important cooked ham joints. Meat Science, 56, 271±279.
signi®cance in the design of vacuum cooling equipment Dostal, M., Kyhos, K., Houska, M., & Gree, R. (1999). Vacuum
particularly with regard to size of vacuum pumps nec- cooling of solid foods. Czech Journal of Food Science, 17, 103±112.
essary in handling water vapour produced during cool- Evans, J., Russell, S., & James, S. (1996). Chilling of recipe dish meals
to meet cook-chill guidelines. International Journal of Refrigeration,
ing and the systems which allow for pressure regulation 19, 79±86.
during cooling. However, the implication of pressure Everington, D. W. (1997). Surface pasteurisation and vacuum cooling
regulation on quality attributes in cooked meats such as o€al. Journal of the Science of Food and Agriculture, 28, 1044.
texture, colour and shelf life requires investigation. Fejes, T. (1994). Energetic modelling of batch vacuum coolers.
Further research will also involve monitoring the e€ect Hungarian Agricultural Engineering, 7, 26±28.
Haas, E., & Gur, G. (1987). Factors a€ecting the cooling rate of lettuce
of the initial decrease in pressure from atmospheric to in vacuum cooling installations. International Journal of Refriger-
100 mbar in the vacuum cooling operation, detailed ation, 10, 82±86.
analysis of the relationship between cooling rate and Hofmans, G. J. P., & Veerkamp, C. H. (1976). Vacuum cooling of
sample mass and methods for compensating for loss of broiler carcasses. In B. Erdtsieck (Ed.), Proceedings of the second
moisture in terms of weight loss and uniformity of European symposium on poultry meat quality. European Federation
Branch of the World Poultry Science Association.
chemical composition. Houska, M., Podloucky, S., Zitny, R., Gree, R., Sestak, J., Dostal, M.,
& Burfoot, D. (1996). Mathematical model of the vacuum cooling
of liquids. Journal of Food Engineering, 29, 339±348.
Mc Donald, K. (1999). Safety in the cooling of large cooked meats.
Acknowledgements The Food Science Times, 2, 3±12.
Mc Donald, K., & Sun, D. W. (1999). E€ects of di€erent cooling
This research has been part-funded by grant aid un- methods on microbiological quality of large cooked beef joints.
Paper presented at the 20th International Congress of Refrigeration,
der the European Regional Development Fund, which is 19±24 September, Sydney, Australia.
administered by the Department of Agriculture, Food Mc Donald, K., & Sun, D. W. (2000). Vacuum cooling technology for
and Forestry, Ireland. Special thanks are given to the food processing industry: a review. Journal of Food Engineering,
Dr. Tony Kenny, Dr. Eoin Desmond and Mr. Patrick 45, 55±65.
Ward (Teagasc, National Food Centre, Ireland) for Mc Donald, K., & Sun, D. W. (2001). The formation of pores and their
e€ects in a cooked beef product on the eciency of vacuum
their invaluable help, advice and guidance in the prep- cooling. Journal of Food Engineering 47, 175±183.
aration of the samples for this research. Mc Donald, K., Sun, D. W., & Kenny, T. (2000). Comparison of the
quality of cooked beef products cooled by vacuum cooling and by
conventional cooling. Lebensmittel Wissenschaft und Technologie,
33, 21±29.
References Mc Donald, K., Sun, D. W., & Kenny, T. (2001). The e€ect of
injection level on the quality of a rapid vacuum cooled cooked beef
Anon (1989). Chilled and frozen. Guidelines on cook-chill and cook- product. Journal of Food Engineering 47, 139±147.
freeze catering systems. London HMSO, UK: Department of Mc Donald, K., Sun, D. W., Desmond, E., & Kenny, T. (1999).
Health. Application of vacuum cooling to enhance the safety and quality of
Anon (1991). Guidelines on cook-chill systems in hospitals and catering cooked meats. Irish Journal of Agricultural and Food Research, 38,
premises. Report No. 7. Ireland: Food Safety Advisory Committee. 150.
Anon (1998a). Thermal properties of biological materials. In Ma et al. Self, K. P., Nute, G. R., Burfoot, D., & Moncrie€, C. B. (1990). E€ect
(Eds.), Engineering Properties of Foods and Other Biological of pressure cooking and pressure rate change during cooling in
202 K. Mc Donald, D.-W. Sun / Journal of Food Engineering 48 (2001) 195±202

vacuum on chicken breast quality and yield. Journal of Food Sun, D. W., & Brosnan, T. (1999). Extension of the vase life of cut
Science, 55, 1531±1535, 1551. da€odil ¯owers by rapid vacuum cooling. International Journal of
Sun, D. W. (1998). Experimental research on vacuum rapid cooling of Refrigeration, 22, 472±478.
vegetables. Paper presented at the International Conference on Sun, D. W., & Wang, L. J. (2000). Heat transfer characteristics of
Advances in the Refrigeration Systems, Food Technologies and Cold cooked meats using di€erent cooling methods. International Jour-
Chain, 23±26 September, So®a, Bulgaria. nal of Refrigeration, 23, 508±516.
Sun, D. W. (1999a). E€ect of chilling methods on rapid cooling of Sun, D. W., Kenny, T., Mc Donald, K., & Desmond, E. (1999).
cooked ham. Paper presented at the 20th International Congress of Vacuum cooling of cooked hams. Irish Journal of Agricultural and
Refrigeration, 19±24 September, Sydney, Australia. Food Research, 38, 149±150.
Sun, D. W. (1999b). Comparison of rapid vacuum cooling of leafy and Tambunan, A. H., Morishima, H., & Kawagoe, Y. (1994). Measure-
non-leafy vegetables. ASAE Paper No. 996117, ASAE, 2950 Niles ment of evaporation coecient of water during vacuum cooling of
Road, St. Joseph, MI 49085-9659, USA. lettuce. In Yano, & Nakamura, Developments in Food Engineering
Sun, D. W. (1999c). E€ect of pre-wetting on weight loss and cooling time (pp. 328±330). UK: Chapman and Hall.
of vegetables during vacuum cooling. ASAE Paper No. 996119, Wang, J. K., & Gitlin, H. M. (1964). Vacuum coolers: principles and
ASAE, 2950 Niles Road, St. Joseph, MI 49085-9659, USA. design criteria. University of Hawaii Cooperative Extension Service
Bulletin, 69, 1±36.

You might also like