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A journal to advance the fundamental understanding of food texture and sensory perception

Journal of Texture Studies ISSN 1745-4603

IMPACT OF DRYING PROCESSES ON STRAWBERRY (FRAGARIA


VAR. CAMAROSA) TEXTURE: IDENTIFICATION OF CRISPY AND
CRUNCHY FEATURES BY INSTRUMENTAL MEASUREMENT
MARITZA ALONZO-MACÍAS1,2, GERARDO MONTEJANO-GAITÁN2 and KARIM ALLAF1,3
1
Pole Science and Technology, Laboratory Engineering Science for Environment, (LaSIE FRE 3474 CNRS), University of La Rochelle, Avenue Michel
Crépeau, La Rochelle 17042, France
2
Instituto Tecnológico y de Estudios Superiores de Monterrey, Campus Queretaro, Queretaro, Mexico

KEYWORDS ABSTRACT
Crispy, crunchy, instant controlled pressure
drop, puncture test, strawberry, texture The aim of this study was to evaluate the effect of hot air drying, freeze drying and
analysis swell drying (which is a coupling of hot air drying to instant controlled pressure
drop DIC) on strawberry to compare and contrast its quality in terms of texture,
3
Corresponding author.
such as crunchy and crispy features, correlated with the expansion ratios and the
TEL: +33 5 46 45 87 66;
FAX: +33 5 46 45 86 16;
microstructure’s modification. The obtained results showed that swell-dried
EMAIL: kallaf@univ-lr.fr strawberry had a high crispness behavior. Also, its relative expansion ratio was
thrice more than air-dried samples. Moreover, it was observed that saturated
Received for Publication April 26, 2013 steam pressure of DIC texturing operation compared with the thermal holding
Accepted for Publication April 25, 2014 time had a significant effect on the maximum penetration distance and the
Published online Article Accepted on average of microruptures force on crunchiness and crispness, respectively. Hence,
April 30, 2014
these structural changes provide a versatile swell-dried strawberry as highly func-
doi:10.1111/jtxs.12070
tional snack that was able to be evaluated instrumentally by puncture test.

PRACTICAL APPLICATIONS
Puncture test is an instrumental measurement that helps to describe the crispness
of snacks, biscuits, extruded products, etc. Swell-drying process is defined
as instant controlled pressure drop (DIC)-assisted hot air drying. The
thermomechanical effects of DIC are mainly induced by the abrupt pressure drop
toward a vacuum (about 5 kPa) after shortly subjecting the material to saturated
steam pressure (from 0.1 up to 0.6 MPa). The abrupt pressure drop rate (ΔP/
Δt > 0.5 MPa/s) causes an autovaporization of product’s water, promoting instant
cooling of the product, which immediately decrease the product’s temperature
under its Tg allowing to cross the glass transition Tg, which immediately stops the
thermal effects avoiding any resulting degradation. The impact of DIC on straw-
berry can be observed in expansion ratio and much better through texture content
as crispy and/or crunchy snacking. Hence, it is necessary to instrumentally
describe the mechanical behavior of such a brittle-dried strawberry. The texture
measurements allow using it as one of multicriteria optimization of DIC texturing
processing parameters.

consumption is recognized by its potential benefits for


INTRODUCTION
human health; thanks to its content of bioactive phenolic
From a commercial point of view, strawberry is widely con- compounds (Oszmiański et al. 2009; Giampieri et al. 2012).
sumed fresh or in processed forms. In addition, strawberry Also, it has a very soft and fragile texture, which tends to

246 Journal of Texture Studies 45 (2014) 246–259 © 2014 Wiley Periodicals, Inc.
M. ALONZO-MACÍAS, G. MONTEJANO-GAITÁN AND K. ALLAF TEXTURE MEASUREMENT OF DRIED STRAWBERRY SLICES

disintegrate when incorporated in fresh form into food 2012). Moreover, this structural change provides a highly
products such as yoghurts, ice creams as well as other pro- functional snack; thanks to a preservation of vitamins,
cessed products. Food industry commonly uses strawberry bioactive compounds, color and flavor.
in dried form to extend its shelf life and to handle it easily as However, texture is a very important feature of all kinds
ingredient. Up to now, solar drying, HAD, FD and vacuum of foods that directly impacts in the consumer acceptability.
drying are the conventional methods used to process fruits More specifically, texture has a specific importance in such a
and vegetables. However, they present some disadvantages snacking. Texture is primarily the response of tactile senses
for the product quality, such as significant deterioration of to physical stimuli that results from contact between some
bioactive compounds and structural textural damages. part of the body and the food (Bourne 2002a). Food mate-
Indeed, the shrinkage of product is usually produced by rial structure at both macro (porosity and relative density)
very long time exposure of HAD. In addition, the difficulties and micro (cell wall thickness, cell diameter and distribu-
in processing, as the low ability of grinding and rehydration, tion) scales as well as having closed or open pores affects the
are barriers to adopt hot air process for a large range of mechanical properties (Sozer et al. 2011; Van Vliet and
fruits and vegetables (Mounir et al. 2012). Furthermore, FD Primo-Martín 2011).
is a costly process in terms of manufacturing, mainly due to The new concept of snacks from dried fruits and veg-
high energy consumption coupled with loss of flavor and etables is defined with crunchiness and crispiness as the tex-
color, which greatly reduces its acceptability and end uses tural features that better describe their quality and even
(Ratti 2001). freshness (Luyten et al. 2004). They are related to foodstuff
A new drying operation has been proposed as an alterna- as brittle materials, which mean absence of plastic behavior;
tive to the following: (1) improve the texture and quality only elastic behavior until rupture exists. They relatively
attributes of dried foods and (2) reduce the energy con- easily break, producing a sharp sound (Al Chakra et al.
sumption, resulting in low manufacturing cost. It also has 1996; Luyten et al. 2004; Saeleaw and Schleining 2011). The
the ability to handle ranges of food products, regardless distinction between crispy and crunchy features is not so
of their heat sensitivity (e.g., strawberry, cranberry, clear. Indeed, different works suggest that crispness and
blackberry, guava, mango, onion, carrot, pepper, potato, crunchiness are usually differently identified (Table 1),
apple, etc.) (Albitar et al. 2011; Mounir et al. 2011, 2012; although they belong to the most frequently used texture
Alonzo-Macías et al. 2012; Téllez-Pérez et al. 2012). This descriptors in United States, Japan, France and Austria
operation of SD couples the conventional HAD to the tech- (Bourne 2002a; Roudaut et al. 2002; Nishinari et al. 2008;
nology of instant controlled pressure drop, called in French, Saeleaw and Schleining 2011; Van Vliet and Primo-Martín
Détente Instantanée Contrôlée (DIC). 2011).
DIC was defined in 1988 by Allaf and Vidal as a high- The question is still open (Roudaut et al. 2002). The defi-
temperature short-time treatment followed by an abrupt nitions given vary between different studies and likely
pressure drop toward a vacuum (pressure drop rate higher between countries and products (Roudaut et al. 2002;
than 0.5 MPa/s). DIC-assisted HAD is a texturing stage Luyten et al. 2004; Nishinari et al. 2008). Sometimes, the
between pre and final HAD operation. This coupling is panelists as well as consumers found it very difficult to dis-
better known as SD (Kamal et al. 2008; Albitar et al. 2011; tinguish between crispy and crunchy terms and needed con-
Mounir et al. 2011; Alonzo-Macías et al. 2012). Therefore, stant probing. However, all insisted that they could perceive
the SD products have a controlled texture expansion with a difference between the two concepts, although struggling
higher sensorial quality and functional properties. This to describe this difference, indicating that it was only slight
texture change results in higher porosity, increasing the spe- (Saeleaw and Schleining 2011).
cific surface area and reducing the diffusion resistance of By this research, crunchiness and crispness were defined
moisture during the final dehydration step (Mounir et al. according to French language and culture. Crunchiness,

TABLE 1. A COMPILATION OF POLYGLOT LIST


Language Feature Food example
OF THE TERMS CRUNCHY AND CRISPY FROM
DRAKE (1989), DACREMONT (1992) AND English Crunchy Crispy Crunchy: raw carrot, apple,
NISHINARI ET AL. (2008) French Croquant Croustillant pickled ginger
Spanish Crocante/crujiente Crujiente/quebradizo
Italian Croccante Crispy: breakfast cereals,
Portuguese Quebradiço (com ruido) Quebradiço/crocante biscuit, snack
Japanese Karikarisuru Paripari/baribari
Chinese Cui beng Cui

Journal of Texture Studies 45 (2014) 246–259 © 2014 Wiley Periodicals, Inc. 247
TEXTURE MEASUREMENT OF DRIED STRAWBERRY SLICES M. ALONZO-MACÍAS, G. MONTEJANO-GAITÁN AND K. ALLAF

“croquant,” is defined as a linear elastic behavior until the providing more information about different snack food
complete fracture (brittle; e.g., hot air-dried products, texture attributes.
almonds). On the other hand, crispness, “croustillant,” is The aim of this study was to evaluate the effect of SD,
understood as the same but small continuous linear elastic which is DIC-assisted HAD, compared with other drying
behavior until the successive fractures during chewing (e.g., processes such as conventional HAD and FD on the two
SD and FD products, biscuits). At the same time, to carry types of texture (i.e., crunchy and crispy behavior) in the
out measurements of the physical aspects of texture percep- specific case of strawberry (Fragaria var. Camarosa).
tion in foods, different methods have been proposed. They
involve two main categories: sensory and instrumental
MATERIALS AND METHODS
analysis. These last measurements include mechanical mea-
surements (e.g., compression, penetration) and acoustical
Sample Preparation
procedures (Roudaut et al. 2002; Van Vliet and
Primo-Martín 2011), and sometimes, a combination of The strawberries (Fragaria var. Camarosa) were purchased
acoustic analysis with mechanical testing for analyzing the from a local market (La Rochelle, France). They were cut in
crispness is used. Nonetheless, instrumental measurements 4- to 5-mm transverse slices. Afterward, the total quantity
are generally preferred to objectively evaluate the attributes was divided in three batches to carry out different tech-
related to the mechanical properties (Altamirano-Fortoul niques of HAD, FD and SD.
et al. 2012).
To describe the texture (i.e., crunchiness and crispness
Treatment Drying Methods
features) in the swollen food products, a puncture test has
been widely applied (Van Hecke et al. 1998) (Roudaut et al. HAD. The slices of strawberries were dried in a hot air drier
2002). This test measures the force required to push a punch (Universal Oven UNB Model 800, Memmert Company,
or probe into a food. It is characterized by the following: (1) Germany.) at 50C. The initial relative humidity of air was 2.2%
a force measuring instrument; (2) penetration of the probe and an air flux rate of 1.2 m/s. Slices were dried until attaining
into the food causing irreversible crushing (i.e., to fracture 3.0% of moisture content db for around 24 h. Afterward, the
separately the different cell walls constituting the product) samples were analyzed and recorded as HAD.
or flowing of the food; and (3) the depth of penetration
usually held constant (Bourne 2002b). Hence, the deforma- FD. An FD equipment (model RP2V, Serail Company, Le
tion behavior of crunchy/crispy food products is often Coudray Saint Germer, France) was used for drying the batch
studied as a function of time/displacement at lower rates of of strawberry slices. The conditions were divided in three
deformation in order to be able to study the possible differ- steps: external freezing (at −20C/2 h), sublimation (−20C,
ent fracture events separately (Van Hecke et al. 1998; 0.66 Pa/12 h) and desorption (25C, 0.66 Pa/12 h). Subse-
Saeleaw and Schleining 2011). It means that for crispy prod- quently, the samples were analyzed and recorded as FD.
ucts, the force-deformation pattern is characterized by a
series of sharp force peaks corresponding to the rupture of SD. As SD is a DIC-assisted HAD, the batch of strawberry
individual cell walls (Van Hecke et al. 1998; Roudaut et al. slices was partially hot air dried at the same conditions
2002). described in HAD method (50C with an initial relative
Regarding the different instruments and settings to punc- humidity of 2.2% and an air flux rate of 1.2 m/s) until 18%
ture test, there is no information or any criteria to select db. This first step needed about 8 h. Subsequently, the slices
them. The model including the diameter and velocity of the were placed in airtight bags and stored in a cold chamber at
probe (i.e., cylindrical or needle) depends on the food 5C by 24 h to homogenize their moisture content (18% db).
product (Altamirano-Fortoul et al. 2012). Afterward, the partially hot air-dried strawberries were
Therefore, instrumental methods, as puncture test, treated by DIC equipment (ABCAR-DIC Process, La
and microstructure analysis could be an alternative for Rochelle, France) according to the DoE (Table 2). Finally,

TABLE 2. TRIALS IN THE DESIGN OF


DIC
EXPERIMENTS DoE FOR DIC PROCESS
Factor 1 2 3 4 5 6 7 8 9 10 11
P (MPa) 0.60 0.35 0.35 0.53 0.53 0.35 0.17 0.17 0.10 0.35 0.35
t (s) 20 30 20 27 13 20 13 27 20 10 20

DIC, instant controlled pressure drop; DoE, design of experiments; P, saturated steam pressure; t,
thermal holding time.

248 Journal of Texture Studies 45 (2014) 246–259 © 2014 Wiley Periodicals, Inc.
M. ALONZO-MACÍAS, G. MONTEJANO-GAITÁN AND K. ALLAF TEXTURE MEASUREMENT OF DRIED STRAWBERRY SLICES

mi − md
Wdb % = . Eq. (1)
md

Puncture Test. To measure the mechanical properties of


the cellular structure of dried strawberries sliced (i.e., HAD,
FD and SD batches), a puncture test was performed with
INSTRON (Model 5543, Instron Corporation, USA). The
probe used was a 1-mm diameter stainless steel needle
(VICAT needles ISO 6873-EN26873, Petrotest, Dahlewitz,
Germany) moving at a constant speed of 1 mm/s. The test
consisted in recording the puncturing force versus time for
FIG. 1. SCHEMATIC DIAGRAM OF THE DIC REACTOR
each dried sample of the strawberry slices. The penetration
It is composed of three main elements: (1) processing vessel; (2)
in the dried fruit was until 3 mm for FD and SD samples
vacuum tank; and (3) instantaneously opening valve that ensures the
instant connection/separation between the vacuum tank and the and only 2 mm for HAD because of their high compactness
processing vessel. The vacuum tank volume is 130 times greater than (Fig. 3A). Five repetitions were done by each batch (i.e.,
the processing vessel. The initial vacuum level was maintained at 5 kPa HAD, FD and the 11 SD samples).
in all the experiments. It is capable of producing the abrupt pressure
drop within the reactor in less than 200 MS. The other elements Fundamental Approach to Analyze the Force–Time
shown are: (4) steam generator; (5) air compressor; and (6) vacuum Curve. The obtained force-displacement curves were ana-
pump. lyzed in two parts by different parameters (Fig. 3B,C).
Figure 3B describes the first part, the crunchy behavior.
Figure 3C represents the second part, crispy behavior. The
after DIC treatment, a traditional convective HAD at 50C method reported by Van Hecke et al. (1998) was used and
was performed for approximately 1 h to get 3.0% db as final modified to measure and better identify the crispy and
moisture content. These samples were recorded as SD. crunchy features in dried strawberry:
DIC technology was initially developed by Allaf and Vidal
(1988). Thus, the experimental setup of DIC equipment Crunchy (Croquant) Description Parameters. Crunchy
(Fig. 1) has been largely described in several papers parameters are defined from Fig. 3B. They concern the
(Maache-Rezzoug et al. 1998; Louka and Allaf 2004; highest puncturing position (Xmax, Fmax), as well as the total
Haddad and Allaf 2007; Ben Amor and Allaf 2009; work until this position: Wmax. It is also worth identifying
Berka-Zougali et al. 2010 and Mounir et al. 2012). the <F> in Table 3.
Briefly, DIC process is based on the thermomechanical-
coupled effects induced by subjecting the strawberry Crispy (Croustillant) Description Parameters. The total
samples for a short time (13–27 s) to high-pressure satu- number of peaks is one of the main important crispy identi-
rated steam (0.17–0.53 MPa). This high-temperature–
short-time stage is followed by an instant pressure drop
toward a vacuum (5 kPa), inducing a mechanical effect;
such an abrupt pressure drop (ΔP/Δt > 0.5 MPa/s) pro-
vokes simultaneously an autovaporization of a part of
water contained in the product and an instantaneous
cooling of the products which stops their thermal effect,
crosses the glass transition and gives a controlled expan-
sion of the product (Fig. 2).

Assessment Methods
Water Moisture Content. Moisture content was deter-
mined using a slightly modified Karathanos method (1999).
Briefly, the strawberry samples were quantified gravimetri- FIG. 2. SCHEMATIC TIME–PRESSURE PROFILES OF A DIC PROCESS
cally by triplicate. Samples of mi = 2.5 ± 0.1 g were dried at (A) Vacuum establishment; (B) steam injection; (C) high steam pressure
65C for 48 h in an adequate oven UFE 400 (Memmert), for thermal treatment time; (D) instant controlled pressure drop
thus reaching the final mass md: toward vacuum; and (E) atmospheric pressure establishment.

Journal of Texture Studies 45 (2014) 246–259 © 2014 Wiley Periodicals, Inc. 249
TEXTURE MEASUREMENT OF DRIED STRAWBERRY SLICES M. ALONZO-MACÍAS, G. MONTEJANO-GAITÁN AND K. ALLAF

FIG. 3. (A) SCHEMATIC DIAGRAM OF PUNCTURE TEST. (B) THEORETICAL FORCE-DEFORMATION CURVES OBTAINED BY PUNCTURE TEST:
CRUNCHY BEHAVIOR: MAXIMUM PENETRATION FORCE, Fmax (N); MAXIMUM PENETRATION DISTANCE, Xmax (MM) AND TOTAL WORK, Wmax, (J).
(C) THEORETICAL FORCE-DEFORMATION CURVES OBTAINED BY PUNCTURE TEST: CRISPY BEHAVIOR: THE PENETRATION DISTANCE FOR EACH
MICRORUPTURE PEAK, ΔX (MM); THE INDIVIDUAL FORCE DROPS FOR EACH MICRORUPTURE PEAK (ΔF, N) AND THE AVERAGE WORK FOR
MICRORUPTURES, wrupture (J). (D) REAL FORCE-DEFORMATION CURVE RECORDED BY PUNCTURE TEST: CRUNCHY AND CRISPY BEHAVIOR

fication parameters (Fig. 3C). Calculating the ratio of n Where ΔX is the penetration distance for each
divided by the maximum penetration distance (Xmax) is to microrupture peak (mm) and ΔF is the individual force
have the spatial microrupture frequency. The workload of drop for each microrupture peak (N). All of these param-
each puncturing until the microrupture wrupture worth to be eters (i.e., Xmax, Wmax, <F>, N, f, wrupture, ΔX and ΔF) were
identified as well as the mean of each micropuncturing
rupture force f = <ΔF> (Table 4).
TABLE 4. CRISPY DESCRIPTION PARAMETERS

Total number of peaks n –


n
Spatial frequency of structural N= Eq. (5)
TABLE 3. CRUNCHY DESCRIPTION PARAMETERS X max
microruptures (m)
Maximum penetration force (N) Fmax –
Maximum penetration distance (mm) Xmax –
Average of microrupture f = ΔF =
∑ ΔF Eq. (6)
X
n
Total work (J) W = ∫ Fdx Eq. (2) force (N)
ΔF .ΔX
0
Xmax
w rupture =
2
Total work at Xmax (J) Wmax = ∫ Fdx Eq. (3)
1 1 X f
0
Average work for microruptures = ΔF .ΔX = f . max = Eq. (7)
W 2 2 n 2N
Average puncturing force (N) F = max Eq. (4) (J)
X max

250 Journal of Texture Studies 45 (2014) 246–259 © 2014 Wiley Periodicals, Inc.
M. ALONZO-MACÍAS, G. MONTEJANO-GAITÁN AND K. ALLAF TEXTURE MEASUREMENT OF DRIED STRAWBERRY SLICES

calculated until Fmax was reached (Fig. 3D). Measurements 8 and 11) was observed; thanks to a scanning electronic
were carried out with five repetitions, and the final values microscope (SEM) JEOL 5410LVFEI Quanta 200F (Philips,
were the arithmetic mean. Croissy-sur-Seine, France). Each sample was placed on a
covered support using carbon adhesive, and the scanning
Expansion Ratios was carried out under partial vacuum (7 Pa) with an accel-
For porous materials, two expansion ratios are normally erating voltage of 20 kV.
defined: the absolute expansion ratio (εabsolute) and the rela-
tive expansion ratio (εrelative). εabsolute is the ratio of the appar-
DoE and Statistical Studies
ent volume of the product and the volume of the solid itself,
while εrelative reflects the final volume after processing (FD To study the effect of saturated steam pressure and thermal
and SD) compared with the HAD. The εabsolute and the holding time of DIC treatment on the crunchiness and
εrelative are strictly linked to the product’s density (ρ, crispness features, and the expansion ratios of dried straw-
g/cm3), and they were calculated to each sample as follows: berries, a two-parameter, five-level central composite rotat-
able design was used (Table 2). The DoE yielded 4 = 22
ρintrinsic factorial points, 4 = 2 × 2 axial points and three center
Absolute expansion ratio: ε absolute = Eq. (8)
ρspecific points for replications (Table 5). This central composite
design of 11 experiments was run in random in order
ρspecific of HAD product
Relative expansion ratio: ε relative = to minimize the effects of unexpected variability on the
ρspecific of SD or FD product studied responses due to external factors (Table 2).
Eq. (9) The different crunchiness parameters retained as
responses (dependent variables) were the maximum pen-
where ρintrinsic is the intrinsic (or true) density of solid itself. etration force (Fmax, N), the maximum penetration distance
To measure the intrinsic density (ρintrinsic, g/cm3) of each (Xmax, mm), the total work at Xmax (Wtotal, J) and the <F>
sample (HAD, FD and SD), a gas Pycnometer Micromeritics (<F>, N). Crispness was evaluated through the total
AccuPyc 1330 (Quantachrome Instruments, Florida, USA) number of peaks (n), the spatial frequency of structural
with helium was used. microruptures (N, m), the average of microrupture force (f,
ρspecific is the apparent density of dried samples. In the N) and the average work for microruptures (wrupture, J).
present work, it was not possible to adopt the Archimedes These parameters as well as the expansion ratios considered
method for measuring ρspecific because of the possible inter- at both aspects of absolute (εabsolute) and relative (εrelative) were
actions between product and water. Thus, to determine such added to the initial dependent variables.
specific density (ρspecific, g/cm3), a tapped method was carried In terms of texture parameters, this response surface
out. Briefly, 71/200-μm diameter sand (ρsand = 909.2 g/cm3) methodology was used to optimize the treatment condi-
was poured into the cylinder (100 mL and 37.018 ± 0.001 g tions to meet the consumer requirements. The statistical
of weight). The sand-filled cylinder was then tapped for analyses were performed with Statgraphics (Centurion XV,
1,000 times on an Autotap Quantachrome DA-3 (Boynton Statpoint Technologies, Inc., Warrenton, Virginia, USA),
Beach, Florida, USA). During the tapping, the sand volume thus inserting for each dependent variable Y, Pareto Charts
was decreased, and a quantity of sand was added during the to show the relevance of each independent variables
operation in order to refill the cylinder. Then, the weight (P < 0.05), response surface to identify their impact and a
was registered, and the mass of sand (ms,1, g) was calculated. mathematical empirical model:
Subsequently, this method is repeated adding a known mass
dried sample (msample about 2 ± 0.001 g) into the cylinder
TABLE 5. CODED AND REAL LEVELS FOR INDEPENDENT VARIABLES
with the sand included. The weight was recorded, and the
USED IN TWO-VARIABLE, FIVE-LEVEL ROTATABLE EXPERIMENTAL
new mass of sand (ms,2, g) was calculated. Thus, the specific DESIGN
density of each sample (HAD, FD and SD) was calculated as
P: processin t: processing
follows:
Coded level g pressure (MPa) time (s)

Specific density (g cm 3 ) : ρspecific =


(msample ) (ρsand ) −α 0.10 10
Eq. (10)
ms ,1 − ms ,2 −1 0.19 13
0 0.35 20
1 0.53 27
Scanning Electronic Microscopy +α 0.60 30
The microstructure of different dried strawberry samples, α = 4 2k ; α is the axial distance, and k is the number of experiments of
HAD, FD and SD with only two treatment conditions (DIC orthogonal design. In this case, k = 2 and α = 1.4142.

Journal of Texture Studies 45 (2014) 246–259 © 2014 Wiley Periodicals, Inc. 251
TEXTURE MEASUREMENT OF DRIED STRAWBERRY SLICES M. ALONZO-MACÍAS, G. MONTEJANO-GAITÁN AND K. ALLAF

n n n −1 n
Y = β0 + ∑ βi χi + ∑ βii χi2 + ∑ ∑ βij χi χ j + ε Eq. (11)
i =1 i =1 i =1 j = 2

where βi, βii, βij are the regression coefficients, Xi and Xj are
the independent variables, ε is random error, i and j are the
indices of the factors. R2 value was also evaluated to accurate
fitting models to real data.
Depending on various responses, a multicriteria optimi-
zation can be done.

RESULTS AND DISCUSSION


The present study was performed to evaluate the effect of
various drying techniques (HAD, FD and SD) on the
strawberry’s texture. This is instrumentally evaluated
through different crunchy and crispy attributes generally
coupled to structural parameters. Therefore, the interpreta-
tion and discussion of the obtained results are presented as
follows.

Expansion Ratios
Strawberry’s expansion ratios are parameters that allowed
analyzing globally the effect of drying technique (HAD, FD
and SD) on the product’s structure. The results gathered in
Table 6 shown that FD strawberry had the highest value of
expansion ratios, εabsolute and εrelative, completely opposite to
HAD parameters. Therefore, SD samples had intermediate
expansion ratios between HAD and FD samples. More-
over, under certain conditions of DIC process (DIC 5:
P = 0.53 MPa and t = 13 s), SD relative expansion ratio was
thrice more than HAD samples (εrelative = 3.62 compared
with 1).
In this sense, expansion greatly depends on the DIC
saturated steam pressure, while the thermal treatment time
has negligible effect (Figure 4). The empirical model we
obtained through Statgraphic statistical evaluation was with
R2 = 83.62%:

ε relative = 0.622 + 8.6114 P − 0.0069t − 5.412 P 2


− 0.0337 Pt + 0.00035t 2.
FIG. 4. EFFECT OF DIC OPERATING PARAMETERS; SATURATED STEAM
The highest optimized expansion ratio εrelative = 3.60 was PRESSURE (MPa) AND TIME PROCESSING (S) ON THE RELATIVE
obtained at (P = 0.6 MPa and t = 10 s), whereas the intrinsic EXPANSION RATIO
density remains invariable (results not shown). (A) Pareto chart, (B) general trends, and (C) response surface.

TABLE 6. EXPANSION RATIOS OF HAD, FD AND SD STRAWBERRIES

SD sample 1 2 3 4 5 6 7 8 9 10 11 HAD FD
εabsolute 4.09 3.77 3.54 3.64 4.52 3.21 2.44 1.91 1.19 2.90 3.05 1.15 18.26
εrelative 3.48 3.10 2.92 2.97 3.62 2.70 2.07 1.59 1.03 2.49 2.60 1.00 14.13

εabsolute is the absolute expansion ratio.


εrelative is the relative expansion ratio. FD, freeze drying; HAD, hot air drying; SD, swell drying.

252 Journal of Texture Studies 45 (2014) 246–259 © 2014 Wiley Periodicals, Inc.
M. ALONZO-MACÍAS, G. MONTEJANO-GAITÁN AND K. ALLAF TEXTURE MEASUREMENT OF DRIED STRAWBERRY SLICES

This behavior of the process of DIC swelling was also


observed by Louka and Allaf (2004). They found that the
vegetables such as onions, carrots and potatoes had a snack-
ing texture with a swelling of 200–300% compared with
control samples. Additionally, the expansion and density
as response parameters are very important in terms of
assessment of the functional properties and the quality pre-
diction of dried food. They also are essential in the design of
food processes and processing equipment (Rodríguez-
Ramírez et al. 2012). However, expansion and, obviously,
density have to be complemented with instrumental param-
eters to develop foodstuffs according to consumer texture
needs.

Effect of Puncture Test on the Texture of


Dried Strawberries FIG. 5. FORCE-DEFORMATION CURVE FROM FRACTURE TESTS ON
STRAWBERRIES DRIED BY DIFFERENT METHODS; HAD, FD AND SD
The force-deformation curves recorded by puncture
test were analyzed in two main parts: crunchy and crispy
behaviors. the main behavior of the time-deformation curves
obtained from HAD, FD and SD (DIC 11: P = 0.35 MPa
Crunchy Behavior. As previously mentioned, the and t = 20 s) samples.
crunchy behavior in dried strawberry is defined as a linear In general, Fmax and Wtotal significantly distinguish FD
elastic behavior until the complete fracture of the struc- from HAD and the average of SD strawberry slices
ture. Hence, Table 7 gathers the values calculated for (Table 7). HAD strawberry slices needed a maximum force
parameters able to describe the crunchiness behavior of and a total work of penetration smaller than the average of
HAD, FD and different SD samples. Figure 5 exemplifies swell-dried samples. In terms of <F>, which means the

TABLE 7. TEXTURE ANALYSIS IN HAD, FD AND SD STRAWBERRIES

Sample Crunchy behavior Crispy behavior


DIC a
Fmax b
Xmax c
Wtotal d
<F> e
n f
N g
f h
wrupture × e−4
1 5.73 2.16 3.59 1.65 160.75 86.27 0.1734 10.06
2 7.65 1.79 5.47 2.57 113.60 73.91 0.1911 13.27
3 6.43 1.59 2.33 1.67 129.83 89.35 0.1043 6.69
4 6.60 2.31 5.49 2.46 164.40 80.93 0.1946 13.56
5 4.88 1.16 2.00 1.65 82.60 79.48 0.1489 9.55
6 5.49 1.76 3.93 2.09 129.00 81.22 0.1708 11.07
7 3.77 1.03 1.39 1.36 71.60 76.97 0.0767 5.10
8 3.81 1.57 1.54 0.97 128.00 93.46 0.0484 3.14
9 8.74 1.13 2.51 2.24 77.25 79.16 0.0907 6.58
10 7.28 1.69 3.08 1.93 99.40 78.22 0.1910 13.95
11 8.16 1.41 2.33 1.60 100.50 84.69 0.1239 7.90
Average DIC 6.00 ± 1.55 1.60 ± 0.41 3.06 ± 1.43 1.84 ± 0.48 114.27 ± 31.51 82.15 ± 5.76 0.1376 ± 0.05 9.17 ± 3.62
HAD 5.09 0.67 1.10 1.50 22.40 56.70 0.2085 22.12
FD 0.59 2.6 0.35 0.23 123 110.59 0.0168 0.82
a
Maximum penetration force (N).
b
Maximum penetration distance (mm).
c
Total work at Xmax (J).
d
Average puncturing force (N).
e
Total number of peaks.
f
Spatial frequency of structural microruptures (m).
g
Average of microrupture force (N).
h
Average work for microruptures (J).
FD, freeze drying; HAD, hot air drying; SD, swell drying.

Journal of Texture Studies 45 (2014) 246–259 © 2014 Wiley Periodicals, Inc. 253
TEXTURE MEASUREMENT OF DRIED STRAWBERRY SLICES M. ALONZO-MACÍAS, G. MONTEJANO-GAITÁN AND K. ALLAF

mechanical resistance during puncturing, DIC operation


leads to a slight increase in the mechanical resistance com-
pared with HAD; it was found to be eight times higher than
FD (Table 7).
On the other hand, the impact of DIC operating param-
eters (saturated steam pressure and thermal holding time)
on the different responses to measure the crunchiness of
strawberry is shown in Table 7. The saturated steam pres-
sure had a significant and positive effect (P < 0.05) on Xmax
compared with the thermal holding time (Fig. 6A). Hence,
the higher the saturated steam pressure, the higher Xmax. The
optimized conditions were calculated for an optimum value
of 2.66 mm, with a saturated steam pressure of 0.6 MPa and
30 s of thermal treatment time (Fig. 6B).
The regression model for the maximum penetration dis-
tance was obtained with R2 = 71.69%:

X max = 1.433 − 0.438 P − 0.038 t − 0.521 P 2


Eq. (12)
+ 0.121 Pt + 0.0007t 2.

Such a regression model can be used as one-criterion


optimizing method for controlling DIC operating param-
eters versus desired value of Xmax.
Furthermore, the mean correlations were analyzed
between the four parameters (Fmax, Xmax, Wtotal and <F>) of
crunchiness presented in strawberry dried by HAD, FD and
SD processes.
The highest correlation was found between <F> and Fmax
FIG. 6. EFFECT OF DIC OPERATING PARAMETERS, SATURATED STEAM
with R2 = 0.8083 (Fig. 7). Another important correlation PRESSURE (MPa) AND TIME PROCESSING (S) ON THE MAXIMUM
with R2 = 0.7270 was observed between <F> and Wtotal. The PENETRATION DISTANCE (Xmax, MM), A PARAMETER OF CRUNCHY
last one was between Xmax and Wtotal, with R2 = 0.6257. BEHAVIOR IN THE STRAWBERRY’S TEXTURE
(A) Pareto chart and (B) response surface.

Crispy Behavior. In the case of crispy behavior of dried


strawberry, the crispness (croustillance) feature was used
to describe each successive brittle behavior of different
plans. A small continuous linear elastic behavior until the
microrupture of concerned plan has to be indicated. Hence,
the main parameters analyzed to describe the crispness
behavior in the dried strawberry (HAD, FD and SD) are
presented in Table 7. Therefore, the small fractures recorded
during puncture test were gathered in the total number
of peaks (n) or in the spatial frequency of structural
microruptures (N); however, the last one depends on Xmax.
The intensity of each microrupture is related to the average
of microrupture force (f) and the average work for
microruptures (wrupture).
Thus, SD and FD samples presented specific values of n,
which was found to be five times more than HAD. Other
crunchy parameters, N, f, and wrupture, presented similar
behavior for SD as an intermediate position between HAD
and FD values.
Nevertheless, because of the connection between DIC FIG. 7. MEAN CORRELATIONS BETWEEN CRUNCHY PARAMETERS,
operating parameters and texture attributes, it was observed <F> AND Fmax

254 Journal of Texture Studies 45 (2014) 246–259 © 2014 Wiley Periodicals, Inc.
M. ALONZO-MACÍAS, G. MONTEJANO-GAITÁN AND K. ALLAF TEXTURE MEASUREMENT OF DRIED STRAWBERRY SLICES

FIG. 9. MEAN CORRELATIONS BETWEEN CRISPY PARAMETERS, wrupture


AND f

Correlations between Crunchiness, Crispness


and Expansion Ratios
Only two valuable correlations were observed between
crunchiness (Xmax, Fmax, Wmax, <F>), crispness (n, N,
f, wrupture), and expansion ratios (εabsolute, εrelative). The highest
correlations was observed between Xmax and n, with
R2 = 0.8143 (Fig. 10). The second correlation with
FIG. 8. EFFECT OF DIC OPERATING PARAMETERS, SATURATED STEAM R2 = 0.5311 was obtained between <F> and f. In contrast,
PRESSURE (MPa) AND TIME PROCESSING (S) ON THE AVERAGE OF there was just one correlation between εrelative and N with
MICRORUPTURE FORCE (f, N), A PARAMETER OF CRUNCHY R2 = 0.5445. These results indicate that crunchiness and
BEHAVIOR IN THE STRAWBERRY’S TEXTURE crispness are strongly correlated.
(A) Pareto chart and (B) response surface. The overall of these results could be explained by the
arrangement of cells in fruits and vegetables, which is
strongly marked by the processing conditions. They obvi-

an effect of saturated steam pressure (MPa) and thermal


holding time (s) on the average of microrupture force (f)
(Fig. 8). The higher saturated pressure time, the higher the
microrupture force f (Fig. 8A).
The obtained regression model for the average of
microrupture force is calculated with R2 = 72.26% to be
f = 0.247 + 0.207 P − 0.0194t
Eq. (13)
− 0.3791P 2 + 0.01469 Pt + 0.000365t 2.

Hence, the highest value of f was 0.2447 N with 0.6 MPa


of saturated steam pressure and 30 s of thermal holding
time (Fig. 8B).
With respect to correlations between the crispness
parameters (i.e., n, N, f and wrupture) for the three drying pro-
cesses applied to strawberry, the highest value was obtained
between wrupture and f, with R2 = 0.8442 (Fig. 9). They were
R2 = 0.7172 and R2 = 0.5439 for N versus wrupture and N FIG. 10. MEAN CORRELATIONS BETWEEN CRUNCHY AND CRISPY
versus f, respectively. PARAMETERS, Xmax AND N

Journal of Texture Studies 45 (2014) 246–259 © 2014 Wiley Periodicals, Inc. 255
TEXTURE MEASUREMENT OF DRIED STRAWBERRY SLICES M. ALONZO-MACÍAS, G. MONTEJANO-GAITÁN AND K. ALLAF

ously are correlated to the shrinkage phenomena in HAD,


the broken cell walls in FD and the swelling phenomena in
SD strawberries (Hammami and René 1997; Wang et al.
2011; Guiné and Barroca 2012). Each operating parameter
directly influences the textural behavior and, thus, the func-
tionality and the end use of foodstuffs. Therefore, the cell
walls networking are contracted in HAD strawberry, pro-
ducing a hard and brittle structure in the end product. In
contrast, FD strawberries have a disrupted membrane
system that behaves more like a sponge characterized by
network tortuosity (Voda et al. 2012); it provokes a soft
texture and possible many microruptures by puncturing.
However, these microruptures should have small force and
weak work. In case of SD products, the cell arrangement is
better defined due to DIC microalveolation process. The
swelled products are normally crispy, “croustillant,” with
a significant number of microruptures, with weak indi-
vidual rupture force (f ) and work (wrupture); however, all of
them are higher than FD.
As crispness is an important and desirable sensory attri-
bute for snack products, there is a great deal of interest FIG. 11. SCANNING ELECTRON MICROGRAPHS OF CROSS-SECTION
in correlating crispness to instrumental recorded data OF STRAWBERRY TREATED BY DIFFERENT DRYING METHODS
(Tsukakoshi et al. 2007; Arimi et al. 2010). Hence, the (A) Hot air drying, (B) freeze drying and (C) swell drying (DIC 8) at
puncture test method used in this study to define the P = 0.17 MPa and t = 27 s, and (D) swell drying (DIC 11) at
P = 0.35 MPa and t = 20 s of treatment conditions.
force-deformation curves helps strongly to elucidate
crunchiness and crispness features. Such are very impor-
tant attributes in optimizing the SD operating parameters.
It means that is possible to concoct a crispy snack pro-
duced by SD performance accordingly with the consumer both drying and rehydration operations of strawberries as
needs. reported in a previous work (Alonzo-Macías et al. 2012).
This effect is observed not only for strawberries but also for
several types of fruits and vegetables treated by DIC (Ben
Impact of Processes in the Microstructure Amor and Allaf 2009; Albitar et al. 2011; Téllez-Pérez et al.
Figure 11 shows the impact of drying processes on straw- 2012).
berry’s microstructure. The cross-section micrographs of
dried strawberries show structural differences between
CONCLUSIONS
HAD, FD and SD samples. The shrinkage of HAD product
is evident in the image; however, the cell structure is rela- Based on our experimental study, it was possible to
tively organized (Fig. 11A). FD micrograph shows that produce a well-controlled crispy dried strawberry.
strawberry cell walls were broken (Fig. 11B). This should be Moreover, DIC operating parameters could be optimized.
correlated to the possible formation of ice crystals during Thus, this snack product can be confectioned according to
the freezing step, which results in the destruction of the the consumer needs. In the case of strawberries, it was
tissue. Only SD images illustrate an expanded strawberry’s possible to completely face the shrinkage phenomena in
microstructure (Fig. 11C,D). Dark regions identifying the the HAD. Consequently, the swell-dried strawberries
pore cavities indicate that the structure of cell walls was well showed an interesting macro and microstructure. They
preserved with only some swelling. However, in SD samples, had high expansion ratios and significant crispness pro-
the structure modification highly depends on DIC operat- voked by the microalveolation phenomenon induced as a
ing parameters (saturated steam pressure and thermal consequence of the decompression process in the DIC
holding time). These observations corroborate the puncture treatment.
test results. On the other hand, the most important correlations were
In the case of SD samples, this structure modification between Fmax and <F> and between f and wrupture for crunchi-
produced by DIC treatment can intensify the mass transfer ness and crispness features, respectively. There was just one
phenomena, improving the effective water diffusivity during obvious correlation between εrelative and N.

256 Journal of Texture Studies 45 (2014) 246–259 © 2014 Wiley Periodicals, Inc.
M. ALONZO-MACÍAS, G. MONTEJANO-GAITÁN AND K. ALLAF TEXTURE MEASUREMENT OF DRIED STRAWBERRY SLICES

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