Professional Documents
Culture Documents
SPE 20915
Relief Well Breakthrough at Problem Wen 2/4-14
In the North Sea
by B.S. Aadnoy, Rogaland U., and P. Bakay, Saga Petroleum AlS
~".-'DI""""""'-1nG.
'"*__"--
'"* ..__
.ea-_ '..e -...
Ttla~
8PI!,.....eano-...... _ D l
.--.r-...__
..
__......_ _....
-,DI~.....-
tn ..
IIIIIIlI( 'Ttla_.--._ -"_
_......-._..__ e -.....
e - D l. .,...
..,~DI -,DI~e...-._Of_"-~.SPE.-.._
-,"'~e...-....-1Il_._1Il .._"'...__3llO ............. n. ~
Page 329
2 RELIEF WELL BREAKTHROUGH AT PROBLEM WELL 2/4-14 IN THE NORTH SEA SPE 20915
was recorded before the bit was picked up from bot- Saga Petroleum immediately formed a task force to
tom and the pumps were stopped. A pit gain of 14 manage the 2/4-14 well and the relief well control op-
bbls in 145 seconds was observed before the well was erations. Boots and Coots Inc. was contracted for the
closed in on the upper annular preventer with a shut- killing operation of the original well. Eastman Chris-
in casing pressure (SICP) of 600 psi, and zero shut-in tensen were used to device the strategy for killing the
drillpipe pressure (SIDP), probably due to a float in the blowout with a relief well if the surface control opera-
drillpipe. The well was kept closed for 20 minutes be- tion failed. The jack-up rig Neddrill Trigon was used for
fore the annulus pressure was bled off on the choke line. the surface intervention operations, while Treasure Saga
The pressure dropped to zero on the casing side. The was used for the drilling of the relief welL
annular preventer was reopened, and the well started to
flow immediately. A total of 38 bbls were gained before
the annular preventer was closed again.
Relief Well 2/4-15s
It was attempted to establish drillpipe pressure by
pumping down the drillpipe, but no response was ob- The principal challenges associated with the relief well
served on the annulus side, indicating a potential cross were high temperatures, great depth, unknown reser-
flow in the open hole. Periodic SIDP of 100 psi (when voir parameters, and the drillpipe/coiled tubing fish. On
the float was open) indicated a formation pressure gra- January 31, 1989, relief well operations commenced at
dient of 2.11 SG (14200 psi). As no wireline logs were a location 1184 m to the south of well 2/4-14. The well
available from the open hole the potential loss zone was directional plan was to follow an S-curve, and to pass
difficult to evaluate. However; several factors indicated the 2/4-14 well approximately 10 m to the west at ap-
a loss zone between 4708 to 4713 meters: proximately 3900 mTVD, and then to drop to vertical at
approximately 20 m distance from 2/4-14 to the north-
* Surge pressure close to 2.20 SG during bit west. 20 meters horizontal distance was chosen to be
change at 4707 m. able to run electromagnetic ranging guns, but to avoid
* Losses were first experienced in this zone. potential fracturing at the 9-5/8 in ca.sing shoe in the
* High Gamma Ray readings in this zone, problem well.
probably due to LCM material squeezed
into it. See Figure 2. The relief well was drilled to a depth of 4674 mTVD
*General experience with weak sand zones (4930 mRKB), and to a horizontal distance of approxi-
in upper Jurassic in this area. mately 6.4 meters from well 2/4-14. The 7 in. liner was
run and cemented to bottom, and the well put on stand-
The following week was spent attempting to reestab- by for further progress in the operations on well 2/4-14.
lish circulation in the well. Pumping LCM/HEC mate- Figure 3 shows the status prior to drilling out the 7 in.
rial and baryte plugs as well as bullheading with 2.12 SG liner. During the operation, several complicating factors
mud were attempted to cure the problem, but without were discovered. In June 1989, an underground blowout
success. During this period a maximum SICP of 1100 of 18 000 bbls/day of oil/gas was discovered, charging a
psi was observed. Extreme bad weather did also compli- shallow sand bed at approximately 850 meters depth. In
cate the operation. The bit was pulled to 4700 mRKB, October 1989, the 9-5/8 in. casing bursted in well 2/4-
and the 16th of January 1989 the pipe was found stuck. 14. The fishing operation for the lost drillstring/coiled
The next day it was decided to displace the open hole tubing showed slow progress, and minor but increasing
with cement, and to back off the drill string. 50 bbls of amounts of reservoir gases leaking to the surface were
2.12 SG cement was squeezed into the formation. It was also detected. Due to the fact that another winter sea-
attempted to locate the stuck point with a free point in- son with generally bad weather was coming up, it was
dicator and sinkerbars, but the equipment was unable to decided in December 1989 to go for a combination kill
pass 3550 meters. Annulus pressure and drillpipe pres- by the use of the relief well 2/4-15s.
sure was bled off to zero, and the well was stable. It was The plan was now to intersect well 2/4-14 below
decided to run coiled tubing inside the drillstring to be the bit at about 4700 mTVD. As soon as communica-
able to run the free point indicator. tion between the wells was obtained, and based on PLT
On the 20th of January 1989 coiled tubing was used readings in well 2/4-14, flow was controlled by pumping
to wash down to the cement wiper plug (4691 mRKB), down 2/4-15s and into 2/4-14 in an optimal way. Of pri-
when suddenly the pop-off valve on the coiled tubing mary concern in this process was good communication
unit opened. 0.5 bbls of gain was observed in the trip between the wells.
tank, and gas came in the shaker room and on the drill Two meters of new formation was drilled, and a LOT
floor. The drillstring started to come out of the hole, and of 2.25 SG EMW was measured. A high LOT was essen-
the shear-ram was activated. A SICP of 8000 psi was tial as kill mud of 2.25 SG was planned for the final kill
observed shortly after the pipe was cut. An attempt to phase. A Christensen S725 drill bit was run with a new
bullhead by 2.12 SG EMW failed due to leak across the bottom hole assembly(BHA) in order to perform drilling
choke manifold. The SICP increased further to 9800 psi. until communication was established between the two
The next day the kill fiexhose bursted at the gooseneck wells. The bit was specially made concerning the nozzle
on the slip joint, and the well blowed through the kill flow area. The flow area was increased from 0.7 to 1.3
line for 1 minute before the fail-safe valves closed and in 2 to possibly avoid any plugging if pumping of LCM
the well was shut in. The rig was thereafter pulled off material was needed. Formation was drilled with a mud
location.
Page 330
SPE 20915 B. S. AADNOY AND P. BAKOY 3
weight of 1.95 SG and an average ROP of 8 m/hr down The horizontal stress is simply the average of the
to 4704 mTVD. A steadily increase in the ROP was ex- leak-off pressure and the pore pressure at a given depth.
perienced, causing a reduction in the WOB from 5 to
3 tons to keep the ROP at a desired level of 6-7 m/hr. The overburden stress increases with depth, indicat-
Even if this section was drilled underbalanced relative to ing an increased overall stress state. Therefore, the hor-
virgin pore pressure, no gas signals were observed from izontal stresses are also expected to increase with depth.
the well when compared with the original well, as seen Figure 7 shows the estimated horizontal stress divided
[rom Figure 4. This could imply a pressure draw-down by the overburden stress for the two wells. At shallow
in the vicinity of the bottom of the blowing well. depth this ratio is low, increasing towards one at about
4700 m depth. The horizontal stresses are according to
At 4704 mTVD a change in the torque pattern in- experience elsewhere, no particular abnormality is ob-
dicated a possible change in the formation (base Creta- served.
ceous unconformity), so the general idea was that if no
communication was indicated down to 4704 m, bottoms In Figure 8, the £rac. grad';overburden grad. ratio is
up would be circulated to possibly verify the formation shown for the two wells. Reference 2 adresses a similar
change through cuttings examination. Based on the re- situation. From this reference, competent shale forma-
sults of this analysis the further strategy would be cho- tions are defined to give high fracture pressures, while
sen. However, when drilling at 4706 mTVD, the weight sand, chalk and coal stringers often give lower fracture
was suddenly lost and the drill string clearly dropped. pressures. This situation is modelled by constructing
The kelly was picked up and the drill pipe pulled into two fracturing curves.The lithology at a particular depth
the 7 in. liner shoe. A loosing rate of 9-10 bbls/min will then define which one of the curves applies.
indicated a complete communication situation between
In Figure 8, the high and low fracture curves are es-
the two wells. This has also been verified by changes
timated. Down to about 3300 m the formation is mostly
in the PLT readings observed in well 2/4-14. Figure 5
clay, and the high fracture curve applies here. Between
shows the situation at breakthrough. The well was kept
3300 m and 4700 m there is mostly chalk, and the low
full by 1.95 SG mud until losses decreased to a stable
fracture curve applies here. Although a competent chalk
rate around 2-3 bbl/min. At that time the total amount
often gives high fracturing pressure, weak zones may ap-
of mud lost was estimated to be 1350 bbls. A dynamic
pear. We therefore use the low curve to be safe. At
kill by the use of seawater and Halliburton pumps was
about 4250 m repeated leak-off tests were performed in
originally planned. Due to the complete communication
well 2/4-15s, yielding values varying between 2.06 and
situation, this plan was abandoned, and a new kill pro-
2.22 SG. This is indicated with a horizontal line in the
cedure was invoked. The well was killed by pumping
diagram. A similar set of repeated testing is also seen
2.25 SG kill mud prior to changing to 2.13 SG mud.
at about 900 m. In the interval between 3300 m and
A temperature degradable mud plug was finally set in
4633 m we can assume that certain depths have a low
well 2/4-14. This worked successfully, and the well was
fracture gradient due to the lithology present.
killed. Figure 6 shows the fluid losses at the time im-
mediately following breakthrough. Note that the high Figure 9 gives more details over the near reservoir
loss rate indicated good communication between the two area. In addition to the prognosed pore pressure and
wells. overburdent stress gradient curves, the predicted irac.
grad. curve is shown. We see that the 7 in. liner has
been set in a competent rock, but that there is a poten-
Estimation of the Fracturing tial lost circulation zone just below. Actually it is this
Gradients zone that initially created the blowout by causing loss
of circulation. Any further drilling activity will depend
Since fracturing is a primary factor, will in the following on this loss zone.
the borehole integrity be outlined. This analysis is appli-
cable for the depths/phases at which the boreholes are
located at a distance, where no interaction is expected
between the two wells. That is, they can be handled as
Performing Leak- Off Test Be-
two separate holes. Near breakthrough adjacent effects fore Drilling Out?
come into play, as outlined later in this paper.
The situation before drilling into 2/4-14 is shown in Fig-
As defined by Aadnoy and Chenevert (Ref.1), the ure 10. With the 7 in. liner set at 4673 mTVD, the dis-
in-situ stress state is probably the most important fac- tance between the boreholes was estimated to 6.4 meters
tor regarding borehole integrity. We assume that the ±1.7 m based on borehole proximity surveying (Ref. 5).
overburden is a principal stress acting downwards, and From Ref. 3, the theoretical distance between the holes
that two equal (but smaller) principal stresses act in the before adjacent effects starts is about 5 borehole radii,
horizontal plane. That is, we assume a hydrostatic hori- or about 1 meter in this case. At this distance, a col·
zontal stress state. The leak-off tests for both wells have lapse phenomena is expected to be likely. A leak··off test
been used to estimate the horizontal stresses, as defined was performed to test the strength of the liner shoe be-
in the following equation from Ref.l: fore drilling out. The question asked beforehand was;
Is it likely that communication occur between the two
wells if 2/4-15s is fractured at the 7 in. liner shoe? To
Page 331
4 RELIEF WELL BREAKTHROUG~AT PROBLEM WELL 2/4-14 IN THE NORTH SEA SPE 20915
Page 332
SPE 20915 B. S. AADNOY AND P. BAKOY 5
Conclusions Nomenclature
A rock mechanics theory for borehole breakthrough was O'TI = Horizontal in-situ stress.
developed during the successful handling of the blowout 0'0 = Overburden stress.
on well 2/4-14. Evaluation of the experience gained and 0'0 = Tangential borehole stress (hoop stress).
the model resulted in the following conclusions: pw / = Borehole fracturing pressure.
p/ m = Pore pressure.
-Borehole breakthrou~h occured when the relief well ROP = Rate of penetration.
was closer than one meter away from the blowing well. K = Rock drillability.
-It is not likely to establish communication between
N = Rotary speed.
the two wells with fracturing. Due to the high hoop
WOB = Weight on bit.
stress around the flowing well, a fracture from the relief
D = Diameter of the drill bit.
well will bypass it.
SG = Specific gravity.
ECD = Equivalent circulating density.
-Breakthrough occur as the flowing well collapses. EMW = Equivalent mud weight.
Within a distance of five borehole radii, collapse may mRKB = Total distance measured from the drill floor.
suddenly take place, establishing good and rapid com- mTVD = Vertical distance from the drill floor.
munication. SICP = Shut-in casing pressure.
SIDP = Shut-in drillpipe pressure.
-Drillability analysis indicated that adjacent bore- P LT = Production logging tool.
hole effects starts beyond the theoretical five borehole LOT = Leak-off test.
radii distance. However, breakthrough occurred actu- LC M = Lost circulation material.
ally within the five borehole radii. Here is an discrep-
ancy that is not presently understood.
Acknowledgements
Page 333
S~E 2091 5
o.p,.
mRKI
MWJ)CR
C'OUncllHC
... .--
.......
M'NDAES
....
.....
AOP
1""'51 I
~_l1a",,-*
~
!EEl
AS~,~ UiiI w6UA DEpjH ~
~
_
...AK'
~~-
='::11: KICtl: OFF PQWfT ,120". 100m! ~2O".to' ... 1
-= ~ ...
·1:: - I'" \" (t2~ I'"
\
II \, I ' ••
;rr-_-
--:""=-1
HOROALANO
\
." I"-."""""T"'J~
~
(I) 113:W.~TVOI I"M·.~I
~
&
""
!
I
L I"DAUP~FROt.l...,.
~,
CP~'
..INllfX:
Ir;:~y
HI EZi)] ~ ~,-y"'-HALl
MANOAl
U.JVA.SS
7PTo'
4734
mAKB
Oil GAS CONDENSATE PIPEltE eoR.ED tU8HQ to 4N4
'ho
Fig. 2: MVD Gamma Ray and Ro~stiYlty .,;,. IntOlJlf'llod ItholOgy 'or
bonom part of we" 214-14. NOIe the h1ghGBmma Ray readings In 1he thin
sand8trif1gora. fig. 3: Wo!slalua 210-10R 1210-158 prior IOdrtlli"ll OOICftho r Inor.
ftg.1 location map. Blocto; 2/4
SEE 20,91 5'
1214 141
0
Cumulll/.e
= 2/4-14R
<to< Seabed
losses. BBLS
1600 i I
...11ll''SI.··e. . . .
"'A'~ •
1200
3,5" tllper IIlIIi
1000
. I:
II
§,
.~I 'I
,I
......... - 400
SjI ~ I :
,
if-, ; I
I, 200
i~ :=1
!T'
i~ t~ .. lIab
o 50 100 150 200 250 JOO
R~
Re~etvolr
(rVD * mAKB • 256m)
Fig. 4: Comparison of drtlnng paramet9mln bonom part Fig. 6: lMS9S VS. Ume riJrino the kin operation In ~e112J4.15S_
of wells 214-14 and 214·tSS. Fig. 5: Wen ste,uslollowlng "'s.ktrough....
seE 2091 5
,. wa.l2l~·I' ..00
1.5 1.' I.' to 1.1 '.0 1111-
o WB.ltJ~·'1
II ~~ ,~t
1C·214·'4
''It I
o· 2f~·t!l
I
..00
PORE
PRESSURE
GRADIENT
llllOO
.
~1 ~
"tJ
Q)
coCD ~ ~~ <800
}~
;:: 3DGO
to.)
to.)
0>
=;~ 30
v:,-r
! .." l,"_
m-
4700
}~.
4000+ I i
I .... I
II
ZaE
-:
0° I I I 1'I~1 f
CAP ROCK
MANDAI.. ..00
1\
0.... t.02
I
(mTVD)
, , '" DEI'TlI
ImTVDj
Fig. 7: Horizontal Stress I Overburden dala lrom LeB~ 0'" Losl eire, dats. Fig. 8: F,ac1uf" g,denls and LIIhology. Fig. 9: Esllma1ed Graclents at reservoir.
seE 20915
HORIZONTAL DISTANCE
02 4 68101214(m)
, I I I I well: 214·14
DEPTM
(mTVD)
WELL: 214·14 WELL: 2I4·lSS
I
4570
~~
7kt liner al4673m TVO
-
4680
~~
.1 Cotapst I"illaton
Fracture propagates
g
•••y frOl .. II 214-14
i
Cb
UJ
UJ
.....,
uS
DISTANCE N RADI
tlCAEASE N CIlI1lCAl.
COlLAPSE PAEBSlJ'E
c-=
--. 4720
., ..........,q,
• .1
Fig. 10: Plan for bottom se clion before drilling out of r Uner. FIg. 13: The Brealdhrough process.
e
DISTANCE N IIOIlEHOlE RADI
FIg. 12: Incr.... In collapse pressure when dri~ng .n adjacent hole lor
Pw·l.2g1cm'. lRef.3)
SfE 2091 5
HIDRA
R0DBY
SOLAI
VALHALL
CLAY
-'
~
:,,:SAN~::.:.:=: " .....::
z
<
::E CLAY
"
• , " U:,JURASSIC SS. ':: :
. :lVD
(m)
4640
R0DBY
DEPTH OF CHANGE IN
:.;; 01660 ~ ORIu.ABILITY IN
<.>
214-155
0
a:
II.
'SOLAI
4673
7inj
< VALHALL
<.>
4680
<i.
o
z
<
:;
CLAY
4700
4720
~==
".:',:.,;.; ", '." .::.! .... :.~''''.':.': .;:.::::.:; :.:.:<.~:~ ~
LOST CIRCULATION
.
COMMUNICATION
LOST FLUID.
BIT DROPPED 1M.
", ",_ .. :. . .
.. :. : '.~O
. U.
.
JURASSIC
.
5S.'· ".:'.
. . . . . TVD
'. . '. .••.• (m)
Page 338